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    SEPTEMBER 2010

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    EAA  AirVenture Osh-

    kosh 2010 was an

    a ma z i ng e v e nt .

    Amazing in so many ways that it’s

    challenging for me to put it all in

    words that will allow the reader to

    fully comprehend what occurred

    behind the scenes that allowed us

    to meet all of the challenges put be-

    fore us.The leadership is the place to

    start this dissertation. EAA, as many

    of you know, has a leadership team

    made up of key staff personnel, in-

    cluding the president and many

    others. The primary challenge this

    team faced in the days leading

    up to the event was the weather,and the unprecedented wet condi-

    tions of the convention grounds.

    It quickly became apparent to me

    that this team was, and continually

    stayed, focused on the needs of the

    membership and all of the poten-

    tial attendees of AirVenture. I never

    observed any decision-making thatwasn’t focused on what was best for

    the members. At every turn, the or-

    ganization bit the bullet and made

    the right decisions.

    This is what really made the event

    the success we were all attempt-

    sire by the staff to engage and be

    a real part of the reactionary force

    and see this thing through to the

    end. Every one of these individuals

    seemed to step up and play a key

    role in the execution of the plans

    that leadership placed on the table

    before them. So, many thanks to

    you as well. In my book, you folks

    walk on water.

    The Vintage Aircraft Association

    volunteers are not only amazing,

    but also a resilient bunch of dedi-

    cated individuals. We again expe-

    rienced an unbelievable increase

    in the roster of Vintage volunteers

    decision to engage themselves and

    become a part of the force for good

    that dealt with these never-before-

    seen circumstances.

    In the days immediately prior to

    the start of AirVenture 2010, the

    soggy, waterlogged grounds limited

    us to about 20 percent of our Vin-

    tage aircraft parking area. When you

    are confronted with such a limita-tion, your normal planning goes out

    the window, and you come up with

    a new plan, right then, right there!

    On the weekend just prior to

    the start we found ourselves lin-

    ing each side of the Papa Taxiway

    (that’s the taxiway that runs par-

    allel to the entire VAA flightline)with vintage aircraft. This long line

    of aircraft started at the south end

    of Papa and extended all the way

    north through most of the Home-

    built area. By parking them along

    the taxiway, we could accommo-

    date the early-bird arrivals. Then, as

    the grounds improved we could fillthe Vintage camping/showplane

    display area. By parking them in

    sequence of arrival from south to

    north, and getting each pilot’s local

    contact information, we could ac-

    commodate them on a first-come,

    GEOFF ROBISON

    PRESIDENT, VINTAGE AIRCRAFT ASSOCIATION

    STRAIGHT & LEVEL

    Challenges

    I never

    observed any

    decision-making

    that wasn’t

    focused on what

    was best for

    the members.

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     IFC  Straight & Level  Challenges

      by Geoff Robison

      2  News  4  EAA AirVenture Oshkosh Vintage Awards

      6 The Deatons’ Beautiful Family Bonanza  Creating a Grand Champion, one step at a time

      by Sparky Barnes Sargent

     16 The Resurrection of Waco NC15705  An expert craftsman breathes life into a long-stored antique

      by Remo Galeazzi

    23 Light Plane Heritage  The Ludington Lizette  by Jack McRae

    26 The Holmes Northrup Airplane  An EAA chapter president visits a sport aviation treasure  by David Nixon

    30 The Vintage Mechanic  Assembly, rigging, control surface checks, and inspections  by Robert G. Lock

    34 The Vintage Instructor  Conquer your fears  by Steve Krog, CFI

    36 Mystery Plane  by H.G. Frautschy

     39  Classified Ads

    A I R P L A N E SEPTEMBER

    C O N T E N T S

    S T A F FEAA Publisher Tom Poberezny

    Director of EAA Publications Mary JonesExecutive Director/Editor H.G. FrautschyProduction/Special Project Kathleen Witman

    Photography Jim KoepnickCopy Editor Colleen Walsh

    Publication Advertising:Manager/Domestic, Sue Anderson

    T l 920 426 6127 E il d @

    Vol. 38, No. 9 2010

    16

    6

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    VAA NEWS

    Above: Tom Poberezny introduces

    new EAA President Rod Hightower on

    opening day.

    Rod Hightower—EAA Lifetime

    357443; a longtime EAA, Vintage

    Aircraft Association, and Warbirdsof America member; pilot; aviation

    enthusiast; and businessman, was

    named EAA’s third president on

     July 23, 2010. Hightower is the first

    president from outside the Pober-

    ezny family in the 57-year history

    of EAA. His appointment will take

    effect September 7.

