Frank Hill, Director Business Development VIRTUALIZATION FOR INDUSTRIAL AUTOMATION April 2015 © 2013 Stratus Technologies Bermuda Ltd. Stratus Technologies Confidential
Frank Hill, Director Business Development
VIRTUALIZATION FOR INDUSTRIAL AUTOMATION
April 2015
© 2013 Stratus Technologies Bermuda Ltd. Stratus Technologies Confidential
Today’s Technology Waves Change Everything
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Ø Virtualization Ø Thin clients Ø Mobile computing Ø The internet of things Ø Big data
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Industrial Applications Must Not Stop
Unsafe Operations
Lost or Non-complaint
Production Lost Revenue
$$$$
Lost Transactions
Lost Customers
Business Stalls
Failure Occurs
When it stops, who’s there to fix it? Stratus Technologies Confidential
Stratus Technologies
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n Patented, time-tested technologies for over 34 yearsn 560 employeesn Global sales and supportn Highest customer retentionn Always-on Culturen Manufacturing has grown into
our largest industry segment!
Delivers the highest uptime for server based applications using patented
technologies combined with proactive availability management and
monitoring services to provide Always - On processing
Stratus Technologies = 99.999%+ Uptime = ALWAYS-ON
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Companies around the World Depend on Stratus
Always-on processing environment for their critical applications!
Stratus Industrial Automation Experience
n Manufacturing is our largest and fastest growing industry
n Stratus industrial application partnerships
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The Virtualization Wave
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
2% 5%
10%
18%
27%
38%
49%
58%
65%
72%
77%
81% 84%
86%
Percentage of x86-Architecture Workloads Running in VMs
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Source: Jeffries report dated 10/5/11, referencing Gartner report (3/4/11: Virtual Machines Will Slow in the Enterprise, Grow in the Cloud)
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Legacy OS Support
Server consolidation
Virtualization Benefits
Lifecycle Management
Thin Clients
• Reusing VMs to simplify deployment • Software upgrades • Disaster recovery • Future hardware upgrades • Test environments
Consolidation With Virtualization Increases Risk
Virtualization Layer
App 1
OS
App2
OS
App3
OS
VM1 VM2 VM3
“If you put all your eggs in one basket make sure you use a strong basket or you’ll end up with a mess.”
App3
OS
Server 3
App 1
OS
Server 1
App2
OS
Server 2
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Server
Typical VMware HA (High Availability) Architecture
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• Three servers
• External storage (SAN)
• Redundant switches
• vCenter Server
• Multiple Licenses
• VMware Essentials Plus License ($4,000)
VMware HA Configuration
OS
APP
OS
APP
OS
APP
OS
APP
vCenter Server
VMware ESXi VMware ESXi
OS
APP
OS
APP
VMware ESXi
Challenges with clusters: 1) Design time
• 15-16 engineering days • Required specialty
certifications / experience Ø CCNA - Cisco Ø VCP - VMware Ø Storage experienced
engineers
• Approval from IT
2) Fabrication/test time • 7-8 days • Requires trained technician
3) Support • Multi-vendor • Technical Skill Set
VMware HA Configuration Hardware FT Configuration
Fault-Tolerant Hardware Option
vCenter Server
Multiple Licenses
Second server
Redundant switches
External storage
VMware Essentials Plus License ($4,000)
You don’t need:
VMware vSphere
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n Simple
n Lower Cost
n Higher Availability
OS
APP
OS
APP
OS
APP
OS
APP
OS
APP
Stratus Fault-Tolerant Servers
n Fully redundant hardware
n Plug-and-play
n Operational simplicity
n No failover time
n No data loss
n Hot-swappable components
n Single System - Single License
n 24/7/365 support service
n Typical configurations cost$18,000 to $60,000
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Hot-pluggable components are
EASY to replace
System synchronizes with
replacement component
Normal processing continues throughout process!
