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2005 VOLVO TP 3976201
135

Volvo S60 S60R S80 Wiring Diagram

Oct 02, 2014

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VOLVO

TP 3976201

2005

Frame contained PDF file, click here to view

List of components 1:41/1 2/14 2/22 2/32 2/33 2/35 2/64 2/90 2/91 2/138 2/139 2/182 2/191 2/192 3/1 3/4 3/6 3/8 3/9 3/10 3/25 3/26 3/27 3/35 3/37 3/47 3/53 3/56 3/59 3/60 3/62 3/71 3/74 3/75 3/76 3/77 3/78 3/80 3/82 3/85 3/86 3/91 3/92 3/93 3/94 3/95 3/111 3/112 3/113 3/117 Battery Relay, glow plug unit Relay, climate control system Engine management system main relay Relay, fuel system Starter motor relay Auxiliary light (accessory) relay Relay, windshield wiper, low/high speed Relay, intermittent windshield wiper Deadlock relay, left-hand rear door Deadlock relay, right-hand rear door Relay, headlight washer motor Relay, remote parking heater start, radio signal Relay (230V), engine heater Ignition switch Cruise control switch SWS Hazard warning flasher switch Heated rear window/door mirror switch Brake light contact Reversing light contact Power sunroof switch Power drivers seat module Power passenger seat module Trunk handle switch Horn contact Parking brake contact Recirculation switch Fan switch Control, beam adjustment Auxiliary light switch Hood alarm contact Gear selector contacts Left-hand front door lock unit Right-hand front door lock unit Left-hand rear door lock unit Right-hand rear door lock unit Trunk lid lock unit Switch, left-hand central lock Switch, right-hand central lock Rear left door power window switch Rear right door power window switch Switch, left-hand heated seat Switch, right-hand heated seat Switch, left-hand seat belt buckle Switch, right-hand seat belt buckle Spin control switch Light Switch Module (LSM) Climate Control Module (CCM) Rear adjustable head restraint relay Dome light control module 3/118 3/119 3/121 3/122 3/123 3/124 3/125 3/126 3/127 3/131 3/135 3/155 3/156 3/171 3/173 3/174 3/183 3/184 3/225 3/245 4/7 4/9 4/16 4/28 4/31 4/33 4/46 4/50 4/52 4/56 4/58 4/68 4/70 4/71 4/76 4/78 4/82 4/83 4/84 4/86 4/99 4/106 4/107 4/110 4/201 4/202 5/1 Climate control switch Climate control switch, auto Climate control switch, defroster Climate control switch, ventilation Climate control switch, floor Temperature switch, left-hand side Temperature switch, right-hand side Driver/Passenger Door Module (DDM/PDM) Passenger/Driver Door Module (PDM/DDM) Switch, audio/mobile phone RTI switch Automatic transmission program selector Gear Selector Module (GSM) Switch, retractable door mirrors Switch, trunk lid private lock Switch, reduced alarm Switch, max defrost CNG/LPG switch Control unit, continuous damping control (CDC) Steering Wheel Module (SWM) Combustion Preheater Module (CPM) Control module, Supplemental Restraint System (SRS) Brake Control Module (BCM) Transmission Control Module (TCM) Fan control module Sunroof control module SRM Engine Control Module (ECM) Electronic Throttle Module (ETM) Power Seat Module (PSM) Central Electronic Module CEM Rear Electronic Module (REM) Steering Angle Sensor module SAS Upper Electronic Module UEM Cooling fan control module Remote control unit for garage door opener Accessory Electronic Module AEM Differential Electronic Module DEM Fuel pump control module Suspension Module, SUM Parking Assistance Module (PAM) Electronic power steering control module Control module, remote parking heater start Control module, parking heater, Call start Trailer Module TRM Left-hand seat heater control module Right-hand seat heater control module Driver Information Module (DIM)

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List of components 2:46/1 6/3 6/4 6/15 6/16 6/17 6/18 6/19 6/20 6/25 6/26 6/28 6/29 6/31 6/33 6/35 6/37 6/38 6/39 6/44 6/48 6/58 6/60 6/62 6/63 6/64 6/65 6/66 6/67 6/69 6/71 6/73 6/92 6/93 6/95 6/96 6/102 6/103 6/104 6/105 6/114 6/120 6/127 7/4 7/5 7/6 7/8 7/10 7/11 7/12 7/15 7/16 7/17 7/23 7/24 7/25 7/31 7/32 7/35 Windshield wiper motor Right-hand headlight wiper motor Left-hand headlight wiper motor Sunroof motor Driver seat motor, backrest angle Driver seat motor, up/down front edge Driver seat motor, up/down rear edge Driver seat motor, forward/backward Passenger seat motor, forward/backward Starter motor Generator Motor, passenger compartment fan Motor, electric cooling fan Feed pump, ejectors Fuel pump Fuel pump, auxiliary heater Lock motor, fuel filler flap Left-hand headlight level adjustment motor Right-hand headlight adjustment motor Cooling fan, electrics box, engine compartment Damper motor, recirculation Motor, front left power window Motor, front right power window Left-hand power door mirror Right-hand power door mirror Passenger seat motor, backrest angle Passenger seat motor, up/down front edge Passenger seat motor, up/down rear edge Pump, fuel leakage control Damper motor, ventilation/floor/defroster Valve, speed-dependent power steering Coolant pump, auxiliary heater Motor, rear left power window Motor, rear right power window Damper motor, temperature, left-hand side Damper motor, temperature, right-hand side Damper motor, defroster Damper motor, floor/ventilation Pump, high pressure headlight washer Fuel distributor, gas Vacuum pump Engine throttle body Pump, headlight washer, front/rear window Brake fluid level sensor Washer fluid level sensor Oil pressure sensor Pressure sensor, climate control system Interior temperature sensor Outside temperature sensor Solar sensor, twilight sensor and indicator alarm Heated oxygen sensor Coolant temperature sensor Mass airflow sensor MAF Rear knock sensor Front knock sensor Impulse sensor Left-hand front ABS sensor Right-hand front ABS sensor Oil level sensor 7/41 7/51 7/56 7/57 7/61 7/62 7/73 7/74 7/77 7/81 7/82 7/87 7/88 7/89 7/91 7/93 7/100 7/103 7/104 7/105 7/108 7/109 7/110 7/111 7/115 7/116 7/118 7/119 7/120 7/121 7/122 7/123 7/124 7/129 7/130 7/131 7/132 7/133 7/134 7/139 7/143 7/149 7/153 7/156 7/159 7/162 7/164 7/165 7/172 7/173 7/192 7/201 7/204 7/205 7/206 7/207 Temperature sensor, evaporator Accelerator pedal sensor Left-hand rear ABS sensor Right-hand rear ABS sensor Input speed sensor Output speed sensor Coolant level sensor Oil temperature sensor, automatic transmission Temperature sensor, intake air Pressure sensor, intake manifold Heated oxygen sensor, diagnosis 1 Acceleration sensor, Four-C, front left Acceleration sensor, Four-C, front right Acceleration sensor, Four-C, rear left Steering angle sensor Occupant Weight Sensor (OWS) Inclination Sensor Module (ISM) Heated oxygen sensor 3 Heated oxygen sensor 4 (diagnostic probe) Outside temperature sensor, engine control module Left-hand rear side impact sensor Right-hand rear side impact sensor Left-hand seat temperature sensor Right-hand seat temperature sensor Left-hand front side impact sensor Right-hand front side impact sensor Acceleration sensor, Four-C, rear right Acceleration sensor, shock absorber, Four-C, front right Rear left angle sensor Rear right angle sensor, Four-C/Bi-Xenon Mass Movement Sensor (MMS) Clutch pedal sensor Brake pedal sensor Brake pressure sensor 2 Fuel level sensor, injector side Parking assistance sensor, rear 1 Parking assistance sensor, rear 2 Parking assistance sensor, rear 3 Parking assistance sensor, rear 4 Brake pressure sensor 1 Fuel level sensor, pump side Rain sensor Sensor, fuel level LPG Pressure and temperature sensor Air quality sensor Pressure sensor, fuel line Sensor module DSTC/pressure sensor Temperature sensor, intake manifold Position sensor, camshaft, intake side Sensor, camshaft Temperature sensor, evaporator Temperature sensor, gas Parking assistance sensor, front 1 Parking assistance sensor, front 2 Parking assistance sensor, front 3 Parking assistance sensor, front 4

TPTP3976201 S60/S60R/S80 2005

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List of components 3:48/3 8/6-11 8/17 8/18 8/19 8/20 8/21 8/22 8/23 8/28 8/30 8/31 8/32 8/33 8/34 8/37 8/38 8/39 8/40 8/41 8/46 8/51 8/52 8/55 8/56 8/59 8/60 8/61 8/62 8/64 8/66 8/67 8/71 8/72 8/73 8/74 8/75 8/76 8/78 8/79 8/81 8/82 8/84 8/85 8/88 8/89 8/90 8/111 8/134 9/1 9/2 9/12 9/13 9/16 9/17 9/18 9/19 9/25 9/30 9/32 9/33 9/34 9/38 Electromagnetic clutch, climate control system Injectors EGR valve EVAP valve Solenoid, variable valve timing outlet Shock absorber, Four-C, front left Shock absorber, Four-C, front right Shock absorber, Four-C, rear left Shock absorber, Four-C, rear right Turbocharger control valve Driver side airbag igniter Passenger side airbag igniter Igniter, passenger side airbag stage 2 Front left belt tensioner igniter Front right seat belt tensioner igniter Automatic transmission Shift solenoid 1 Shift solenoid 2 Lock-up solenoid Pressure solenoid DSTC activation module Front left side airbag igniter Front right side airbag igniter Rear left belt tensioner igniter Rear right belt tensioner igniter Rear left head restraint solenoid Rear right head restraint solenoid Driver side airbag igniter step 2 Belt tensioner igniter, center rear seat Solenoid valve, engine mounting Left-hand inflatable curtain igniter Right-hand inflatable curtain igniter Throttle solenoid Shift solenoid 3 Shift solenoid 4 Shift solenoid 5 Valve, fuel cut-off DFCO Gas tank valve Oil pressure sensor Valve LPG Solenoid, variable valve timing outlet Solenoid, variable turbo geometry Switch, vacuum pump Thermostatic switch, fuel filter Solenoid, gas tank CNG rear Solenoid, fuel tank CNG front left Solenoid, fuel tank CNG front right Solenoid valve, high-pressure diesel Solenoid, reverse interlock M66 Front 12V outlet Heated rear window Left seat heater Right seat warmer Left-hand backrest heating element Right-hand backrest heating element Left-hand seat heating element Right-hand seat heating element Rear 12V outlet Auxiliary heater PTC resistor - air preheating Left-hand heated door mirror Right-hand heated door mirror Electrically heated fuel filter 10/1 10/2 10/3 10/5 10/6 10/11 10/12 10/13 10/14 10/15 10/16 10/17 10/18 10/19 10/29 10/42 10/43 10/44 10/45 10/46 10/47 10/48 10/49 10/50 10/51 10/52 10/53 10/54 10/55 10/64 10/65 10/66 10/68 10/69 10/70 10/71 10/72 10/73 10/114 10/115 10/122 10/123 10/125 10/126 10/127 10/128 10/129 10/130 10/142 10/143 10/148 10/149 10/150 10/151 10/152 10/155 10/156 10/157 10/158 10/159 10/160 10/218 Left-hand front lamp housing Right-hand front lamp housing License plate lighting Front left fog light Front right fog light Front left parking light Front right parking light Front left direction indicator Front right direction indicator Front left fender direction indicator Front right fender direction indicator Lamp housing, right-hand tail light Lamp housing, left-hand tail light Auxiliary brake light Glove compartment lighting Rear right parking light Right-hand brake light Right-hand tail light lamp Right-hand tail light lamp 2 Fog light, right rear Rear right direction indicator Right-hand reversing light Rear left parking light Left-hand brake light Left-hand tail light lamp Left-hand tail light lamp 2 Fog light, left rear Rear left direction indicator Left-hand reversing light Right-hand high beam Auxiliary light, front right Right-hand low beam/daytime running lights Left-hand high beam/daytime running lights Auxiliary light, front left Left-hand low beam Front left side marker light Front ashtray lighting Front right side marker light Left-hand vanity mirror lighting Right-hand vanity mirror lighting Left-hand rear courtesy lighting Right-hand rear courtesy lighting Left-hand front courtesy lighting Right-hand front courtesy lighting Lighting, cargo compartment, left-hand side Lighting, cargo compartment, right-hand side Front left parking light Front right parking light Front left door control module lighting Front right door control module lighting Left-hand rearview mirror lighting Right-hand rearview mirror lighting Rear reading light Left-hand rear door switch lighting Right-hand rear door switch lighting Recirculation switch lighting Lighting, passenger compartment fan potentiometer Left heater control illumination Lighting, control for climate control Right heater control illumination Lighting, switch for heated rear window, mirrors, front seats Indicator light, remote start

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List of components 4:411A/no. 11B/no. 11C/no. 11E/no. 15/30 15/31 16/1 16X/1 16/2 16/3 16/4 16/5 16/6 16/9 16/10 16/11 16/15 16/16 16/17 16/18 16/26 16/35 16/36 16/45 16/46 16/47 16/55 16/56 16/59 16/60 16/62 16/63 16/64 Main fuses in engine compartment fuse box Fuses in engine compartment fuse box Fuses in passenger compartment fuse box Main fuses at battery Connecting rail to 15/31 Engine compartment distribution box Audio Module (AUM) Connector interface original vehicle Amplifier Right-hand front door speaker Left-hand front door speaker Right-hand rear door speaker Left-hand rear door speaker Window antenna Horn 1 Horn 2 CD changer Window antenna amplifier, left Left-hand speaker, rear shelf Right-hand speaker, rear shelf Central dashboard speaker Siren Control Module (SCM) TV receiver Road Traffic Information (RTI) Multimedia display GPS antenna RTI Left-hand front tweeter Right-hand front tweeter Antenna, remote control Phone Module (PHM) Hand unit, mobile phone GPS antenna, Telephone Antenna, mobile telephone 16/65 16/67 16/68 16/71 16/77 16/78 16/93 16/126 16/127 17/13 17/17 17/19 17/38 17/39 18/4 Antenna ring/ignition switch lighting Amplifier antenna, bumper Antenna, bumper Window antenna amplifier, right Microphone, mobile telephone Speaker, mobile telephone Control module, cellular telephone handsfree Holder, cellular telephone handsfree Microphone, cellular telephone handsfree Data link connector Jump start connection 12V outlet, cargo compartment Socket, 7-pin, towing bracket wiring Socket, 13-pin, towing bracket wiring Contact reel

20/3-8 Spark plug and ignition coil 20/16 Capacitor 20/22-26 Glow plug 27/3 27/4 31/no. 53/no. 54/no. 54X/no A1 C1-6 Left-hand Camera Module, LCM Right-hand Camera Module, RCM Ground connection Junction point Connector Connector interface original vehicle Connecting rail to 15/31 Connecting rails to 15/31

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Vehicles with SRS (Airbag)/SIPS bag/ IC (Inflatable curtain)Warning!Vehicles equipped with SRS/SIPS bag/IC must be handled with extra care when making repairs. This avoids: 1. Personal injuries when performing repair work. 2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.

Is the vehicle equipped with SRS/SIPS bag/IC ?Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the dashboard above the glove compartment. SRS vehicles from 1993 and onward also have explosive seatbelt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).

General recommendations Be especially careful when working on or around SRS, SIPS, and IC components. Make sure that no wires are pinched, frayed, or pierced. Never install accessories by the sensors. Where applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SRS section of VADIS. Certain components of the aforementioned systems must be grounded while working. Read the appropriate sections in VADIS. Install no accessories in the areas between the A and B posts, the B and C posts, and the C and D posts.

Test terminalData link connector in the passenger compartment.

Modifications introduced up to February 2004 Any changes made to the vehicles after this date are not included in the manual. If necessary refer to service bulletins.

Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country.

Volvo Car Corporation

Table of Contents 1:2Vehicles with SRS (Airbag)/SIPS bag/ IC (Inflatable curtain) ..................................................... Abbreviations ................................................................. How to use the wiring diagrams 1:2............................... Electrical distribution 1:2................................................

Group 32 Generator and voltage regulator2 5 6 8 Power supply ............................................................... 54

Group 33 Starting systemStarting system ............................................................ 55

FusesEngine compartment 11A/1-8 ....................................... 10 Engine compartment 11B/1-6 ....................................... 11 Engine compartment 11B/8-23 ..................................... 12 Passenger compartment 11C/1-7................................. 13 Passenger compartment 11C/8-13............................... 14 Battery 11E/1-7............................................................. 15 Central Electronic Module (CEM) F1-F16..................... 16 Central Electronic Module (CEM) F17-F34................... 17 Rear Electronic Module (REM) F1-F19 ........................ 18 Rear Electronic Module (REM) F20-F38 ...................... 19

Group 35 LightingHigh and low beam S60............................................... High and low beam S80............................................... High and low beam (Bi-Xenon) & Daytime running lights S60 ................................................................... High and low beam (Bi-Xenon) & Daytime running lights S80 .................................................................... Fog lights ..................................................................... Brake lights .................................................................. Reversing lights ........................................................... Home safe lighting ....................................................... Position/parking lights, tail lights & license plate lighting S60 ................................................................ Position/parking lights, tail lights & license plate lighting S80 ................................................................ Interior lighting ............................................................. Beam length adjustment .............................................. Auxiliary light................................................................ 56 57 58 59 60 61 62 63 64 65 66 67 68

RelaysIgnition switch and relays............................................. 20 Engine compartment FMA2 - FST3 ............................. 21 Other relays ................................................................. 22

Ground connections31/1 - 31/44 ................................................................. 31/46 - 31/67 ............................................................... 31/70 - 31/83 ............................................................... 31/84 - 31/91 ............................................................... 31/93 - 31/94 ............................................................... 31/95 - 31/120 ............................................................. 23 24 25 26 27 28

Group 36 Additional electrical equipmentRain sensor ................................................................. Direction indicators and hazard warning flashers ...... Wiper/washer, windshield ............................................ Wiper/washer, headlights............................................. High pressure headlight washer .................................. Horn ........................................................................ Electronic immobilizer ................................................. Anti-theft alarm ............................................................ Accessory Electronic Module (AEM)............................ Parking assistance....................................................... 69 70 71 72 73 74 75 76 77 78

Control modulesOverview of locations................................................... Overview of designations............................................. Central Electronic Module (CEM) 1:2 .......................... Rear Electronic Module (REM) 1:2 .............................. High speed CAN data communication......................... Low speed CAN data communication.......................... LIN data communication 1:2 ........................................ Accessory Electronic Module (AEM) ........................... 29 30 31 33 35 36 37 39

Group 37 Wiring and fusesDiagnostics system ...................................................... 12V outlet..................................................................... 12V outlet, cargo compartment.................................... Towbar cable harness, 7-pin........................................ Towbar cable harness, 13-pin...................................... 79 80 81 82 83

Group 23 Fuel systemEngine management system, 5-cyl 1:2 ...................... Engine management system, 5-cyl Turbo 1:2 ............. Engine management system, 6-cyl 1:2........................ Engine management system, Bi-fuel 1:2 ..................... Engine management system, Diesel 1:2 ..................... Emission control, 5-cyl................................................. Emission control, 5-cyl & 6-cyl Turbo .......................... 40 42 44 46 48 50 51

Group 38 InstrumentsSeat belt reminder ....................................................... 84 Driver information module............................................ 85 Driver information module, Bi-Fuel .............................. 86

Group 26 Cooling systemCooling fan................................................................... 52

Group 39 OtherAudio ........................................................................ Audio with auxiliary amplifier 1:2.................................. Cellular phone ............................................................. Road Traffic Information (RTI) ..................................... Handsfree .................................................................... CD changer.................................................................. Cable harness for audio adapter.................................. 87 88 90 91 92 93 94

Group 27 Engine controlCruise control ............................................................... 53

TP3976201 S60/S60R/S80 2005

Table of Contents 2:2Group 43 TransmissionAutomatic transmission AW55-50SN/AW50AWD ....... Automatic transmission 4T65EV.................................. Geartronic .................................................................... Shift lock ...................................................................... Differential Electronic Module (DEM)........................... 95 96 97 98 99

Group 85 Interior equipmentPower drivers seat, LHD ........................................... Power drivers seat, RHD........................................... Power power passenger seat, LHD ........................... Power power passenger seat, RHD........................... Heated seats.............................................................. 110 111 112 113 114

Group 59 Brake systemBrake control system ................................................. 100

Group 87 Climate controlsParking heater, auxiliary heater ................................ Climate control system 1:2 ....................................... Relay, electric engine heater ..................................... Parking heater, remote start ...................................... Parking heater, Call start ........................................... Short stop heater ....................................................... 115 116 118 119 120 121

Group 64 SteeringElectronic power steering .......................................... 101

Group 76 Shock absorbersFour-C ...................................................................... 102

Group 88 Internal equipmentSupplemental Restraint System (SRS) .................... 122 Electrically adjustable head restraint ......................... 123 Remote garage door opener...................................... 124

Group 83 Doors and openingsCentral locking .......................................................... 103 Power windows.......................................................... 104 Power sunroof............................................................ 105

Index ......................................................... 125 List of components 1:4

Group 84 Exterior decorative elements etc.Power door mirrors .................................................... Heated door mirrors................................................... Heated rear window................................................... Power door mirrors with camera function ................. 106 107 108 109

TP3976201 S60/S60R/S80 2005

Explanations AbbreviationsGroups Group 23 Group 26 Group 27 Group 32 Group 33 Group 35 Group 36 Group 37 Group 38 Group 39 Group 43 Group 59 Group 64 Group 76 Group 83 Group 84 Group 85 Group 87 Group 88 = Fuel system = Cooling system = Engine controls = Generator and voltage regulator = Starting system = Lighting = Additional electrical equipment = Wiring and fuses = Instruments = Other = Transmission = Brake system = Steering = Shock absorbers = Doors and openings = Exterior decorative elements etc. = Interior equipment = Climate controls = Internal equipment Other ACC AMP AUDIO AUTO Bi-X BLIS CDCH CEM DRL DSTC ECC ECPS EXC EXT. D HISPEED LH LHD LOSPEED MAN OPN PCL GASOLINE REM RH RHD RTI SRS SULEV SUBWOOF T ULEV W/O 5CYL 6CYL Colors BL BN GN GR LBL LGN OR P R SB VO W Y = Blue = Brown = Green = Gray = Light Blue = Light Green = Orange = Pink = Red = Black = Violet = White = Yellow = Accessory = Amplifier = Audio system = Automatic transmission = Bi-Xenon = Blindspot Indication System = CD Changer Under Shelf = Central Electronic Module = Daytime Running Lights = Dynamic Stability Traction Control = Electronic climate control system = Electronic power steering = Exclusive = Extended electrical distribution = High speed data bus = Left-hand side = Left-hand drive = Low speed data bus = Manual transmission = Option (factory-installed) = Power Child Lock = Gasoline = Rear Electronic Module = Right-hand side = Right-hand drive = Road Traffic Information = Airbag = Super Ultra Low Emission Vehicle = Subwoofer = Turbo engine = Ultra Low Emission Vehicle = Without = 5-cylinder engine = 6-cylinder engine

Ignition switch symbols X S 15 15l 30 50 = Accessories (audio position) = Powered upon insertion of key = The switch remains connected during start = Contact is broken while starting = Constant power from the battery = Start

Countries/Markets A AUS B CDN CH D DK E EU/OS FIN GB ISR J KOR N NL S USA WEU = Austria = Australia = Belgium = Canada = Switzerland = Germany = Denmark = Spain = Markets outside USA and Canada = Finland = Great Britain = Israel = Japan = Korea = Norway = Netherlands = Sweden = United States of America = Western Europe

TP3976201 S60/S60R/S80 2005

5

How to use the wiring diagrams 1:2The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily contained in this manual.

