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VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

Dec 22, 2015

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Page 1: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

WELCOME

Page 2: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK ENGINEERINGVISION- Leading from the front

We visualize ourselves as one of the major and dedicated technology contributor to the country.

Innovation and re-engineering will be practiced on daily basis to become a leading technology manufacturer.

Our team will be enjoying the good living standards.

Achieve continuous excellence in customer services.

To propagate the technological development among user industry using latest information technology

Page 3: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK ENGINEERINGMISSIONOur purpose leads to the advancement of technology in machine tool industry which can enrich human life.

Dedicated to the development of technology through scientific excellence and smart innovations.

Respect individuals and bring happiness to all those connected to us.

Encourage team member involvement and develop them to take higher responsibilities.

Develop interactive platform with user industry to provide solution to their teething problems.

Page 4: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

PRODUCTS

Cylindrical Grinders- •External / Internal

Hard turning •Horizontal/Vertical Lathe.

Engine components•Cam shaft / Crankshaft

Special purpose machines•Thread grinder / Multitasking machines

Page 5: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

Reliability

Accuracy

Ease of Operation & Maintenance

Lowest running cost

Environment

Customer services

Bestek focus

Page 6: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage- Reliability & Life

• Effective protection to critical elements i.e. Guide-ways, Ball screw and End bearing even against fumes / vapors.

Protection to slide

• Specialized system with positive interlocking of lubrication to ensure for entire life.

• Use of liquid grease in place of oil.

Lubrication system.

• Protection against all contamination for higher life of spindle and bearings using non wear parts.

Protection to Work Head /

Wheel spindle

Page 7: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage- Reliability & Life

• Axis torque limiters are used to monitor ball screw condition and interlocked with CNC system.

• Ball screw and each side guideways lubrication is separately monitored.

Condition monitoring.

Safety Interlocks

Page 8: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage- Accuracies

• High static and dynamic stable machine structure using Damping Concrete Polymer Composite machine base.

Structure – High stiffness

vibration damping

• Precision and stabilized parts & assembly techniques.

• Initial run and Testing for:- Temperature, Noise & Vibration

Work Head & Wheel Head

• Assembling methods of critical parts like Schneeberger Germany Precision Roller guide-ways coupled with pretension Ball screw and using close loop feedback system ensures higher accuracies in production run.

In-feed slide& Work slide

• Thermally symmetrically structure and managing even conduction of heat.

• Thermal compensation -**Thermal stability

Page 9: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-Operation & maintenance

• Improving grinding and wheel performance.Performance

• Fast setup & Convenient correction for size, taper and length with customized screens.

User friendly screens

• Diamond is specially selected for low wear to increase no. of jobs per dressing / performance.

• Improving diamond life.

Dressing Tools.

Page 10: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-Operation & maintenance

• Customized special cycle and tooling is selected for easy and fast setup change.

Fast setup change

• Time data of last 500 parts is available for administrative purpose.

Production monitoring

• Predictive & preventive maintenance system of machines has been built in CNC System

• Life cycle of all of all perishable and consumables linked with actual machines working hours

Smart maintenance management

Page 11: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-Operation & maintenance

Page 12: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-Operation & maintenance

Page 13: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage- Lowest running cost

•Use of energy efficient motors and power saving cycles in machine.•Cost reduction of lubrication by using liquid grease.•Efficient coolant filtration system is being used, which saves power cost, consumables cost, including paper and cutting oil cost.

Lowest Running cost

Page 14: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage- Environment

• Use of liquid grease avoid wastage of oil with ratio of 1:30, which is inline with conserving our natural resources

• Use of Rare Earth magnetic separator avoid use of paper and saves environment from pollution due dumping paper wastage.

• Also saves use of paper for cleaning.

Environment

Page 15: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-SERVICES

• Prompt and effective services & spare part supports.

• Bestek team executive 03 times preventive maintenance in 01 year of warranty period.

Warranty support.

• Scheduled maintenance of machine on request.

• Preventive plan under AMC or contract.

Post warranty .

Building on lasting partnership, we provide valuable solutions and superior services that add value and strengthen success of our customers.

Page 16: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

BESTEK advantage-SERVICES

• Part program- Twice in a year.• Machine operation – Once in a

year• Maintenance – Once in a year.• Application –Twice in year

Training

• Responding technical enquiry related to process.

• Grinding technology updation.•

Technical Support.

Training

Page 17: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

ACHIEVEMENTS

Average machine uptime in warranty period- 99.2%

Average machine uptime post warranty period- 99.4%

First year Post warranty maintenance cost - negligible

Customer satisfaction index- 9.5 (out of 10)

Repeat buyers- 100 %

Page 18: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

CUSTOMERSCUSTOMER OF MORE THAN 1 CR.

BUSINESS

•7.75 Cr.M/s Mahindra Forgings Ltd

•3.5 CrM/s Volvo Eicher Comm. Vehicle Ltd

•2.5 Cr.M/s Amtek Auto Ltd.

•3.1 Cr.M/s Talbros Engg. Ltd.

•3.5 Cr.M/s New Allenbery Works

•1.1 Cr.M/s Raunaq Automotive Components Ltd.

•6.5 Cr.M/s Happy Forgings Ltd

•1.1 Cr.M/s Oerlikon Graziano Transmissions Drive Systems.

•1.2 Cr.M/s SPM Axles Ltd

Page 19: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

SOME OF THE PROMINENT CUSTOMER

Indian origin •M/s Mahindra ,M/s Amtek Auto Ltd, M/s New Allenbery Works, M/s Talbros Engg Ltd, M/s Happy Forgings Ltd, M/s Bajaj Motors Ltd, M/s Sadhu Forgings, M/s Raunaq Automotive Components Ltd

Multinational Group•M/s Volvo Eicher Commercial Vehicles Ltd, M/s GKN Driveline India Pvt Ltd, M/s Graziano Oerlikon Transmissions Drive Systems

Page 20: VISION- Leading from the front We visualize ourselves as one of the major and dedicated technology contributor to the country. Innovation and re-engineering.

THANKS