System automatically orders
CORRECT replacement part
Next Day Delivery Service
Component fails. System
ISOLATES fault and notifies
Stratus that a CPU has failed
ActiveService™ Architecture:Automatic Availability
Product Specifications 2710
Low-end system 4710
Mid-tier system 6410
High-end system
Processors 1-socket 1-socket 2-socket
Core per processor Six-core Ten-core Ten-core
Memory Slots 8 DIMM Slots 8 DIMM Slots 16 DIMM Slots
Maximum System Memory 64 GB 256 GB 512 GB
Embedded Ports 6 Gb SAS, 4 x USB 2.0 (3 rear, 1 front), 2 x COMM, VGA, DVD R/W (front)
Ethernet ports 2 x 1 GbE 1 x VTM 1 GbE
2 x 1 GbE 1 x VTM 1 GbE
2 x 1 GbE 2 x 10 GbE
1 x VTM 1 GbE
PCI Slots 2 x PCIe x4 Gen 2 2 x PCIe x4 Gen 2 2 x PCIe x4 Gen 2 2 x PCIe x8 Gen 2
Disk Slots 8 x 2.5” HDD/SSD SAS Disks
Form Factor 4U Rack
Optional Embedded Slots/ GbE Ports
Not Available 2 x PCIe x8 Gen 2 2 x 10 GbE
Included Standard
Note: All I/O options specified in logical count, physical count is 2 times numbers specified
ftServer 2710 Configuration
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• Single 6-core (6 processors)
• Hyper-Threading
• (1) MS Windows Server License (for 2 VMs) with 5 CAL
• 32 GB Memory
• 2.7 TB usable mirrored storage
• 2 Ethernet Ports
• Keyboard
• On-site Jumpstart training and installation
• Platform Support level of recurring services
ftServer 4710 Configuration
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• Single 10-core (10 processors)
• Hyper-Threading
• (3) MS Windows Server License (for 6 VMs) with 15 CAL $3,822
• 64 GB Memory
• 3 TB usable mirrored storage
• 4 Ethernet Ports
• Keyboard
• On-site Jumpstart training and installation
• Platform Support level of recurring services
ftServer 6410 Configuration
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• Dual 10-core (20 processors)
• Hyper-Threading
• MS Datacenter License (unlimited VMs) with 15 CAL $7,736
• 128 GB Memory
• 3.9 TB usable mirrored storage
• 4 Ethernet Ports
• Keyboard
• On-site Jumpstart training and installation
• Platform Support level of recurring services
System Example
AOS 1 Historian Information Server Galaxy Repository
AOS 2
I/O Server Intelligence Workflow
Operator Workstations
System Example
AOS 1 Historian Information Server Galaxy Repository
AOS 2 I/O Server
Intelligence Workflow
Operator Workstations
Pinellas County, Florida USA - Water Treatment Plants
Site Control Room
Wireless Remote Control Vehicles
Human Machine Interface Clients
HMI Historian SCADA Data Analyst
Maintenance Calibration
Programmable Logic Controllers
Programmable Logic Controllers
VMware vSphere
Wonderware Water Treatment Solution
21 Stratus Technologies Confidential
Stratus Contact: Frank Hill Director BD & Channel Team Lead Manufacturing, Utilities, O&G +1 267-261-3733 [email protected]
§ ftServers replaced four Dell servers in 80 compressing stations
§ Each ftServer hosts 5 VMs including FactoryTalk® View and Historian
§ Eliminated downtime, lowered costs, and simplified support § http://www.stratus.com/Library/Resources/Columbia-Pipeline-Video-Case-Study
Uptime = Operational Simplicity
Example: NiSource - Columbia Pipeline Group
Stratus® ftServer® systems VMware vSphere™ virtualization Platform support services FactoryTalk® Software
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Columbia Pipeline Group delivers over 1 trillion cubic feet of natural gas per year of natural gas to across 16 USA states through 15,000 miles of natural gas pipeline and 37 storage fields