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Industrial Skills Volume: Descriptions, Calculations & Industrial Applications
28

Volume: Descriptions, Calculations & Industrial Applications

Jan 17, 2018

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Lucas Johns

Description: Area A Two-Dimensional Quantity Area measurements utilize linear measurements to calculate the number of unit squares within a given boundary. Measurements of area are expressed in “square units” such as square inches, square feet, square meters, etc. They have length and width but thickness is not considered in the calculations. Never mix units in the same calculation.
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Page 1: Volume: Descriptions, Calculations & Industrial Applications

Industrial Skills

Volume: Descriptions, Calculations & Industrial Applications

Page 2: Volume: Descriptions, Calculations & Industrial Applications

Description: AreaA Two-Dimensional Quantity

• Area measurements utilize linear measurements to calculate the number of unit squares within a given boundary.

• Measurements of area are expressed in “square units” such as square inches, square feet, square meters, etc.

• They have length and width but thickness is not considered in the calculations.

• Never mix units in the same calculation.

Page 3: Volume: Descriptions, Calculations & Industrial Applications

Description: VolumeA Three-Dimensional Quantity

• Volume is the space an object occupies or the capacity of a container. Volume calculations combine three measurements: usually length, height, and depth or thickness.

• Volume is always expressed in “cubic units” such as cubic inches, cubic feet, cubic meters, etc.

• A variety of different volume formulas may be used, depending on the shape of the object.

• Check your handout for exact formulas.• Never mix units in the same calculation.

Page 4: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Common Quantities and Conversions

• 1 square foot = 144 square inches• 1 square yard = 9 square feet = 1,296 sq. in.• 1 cubic foot = 1,728 cubic inches• 1 cubic yard = 27 cubic feet = 46,656 cu. in.• 1 cubic foot = 7.47 gallons of water*• 1 gallon of water = 8.3453 pounds*• 1 square centimeter = 100 square millimeters• 1 square meter =10,000 sq.cm.=1,000,000 sq.mm• 1 cubic meter = 1,000,000,000 cubic millimeters• 1 cubic meter = 1,000 liters of water*• 1 cubic meter = 264.2 gallons of water*• 1 liter of water = 1.000 Kilogram*

Page 5: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Container Questions – Gallons & Weight

1 Calculate the volume of the inside of the container assigned to you and your partner(s).

2 Calculate how many gallons of water the container could theoretically hold.• 1 cubic foot = 7.47 gallons of water*

3 Calculate how much the water in the container would weigh.• 1 gallon of water = 8.3453 pounds*

Page 6: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations

Scrap Rope Box:

Outside Dimensions: 36” x 32” x 18”

36” x 32” x 18” = 20,736 cu.in. divided by 1,728cu.in.

= 12 cubic feet

Inside Dimensions: 33¾” x 29¾” x 15¾”

33.75” x 29.75” x 15.75” = 15,813.984cu.in. ÷ 1,728cu.in.

= 9.152 cubic feet

9.152 cu.ft. x 7.47 gallons = 68.365 gallons of water

68.365 gal. x 8.34 pounds = 570.164 pounds

Page 7: Volume: Descriptions, Calculations & Industrial Applications

Other Calculations:Box A: Wood Box with Handles

Outside Dimensions: 12” x 16” x 32”

12” x 16” x 32” = 6,144 cu.in. divided by 1,728cu.in.

= 3.556 cubic feet

Inside Dimensions: 9¾” x 13¾” x 29¾”

9.75” x 13.75” x 29.75” = 3,988.359cu.in. ÷ 1,728cu.in.

= 2.308 cubic feet

2.308 cu.ft. x 7.47 gallons = 17.241 gallons of water

17.241 gal. x 8.34 pounds = 143.790 pounds

Page 8: Volume: Descriptions, Calculations & Industrial Applications

Other Calculations:Box B: Small Wood Box

Outside Dimensions: 16” x 16” x 18¼”

16” x 16” x 18.25” = 4,672 cu.in. divided by 1,728cu.in.

= 2.704 cubic feet

Inside Dimensions: 14” x 14” x 16½”

14” x 14” x 16. 5” = 3,234cu.in. ÷ 1,728cu.in.

= 1.872 cubic feet

1.872 cu.ft. x 7.47 gallons = 13.984 gallons of water

13.984 gal. x 8.34 pounds = 116.627 pounds

Page 9: Volume: Descriptions, Calculations & Industrial Applications

Other Calculations:Box C: “Grainger” Cardboard Box

Outside Dimensions: 12½” x 12½” x 17¾”

12.5” x 12.5” x 17.75” = 2885.484 cu.in. divided by 1,728cu.in.

= 1.670 cubic feet

Inside Dimensions: 12¼” x 12¼” x 17½”

12.25” x 12.25” x 17.5” = 2,626.094 cu.in. ÷ 1,728cu.in.

= 1.5197 cubic feet

1.520 cu.ft. x 7.47 gallons = 11.354 gallons of water

11.354 gal. x 8.34 pounds = 94.692 pounds

Page 10: Volume: Descriptions, Calculations & Industrial Applications

Other Calculations:Box D: Plain Cardboard Box

Outside Dimensions: 15¼” x 15¼” x 15¼”

15.25” x 15.25” x 15.25” = 3546.578 cu.in. divided by 1,728cu.in.

= 2.052 cubic feet

Inside Dimensions: 15” x 15” x 15”

15” x 15” x 15” = 3,375 cu.in. ÷ 1,728cu.in.

= 1.953 cubic feet

1.953 cu.ft. x 7.47 gallons = 14.589 gallons of water

14.589 gal. x 8.34 pounds = 121.672 pounds

Page 11: Volume: Descriptions, Calculations & Industrial Applications

Other Calculations:Stackable Fish Box:

Inside Dimensions (Rough): 11¼” x 16¾” x 29¾”11.25” x 16.75” x 29.75” = 5606.016 cu.in. divided by 1,728cu.in.

= 3.244 cubic feet

Subtract a total of .248 cu. ft.

True Inside Volume* = 2.996 cubic feet

2.996 cu.ft. x 7.47 gallons = 22.380 gallons of water

22.380 gal. x 8.34 pounds = 186.649 pounds

Page 12: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Volume Question – Sea Salt Dilution

Calculate how much “synthetic sea salt” should be added to the water in “fish box” container. The mixing instructions stipulate: 7 pounds of Coralife Scientific Grade Marine Salt to 25 gallons of water.• Fish Box: Volume*: 2.996 cu.ft.• Volume of Water: 22.380 gallons

Page 13: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Volume Question – Sea Salt Dilution

• 7 pounds of “Salt” to 25 gallons of water.• Fish Box: Volume*: 2.996 cu.ft.• Volume of Water: 22.380 gallons

7 pounds = 112 ounces (7 x 16 ounces per pound) 112 oz. divided by 25 gal. = 4.48 oz. of salt per gallon

of water 22.380 gal. x 4.48 oz. = 100.2624 oz. of salt 100.2624 divided by 16 oz. = 6.2664 pounds of salt

Page 14: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Container Question – Space Utilization

• A 5’x 8’ trailer has interior dimensions of 7ft.7in. long by 4ft.9in. wide by 5ft.8in. high. How many of the cardboard boxes shown earlier could we pack into the trailer? Cardboard Box: Outside – 12.5” x 12.5” x 17.75”

Page 15: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Container Question – Space Utilization

• ANSWER A:• Trailer: Inside - 7ft.7in. by 4ft.9in. by 5ft.8in.

• 204.118 cubic feet • Cardboard Box: Outside – 12.5” x 12.5” x 17.75”

• 1.605 cubic feet

• 20 Boxes on bottom. (5 boxes long x 4 boxes wide)• 5 x 17.75” = 88.75 inches (possible 91”)• 4 x 12.5” = 50 inches (possible 57”)

• 5 Layers of Boxes High. (4 additional layers x 20 boxes)• 5 x 12.5” = 62.5 inches (possible 68”)

• Answer: 100 Boxes (100 x 1.605 cu.ft. = 160.5 cu.ft.)

Page 16: Volume: Descriptions, Calculations & Industrial Applications

Container Question – Space UtilizationAnswer A:

57”

91”inside

inside

•20 Boxes on bottom. (5 boxes long x 4 boxes wide)•5 x 17.75” = 88.75 inches (possible 91”)•4 x 12.5” = 50 inches (possible 57”)

57”inside

68”Inside

height

•5 Layers of Boxes High. (5 layers x 20 boxes)•5 x 12.5” = 62.5 inches (possible 68”)

Answer: 100 Boxes (100 x 1.605 cu.ft. = 160.5 cu.ft.)

Page 17: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Container Question – Space Utilization

• ANSWER B:• Trailer: Inside - 7ft.7in. by 4ft.9in. by 5ft.8in.

• 204.118 cubic feet • Cardboard Box: Outside – 12.5” x 12.5” x 17.75”

• 1.605 cubic feet

• 21 Boxes on bottom. (7 boxes long x 3 boxes wide)• 7 x 12.5” = 87.5 inches (possible 91”)• 3 x 17.75” = 53.25 inches (possible 57”)

• 5 Layers of Boxes High. (4 additional layers x 21 boxes)• 5 x 12.5” = 62.5 inches (possible 68”)

• Answer: 105 Boxes (105 x 1.605 cu.ft. = 168.525cu.ft.)

Page 18: Volume: Descriptions, Calculations & Industrial Applications

Container Question – Space UtilizationAnswer B:

57”

91”inside

inside

•21 Boxes on bottom. (7 boxes long x 3 boxes wide)•7 x 12.5” = 87.5 inches (possible 91”)•3 x 17.75” = 53.25 inches (possible 57”)

57”inside

68”Inside

height

•5 Layers of Boxes High. (5 layers x 21 boxes)•5 x 12.5” = 62.5 inches (possible 68”)

•Answer: 105 Boxes (105 x 1.605 cu.ft. = 168.525cu.ft.)

Page 19: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Cylinders (Pipe)

Volume = πR²L or ALVolume is always expressed in cubic units.

6.031”

6.625”

Page 20: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Cylinders (Pipe)

Volume = πR²L or AL *Always square radius first

6.031”

A section of the 6 inch clear PVC pipe used for the preservation of a large fish specimen is 42 inches long. What is the volume of the pipe?

6.031” Diameter = 3.0155” Radius (6.031”/2)Area = πR² = π x 3.0155” ² = π x 9.0932” = 3.1416 x 9.0932” = 28.5672 sq.in.Volume = πR²L = 28.5672” ² x 42” length = 1199.8224 cubic inches1199.8224”³ / 1728 ”³ = .6943 cubic feet

42”

Page 21: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Cylinders (Pipe)

•Volume = 1199.8224 ”³

• = .6943 cubic feet•1 cubic foot = 7.47 gallons of water*•1 gallon of water = 231cu.in. (1728 ”³/7.47gal.)

•1 gallon of water = 8.3453 pounds*

6.031”

What is the fluid volume of the pipe?

Volume = 1199.8224”³ divided by 231”³ = 5.1940 gal.

42”

Page 22: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of white 3 inch PVC pipe is 20¾ inches long. With the cap on one end the inside distance of the pipe is actually 21¼ in. What is the solid and the fluid volume (water) of this pipe?

3.042”

21.25” Volume = πR²L or AL 3.042” Diameter = 1.521” Radius (3.042”/2)Area = πR² = π x 1.521” ² = π x 2.3134” = 3.1416 x 2.3134” = 7.2679 sq.in.Volume = πR²L = 7.2679” ² x 21.25” length = 154.4427 cubic inches (solid volume)154.4427”³ / 1728 ”³ = .08938 cubic feet (solid volume)

Fluid Volume: 154.4427”³ divided by 231”³ = .66858 gal. or .08938 cubic feet x 7.47 gal. = .66767 gal.

Which can then be converted to fluid ounces by: .66767 x 128oz. = 85.46 fl. oz.

Page 23: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of white 2 inch PVC pipe is 61.375 in. long. What is the solid and the fluid volume (water) of this pipe?

2.049”

61.375”

Volume = πR²L or AL 2.049” Diameter = 1.0245” Radius (2.049”/2)Area = πR² = π x 1.0245”² = π x 1.0496” = 3.1416 x 1.0496” = 3.2974 sq.in.Volume = πR²L = 3.2974” ² x 61.375” length = 202.3779 cubic inches (solid volume)202.3779”³ / 1728 ”³ = .11712 cubic feet (solid volume)

Fluid Volume: 202.3779”³ divided by 231”³ = .87610 gal. or .11712 cubic feet x 7.47 gal. = .87489 gal.