    “I’m honored to be selected as

    the next leader of such a passion-

    ate group of aviation enthusiasts as

    EAA members, since I’ve long been

    a part of the organization for more

    than 20 years,” Hightower said af-

    job one is for you to get to know

    me and for me to get to know

    you.” He also said it was a prior-

    ity to preserve EAA’s culture and

    protect the brand.

    Meanwhile, Poberezny will use

    his years of experience and the rela-tionships that he has developed to

    foster and grow EAA’s business part-

    nerships, philanthropy, and the or-

    ganization’s endowment.

    Growing aviation and EAA

    is Highto wer’s main priori ty.

    “When you are exposed to avia-

    tion early in your life, there is in-

    formation to suggest that you’re

    more than likely to stay involved

    in aviation,” he said. “So I think

    that the outreach programs, such

    as the Young Eagles, the SportAir

    Workshops, the Air Academy—

    New EAA President Rod Hightower

    spent seven years restoring his BoeingStearman PT-17 biplane.

     A pilot and restorerHightower, who said, “I haven’t

    been in an airplane I didn’t like,”

    holds a commercial certificate, and

    multiengine and instrument rat-

    ings. He previously owned and flewa Cessna P210 for business—“The

    closest thing to a time machine we

    know of,” Hightower said.

    In the late 1980s he acquired

    a basket-case Boeing Stearman

    PT-17 biplane, spent seven years

    restoring it, and has been flying

    the airplane since July 1997—most

    recently based out of Creve Coeur

    Airport near St. Louis, Missouri.

    Hightower expects to relocate the

    Stearman to Oshkosh sometime in

    the next year.

     “The project was a success thanks

    New EAA President Rod Hightower 

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     As Promised: Streamlined eAPISThe U.S. Customs and Border

    Protection (CBP) agency followed

    up quickly on a promise made by

    Homeland Security Secretary Ja-net Napolitano during AirVenture

    2010. Effective immediately, pilots

    flying into or out of the United

    States can access a streamlined,

    user-friendly Electronic Advance

    Passenger Information System (eA-

    PIS) process.

    The new eAPIS allows users to

    save up to five recently submitted

    manifests for a period of 30 days,

    and recreational/general-aviation

    users can save up to 10 manifests

    indefinitely. Users can then use

    previous submissions as templates

    for creating new manifest s and

    flight routes.

    This action demonstrates thepositive impact EAA and other as-

    sociations have working collabora-

    tively with government agencies

    like the CBP. In fact, many of the

    streamlined procedures were devel-

    oped from EAA member comments

    made to CBP eAPIS experts in the

    Federal Pavilion during the pasttwo AirVentures.

    If you plan to make border-

    crossing flights over the next few

    months, please let EAA know how

    the system worked for you, and of-

    fer suggestions for making the eAPIS

    system work even better. Send your

    comments to  [email protected] .

     AirVenture 2010 by the NumbersDespite torrential rains that saturated the convention grounds,

    extraordinary efforts by EAA staff and volunteers allowed AirVen-

    ture 2010 to go on and draw an estimated 535,000 people and

    more than 10,000 airplanes to Wittman Regional Airport.

    Attendance was 7 percent below the blockbuster event in 2009,which was expected. The weather probably contributed to the

    lower attendance figure, EAA Chairman Tom Poberezny said.

    More AirVenture numbers:

    • 2,380 showplanes, including 1,106 homebuilt aircraft, 635

    vintage airplanes, 374 warbirds, 115 ultralights, 120 seaplanes,

    and 30 rotorcraft.

    •777 commercial exhibitors, up from 750 in 2009.

    • 2,167 international visitors registered from 66 nations, with

    Canada (586 visitors), Australia (350), and Brazil (221) the top

    three nations.

    • Campers in the aircraft and drive-in area estimated at more

    than 36,000.

    •979 media representatives from six continents.

    What Our

    Members Are Restoring

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    ANTIQUE AWARDS(THROUGH AUGUST 1945)

    Antique Grand Champion—Gold Lindy 

    Gene Engelskirger, Hinckley, Ohio

    1941 Waco UPF-7, NC32032

    Antique Reserve Grand Champion—Silver Lindy 

    Presley Melton, North Little Rock, Arkansas

    1943 Howard Aircraft DGA-15P, N9125H

    Silver Age (1928-1936) Champion—Bronze Lindy 

    H. Blazer, Leawood, Kansas

    1936 Monocoupe 90A, N15429

    Bronze Age (1937-1941) Champion—Bronze Lindy 

    L.J. Nalbone, Faribault, Minnesota1941 Waco ZPF-7, NC173E

    World War II Era (1942-1945) Champion—Bronze Lindy 

    Kirk Erickson, Warroad, Minnesota

    1941 Boeing B75N1, N60955

    Transport Category Champion—Bronze Lindy 

    Pole Pass Airways, Seattle, Washington

    1929 Hamilton Metalplane H47, N879H

    World War II Military Trainer/Liaison Aircraft Champion— 

    Bronze Lindy

    Larry Boehme, Fort Riley, Kansas

    1943 Stinson V77, N9178H

    Replica Aircraft Champion Bron e Lind

    Bronze Age (1937-1941) Outstanding Closed Cockpit

    Monoplane—Small Plaque 

    Steve Kretsinger, Eugene, Oregon

    1937 Piper J-2, N19252

    Bronze Age (1937-1941) Outstanding Closed CockpitBiplane—Small Plaque 

    Ben Redman, Faribault, Minnesota

    1940 Waco EGC-8, N2279

    Bronze Age (1937-1941) Outstanding Open Cockpit Biplane— 

    Small Plaque 

    William McCormick, Faribault, Minnesota

    1941 Waco UPF-7, N32133

    CLASSIC AWARDS(SEPTEMBER 1945 THROUGH 1955)

    Grand Champion—Gold Lindy 

    Ryan Johnson, Dodgeville, Wisconsin

    1948 Piper PA-15, N4469H

    Reserve Grand Champion—Silver Lindy 

    Sean Soare, Loves Park, Illinois

    1946 Funk B85C, N81142

    Best Custom—Bronze Lindy 

    George Willford, Waterville, Ohio

    1953 Cessna 170B, N3098A

    Best Custom Runner-Up—Large Plaque 

    This list of EAA AirVenture Oshkosh 2010 award winners judged by the VAA volunteer judging corps

    highlights the outstanding work done by individual craftsmen and women across the country and

    abroad who took the time and made the effort to bring their aircraft to Oshkosh. Our thanks to each

    of the more than 635 showplane pilots who flew their aircraft to Wittman Field for their fellow VAA

    members and the public to enjoy.

    VintageAwa r d s

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    Class IV (236—up hp)—Bronze Lindy 

    Todd Hitchcock, Star, Idaho

    1949 Cessna 195, N3898V

    Outstanding Aeronca Champ—Small Plaque 

    Danny Harris, Eddyville, Kentucky 1946 Aeronca 7AC, N450AC

    Outstanding Beech—Small Plaque 

    Larry Leyda, Coffeyville, Kansas

    1952 Beech B35, N5175C

    Outstanding Cessna 120/140—Small Plaque 

    Joseph Prato, Livonia, New York

    1946 Cessna 140, N76867

    Outstanding Cessna 170/180—Small Plaque 

    Bruce Rhymes, Susanville, California

    1954 Cessna 170B, N2865C

    Outstanding Cessna 190/195—Small Plaque 

    Jerry Shull, Carmel Valley, California

    1950 Cessna 195, N369JJ

    Outstanding Ercoupe—Small Plaque 

    S.R. Wooten, Conyers, Georgia1946 Ercoupe 415-C, N99984

    Outstanding Luscombe—Small Plaque 

    James M. Pratt III, Hoffman Estates, Illinois

    1946 Luscombe 8A, N1318K 

    Outstanding Piper J-3—Small Plaque 

    Mark Hopp, Middleton, Wisconsin

    1946 Piper J3C-65, N98394

    Outstanding Piper Other—Small Plaque 

    Alan Frazier, Grand Forks, North Dakota

    1947 Piper PA-12, N775PA

    Outstanding Stinson—Small Plaque 

    Robert Potter, Sussex, New Jersey 

    Stinson 108-3, N702C

    standing Swift—Small Plaque 

    Stephen Wilson, Granbury, Texas1948 Temco GC-1B, N3876K 

    Outstanding Limited Production—Small Plaque 

    Clu Colvin, Big Cabin, Oklahoma

    1947 Consolidated Vultee L-13, N2538B

    P ti S ll Pl

    CONTEMPORARY AWARDS(1956—1970)

    Outstanding Customized—Bronze Lindy Lee Hussey, