M-1 Vision Measuring Systems Vision Measuring Systems M Quick Vision WLI INDEX Vision Measuring Systems Quick Scope SERIES 359 — CNC / Manual Vision Measuring System M-2 Quick Image SERIES 361 — Non-contact 2-D Vision Measuring System M-3 Quick Vision ELF Compact CNC Vision Measuring Systems M-4 QV Apex SERIES 363 — CNC Vision Measuring System M-5 QV STREAM PLUS SERIES 363 — CNC Vision Measuring System M-6 QV Hyper SERIES 363 — High accuracy CNC Vision Measuring System M-7 QV HYBRID TYPE1, TYPE4 SERIES 365 — CNC Vision Measuring System equipped with a non-contact displacement sensor M-8 Quick Vision WLI SERIES 363 — CNC Video Measuring System with White Light Interferometry M-9 ULTRA QV SERIES 363 — Ultra-high Accuracy CNC Vision Measuring System M-10 UMAP Vision System TYPE2 SERIES 364 — Micro Form Measuring System M-11 QV ACCEL SERIES 363 — Large Format CNC Vision Measuring System M-12 Quick Vision with Touch Trigger Probe M-13 Accessories for Quick Vision M-14 OPTI-FIX Kits — Modular clamping system for vision measuring systems M-15,16, 17 Quick Guide to Precision Measuring Instruments M-18,19 QI-A2010C QVH4 606
20
Embed
Vision Measuring Systems - · PDF file• Functions include zoom, auto-focus, ... QV Apex 606 (w/TAF) Measuring Range Measuring Conventional vision measuring systems endlessly repeat
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
M-1
Vision Measuring Systems
Vision Measuring Systems
M
Quick Vision WLI
INDEX Vision Measuring SystemsQuick Scope SERIES 359 — CNC / Manual Vision Measuring System
M-2
Quick Image SERIES 361 — Non-contact 2-D Vision Measuring System
M-3
Quick Vision ELF Compact CNC Vision Measuring Systems
M-4
QV Apex SERIES 363 — CNC Vision Measuring System M-5
QV STREAM PLUS SERIES 363 — CNC Vision Measuring System
M-6
QV Hyper SERIES 363 — High accuracy CNC Vision Measuring System
M-7
QV HYBRID TYPE1, TYPE4 SERIES 365 — CNC Vision Measuring System equipped with a non-contact displacement sensor
M-8
Quick Vision WLI SERIES 363 — CNC Video Measuring System with White Light Interferometry
M-9
ULTRA QV SERIES 363 — Ultra-high Accuracy CNC Vision Measuring System
M-10
UMAP Vision System TYPE2 SERIES 364 — Micro Form Measuring System
M-11
QV ACCEL SERIES 363 — Large Format CNC Vision Measuring System
M-12
Quick Vision with Touch Trigger Probe M-13
Accessories for Quick Vision M-14
OPTI-FIX Kits — Modular clamping system for vision measuring systems
M-15,16, 17
Quick Guide to Precision Measuring Instruments M-18,19
illumination options enables users to configuretheQSlightingtomeetavarietyofmeasurement needs.
•Powerful,Windows® based QSPAK software is easy to use and offers a wide spectrum of measuring and analysis capabilities.
•Functionsincludezoom,auto-focus,measurement playback, one-click edge detection, graphic display, 48 different macros and a pattern matching function for several common part features.
•Thestagecanbecontrolledbymouseorthrough the optional multi-function control box.