A. Component designationEvery component has a component designation that consists of two parts. The first part is a type number that describes the type of component in question, for example 3/xx. The second part of the designation is a serial number, e.g. x/2. Together, this constitutes a component designation, e.g. 3/2. At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, 3/2 = light switch.

B. Junction pointsThe wiring diagrams contain numbered junction points, e.g. 53/352. This manual contains a section with a list of junction points. This list shows all the components which are connected to each junction point. The location of the junction points is shown in the "Cable harness routing in vehicle" section.

C. ConnectorsConnectors provide a bridge between two cables harnesses and are described in the "Connectors" section.

D: Electrical distributionOperation of the fuses and relays is shown in the "Electrical distribution" section.

List of type numbersThe list shows which type of component that respective type numbers refer to, for example, 3/x = switch, 6/x = electric motor, etc. 1 2 3 4 5 6 7 8 9 10 11 15 16 17 18 19 20 26 27 31 53 54 Battery Relay Switch Control module Driver information module Electric motor Sensor Actuator Heating element Light Fuse Electrical distribution rail/box Audio Service/diagnostics Contact reel Meter Ignition component/shunt Converter Optics Ground connection Junction point Connector

E. Data communicationTodays cars contain CAN and MOST networks that transfer information. Connections to these networks are not shown in their entirety in the respective wiring diagram. Complete information on CAN and MOST communication is found in the section "Control modules".

F. AbbreviationsA number of different abbreviations are used in the manual. These are explained in the section "Abbreviations".

G. Component locationThere is a section at the end of the manual in which the appearance and location of components is described in numerical order.

TP3976201 S60/S60R/S80 2005

6

How to use the wiring diagrams 2:2A F B D30+1 1

E

C

List of symbols= System voltage = Ground connection via wiring = Ground connection on component/chassis = Screened wire

11D/32

11D/42

4/28R

TCMB:1 B:13

B:2

CAN

B:14

4/56

CEMD:2

= Junction point = Twisted cable = Electrical connection

Y-GR

15/20:13

15/24:2

Y-GR

54/3LF 3

D:3

Y-GR A:1

B:17

CAN

B:18

MAN

3/10

2

4/58

RMI4

2/8053

REM1

4 1 2

3

1

BL

= Variant = CAN communication = CAN high data signal (CAN H) = CAN low data signal (CAN L)10/17

SB

CAN

A:14 A:16

MAN

BL

53/615

BL

54/51 12

53/326

10/18

B:3

B:3

10/55SB

10/48SB

BL

B:1

53/601

53/604

SB

B:1

= MOST communication = LIN communication = DIN cable, coaxial cable, etc. = Data communicationCAN

31/96

SB

31/72

SB

31/73

= CAN communication = Connection with distribution box = Further connection to...

G10/1-2

1 11 2

= Connector between wiring harnesses = Connector connected to component

1

4

B

A

TP3976201 S60/S60R/S80 2005

7

Electrical distribution 1:2 Overview15/31C1:1R R

1 11AC4:1 A1:122

2 11A2

3 11A2

4 11A2

5 11A2

6 11A2

7 11A2

8 11A2

C1:2

C3:1 C3:3 C4:2 A1:13

C4:9 A1:11C4:101 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

A1:10

11B/13

11B/10

11B/11

11B/12

11B/14

11B/15

11B/16

11B/17

11B/18

11B/19

11B/20

11B/21

11B/22

11B/23

11B/24

11B/2

11B/3

11B/4

11B/5

11B/6

11B/7

11B/8

11B/9

11B/1

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

23

2

2

2

2

2

2

2

2

C6:2

CNG/LPG

1

2/182

FST2

2

5 4

1

R

20/16

2

1

FMA33

2/14

1

3

FMA2

2/32

SB

53/329

2

5

2

5

SB

53/397BN

2/351 3

FMA4

2/222 3

FMI1

1

3

FMI2

2/331

3

FMI4

2/931

FST33

2/90

2/911 3

FST11

2/92F3

31/932 515 4

2

5 4

2

5 4

2

5 4

2

5 4

2

5 4

17/17 R C6:12 R C6:13 BL-R C3:4 C6:4 C3:2

C5:2

C5:12

A1:3

C4:14

C4:16

C6:11

C6:10

C4:15

C5:15

C6:8

C6:9

C4:8

C4:6

A1:5

A1:1

C5:14

C4:11

C5:13

A1:2

A1:7

C4:12

C6:6

C4:3

C4:4

C2:2

C4:5

C6:1

C5:11

A1:8

A1:6

A1:14

C2:1

C6:3

C6:7

15/30

SB

R-W

ABTP3976201 S60/S60R/S80 2005

BL

CD E F8

Electrical distribution 2:2 OverviewABCDE F

3/157:1BL R-W BL-R R

RSB

R RRVO

53/41553/403

6/26A:1

R

6/25:11/1 12V

R

SB

1

1

1

1

1

1

1

1

1

1

1

1

1

11C/12

11C/22

11C/32

11C/42

11C/52

11C/62

11C/72

11C/82

11C/92

11C/102

11C/112

11C/122

11C/132

31/53

-

+

53/408VO VO

VO

4/9B:27/554/58R-SBBLA:29

REM

4/56

3/15

4

30

16/65:1BL-R

CEM

B:2 B:24

C:14

C:13

CAN

50 S X 15 15 15I 8 7 3 6 1

BL-RBL-R

B:3

BL-R

3/157:2 4/9B:28/56

D:16C:14CAN

B:16

LIN

53/443

BL-RY Y-W

D:15 D:60 D:8LIN

11E7E:A E:B R R

1 R

622

52

42

32

22

1K:1

54/40D21

2R R

R-W

D:35

D:50

RR

54/40C12

R R

TP3976201 S60/S60R/S80 2005

9

Fuses Engine compartment 11A/1-8

11A/7 11A/4 11A/2 11A/3 11A/8 11A/1

11A Fuses in the engine compartmentNo.1 2 3 7 8 6/29

Fuse function20/22-26 11B/20 11B/21 11B/17 11B/18 Glow plug Fuses in engine compartment fuse box Fuses in engine compartment fuse box Fuses in engine compartment fuse box Fuses in engine compartment fuse box Accessories Motor, electric cooling fan

via2/14 4/71

A60 40 40 60 60

TP3976201 S60/S60R/S80 2005

10

Fuses Engine compartment 11B/1-68 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17

X

X

X

X

X

X

11B Fuses in the engine compartmentNo.1

Fuse function6/35 6/73 9/30 54/8:1 4/46 4/50 6/120 4/46 7/15 7/82 7/103 7/104 8/111 6/67 6/105 8/17 8/18 8/19 8/28 8/64 8/75 8/81 8/82 9/32 7/17 4/46 7/17 8/6-11 Fuel pump, auxiliary heater Coolant pump, auxiliary heater Auxiliary heater Accessory wiring, 30 feed Engine Control Module (ECM), 5-cyl normally aspirated Electronic Throttle Module (ETM), CNG/LPG Engine throttle body, 5-cyl normally aspirated Engine Control Module (ECM), Diesel, CNG/LPG Heated oxygen sensor Heated oxygen sensor, diagnosis 1 Heated oxygen sensor 3 Heated oxygen sensor 4 (diagnostic probe) Solenoid valve, high-pressure, Diesel Pump, fuel leakage control Fuel distributor, gas EGR valve, Diesel EVAP valve Solenoid, variable valve time, inlet Turbocharger control valve Solenoid valve, engine mounting, Diesel Valve, fuel cut-off DFCO Solenoid, variable valve timing outlet Solenoid, variable turbo geometry, Diesel PTC resistor - air preheating Mass airflow sensor MAF, Diesel Engine Control Module (ECM), Gasoline Mass airflow sensor (MAF), Gasoline Injectors continues

via4/7 4/7 4/7 4/46 -

A25

2 3

20 10

4

20

5

10

6

10 15

TP3976201 S60/S60R/S80 2005

11

Fuses Engine compartment 11B/8-238 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17

X

X

X

X

X

X

11B Fuses in the engine compartmentNo.8

Fuse function6/44 7/51 8/3 2/33 8/79 2/14 2/22 20/3-8 2/90 2/91 6/1 4/16 2/182 6/104 10/1 10/70 10/11 10/12 4/16 10/2 10/66 4/83 6/31 6/33 6/25 2/32 4/46 Cooling fan, electrics box, engine compartment Accelerator pedal sensor Electromagnetic clutch, climate control system Relay, fuel system Valve LPG Relay, glow plug unit Relay, climate control system Spark plug and ignition coil Relay, windshield wiper, low/high speed Relay, intermittent wiping Windshield wiper motor Brake Control Module (BCM) Relay, headlight washer motor High pressure headlight washer Left front lamp housing, daytime running lights Left-hand low beam Front left parking light Front right parking light Brake Control Module (BCM) Right front lamp housing, daytime running lights Right-hand low beam Fuel pump control module Feed pump, ejectors Fuel pump Starter motor Engine management system main relay Engine Control Module (ECM), Gasoline

via2/22 2/33 2/90, 2/91 2/182 4/56 4/56 4/56 4/56 4/56 4/56 4/56 4/56 4/56 2/35 -

A10

9 11

10 20

13

25

14 15 17 18 19 20 21

30 35 20 15 30 20 15

22 23

35 10

TP3976201 S60/S60R/S80 2005

12

Fuses Passenger compartment 11C/1-711C/1 11C/10 11C/20 11C/30

11C/9

11C/19

11C/29

11C/38

11C Fuses in the passenger compartmentNo.1

Fuse function6/16 6/17 6/18 6/19 6/20 6/64 6/65 6/66 6/28 3/74 3/126 6/62 9/33 10/148 3/75 3/127 6/63 9/34 10/149 3/117 4/70 4/76 7/149 10/114 10/115 10/150 6/15 Driver seat motor, backrest angle Driver seat motor, up/down front edge Driver seat motor, up/down rear edge Driver seat motor, forward/backward Passenger seat motor, forward/backward Passenger seat motor, backrest angle Passenger seat motor, up/down front edge Passenger seat motor, up/down rear edge Motor, passenger compartment fan Left-hand front door lock unit Driver/Passenger Door Module (DDM)/(PDM) Left-hand power door mirror Left-hand heated door mirror Left-hand rearview mirror lighting Right-hand front door lock unit Passenger/Driver Door Module (PDM)/(DDM) Right-hand power door mirror Right-hand heated door mirror Right-hand rearview mirror lighting Dome light control module Upper Electronic Module (UEM) Remote control unit for garage door opener Rain Sensor Module (RSM) Left-hand vanity mirror lighting Right-hand vanity mirror lighting Rear reading light Sunroof motor continues

via4/52 4/52 4/52 4/52 3/27 3/27 3/27 3/27 4/31 3/126 3/126 3/126 3/126 3/127 3/127 3/127 3/127 4/70 4/70 4/70 4/70 4/70 4/70 4/33

A25

2

25

3 4

30 25

5

25

6

10

7

15

TP3976201 S60/S60R/S80 2005

13

Fuses Passenger compartment 11C/8-1311C/1 11C/10 11C/20 11C/30

11C/9

11C/19

11C/29

11C/38

11C Fuses in the passenger compartmentNo.8

Fuse function3/157 4/9 4/46 4/56 4/58 16/65 3/111 3/254 4/68 17/13 16/1 16/2 16/46 16/60 Passenger Airbag Cut Off Switch (PACOS) Control module, Supplemental Restraint System (SRS) Engine Control Module (ECM) Central Electronic Module (CEM) Rear Electronic Module (REM) Antenna ring/ignition switch lighting Light Switch Module (LSM) Steering Wheel Module (SWM) Steering Angle Sensor Module (SAS) Data link connector Audio Module (AUM) Amplifier RTI Display Phone Module (PHM)

via3/1 3/1 3/1, 4/56 3/1 3/1 3/1 3/254 -

A7,5

9

5

10 11 12 13

20 30 10 5

TP3976201 S60/S60R/S80 2005

14

Fuses Battery 11E/1-7

11E/7

11E/5

11E/3

11E/2

11E/1

11E Fuses by the batteryNo.1 4 5 6 7

Fuse function4/58 4/56 4/56 11C/1-5 11C/6-13 Rear Electronic Module (REM) Main fuse for: F1-F38 Central Electronic Module (CEM) Main fuse for: F1-F2, F11, F13-F16, F26-F30, F33 Central Electronic Module (CEM) Main fuse for: F3, F5-F10, F17-F23, F31-F32, F34 Fuses in passenger compartment fuse box Fuses in passenger compartment fuse box

via-

A60 50 50 50 50

TP3976201 S60/S60R/S80 2005

15

Fuses Central Electronic Module (CEM) F1-F16

1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4/56 Central Electronic Module (CEM)No.F1 F2 F3 F8 F9 F10

Fuse function9/13 9/12 16/10 16/11 16/35 3/9 3/112 4/7 4/52 5/1 7/93 7/192 9/1 9/25 6/3 6/4 4/16 4/99 8/76 8/88 8/89 8/90 6/38 6/39 10/1 10/2 Right seat warmer Left seat heater Horn 1 Horn 2 Siren Control Module (SCM) Brake light contact Climate Control Module (CCM) Combustion Preheater Module (CPM) Power Seat Module (PSM) Driver Information Module (DIM) Occupant Weight Sensor (OWS) Temperature sensor, evaporator Front 12V outlet Rear 12V outlet Right-hand headlight wiper motor, S80, S60R Left-hand headlight wiper motor, S80, S60R Brake control module (BCM) Electronic power steering control module Gas tank valve Solenoid, gas tank CNG rear Solenoid, fuel tank CNG front left Solenoid, fuel tank CNG front right Left-hand headlight level adjustment motor Right-hand headlight adjustment motor Left front lamp housing, Bi-Xenon Right front lamp housing, Bi-Xenon continues

via4/58 4/58 4/58 4/58 -

A15 15 15 5 5 10

F11 F14 F15 F16

15 15 5 10

TP3976201 S60/S60R/S80 2005

16

Fuses Central Electronic Module (CEM) F17-F34

1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4/56 Central Electronic Module (CEM)No.F17 F18 F21 F22 F23 F28 F30 F33 F34

Fuse function10/5 10/6 3/156 4/28 10/68 10/64 3/27 16/1 27/3 27/4 6/114 6/3 6/4 6/127 Front left fog light Front right fog light Gear Selector Module (GSM) Transmission Control Module (TCM) Left-hand high beam Right-hand high beam Power passenger seat module Audio Module (AUM) Left-hand Camera Module (LCM) Right-hand Camera Module (RCM) Vacuum pump Right-hand headlight wiper motor Left-hand headlight wiper motor Washer pump

via8/84 -

A7,5 7,5 10 10 10 5 5 20 15

TP3976201 S60/S60R/S80 2005

17

Fuses Rear Electronic Module (REM) F1-F19

1 2 3 4 5 6 7 8 9 101112 13141516171819 27 28 29 30 202122 23242526

31 37 383703456r

32 33 34 35 36

4/58 Rear Electronic Module (REM)No.F1 F2

Fuse function10/48 10/55 10/42 10/44 10/46 10/49 10/51 10/53 10/127 10/128 4/78 4/58 16/15 16/36 16/45 17/39 17/19 6/93 6/92 8/85 8/59 8/60 Right-hand reversing light Left-hand reversing light Rear right parking light Right-hand tail light lamp 1 Fog light, right rear Rear left parking light Left-hand tail light lamp 1 Fog light, left rear Lighting, cargo compartment, left-hand side Lighting, cargo compartment, right-hand side Accessory Electronic Module (AEM) Rear Electronic Module (REM) CD changer TV receiver Road Traffic Information (RTI) 13-pin outlet, towbar cable harness Accessories Motor, rear right power window Motor, rear left power window Thermostatic switch and fuel filter heating Rear left head restraint solenoid Rear right head restraint solenoid

via-

A10 20

F3 F5 F6

3/86 3/85 -

15 10 7,5

F7 F8 F9 F10 F13 F19

15 15 20 20 15 15

TP3976201 S60/S60R/S80 2005

18

Fuses Rear Electronic Module (REM) F20-F38

1 2 3 4 5 6 7 8 9 101112 13141516171819 27 28 29 30 202122 23242526

31 37 383703456r

32 33 34 35 36

4/58 Rear Electronic Module (REM)No.F20 F23 F24 F26 F27 F28 3/76 3/77 3/78 6/37 4/110

Fuse function17/39 4/82 4/84 4/86 13-pin outlet, towbar cable harness Differential Electronic Module (DEM) Suspension Module (SUM) Parking Assistance Module (PAM) Main fuse for F23-F24, F26 and trailer functions Left-hand rear door lock unit Right-hand rear door lock unit Trunk lid lock unit Lock motor, fuel filler flap Trailer Module (TRM) - position lights - left-hand direction indicator Trailer Module (TRM) - brake lights - fog lights - right-hand direction indicator Main fuse for: F37-F38 9/2 9/2 Heated rear window Heated rear window

via16/16 16/16

A20 7,5 15 5 30 15

F29

25

F30

4/110

25

F31 F37 F38

40 20 20

TP3976201 S60/S60R/S80 2005

19

Relays Ignition switch and relays

4

3

2

1

15 15

S 30

8

7

6

5

X

50 15I

Term. 1 2 3 4 5 6 7 8

Color15I

30

15

15

Y R-SB VO Y-W BL

Key Out 0 I II III

X X X X X X X X X X X

X X X X X X

Relays, general The diagram indicates two or three different designations for the relays position. This is described below.

A2

B C1 3(30)

1(86)

A = Corresponds to the position on the back of the relay box (wiring side) B = Corresponds to the position on the relay. C = An old designation that may be found on the relay.

2(85) 4

5(87) 3

4(87a) 5

50

BL-R -

Position

TerminalX S

TP3976201 S60/S60R/S80 2005

20

Relays Engine compartment FMA2 - FST3

FMA1

FMA2

FMA3

FMA4 FMA5

FST1

FST2 FST3

FMI1

FMI2

FMI3

Relays in the engine compartmentPosFMA2 FMA3 FMA4 FMI1 FMI2 FST1 FST2 FST3

Relay function2/32 2/14 2/35 2/22 2/33 2/91 2/182 2/90 Engine management system main relay Relay, glow plug unit Starter motor relay Relay, climate control system Relay, fuel system, CNG/LPG Relay, intermittent wiping Relay, headlight washer motor Relay, windshield wiper, low/high speed

FMI4

TP3976201 S60/S60R/S80 2005

21

Relays Other relays

Other relaysPosLeft-hand rear door Right-hand rear door

Relay function2/138 2/139 Deadlock relay, left-hand rear door Deadlock relay, right-hand rear door

TP3976201 S60/S60R/S80 2005

22

Ground connections 31/1 - 31/4431/16/3 6/104 7/5

Right MacPherson strut towerRight-hand headlight wiper motor Pump, high pressure headlight washer Washer fluid level sensor

31/24/71

Left MacPherson strut towerCooling fan control module

31/431/44

EngineGround connection

31/59/2

D post, right-handHeated rear window

31/63/6 4/31 4/33 4/56 10/29 10/125 10/126 16/65

A-post, left-hand sideHazard warning flasher switch Fan control module, RHD Sunroof Control Module (SRM) Central Electronic Module (CEM), LHD Glove compartment lighting Left-hand front courtesy lighting Right-hand front courtesy lighting Antenna ring/ignition switch lighting

31/104/31 4/56 4/84 9/1 9/25

A-post, right-hand sideFan control module, LHD Central Electronic Module (CEM), RHD Suspension Module (SUM) Front 12V outlet Rear 12V outlet

31/4431/4

Left-hand side member, lower engine compartmentGround connection

TP3976201 S60/S60R/S80 2005

23

Ground connections 31/46 - 31/6731/463/27 3/76 3/85 4/52 4/82 8/51 8/59 9/12

Rear seat support, left-hand sideSwitch unit, power passenger seat, RHD Left-hand rear door lock unit Rear left door power window switch Power Seat Module (PSM), LHD Differential Electronic Module (DEM) Front left side airbag igniter Rear left head restraint solenoid Left seat heater

31/474/58

Rear seat support, left-hand sideRear Electronic Module (REM)

31/484/83 6/31 6/33

Rear seat support, right-hand sideFuel pump control module Feed pump, ejectors Fuel pump

31/531/1

FirewallBattery

31/663/126 27/3

Front seat support, left-hand sideDriver/Passenger Door Module (DDM)/(PDM) Left-hand Camera Module (LCM)

31/673/27 3/86 3/127 4/52 6/35 7/93 8/52 9/13 10/123 27/4

Front seat support, right-hand sideSwitch unit, power passenger seat, LHD Rear right door power window switch Passenger/Driver Door Module (PDM)/(DDM) Power Seat Module (PSM), RHD Fuel pump, auxiliary heater Occupant Weight Sensor (OWS) Front right side airbag igniter Right seat warmer Right rear courtesy lighting, S80 Right-hand Camera Module (RCM)

TP3976201 S60/S60R/S80 2005

24

Ground connections 31/70 - 31/8331/7010/65 10/69

Left-hand side member, lower engine compartmentAuxiliary light, front right, accessories FL auxiliary light, accessory

31/724/58 4/86 7/100 10/18 10/127 16/15 16/45

Rear seat support, left-hand sideRear Electronic Module (REM) Parking Assistance Module (PAM) Inclination Sensor Module (ISM) Lamp housing, rear left Lighting, cargo compartment, left-hand side CD changer, accessories Road Traffic Information, RTI

31/738/60 8/76 8/85 8/88 8/89 8/90 10/17 10/128 17/19

Rear seat support, right-hand sideRear right head restraint solenoid Gas tank valve, Bi-Fuel Thermostatic switch and fuel filter heating Solenoid, gas tank CNG rear Solenoid, fuel tank CNG front left Solenoid, fuel tank CNG front right Lamp housing, rear right Lighting, cargo compartment, right-hand side 12V outlet, cargo compartment

31/833/117 4/33 4/70 5/1 7/122 7/149 10/19 10/114 10/150 16/65 31/98

A-post, left-hand sideDome light control module Sunroof Control Module (SRM) Upper Electronic Module (UEM) Driver Information Module (DIM) Mass Movement Sensor (MMS), front Rain Sensor Module (RSM) Auxiliary brake light Left-hand vanity mirror lighting Rear reading light Antenna ring/ignition switch lighting Ground connection

TP3976201 S60/S60R/S80 2005

25

Ground connections 31/84 - 31/9131/843/111 3/112 3/254 7/192 16/1 16/2 16/46 16/60 17/13

A-post, right-hand sideLight Switch Module (LSM) Climate Control Module (CCM) Steering Wheel Module (SWM) Temperature sensor, evaporator Audio Module (AUM) Amplifier RTI Display Phone Module (PHM) Data link connector

31/8820/3 20/4

Engine, ignition coils, group 1Spark plug and ignition coil Spark plug and ignition coil

31/8920/5 20/6 20/7 20/8

Engine, ignition coils, group 2Spark plug and ignition coil Spark plug and ignition coil Spark plug and ignition coil Spark plug and ignition coil

31/914/50 9/32

EngineElectronic Throttle Module (ETM), Bi-Fuel PTC resistor - air preheating, Bi-Fuel

TP3976201 S60/S60R/S80 2005

26

Ground connections 31/93 - 31/9431/933/10 3/62 4/56 4/99 6/1 6/4 6/38 6/114 7/4 7/73 7/51 8/37 8/79 8/134 10/1 10/5 10/11 10/13 10/15 10/71 15/31 16/10 16/11 54/9

Left MacPherson strut towerReversing light contact, MAN Hood alarm contact Central Electronic Module (CEM) Electronic power steering control module Windshield wiper motor Motor, left-hand headlight Left-hand headlight level adjustment motor Vacuum pump Brake fluid level sensor Coolant level sensor Accelerator pedal sensor Automatic transmission Valve LPG, Bi-Fuel Solenoid, reverse interlock, manual Left-hand front lamp housing Front left fog light Front left parking light Front left direction indicator Front left fender direction indicator, EU/OS Front left side marker light Engine compartment distribution box Horn 1 Horn 2 Connector

31/944/28 6/39 10/2 10/6 10/12 10/14 10/16 10/73 16/35

Right MacPherson strut towerTransmission Control Module (TCM) Right-hand headlight adjustment motor Right-hand front lamp housing Front right fog light Front right parking light Front right direction indicator Front right fender direction indicator, EU/OS Front right side marker light Siren Control Module (SCM)

TP3976201 S60/S60R/S80 2005

27

Ground connections 31/95 - 31/12031/954/16

Left MacPherson strut towerBrake control module (BCM)

31/964/46 6/105 9/32

Right MacPherson strut towerEngine Control Module (ECM) Fuel distributor, gas, CNG/LPG PTC resistor - air preheating, Diesel, Gasoline 5-cyl

31/983/117 4/33 4/70 5/1 7/122 7/149 10/19 10/114 10/115 10/150 16/65 31/83

Windshield member, upperDome light control module Sunroof Control Module (SRM) Upper Electronic Module (UEM) Driver Information Module (DIM) Mass Movement Sensor (MMS) Rain Sensor Module (RSM) Auxiliary brake light Left-hand vanity mirror lighting Right-hand vanity mirror lighting Rear reading light Antenna ring/ignition switch lighting Ground connection

31/120 Cargo compartment4/78 4/110 17/39 Accessory Electronic Module (AEM) Trailer Module (TRM) 13-pin outlet, towbar cable harness

TP3976201 S60/S60R/S80 2005

28

Control modules Overview of locationsSHM PHM AUM CCM PDM/ DDM RCM ECM 4/31 ISM OWS DIM UEM SRM RSM 4/110 GSM AEM SRS SUM

DEM

RTI

TCM

SAS

REM

4/71 SHM LCM ACM ETM AQS 7/192 DMM CPM BCM 17/13 CEM PSM LSM DDM/ PDM

SWM

SCM

TP3976201 S60/S60R/S80 2005

29

Control modules Overview of designationsUnitACM AEM AQS AUM BCM CCM CEM CPM DDM/PDM DEM DIM DMM

Designation6/26 4/78 7/159 16/1 4/16 3/112 4/56 4/7 3/126 4/82 5/1 Alternator Control Module (ACM) Accessory Electronic Module (AEM) Air Quality Sensor (AQS) Audio Module (AUM) Brake control module (BCM) Climate Control Module (CCM) Central Electronic Module (CEM) Combustion Preheater Module (CPM) Driver/Passenger Door Module (DDM)/(PDM) Differential Electronic Module (DEM) Driver Information Module (DIM) Damper Motor Module (DMM) -6/48 Damper Motor Module (DMM), recirculation -6/95 Damper Motor Module (DMM), left-hand side -6/96 Damper Motor Module (DMM), right-hand side -6/102 Damper Motor Module (DMM), defroster -6/103 Damper Motor Module (DMM), floor/ventilation 4/46 4/50 3/156 7/100 27/3 3/111 7/93 3/127 16/60 4/52 27/4 4/58 7/149 16/45 4/68 16/35 Engine Control Module (ECM) Electronic Throttle Module (ETM) Gear Selector Module (GSM) Inclination Sensor Module (ISM) Left-hand Camera Module (LCM) Light Switch Module (LSM) Occupant Weight Sensor (OWS) Passenger/Driver Door Module (PDM)/(DDM) Phone Module (PHM) Power Seat Module (PSM) Right-hand Camera Module (RCM) Rear Electronic Module (REM) Rain Sensor Module (RSM) Road Traffic Information (RTI) Steering Angle Sensor Module (SAS) Siren Control Module (SCM) Seat Heater Module (SHM) -9/12 Seat Heater Module (SHM), drivers side -9/13 Seat Heater Module (SHM), passenger side 4/33 4/9 4/84 3/254 4/28 4/110 4/70 4/31 4/71 17/13 7/192 Sunroof Control Module (SRM) Control module, Supplemental Restraint System (SRS) Suspension Module (SUM) Steering Wheel Module (SWM) Transmission Control Module (TCM) Trailer Module (TRM) Upper Electronic Module (UEM) Fan control module Cooling fan control module Data link connector Water detection sensor

ECM ETM GSM ISM LCM LSM OWS PDM/DDM PHM PSM RCM REM RSM RTI SAS SCM SHM

SRM SRS SUM SWM TCM TRM UEM 4/31 4/71 17/13 7/192

TP3976201 S60/S60R/S80 2005

30

Control modules Central Electronic Module (CEM) 1:230+1

30+1

11A/22

11A/32

4/9:56/B:28

BL-R

3/157:2

BL-R

BL-R

16/65:1

15/31_C1:1

15/31_C1:2

17/13

3CAN

6

BL-R

53/44314

A

11

W

R

R

HISPEED

GN

15/31_C3:3

15/31_C3:1

LOSPEED

GN WD:40 D:55 D:48 D:33 D:16C:14

1

1

11B/17 11B/1822

10/126:2 10/125:2 10/122:2 10/123:2 10/13:1 10/11:2 10/15:2 10/14:1 10/12:2 10/16:2 3/254:9 3/254:106/127:1 6/127:2

WWW

D:1D:2D:3D:4B:31

S80S80

779

54/20 54/21 54/2254/23

WWWGN

4/56

R

R

GNGN-W

9

B:32

GN-W Y Y

D:7 D:17

CEM

Y

B:21

15/31_C4:4 15/31_C4:3

Y-R R-WVO BL

B:29B:24

9/1:1 9/25A:1

A:17 F11 B:2

CAN

1

1

3/6:1 3/6:316/10:1 16/11:1R-SB R-SB

11B/202

11B/212

54/41 2

Y-W YR-SB R-SBRBL-R

D:14 D:22B:15

LIN

15/31_C6:1215/31_C6:13

B:16B:3

4/46B:23 4/46B:26 16/60:17

GN-RY-GR Y-W

C:5C:35 D:19

16/65:3 16/65:23/10:1 10/19:1 4/9B:2/30 6/39:2 6/38:2 2/64:1 9/25A:2 8/134:3 3/156A:3 4/28A:44 8/37A:3 4/46B:37 4/58A:13 4/58A:18MANY-RGN-BUGN-R

BLGRY-GRY-R

D:56D:57C:34A:6

11662

54/1354/23 54/22 54/8

Y-WGN-BUGN-RBN-W

D:20C:11C:12C:9

ACC BN-W

MAN (M66) AUTO 4T65EV5 AUTO AW50-55

Y-W BL-W BL-W Y-GR BL-YBL-R Y-R GN-Y

D:12 D:23C:28

C:14 A:4 F16 A:15A:12A:29

4/58A:21 4/58A:20

GN-W GN

BL-R

TP3976201 S60/S60R/S80 2005

31

Control modules Central Electronic Module (CEM) 2:230+R-SB45

30+1

1

1

1

1

30

3/1X 1515I

11C/82

11C/72

11E/52

11E/42

11E/12

7 3 6 1

50

S

A

BL-R

VO

53/408

VO

VOGR-W

Bi-X Bi-X

54/225

4/9B:27/55 3/157:1 10/1A:5 10/2A:5RGN

GR-W Bi-X

Y-W

VO

GN

Y

54/23C:1 C:2

5

Bi-X

54/40D21

R R

R

4/56

D:60 D:15 D:8

E:A

E:BB:11 C:34 C:17 C:16 C:6 C:7 C:4 C:3 C:25 C:31 C:10D:13 D:9

F9

CEM

R Y-R GN-W GN-W BL-OR GN-OR GR Y GN-SB BL-W Y-GNGN-R WVO-W VO-W W/O ECPS VOVO

3/9:1 3/9:5 4/99:2 ECPS 15/31_C4:1 15/31_C4:12 15/31_C4:16 15/31_C4:8 15/31_C5:15 15/31_C5:12 6/1:3 7/5:116/65:5 10/29:1 53/437 54/9:5

F10

A:10 B:10B:23

F16

CANF15

ECPS

53/398

1

B:5 B:22

LIN

F33F17F18F22F23

W/O ECPS VO SB BLGN-GRPPBLWBL-YBL-W

VO VO

54/22 54/23

1

B:1B:17B:18B:27B:28B:4B:7

54/2254/2354/2354/22

7733

F28

A:22 A:6C:16

VO VOGN-W

15/31_C4:1AUTO AUTO

15/31_A1:12

F21

B:20 A:25B:8B:9C:19C:20B:30

VO-W VO-WBL-GNBL-PWGRY-SB Y-SBVO VOBLBL

54/22 54/23 54/22 54/23

4422

F14F2

B:19A:19A:18

F1

BL-R

F30

A:8

BL-R

54/24 54/25 54/10 54/11

2222

BL-R BL-R

F28

F8

A:16 D:43 D:44 D:45 D:29 D:30 D:42

BL GN BL BN BL Y BN

53/301 4/16:4 8/84:1 10/5:1 10/6:1 10/1A:4 S80 10/1A:1 S60/Bi-x 10/2A:4 S80 10/2A:1 S60/Bi-x 10/2A:3 S80 10/2A:2 S60/Bi-x 10/1A:3 S80 10/1A:2 S60/Bi-x 3/27:3 16/1A:2 6/26:B1 4/28A:35 3/156:A1 10/1A:6 DRL 10/1A:6 DRL 10/1A:3 10/2A:3 6/3:1 6/4:1 6/3:2 6/4:2 9/12:4 9/13:4 6/62:4 6/63:4 54/36:5 54/36:3 54/36:1 54/36:2 7/12:4 7/12:1 7/12:5