Which can then be converted to fluid ounces by: .87489 x 128oz. = 111.99 fl. oz.

Page 24: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of white 1 inch PVC pipe is 47.125 in. long. What is the solid and the fluid volume (water) of this pipe?

1.033”

47.125”

Volume = πR²L or AL 1.033” Diameter = 0.5165” Radius (1.033”/2)Area = πR² = π x 0.5165”² = π x 0.26677” = 3.1416 x 0.26677” = 0.83808 sq.in.Volume = πR²L = .83808”² x 47.125” length = 39.49452 cubic inches (solid volume)39.49452”³ / 1728 ”³ = .022856 cubic feet (solid volume)

Fluid Volume: 39.49452”³ divided by 231”³ = .17097 gal. or .022856 cubic feet x 7.47 gal. = .17073 gal.

Which can then be converted to fluid ounces by: .17073 x 128oz. = 21.85 fl. oz.

Page 25: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of white ¾ inch PVC pipe is 47in. long. What is the solid and the fluid volume (water) of this pipe?

0.810”

47”

Volume = πR²L or AL 0.810” Diameter = 0.405” Radius (.810”/2)Area = πR² = π x 0.405”² = π x 0.164025” = 3.1416 x 0.164025” = 0.515300 sq.in.Volume = πR²L = .515300”² x 47.0” length = 24.2191 cubic inches (solid volume)24.2191”³ / 1728 ”³ = .01402 cubic feet (solid volume)

Fluid Volume: 24.2191”³ divided by 231”³ = .10485 gal. or .01402 cubic feet x 7.47 gal. = .10473 gal.

Which can then be converted to fluid ounces by: .10473 x 128oz. = 13.41 fl. oz.

Page 26: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of white ¾ inch PVC pipe is 37in. long. What is the solid and the fluid volume (water) of this pipe?

0.810”

37”

Volume = πR²L or AL 0.810” Diameter = 0.405” Radius (.810”/2)Area = πR² = π x 0.405”² = π x 0.164025” = 3.1416 x 0.164025” = 0.515300 sq.in.Volume = πR²L = .515300”² x 37.0” length = 19.0661 cubic inches (solid volume)19.0661”³ / 1728 ”³ = .01103 cubic feet (solid volume)

Fluid Volume: 19.0661”³ divided by 231”³ = .08254 gal. or .01103 cubic feet x 7.47 gal. = .08239 gal.

Which can then be converted to fluid ounces by: .08239 x 128oz. = 10.55 fl. oz.

Page 27: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of gray, schedule 80 - ½ inch PVC pipe is 46.375in. long. What is the solid and the fluid volume (water) of this pipe?

0.528”

46.375”

Volume = πR²L or AL 0.528” Diameter = 0.264” Radius (.528”/2)Area = πR² = π x 0.264”² = π x 0.069696” = 3.1416 x 0.069696” = 0.21896 sq.in.Volume = πR²L = .21896”² x 46.375” length = 10.15427 cubic inches (solid volume)10.15427”³ / 1728 ”³ = .00588 cubic feet (solid volume)

Fluid Volume: 10.15427”³ divided by 231”³ = .04396 gal. or .00588 cubic feet x 7.47 gal. = .04392 gal.

Which can then be converted to fluid ounces by: .04392 x 128oz. = 5.62 fl. oz.

Page 28: Volume: Descriptions, Calculations & Industrial Applications

Industrial Applications:Calculations: Volume of Pipe

A section of gray, schedule 80 - ½ inch PVC pipe is 51.375in. long. What is the solid and the fluid volume (water) of this pipe?

0.528”

51.375”

Volume = πR²L or AL 0.528” Diameter = 0.264” Radius (.528”/2)Area = πR² = π x 0.264”² = π x 0.069696” = 3.1416 x 0.069696” = 0.21896 sq.in.Volume = πR²L = .21896”² x 51.375” length = 11.24907 cubic inches (solid volume)11.24907”³ / 1728 ”³ = .00651 cubic feet (solid volume)

Fluid Volume: 11.24907”³ divided by 231”³ = .048698 gal. or .00651 cubic feet x 7.47 gal. = .048630 gal.

Which can then be converted to fluid ounces by: .048630 x 128oz. = 6.23 fl. oz.