Quick ScopeSERIES 359 — CNC / Manual Vision Measuring System
Resolution 0.1µmScale type Linear encoderMeasuring accuracy (at 20°C)* XY:(2.5+6L/1000)µm,Z:(5+6L/1000)µmMagnification Objective 0.5X-3.5Xzoom
On monitor 20X - 137XImage detecting unit Color CCD cameraIllumination Surface:co-axiallight,fiber-opticringlight
Contour: stage lightStageglasssize 10.6 x 12.2” / 269 x 311mmMax. workpiece height 4.3” / 110mmMax. stage loading 22 lbs / 10kgDimensions (W x D x H), Mass 18.3 x 32 x 26” / 465 x 815 x 663mm, 167 lbs / 76kg
Model No. QS-L2010ZB QS-L3017ZB QS-L4020ZBRange(X-axis/Y-axis/Z-axis) 8” x 4” x 6” / 200 x 100 x 150mm 12" x 6.7" x 6" / 300 x 170 x 150mm 15.7" x 8" X 6" / 400 x 200 x 150mmResolution 0.1µmScale type Linear encoderMeasuring accuracy (at 20°C and3.0xmagnification)
XY:(2.5+20L/1000)µmZ:(5+40L/1000)µm
Image detecting unit 1/2" 3 MP Color CMOS camera Illumination (Halogen) Surface:co-axiallight,fiber-opticringlightContour,stagelightStageglasssize 9.84 x 5.91"(250 x 150 mm) 14.57 x 9.45"(370 x 240 mm) 17.32 x 9.45"(440 x 240 mm)Max. workpiece height 6” / 150mmMax. stage loading 22 lbs / 10 kg 44 lbs / 20 kg 33 lbs / 15 kgDimensions (W x D x H) 25" x 30" x 28" / 624 x 769 x 722 mm 27" x 33" x 36" / 682 x 837 x 916 mm 30" x 33" x 37" / 757 x 837 x 930 mmMass (Main Unit) 158.7 lbs / 72 kg 308.6 lbs /140 kg 321.9 lbs / 146 kg
SPECIFICATIONSModel QI-A1010C QI-B1010C QI-A2010C QI-B2010C QI-A2017C QI-B2017C QI-A3017C QI-B3017C QI-A4020C QI-B4020CRange X, Y-axis 4 x 4” / 100 x 100mm 8 x 4” / 200 x 100mm 8 x 7” / 200 x 170mm 12 x 7” / 300 x 170mm 16 x 8” / 400 x 200mm
Double-telecentric optics enable highly efficient measurement with a wide field of viewBatchmeasurementwithawideviewfield1.259”x0.945”(32x24mm)realizedusinga0.2Xmagnificationmodelcansubstantiallyimprovemeasurementefficiency.Witha0.5Xmagnificationmodel,dimensionsof very small workpieces and stepped workpieces can be easily measured.
Actualimageacquiredwitha0.5Xmagnificationmodel
Actualimageacquiredwitha0.2Xmagnificationmodel
M-4
FEATURES•Controller-integrated compact size
design This series is appropriate for installation at a small site because of its light weight and space saving design.
Quick Vision ELFCompact CNC Vision Measuring Systems
•Small body packed full of functions This series offers various types of machines equipped with the PRL illuminator and power turret. Also, the laser auto-focus unit can be installed, as a factory option.
•The highest performance/cost ratio of the Quick Vision series
QV-ELF202PRO
Laser Auto Focus (LAF) Function*Mitutoyo offers models featuring the LAF system which enables high-speed focusing. *Available on the PRO model. (Factory installed option)
Touch SystemThe QV Touch system is available on all the QV ELF, QV Apex and QV Accel models as a factory option. All systems include probe, calibration articles and installed software.
Programmable Ring Light (PRL)Finecontrolofobliquityanddirectionprovidesilluminationoptimalformeasurement.Obliquitycanbearbitrarilysetintherangefrom30°to80°.Thistypeofilluminationiseffectiveforenhancingtheedgeofinclinedsurfacesorverysmallsteps.Illuminationcanbecontrolledindependentlyineverydirection,frontandback,rightandleft.Measurementwithedgeenhancementispossiblebyformingashadowbylightingfromonlyonedirection.
Workpiecesurface
Parabolic mirror
Toroidal mirror
Four-quadrant LED light
30° 60° 80°
1Xtubelensx2.5XobjectiveViewfield:2.5x1.88mm
2Xtubelensx2.5XobjectiveViewfield:1.25x0.94mm
6Xtubelensx2.5XobjectiveViewfield:0.41x0.31mm
Programmable Power Turret (PPT)Thethreetubelensselectionprovidesthreemagnificationlevelswiththesameobjectivelens.Replacementobjectivelensesallowawiderangeofmagnificationstosupportavarietyofmeasurements.
Image Multi-AutoFocusThe optimal focus can be selected for each surface texture and measuredfeature,realizinghighreproducibility and reliable edge detection.
Edge focus
Patternfocus
Surface focus
Optional Index table*Automaticmulti-planemeasurementispossiblewiththeoptionalindextable.RefertopageM-14formoredetails.*NotavailablewithQVACCELmodels
Programmable Ring Light (PRL)Finecontrolofobliquityanddirectionprovidesilluminationoptimalformeasurement.Obliquitycanbearbitrarilysetintherangefrom30°to80°.Thistypeofilluminationiseffectiveforenhancingtheedgeofinclinedsurfacesorverysmallsteps.Illuminationcanbecontrolledindependentlyineverydirection,frontandback,rightandleft.Measurementwithedgeenhancementispossiblebyformingashadowbylightingfromonlyonedirection.
Workpiecesurface
Parabolic mirror
Toroidal mirror
Four-quadrant LED light
30° 60° 80°
Name Quick Vision Apex
ModelNo.
QV Apex 302 PRO QV Apex 404 PRO QV Apex 606 PROQV Apex 302 (ISO10360-7)
Tracking Auto Focus (TAF)TheTAFfeaturefocusescontinuously,adjustingtochan-gesintheheightoftheobjectbeingmeasured.Automatictrackingofsurfacewavesandwarpage(intheZaxisheightdirection)improvesmeasurementthroughput.Thefeaturealsocutsoutthehassleoffocusingduringmanualmeasurement,reducingtheworkburdenformeasuringsystemoperators.
Tracking Auto Focus (TAF)AFprinciple Objectivecoaxialautofocusing(knifeedgemethod)Suitableobjectives QV-HR1x QV-SL1x QV-HR2.5x QV-SL2.5x QV-5x
Non-stop Vision MeasurementExtreme Improvement in Throughput*Conventionalvisionmeasuringsystemsendlesslyrepeatthecycleofstagedisplacement,stagestop,measurement,stagestartandstagedisplacementagain.Thismodeofoperationisafundamentallimitationonimprovingmeasurementthroughput.Incontrast,theQuickVisionStreamsystemusesaninnovativeimagecapturetechniquethatavoidstheneedtorepeatedlystopthestagesomeasurementcanbecontinuous,butmeasuringaccuracyisretained.Eliminatingthetimeneededtoaccelerate,decelerateandthenholdthestagemotionlesswhileameasurementismadeachievesanextremeimprovementinproductivity.
Measurement Throughput Comparison between QV STREAM and the Conventional SystemSTREAMPLUSseries:morethan5timesfaster*ComparisonofmeasurementthroughputusingaMitutoyosampleworkpiece
Newly Developed Stroboscopic Illumination SystemThedevelopmentofahigh-intensityLEDflashilluminatorhasmadenon-stopvisionmeasurementpossible.Attheprecisemomentthestagereachesameasurementpointtheilluminatorcreatesanextremelyshort,high-intensityflashthateffectivelyfreezesallmotion.Theilluminatorturnsonandoffsofastthatnoimagebluroccursandtheimageiscapturedinfullandaccuratedetail.Thisinnovativedesigntakesfulladvantageofhigh-density,high-intensityLEDarraysaidedbycollimatinglensesanddichroicmirrorstoproduceultrabright,directionalandefficientillumination.
QV STREAM PLUSSERIES 363 — CNC Vision Measuring System
QV STREAM PLUS 606
FEATURES
Name Quick Vision Stream Plus
ModelNo. QV Stream Plus 302 PRO QV Stream Plus 404 PRO QV Stream Plus 606 PROQV Stream Plus 302 (w/TAF) QV Stream Plus 404 (w/TAF) QV Stream Plus 606 (w/TAF)
Tracking Auto Focus (TAF)TheTAFfeaturefocusescontinuously,adjustingtochan-gesintheheightoftheobjectbeingmeasured.Automatictrackingofsurfacewavesandwarpage(intheZaxisheightdirection)improvesmeasurementthroughput.Thefeaturealsocutsoutthehassleoffocusingduringmanualmeasurement,reducingtheworkburdenformeasuringsystemoperators.
Parfocal
Parfocal
Surface of workpiece
Automatic Z-axis tracking Objectives
Tracking Auto Focus (TAF)AFprinciple Objectivecoaxialautofocusing(knifeedgemethod)Suitableobjectives QV-HR1x QV-SL1x QV-HR2.5x QV-SL2.5x QV-5x
Image Multi-AutoFocusThe optimal focus can be selected for each surface texture and measuredfeature,realizinghighreproducibility and reliable edge detection.
Edge focus
Patternfocus
Surface focus
Programmable Ring Light (PRL)Finecontrolofobliquityanddirectionprovidesilluminationoptimalformeasurement.Obliquitycanbearbitrarilysetintherangefrom30°to80°.Thistypeofilluminationiseffectiveforenhancingtheedgeofinclinedsurfacesorverysmallsteps.Illuminationcanbecontrolledindependentlyineverydirection,frontandback,rightandleft.Measurementwithedgeenhancementispossiblebyformingashadowbylightingfromonlyonedirection.
FEATURESThe Quick Vision Hybrid is an advanced machine which allows vision measurement with both a CCD camera and high-speed scanning by applying a vision measurement unit in parallel with a non-contact displacement sensor.
SPECIFICATIONSQVH4 606
Type 4 Displacement Sensor
•Enables detection of high inclination angles for both mirror and diffused Surfaces.
•The automatic lighting adjustment function allows for high accuracy measurements.
•Thickness measurement of thin and transparent objects suchasfilm.
FEATURES: Hybrid Type 4
Non-contact displacement sensor
Vision head
Safety precautions regarding laser autofocus system (factory-installed option)This product uses a low-power visible laser (690nm) for measurement. The laser is a CLASS 1 EN/IEC60825-1 (2007) device. A warning and explanation label, as shown above, is attached to the product as appropriate.
Self-Suction Air PadIfanormalairpadisusedfortheYaxis,itisnecessarytoincreasethemassoftheworkstagetoobtainappropriaterigidity.ULTRAQV(QuickVision)employsaspecialairpadcalledaself-suctiontypethatfloatstheairpadwithcompressedairandalsogeneratesanabsorptionpowerwithavacuumzoneprovidedundernegativepressureatthecenterofthepad.ThisachievesgreaterY-axisrigidityandstageweightreductionconcurrently,thusenablingstablestagedrive.
Tracking Auto Focus (TAF)TheTAFfeaturefocusescontinuously,adjustingtochan-gesintheheightoftheobjectbeingmeasured.Automatictrackingofsurfacewavesandwarpage(intheZaxisheightdirection)improvesmeasurementthroughput.Thefeaturealsocutsoutthehassleoffocusingduringmanualmeasurement,reducingtheworkburdenformeasuringsystemoperators.
Parfocal
Parfocal
Surface of workpiece
Automatic Z-axis tracking Objectives
M-11
Application example
HYPER UMAP Vision System 302 TYPE2
ULTRA UMAP Vision System 404 TYPE2
Contour measurement of a ø0.125 hole
Measuring form of micro gear teeth
UMAP Vision System TYPE2SERIES 364 — Micro Form Measuring System
UMAP101Stylus
UMAP103Stylus
2mm
ø30 µm
ø100 µm
ø30 µm
16m
m
ø300 µm
ø15 µm
ø300 µm
ø70 µm
10m
m
ø100 µm
0.2m
m
ø15 µm
UMAP110Stylus
UMAP130Stylus
UMAP107Stylus
5mm
ø70 µm
Detection signal after workpiece contact
AmplitudeStylus
Workpiece
Duration
Detection signal before workpiece contact
Amplitude Amplitude reductionStylus
Workpiece
Duration
Detection of surface principle
①�In this drawing, the stylus is vibrating with a micro amplitude. When it does not come into contact with the workpiece as shown, the vibration state is maintained.
②�As the stylus comes into contact with the workpiece surface the vibration amplitude decreases as the contact increases. When the decreasing amplitude falls below a certain level, a touch-trigger signal is generated.
FEATURESMoving-bridge type structure Designed with primary focus on measurementefficiency,themachineadoptsa more rigid construction and drives the X and Y axes at 400mm/s (QV ACCEL808, ACCEL1010).
QV ACCELSERIES 363 — Large Format CNC Vision Measuring System
QV ACCEL1212PRO
QV ACCEL808PRO
The moving-bridge type structure also eliminates the need for a moving stage. Thisfacilitatesamoresimplifieddesignoftheworkpiecefixture,resultinginasignificantreductionintheman-hoursrequiredforfixturefabricationandinspection.
Image Multi-AutoFocusThe optimal focus can be selected for each surface texture and measuredfeature,realizinghighreproducibility and reliable edge detection.
Edge focus
Patternfocus
Surface focus
Programmable Ring Light (PRL)Finecontrolofobliquityanddirectionprovidesilluminationoptimalformeasurement.Obliquitycanbearbitrarilysetintherangefrom30°to80°.Thistypeofilluminationiseffectiveforenhancingtheedgeofinclinedsurfacesorverysmallsteps.Illuminationcanbecontrolledindependentlyineverydirection,backandforth,rightandleft.Measurementwithedgeenhancementispossiblebyformingashadowbylightingfromonlyonedirection.
Workpiecesurface
Parabolic mirror
Toroidal mirror
Four-quadrant LED light
30° 60° 80°
Tracking Auto Focus (TAF)TheTAFfeaturefocusescontinuously,adjustingtochangesintheheightoftheobjectbeingmeasured.Automatictrackingofsurfacewavesandwarpage(intheZaxisheightdirection)improvesmeasurementthroughput.Thefeaturealsocutsoutthehassleoffocusingduringmanualmeasurement,reducingtheworkburdenformeasuringsystemoperators.
Parfocal
Parfocal
Surface of workpiece
Automatic Z-axis tracking Objectives
Tracking Auto Focus (TAF)AFprinciple Objectivecoaxialautofocusing(knifeedgemethod)
Safety precautions regarding laser autofocus system (factory-installed option)This product uses a low-power visible laser (690nm) for measurement. The laser is a CLASS 1 EN/IEC60825-1 (2007) device. A warning and explanation label, as shown above, is attached to the product as appropriate.
Laser Auto Focus* (Factory-installed option)The system can be equipped with a Laser Auto Focus unit that allows a stable, high-speed height measurement during high-speed travel. This unit provides stable measurement results with minimum dependence on surface inclination since the double pinhole method is adopted in the detection system.*Factory ordered option
Tracking Auto Focus (TAF)TheTAFfeaturefocusescontinuously,adjustingtochan-gesintheheightoftheobjectbeingmeasured.Automatictrackingofsurfacewavesandwarpage(intheZaxisheightdirection)improvesmeasurementthroughput.Thefeaturealsocutsoutthehassleoffocusingduringmanualmeasurement,reducingtheworkburdenformeasuringsystemoperators.
Parfocal
Parfocal
Surface of workpiece
Automatic Z-axis tracking Objectives
Tracking Auto Focus (TAF)AFprinciple Objectivecoaxialautofocusing(knifeedgemethod)Suitableobjectives QV-HR1x QV-SL1x QV-HR2.5x QV-SL2.5x QV-5x
Themonitormagnificationandfieldofviewvaluesare for the PRO machine.QV-10X, QV-25X: Depending on a workpiece of illuminationmaybeinsufficientataturretlensmagnificationof2Xand6X.QV-25X: The PRL illumination is restricted in its usable position.
Calibration glass chartNo. 02AKN020 † A calibration chart is used to compensate forthepixelsizeoftheCCDchip,autofocusaccuracy and the optical axis offset at each magnificationofthevariablemagnificationunit (PPT).
Compensation chartNo. 02AKU400* A compensation chart is used to decrease optical distortion and errors caused by difference of the pattern & texture on the workpiece surface.
Multi-Function Control Box
Emergency-stopbutton
4-digitstatusLED
VariablespeedcontrolPFF (Points from Focus)MitutoyodevelopedopticaldatacollectionmethodthatstitchesimagestogetherwithhighresolutionZaxisdata.
Collect an image stack during vertical (Z)
motion of the camera
For each pixel, local contrast measure
is calculated
The Z coordinates of the contrast peak gives the location
16 parts, for construction of a simple rail system with a length of 250 mm, for fixing parts with simple part geometry.
26 parts, for construction of a basic frame with the dimensions of 200 mm x 100 mm, for fixing parts with simple part geometry.
23 parts, for construction of a basic frame with the dimensions of 250 mm x 200 mm, for fixing parts that are rotationally symmetric with and without center holes.
OPTI-FIX KitsOpti-Set Start
K551056
K551057
K551058
Opti-Set Basic
Opti-Set Rotation
M-17
51 parts, for construction of a basic frame with the dimensions of 400 mm x 250 mm, for fixing parts with slightly more complex part geometry.
115 parts, for construction of a basic frame with the dimensions of 400 mm x 250 mm, and for fixing parts with complex part geometry. The fixing of parts with a rotational part geometry is also available.
18 parts, with locating and clamping elements, included adaptor plates for adaptation to the basic frame of the rail system.
OPTI-FIX KitsOpti-Set Advanced
K551059
K550298
Opti-Set Professional
Opti-Set Round
K551060
M-18
Vision Measuring MachinesQuick Guide to Precision Measuring Instruments
■Principle of Auto FocusingThesystemcanperformXY-planemeasurement,butcannotperformheightmeasurementusingonlytheCCDcameraimage.ThesystemiscommonlyprovidedwiththeAutoFocus(AF)mechanismforheightmeasurement.ThefollowingexplainstheAFmechanismthatusesacommonimage,althoughsomesystemsmayuseanAFlaser.
■Variation in Contrast Depending on the Focus ConditionEdgecontrastislowduetoout-of-focusedges.
Edgecontrastishighduetosharp,in-focusedges.
Gray
scale
Tool position Gray
scale
Tool position
When enlarged...
A position the system recognizes as an edge may be in error by up to one pixel width using normal image processing. This will prevent the execution of high-resolution measurement.
M
Mz
My
Mx
Vx
VyV
Machine coordinate system Vision coordinate system
CCD
Z coordinate
In-focus height
Contrast
High High
Low Low
Contrast in the scanning direction Contrast in the scanning direction
Gray
scale
Gray
scale
Tool position
Tool position
Image signal without sub-pixel processing
Image signal with sub-pixel processing
The image signal profile approaches an analog waveform like this.
WarrantiesMitutoyo America Corporation warrants all of its products sold and shipped in the United States and Canada for one year from the date of shipment to the original purchaser. The description as shown below is not a warranty by itself and is for general information only. For warranty termsandconditionsastheypertaintoaspecificproduct,contacttheMitutoyoAmericaCorporationservicecenter.
MitutoyoAmericaCorporationwarrantstheproductsandsoftwareitmanufacturesandsellsdirectlyorthroughanauthorizeddistributor,iftheproduct or software is in the possession of the original purchaser. Except for software, Mitutoyo America Corporation will, at its option, repair or replace any part or parts which upon examination are found to be defective in workmanship or material, provided the product is returned to Mitutoyo America Corporation and the purchaser can prove that the product has been used and maintained and, where applicable, installed in accordance with Mitutoyo America Corporation instructions and has not been subject to abuse. For software, Mitutoyo America Corporation will replace defective media or make a warranted program operate or replace the program with a functionally equivalent program as warranted, provided there is satisfactory documentation that the software has been installed, used, and maintained in accordance with Mitutoyo America Corporation instructions in the User Manual and provided further that the customer can satisfactorily show that a defect exists.
MitutoyoAmericaCorporationdoesnotacceptliabilityorresponsibilityforrepairs,additions,ormodificationsmadetotheproduct,includingthose made by others, without Mitutoyo America Corporation’s written consent.
The warranties Mitutoyo America Corporation provides do not adversely affect Mitutoyo America Corporation’s right to modify or change the designofproducts,withoutnotice,includinganyofitsspecificationsormaterials.
Export ComplianceAll products in this catalog are subject to the Foreign Exchange and Foreign Trade Control laws of Japan, US Export Administration Regulations (EAR) or the Canadian Export and Import Permits Act. Re-export or relocation of any of these products may require prior approval by an appropriate governing authority. If a purchased product is exported or re-exported, even if it is not considered a regulated item by a governing authority, Mitutoyo would like to be made aware, as the customer service available for that product may be affected. If you have any questions, please consultyourlocalMitutoyosalesoffice.
Safety CautionCarefullyreadthespecificationsandfunctionsinthiscatalogbeforeselectingproducts.Safety may be compromised if you use products for purposes other than those stated here.Feel free to contact your nearest Mitutoyo sales center if you wish to use a product for other purposes or in a special environment.
Appearance and SpecificationsAppearanceandspecificationsaresubjecttochangewithoutpriornoticeforproductimprovement.The product names in this catalog are registered trademarks or trademarks of Mitutoyo or their respective companies.