SB

D:6

SB

A:22 B:25R VOVO

LHD RHD

54/25:14 54/25:15

16/35:1 3/27:3 3/27:3

31/6

31/10

RHD

LHD

TP3976201 S60/S60R/S80 2005

32

Control modules Rear Electronic Module (REM) 1:230+1

11E/12

R-W

4/58K:I

REM

4/56A:15 4/56A:4 10/127:2 10/128:2 7/156 P CNG

GN-YY-RWW

A:18A:13D:2D:11

12 3 4

GR-R VO Y Y-GR

Bi-fuel Bi-fuel Bi-fuel Bi-fuel

54/541 2 3 4

CANGR-R VO YY-GRD:14 D:15 D:27 D:8

7/153LPG12

LIN

GN-Y

Bi-fuel Bi-fuel

5 6

GN-Y BN

D:36 D:3

BN

3/1:8 8/85:1 4/78A:2 3/78:1 3/75:3 7/12:3 3/62:1 3/74:3 3/78:2 3/78:1 3/78:4 4/86A:1

BL

54/35PY-GR

BL3

A:29B:15 F13B:22F:2D:29C:1

BLRBL-SB PGN

F3

PY

54/1154/4

83

54/35

4

P

54/3.1 14 54/10 8

Y

C:4

P

C:12

GR-WBL-SB BN-RBLR-WR-W

F:8 F28F:2 F:5B:21 F26B:8F6

16/15:2 16/45D:14/82:1BL-R

53/502

BL

54/74

1

BL

A:14 F23

16/16:1

8/59:1 8/60:1 4/84C:1 17/19:1

R R Y-R

Y-R

A:15 F38 A:16 F37 A:25 F19 B:28A:30 F24B:31F8

SUM

BLR

3/85:5 3/85:1 3/85:33/86:3 3/86:1 3/86:53/76:2 3/76:5 3/76:8 3/76:6 3/76:4

GN-BN Y BLGN-BN Y BLP BL VO GR Y

54/208 5 6

GN-BN Y BL

A:1 A:19 A:2GN-BN Y BL

F10

54/218 5 6

GN-BN Y BL

54/438 7 1P BL VO GR Y

B:1 B:30 B:2C:3 C:5 A:27 A:24 A:23

F9

54/203 4 9 10 11

F28

A:32

D:12

SB

SB

53/602SB

31/47

31/72

TP3976201 S60/S60R/S80 2005

33

Control modules Rear Electronic Module (REM) 2:2

4/58B:25

Y-R

54/1061

Y-R

54/547

REMD:1GRGR-W

Y-R Y-R Y-R Y-R

CNG CNG CNG LPG

8/89:1 8/90:1 8/88:1 8/76:210/18A:1, 10/17A:1 10/18:1, 10/17:1Bi-X

S60 S80

C:11

GN-R GR BN-W

W/O SUM W/O SUM W/O SUM

54/321 2 3

BL-R GR-W BN

W/O SUMW/O SUM W/O SUM

5 4 1

7/120

CAN

C:6 C:9

LIN

F1

P B:23D:5D:6

PGRGRGR-WGR-W

S60 S80S60 S80S60 S801 2 3

F:3 F:10 F:5

10/17A:3 10/17:6 10/17B:1, 10/17B:3 10/17:4 10/18B:1, 10/18B:3 10/18:4

GR-GN GRBL-BN BN-R

10/3

A:6

Y-R

11

54/13

S80S60 S60

Y-R

3/78:4 10/19:110/17B:4 10/18B:4

Y B:3Y

D:18F1

YBL

S80S60 S80S60 S80 S60 S80 S60 S801

10/18:7, 10/17:710/18A:3 10/18:6 10/17A:2 10/17:5 10/18A:2 10/18:5 10/18B:2, 10/17B:2 10/18:2, 10/17:2M 6/372

B:7B:10B:11B:4

BLBLBL GNGNPP

B:9B:26

BL-SBY Y YP BL VO GR

F28

D:33 D:28 B:24 B:12

P BL VO GR

2 5 11 6 3

11 3 4 9 10

Y P BL VO GR

A:20 A:21 D:32E:A E:B E:CE:D E:E E:F E:G E:H E:JE:K E:L E:M

GN GN-W GN-WR P GN-RGN-Y Y R-W R BL GNGN-W GR R

54/43

54/21

3/77:4 3/77:2 3/77:5 3/77:8 3/77:6

4/56A:29 4/56A:12 4/86A:12 4/110A:6 4/110B:4 4/110A:11 4/110A:4 4/110B:1 17/39:10 17/39:9 17/39:8 4/110B:5 4/110B:3 4/110B:2 4/110A:7

D:26

D:31Y1

7/100 ISM30

GN-W 2

TP3976201 S60/S60R/S80 2005

34

Control modules High speed CAN data communication4/50 ETMW A:37

4/46

17/13CAN

ECM3CAN

6

4/56WD:33 D:48

CNG/LPG4

14GN A:55CAN

GN

CEM

B:1 B:13

3/254

SWMCAN

MAN

AUTO

B:13 B:1

4/28 TCM

GN

GN

W

W

4/68 SAS4 3 W GN

D:31 D:46

AUTO

B:2 B:14

CAN

CAN

W W

C:21

GN GN

C:22

4/84 SUM

A:16 A:15

W GN

FOUR-C FOUR-C

53/567

FOUR-C FOUR-C

W GN

CAN

53/568GN W

FOUR-C

4/82

DEM

8 7

W GN

53/512

W

54/743GN

FOUR-C

AWD W/O FOUR-C AWD W/O FOUR-C

W GN

D:33 D:47

53/513GN W

1 2 4

CAN

4/16 BCM11 15CAN

AWDW GN

W GN

54/311 12

AWD

2WD 2WD

W GN

53/431

53/430

TP3976201 S60/S60R/S80 2005

35

Control modules Low speed CAN data communication

4/56

3/112

CEMD:37 D:52

4/9W GNB:24/52 B:26/54

CCMSRSB:23/51 B:25/53CAN

WGN

A:10 A:8 A:11 A:9

C/F

53/516

53/517

D:39 D:54

W GN

54/103 4

W GN

A:2 A:3

3/126 DDM/PDM

16/1 AUM

CAN

CAN

CAN

A:7 A:8

W GN

4/70D:38 D:53

16/60

W GN

54/135 6

UEMW GN3 5

PHM1 2

3 6 9

4

5 8 0

22 10

W GN

53/433

W GN

7

#

53/434

CAN

LIN

CAN

CAN

LIND:34 D:49

5/1 DIMW GN

W GN

54/113 4

WGN

A:2 A:3

3/127 PDM/DDM

CAN

8 7CAN

9 10

GN W

17/13

3CAN

D:40 D:55

W GN

11

4/5254/24 LHD 54/25 RHD12 11

53/436

PSMW GN

53/435

D:36 D:51

W GN

D:2 D:3

CAN

4/58D:35 D:50

W GN

C:14 C:13

REM

A:3CAN

GN

D:19

53/664CAN LIN

A:4

W

D:30

16/45 RTI

D:4 D:3

GN W

D:20 D:21

CAN

53/663

4/78 AEM

TP3976201 S60/S60R/S80 2005

36

Control modules LIN data communication 1:24/28

TCMB:21LIN

GN-SB

AUTO

54/3.15

3/156GN-W

A:2

2

GSM

3/155

LIN

4/33

SRMP

54/3.11

P

54/1315

P

4LIN

16/352

SCM

W/O Sunroof

LIN

7/149

P P 21

4/70

UEM

RSM1LIN

54/16GN

1

GN

13

LIN

4/7

CPM

27/4 RCM5

3/111

LSMGN-W

54/1112

GN-W

RHD

LINLIN

6

GN-W

4/56

CEM54/96GN-WGN-W

D:24 D:41

C:32D:58C:16LIN

GN-W GN-W

3LIN

15/31_A1:12

15/31_C4:1A:1B+

6/26

27/3

ACM

LCM5

GLIN

GN-W

54/1012

GN-W GN-W

LHD

31LIN

B:1

3/254

GN-W

SWM

7

LIN

TP3976201 S60/S60R/S80 2005

37

Control modules LIN data communication 2:2

4/9

7/93

SRS57LIN

OWSGN/W

54/2510

GN/W

1LIN

7/192

1

2 3 4 5

GN-W GN-W

A:12

3/112

EVAP

ECC

M

GN-W GN-W

A:7

LIN

6

9/13

SHM2

54/254

LIN

9/12

SHM2

54/244

LIN

4/58

7/100D:26 D:32GN-W GN-W

REM

2

ISM

LIN

LIN

4/86

PAMA:12

LIN

TP3976201 S60/S60R/S80 2005

38

Control modules Accessory Electronic Module (AEM)

A:1

A:3

B:26

B:50

A:2

A:4

B:1

B:25

PosA:1 A:2 A:3 A:4 B:1 B:2 B:3 B:5 B:6 B:7 B:8 B:11 B:12 B:13 B:14 B:15 B:16 B:30 B:33 B:34

FunctionElectrical distribution Electrical distribution CAN communication CAN communication Remote heater start, minicall Remote heater start, minicall Remote heater start, minicall Remote heater start, radio signal Engine heater Parking Assistance Parking Assistance Parking Assistance Handsfree, audio disengage Audio disengage Rheostat, audio Speed signal, audio Speed signal, RTI Japan Alarm signal Alarm signal Antenna amplifier, audio Alarm signal RTI Japan Alarm signal Reverse gear signal, RTI Japan

TypeGround Feed Input/output signals Input/output signals Feed Ground Input signal Steering, alternating current feed Feed Input signal Ground Input signal Output signal Output signal Output signal Output signal Output signal Feed Output signal Output signal Steering, X-feed Output signal

TP3976201 S60/S60R/S80 2005

39

Group 23 Fuel system Engine management system, 5-cyl 1:230+

R Y-W

B5244S6, USA B5244S P 7/156

A BA:59 A:19

15/31_C5:14

15/31_C4:5

1 2 3 4 2 1 2 1 2 1 2 1 2 1 1 2 3 4 5 2 1 3 1 2 1 3 2

BN-SB GN-R VO-W GN-GR

Sulev/Ulev Sulev/Ulev Sulev/Ulev Sulev/Ulev BL-W GN GN GN GN GN GN GN VO GN-R GR-W BN-SB BN-SB GN-R VO-W GN-R BN-SB BN-SB VO-W BN-GR BN-W Y-W P-W

4/46

A:16 A:32 A:15 A:33 A:70 A:14

8/6 2/32 8/73(30) 1 3 1(86) 5(87)

ECM

1

11B/232

FMA2 4 2(85) 2

8/8 8/9 8/10 7/17

53/315

GN VO-W

CAN

MAF

1

1

1

1

1

11B/82

11B/112

11B/62

11B/32

11B/52

A:60 A:22 A:4

5 CYL W/O T PETROL

15/31_C4:14

15/31_A1:14

15/31_C4:15

15/31_A1:5

15/31_A1:2

15/31_A1:3

7/81 P 7/16 7/8 P

A:23

A:40

53/319 53/332VO-W

BN-SB

A:61

VO-W

A:58 A:21

GN-GR

GN-W

BL-R

GN

GN

7/6P

1

BN-SB

A:39

7/35QLT

3 2 1 BN-SB BL-W 1 2 1 2 R-W BN-SB SB R W BL A:68 A:46 A:64 A:48 A:66 A:31

7/24GN-W

7/25GN-GRSB

20/3

3

4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

GN-W

53/309 31/88 9/322 GN-GR 1 SB

SB

20/4

GN-W

3

R-W

BN

A:30

SB

20/5

GN-W

53/328

3

R-W

53/360

R-W Y

A:28 A:29

SB

20/6

GN-W

3

R-W

P

A:51

GN

SB

20/7

GN-W

3

R-W

VO BL-R GN-Y W GN BN GN-SB

A:50 A:35 A:36 A:43 A:25 A:5 A:6 A:34 A:52 A:53 A:54 A:62 A:17

6/120 31/89

ETA

1 2 3 4 5 6

M53/314GN GN SB

53/326SB

SB SB SB SB

BL-R BL-R

31/96

C D40

TP3976201 S60/S60R/S80 2005

Group 23 Fuel system Engine management system, 5-cyl 2:230+1 1 1

30+1

11C/82

11C/72

11E/52

11E/42

A B

R Y-W

R-SB

4/56430

R

4/46B:38 B:11

3/15 X 15 1 15I

R

B:11

F9

ECM

50 S 7

CEM3/91 2

54/40D1

BL-R

R

5 Y-R C:34 D:16 D:15 C:35 C:21 C:22

CAN

E:A E:B

CAN

53/443

BL-R Y-W

LIN

B:26

Y-GR

D:43 D:44 D:45

GN BL BN

5 CYL W/O T

B:37

BL-R

C:14 C:5 A:16

B:23

GN-R BL

B:46

GR

54/3.118

GR

5/1:2 4/83 PEM2 3 4 5

B:44

GN-W

15/31_C5:111

B:47

Y

B5244S6, B5244S USA

8

Y

6 5 4 3 2

Y BL SB

BN

BN GN OR

AUTOB:4 B:29 BN MAN OR-W

BN

53/324

MAN

BN

54/3.16 7

BN W

54/106 5

1BN W

6/33A B 2 3

BL

B:15

SB

MAN MAN

2 4

7/123

BL

54/3.1

54/36

1

6/62MyB:1 B:13

MF

2

Mx

7/105B:48 B:5 B:17 B:9 B:25 GR-R BN-SB GR-W BL-W BL-R SB 4 5 6 2 1 3

SB

SB Y BL

7/51

2

6/33

5

1E

3P

6/44

53/329SB

SB BN

M

4 GN BN

2

C D

BL-R

53/397

1

BL-R

31/93 31/48

R

R

TP3976201 S60/S60R/S80 2005

41

Group 23 Fuel system Engine management system, 5-cyl Turbo 1:230+

R Y-W

A BP1 2 3 4 BN-SB GN-R VO-W GN-GR BL-W

GN-GR

4/46A:3 A:2 A:38 A:16 A:34 A:15 A:33 A:17 A:14

15/31_C5:14

7/156GN GN GN GN GN GN GN

15/31_C4:6

8/28 2/323(30)

1 2 2 1 2 1 2 1 2 1 2 1

ECM

1

8/6 8/7 8/8 8/9 8/10

11B/232

FMA2 2(85)

BN-W Y-W P-W

1(86)

5(87)

CAN

53/315

GN VO-W

1

1

1

1

11B/82

11B/112

11B/62

11B/52

7/17

MAF

15/31_C4:14

2 4 5 3 1 2 3 4

GN VO-W VO GR-W BN-SB GN-R VO-W Y GR-R BN-SB

A:22 A:58

15/31_C4:15

15/31_A1:5

15/31_A1:2

15/31_A1:3

5 CYL T

7/165

P

A:5 A:23

7/16 7/8 P1 3 2 1 2 3 1

53/319

BN-SB

A:4 A:60

BN-SB VO-W BN-P BL-W BN-SB VO-W BN-SB

53/332

VO-W

A:39 A:68 A:40

53/309

GN-GR

7/35

QLT

A:26

GN GN-W

7/6

P

A:31

9/32

SB 1 GN-GR 2 SB SB

20/3

3

4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

GN-W BL GN-W BN GN-W Y GN-W P GN-W VO

7/24 7/23

1 2 1 2 1 2

54/531 2 3 4

BN-SB SB BN Y-SB R W

A:46 A:64 A:45 A:67 A:30 A:48 A:66 A:50

20/4

3

31/88

SB

20/5

3

7/25 53/328

SB

20/6

3

A:52

SB

20/7

3

A:51

31/89

6/120

ETA

1 2 3 4 5 6

BL-R GN-Y W GN BN GN-SB

A:36 A:19 A:59 A:35 A:20 SB SB SB A:1 A:53 A:54 A:63

53/326SBSB

BL-R BL-R

31/96

C D42

TP3976201 S60/S60R/S80 2005

Group 23 Fuel system Engine management system, 5-cyl Turbo 2:230+ 30+

1

1

11C/82

11C/72 1 1

A B

R Y-W

R-SB

11E/5 4/562

11E/42

4/46B:38 B:11

4

30

3/15 X 15 1 15I

R

B:11

F9R

ECM

50 S 7

CEM3/91 2

54/40D1

BL-R

R

5 Y-R C:34 D:16 D:15 C:35 C:21 C:22

CAN

E:A E:B

CAN

53/443

BL-R Y-W

LIN

B:26

Y-GR

D:43 D:44 D:45

GN BL BN

5 CYL

B:37

BL-R

C:14 C:5 A:16

B:23

GN-R

S60R

BL

B:46

GR

54/3.118

GR

5/1:2 4/83 PEM2 3 4 5 W-SB W

B:44

GN-W

15/31_C5:111

B:47

Y

S60R

6

6 5 4 3 2

Y BL SB

53/578SB

B:15

SB BN

MAN MANBN

2 4

7/123

53/579

BL

54/3.1

54/36

GN

AUTOB:4 B:29 BN MAN OR-W

53/324

SB

MAN

6/62MyB:1 B:13

BL

BN

54/3.16 7

BN W

54/106 5

1BN W

BL

MF

2 3

6/33

8

2E

4P

R9 3 10 3P

Mx

12 BN

7/105B:48 B:5 B:17 B:9 B:25 GR-R BN-SB GR-W BL-W BL-R SB 4 5 6 2 1 3

SB

SB Y BL

7/51

2

6/33

5

1E

6/44

53/329SB

SB BN

M

4 GN BN

2

C D

BL-R

53/397

1

BL-R

31/93 31/48

R

TP3976201 S60/S60R/S80 2005

43

Group 23 Fuel system Engine management system, 6-cyl 1:230+

R Y-W

TURBO

A BA:38 A:16 A:15 A:33 A:32 A:17 A:34 A:14CAN

15/31_C5:14

15/31_C4:6

8/28 8/6FMA2

1 2 2 1 2 1 2 1 2 1 2 1 2 1 2 5 3 4 1 GN GN GN GN GN GN GN GN VO GR-W VO-W GN-R A:22 A:58

TURBO

4/46

GN BL-W BN-W Y-W P-W

ECM

1

2/323(30)

8/7 8/8GN-GR

11B/232

2(85)

1(86)

5(87)

8/9 8/10 8/11 7/17

53/315

GN VO-W GR-W

1

1

1

1

11B/82

11B/112

11B/62

11B/52

MAF

15/31_C4:14

15/31_A1:5

15/31_A1:2

15/31_C4:15

15/31_A1:3

W/O TURBO

6 CYL

TURBO 7/165P

GN-GR

1 2 3 4 1 2

BN-SB GN-R VO-W Y GR-R BN-SB

A:5 A:23 A:4 A:60

7/1653/309

BN-SB BN-SB VO-W

7/8GN GN-W

P

1 3 2 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

53/319 53/332VO-W BN-P BL BN-SB SB BN Y-SB BN R W Y A:39 A:68 A:31 A:46 A:64 A:45 A:67 A:50 A:48 A:66 A:52

SB

20/3

GN-W

3

7/24 7/23 7/25 53/3281 2

54/531 2 3 4

SB

20/4

GN-W

3

31/88

SB

20/5

GN-W

3

53/323

SB

20/6

GN-W P GN-W VO GN-W GR A:51 A:30 A:49

3

20/7SBSB

3

20/8SB

3

6/120

ETAM

1 2 3 4 5 6

BL-R GN-Y W GN BN GN-SB

A:36 A:19 A:59 A:35 A:20 A:1 A:53 A:54 A:63

SB

31/89

53/326

SB SB SB

31/96BL-R BL-R

C D44

TP3976201 S60/S60R/S80 2005

Group 23 Fuel system Engine management system, 6-cyl 2:230+ 30+

1

1

11C/82

11C/72 1 1

4/46B:38 B:11

A B

R Y-W

R-SB

11E/5 4/562

11E/42

4

30

3/15 X 15 1 15I

R

B:11

F9R

ECM

50 S 7

CEM3/91 2

54/40D1

BL-R

R

5 Y-R C:34 D:16 D:15 C:35 C:21 C:22

CAN

E:A E:B

CAN

53/443

BL-R Y-W

LIN

B:26

Y-GR

D:43 D:44 D:45

GN BL BN

6 CYL

B:37

BL-R

C:14 C:5 A:16

B:23 B:46 B:44 GR

GN-R

54/3.118 GN-W

BL GR

5/1:2 15/31_C5:11

A:26

BN-SB

7/6

P

54/366 5 4 3 2SB Y BL

B:15

SB BN

MAN MANBN

2 4

7/123

R1E

R

AUTOB:4 B:29 BN MAN OR-W

53/324

MAN

BN

54/3.16 7

BN W

54/106 5

1BN W

6/33

5

3P

4 GN 2 3 BN

2

6/62MyB:1 B:13

MF

Mx

7/105B:48 B:5 B:17 B:9 B:25 GR-R BN-SB GR-W BL-W BL-R SB 4 5 6 2 1 3

7/51

2

6/44

53/329SB

SB BN

M

C D

BL-R

53/397

1

BL-R

31/93 31/48

SB

TP3976201 S60/S60R/S80 2005

45

Group 23 Fuel system Engine management system, Bi-fuel 1:230+

R

15/31_C5:14 15/31_C4:61 1

Y-W

A BA:16 A:34 A:15 A:33 A:70 A:14

11B/92

11B/232 FMA2 2(85)

8/6 2/323(30)

2 1 2 1 2 1 2 1 2 1 GN 1 2 3 4 5 2 1 3 1 2 1 3 2 1 2 3 GN GN GN GN GN GN

BL-W BN-W Y-W P-W

4/46

ECM

1

FMI23

2/33

8/7 8/8 8/9 8/10

2

5 4

1(86)

5(87)

53/315

GN VO-W

CAN

15/31_C6:11

15/31_C5:2

7/171 1 1 1 1

MAF

11B/52

11B/62

11B/32 2

11B/8

11B/112

VO GN-R GR-W BN-SB BN-SB GN-R VO-W BN-SB BN-SB VO-W BN-GR VO-W GN-R BN-SB GR-R BN-SB

A:60 A:22 A:4

5CYL W/O T Bi-Fuel

15/31_C4:14

15/31_C4:15

15/31_A1:14

15/31_A1:3

15/31_A1:2

15/31_A1:5

7/81 P 7/16 7/8 P 7/201 P

A:23 A:40 A:61

53/319 53/332VO-W A:58 A:21 A:43 BN-SB SB R W A:46 A:64 A:48 A:66

GN-SB

GN-W

Y-R

7/24 7/25GN-W

1 2 1 2

53/309

SB

20/3

3

4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

GN-W

R-W

BL

A:31

GN-GR

SB

20/4

GN-W

3

R-W

BN

A:30

LPG

31/88SB

20/5

GN-W

53/328

3

R-W

53/360

R-W A:28 A:29 Y

2 1

8/79

SB

20/6

GN-W

3

R-W

P

A:51

9/32

2 1

SB

20/7

GN-W

3

R-W

VO

A:50

31/89

4/50

ETMSB

1 2 3 4 5 6 GN-SB BN

W GN

BL-R GN-Y

A:56 A:38 A:37 A:55 SB SB SB SB A:36 A:53 A:54 A:62

HISPEED

CAN

53/326SB

31/91

LPG LPG

SB GN-W BL-R BL-R GN-R GN-R

31/96

SB

C D E F G H I46

TP3976201 S60/S60R/S80 2005

Group 23 Fuel system Engine management system, Bi-fuel 2:230+1 1 1

30+1

R-SB

A B4/46

R Y-W

11C/82

11C/72

11E/52

11E/42

R

4/56 3/15 X 15 1 15I

54/40D2 1

4

ECM

B:38 B:11

R

50 S 7

3/9

1

CEM

E:A E:B

BL-R

5 Y-R C:34 D:16 D:15 C:35 C:21 C:22LIN

54/36CAN

CAN

53/443

BL-R Y-W

A:16

6BL

5 4

SB GN Y BN BL

B:26

Y-GR

D:43 D:44 D:45

GN BL BN

3 2 1

R

30

R

B:11

F9

R

5CYL W/O T Bi-Fuel

B:37 B:23

BL-R GN-R

C:14 C:5

6/33 F16SBA:4

5

1E

3P

4

2

B:39 B:1 B:13 A:26

VO

54/71

VO

1

8/752 BN-SB GN-GR

Y-R

7/6P

1

6/62My MF

B:15

SB

B:4 B:29

BN

AUTO

MAN

BN OR-W

53/324

MAN

BN

54/3.167

BN W

54/106 5

BN W

3 2

Y-R Y-R

54/1061

7/105

MAN MAN

BN

2 4

7/123

Mx

4/58C:14 C:13CAN

Y-R SB Y-R

1 2 1 2 1 2

REMA:13 B:25

8/89 8/90 8/88LPG2 1

CNG

2

SB Y-R

CNG

LIN

7

Y-R

SB

CNG

54/54

SB

B:48 B:32 B:50 B:5 B:17 B:9 B:25 B:41

SB W P-SB GR-R BN-SB GR-W BL-W BL-R SB

8

SB

LPG

8/76

54/73 2 4 5 6 2 1 3

54/54W P-SB

7/511 2 3 4 SB

6/105 M2

SB

SB

C D E F G H I

GN-W

53/604SB

6/44 M1

SB

SB

53/329BN

SB

BL-R BL-R GN-R

53/397

31/93

31/73

31/48

TP3976201 S60/S60R/S80 2005

47

SB

Group 23 Fuel system Engine management system, Diesel 1:230+1

30+

11A/12 Y-W 1

11B/232 GN-OR

2/322(85)

R

15/31_C4:6FMA2 3(30)

A4/46

8/6 8/7 8/8

1(86)

5(87)

1 2 1 2 1 2 1 2 1 2

W-SB W P-SB P Y-VO Y

53/371 53/366 53/367 53/368 53/372 53/369 53/3701 2 1 2 1 2 3

8/9 8/10

BL-SB BL GN-SB GN

SB A:52 SB A:70 A:51 W A:69 W A:14 P A:32 P A:16 Y A:34 Y A:15 BN BN A:33 BL A:50 BL A:68 GN A:13 GN A:31 A:47 A:65 A:27 A:63 A:61 A:25 A:43

ECM

1

1

1

1

1

7/25 7/16

GR-R GR GR-R BN-SB BN-SB BN-P VO-W VO GR-W VO-W GN-R

11B/11 11B/42 2

11B/62

11B/82

11B/52

15/31_C4:14

15/31_A1:7

15/31_A1:2

15/31_C4:15

15/31_A1:3

7/8 P 7/17MAF

CAN

5 3 4 1 2

A:21 A:57 A:39 A:45

GN R

DieselR R R A:17 A:18 A:35 A:56 A:20 A:38 A:4 BN BN A:37 A:55

53/3731

7/173 8/111 8/82 53/377

2 3 2 1 GN GN-W

BL-Y BL-SB BL

1

R BN-SB

M

2

7/162 P 7/165 P 2/14FMA3 1(86) 2 4 5(87) 2(85)

1 2 3 4 1 3 1 2 1 2 1 BL-R GN-W GN-W GN-W OR-SB GN-W SB

GN-Y GN-SB GN-W Y Y-SB Y-W

A:58 A:22 A:40 A:23 A:59 A:41 A:7

8/64

1 3(30) 3

53/335A:2 SB A:53 SB A:54 SB A:36

8/17 15/31_C4:5 9/32

15/31_C2:2R

2

53/326 54/11 BN-SB

1

A:67

R

53/374R-W

7/6 20/22 20/23 20/24 20/25 20/26

P

1

R-W 1

SB

R-W 1

BL-R BL-R

R-W 1

BN

R-W

1

B C D31/96

TP3976201 S60/S60R/S80 2005

48

Group 23 Fuel system Engine management system, Diesel 2:230+1 1 1

30+1

11C/82

11C/72

11E/52

11E/42

4/46B:38

A

Y-W

R-SB

4/56430

4/58

R

3/15 X 15 1 15I

R

B:11

F9

R

REM

ECM

50 S 7

CEM3/91 2

54/40D1

F13

B:15

BL-R

R

5 Y-R C:34 D:16 D:15 C:35 C:21 C:22

CAN

R

E:A E:B

CAN

CAN

BL3

53/443

BL-R Y-W

LIN

LIN

54/35

B:26

Y-GR

D:43 D:44 D:45

GN BL BN

8/85

BL1

Diesel

B:37

BL-R

C:14 C:5 A:16 4

2SB

B:23

GN-R BL

54/35

SB

53/604B:44 GN-W

15/31_C5:11 54/36

B:46

GR

54/3.118

6GR

5/1:2

5 4 3 2

SB GN Y BN BL

B:15 B:4

SB BN

MAN

2 4

7/123

1

6/33

5

1E

3P

B:1 B:13

4

2

SB

B:48 B:5 B:17 B:9 B:25 B:50

SB GR-R BN-SB GR-W BL-W BL-R 4 5 6 2 1 3

7/51

2

6/44

53/329SBBL-R BL-R

SB BN

M

B C D

53/397

1

GN-W

31/93 31/48 31/73

SB

TP3976201 S60/S60R/S80 2005

49

Group 23 Fuel system Emission control, 5-cyl30+

4/561

CEM11B/23C:22 C:21CAN

2

2/323(30)

FMA2 1(86)

D:32 D:47 Y-WLIN

5(87)

2(85)

15/31_C4:6

1

1

11B/42 2

11B/5 54/3.2GN-GR

15/31_A1:7

15/31_A1:3

15/31_C5:13

1

GN-GR

2

GN-R

54/34GN-BNGN-GR

4/46GN-R

2GN-R

1

1 2

GN-GR Y-R

53/309A:12

ECM

B:38

2

6/67

B:34

8/181 2 GN-GR BL-GN

B5244S6

CANA:2 3

8/811 2 GN-R GN-W B5244S6 A:13

54/34

3 5 CYL W/O TB:40 GN

7/15 1 2 4 3GN-BN BL-R GN-R Y-W

53/304

CNG/LPGGN-BN

3

A:69 A:18 A:42 A:41 B:7 BL-SB

O2

4

7/82 1 2 4 31 2 3 GN-BN BL GN BN-SB B5244S USA B5244S6 B5244S6 B5244S6 B5244S USA B5244S USA B5244S6 B5244S6 B5244S6 R R SB BL SB BL R SB BL A:11 A:24

O2

53/319

BN-SB

A:61

7/172

CNG/LPG 53/375 53/376 CNG/LPG CNG/LPG

R A:57 SB A:65 A:47

B:1 B:13

7/173

1 2 3

A:27

BL-SB

GN

BL-SB

GN

GN-GR

8/19

4

M1

4

TP3976201 S60/S60R/S80 2005

50

Group 23 Fuel system Emission control, 5-cyl & 6-cyl Turbo30+

1

11B/192 C:22

4/56

CEM

2/322 1(86)

FMA2 3(30) 1

C:21 D:32

CAN

4 2(85) 5(87)

3

D:47

LIN

15/31_C4:6Y-W

1

1

11B/42 2

11B/5 15/31_C5:13 54/3.21 2

GN-GR

GN-GR GN-GR

15/31_A1:7

15/31_A1:3

4/462

54/341

GN-R

GN-GR

GN-R

GN-BN

B:38

8/812 1 TURBO GN-W GN-GR

2

6/67

TURBO

A:21

B:34

CAN

8/191 2 GN-GR Y-R A:13

54/34

8/181 2 GN-GR W A:9

3

6 CYL W/O T 5 & 6 CYL T

B:40 GN

3

GN

B:7

BL-SB

7/15 4 3 5 1 2 6 2 1 4 3W GN-BN Y GN-SB BL-SB GN-R A:42 A:41 A:28 A:24 B:1 B:13 GN-R GN-BN SB GR A:61 A:62 A:6 A:18

4

BL-SB

O2

7/82

O2

R

7/103 4 3 5 1 2 6 2 1 4 36CYL 6CYL 6CYL 6CYL 6CYL 6CYLR-W GN-BN Y-GR GR-SB BN-SB GN-R

53/304A:70 A:44 A:43 A:69 A:25

A:29 R A:65 SB BL A:47

53/375

53/376

R SB SB

TURBO TURBO

1 7/172 2 3

O2

R

TURBO

1 2 3

7/173

7/1046CYL 6CYL 6CYL 6CYLBL-GN GN-BN BN Y-GR A:8 A:10 A:11 A:27 BL-SB

SB TURBO

TURBO

O2

BL-SB4

GN

53/309

3

GN-GR

ECM

4

M1

TP3976201 S60/S60R/S80 2005

51

Group 26 Cooling system Cooling fan30+

1

11A/82

4/46 15/30R

ECM5 Cyl T, 6 CYL / DIESEL

7/16

1 2

1 2

5 CYL T/6 CYL

DIESEL PETROL PETROL BN-SB DIESEL PETROL

53/319

GR-R GR-R BN-SB BN-SB

A:27 A:4 A:60 A:63

7/8 P

BN-SB 1 2 3 BN-SB BN-P BN-P VO-W VO-W

PETROL

53/332

DIESEL PETROL DIESELVO-W PETROL

A:61 A:68 A:25 A:39 A:43

DIESEL PETROL DIESELVO VO

CANA:7 A:8

B:1 B:13

4/71

2 4

4/46Bi-Fuel / 5 CYL W/O TVO A:7

15/31_C4:2

15/31_A1:13

ECM5 Cyl W/O T Bi-Fuel

1

7/16

1 2

GN-R BN-SB

Bi-Fuel

GR-R BN-SB

A:40 A:61

53/319

6/29 7/8 P1 2 3 BN-SB BN-GR VO-W VO-W A:21 A:58

CAN

53/332SBB:1 B:13

31/2

TP3976201 S60/S60R/S80 2005

52

Group 27 Engine control Cruise control7/31N

1 2

BN-P Y-R

45 46

4/16

BCM

34 33

BN-GR Y-GR

1 2

7/32N

30+

4/58:HB1

7/124

1 3 2

BL GN BN

7 3 5CAN

11 15

1

11C/92 R D:7 Y Y W GN BN 8 9 10 4 3 2CAN

11B/232

3/254

2/321(86)

FMA2 3(30)

4/56

SWM18/4A:1 A:2 A:3 A:4 A:5 A:6

3/4

R

15/31_C5:14 15/31_C4:6

CEM

SWSPETROL

Y-W 2(85) 5(87)

D:17 D:31CAN

1

1

D:46

11B/3 11B/82 2

4/46 53/438 6/120B:1 B:13

ECM

B:11 B:38 B:15

7/123MAN MAN PETROL BN MAN DIESELSB 2 4

ETA1 2

5CYL T, 6CYL 5CYL T, 6CYL 5CYL T, 6CYL 5CYL T, 6CYL 5CYL T, 6CYL 5CYL T, 6CYL

BL-R A:36 GN-Y A:19 W GN BN GN-SB A:59 A:35 A:20 A:1

CAN

B:4

MAN PETROL BNBN

53/324

M

3 4 5 6

6/120

B:9 B:17 1 2

GR-W BN-SB GR-R

6 5 4 3

7/51

ETA5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O TBL-R GN-Y W GN BN GN-SB A:35 A:36 A:43 A:25 A:5 A:6

B:5

M

3 4 5 6

B:25

BL-W

2 1

BL-R

BL-R

53/305SB

BN

BL-R GN-Y W GN

A:56 A:38 A:37 A:55

53/329

CNG/LPG

CNG/LPG CNG/LPG

CNG/LPG

HISPEED

4/50

ETM

1 2 3 4 6W GN

HISPEED

53/397

GN-SB BN

CNG/LPG CNG/LPG

CAN

5

31/91 31/84

31/93

BN

SB

TP3976201 S60/S60R/S80 2005

15/31_C4:14

15/31_A1:14

53

Group 32 Generator and voltage regulator Power supply

6/25:1

R

A:1

6/26B+

ACM

GLIN

31

B:1

4/56

GN-W

CEMGN-W C:16CAN

D:49 D:34 C:21 C:22

15/31_A1:12R

15/31_C4:1

LIN

SB

1/1 12V

SB

17/17

31/53

TP3976201 S60/S60R/S80 2005

54

Group 33 Starting system Starting system30+ 30+

1

1

1

11B/222

11C/82

11C/72

2/351 3(30)

FMA4 1(86) 2

15/31_C4:16 15/31_C4:12

R-SB430

3/15 15I

3

4 5(87) 2(85)

15/31_A1:8

50 S X 15 7 3 1

6/25

M31

30

1

R

6/26:1

BL-OR

GN-OR

2 50

R

4/56 17/17C:21 C:22 D:47

C:6 C:7 D:60 D:15 D:16 Y-W Y BL-R Y-GR BL-Y

CEM

BL-R

53/443

CAN

C:28

SB

D:32 C:5

LINA:3

1/1 12VGN-R

8/37

GN-SB

6CYL

R

AUTO

B:23

4/46

A:9

A:44

4/28

7/123B:15 B:4 SB

AUTO

ECMMAN MAN PETROL BN2 4

TCMB:1 B:13 B:2 B:14 A:53

SB

B:1 B:13

CAN

MAN DIESEL BN

53/324

5 CYL

MAN

PETROL BN

CAN

BN-SB

53/331SB

53/303BN

31/53

31/93

SB

31/94

TP3976201 S60/S60R/S80 2005

55

Group 35 Lighting High and low beam S6030+ 30+1

1

1

11C/72

11C/92

11E/12

11E/52

R R2

54/40D

5/18 7 10 9CAN

4/56RE:ACAN LIN

DIM

D:49 D:34 D:35 D:50

CEM

R

53/4258

R

GN-W 1

D:58

3/254

3/111

SWM7

LSM

3

GN-W

D:41 B:27 B:7

F22

F23

B:28 B:4

LIN

2

BN

LIN

BL-W

BL-Y

5

BN

53/438

10/70

10/68

BL

10/64

10/66

10/1

A:4

A:4

10/2

A:5

A:7

A:2 A:3 A:6 A:1

A:1 A:6 A:3 A:2

A:7

A:5

54/223 7 10 10

54/237 3

SB

BN

53/301SB

SB

53/303

31/84

31/93

BN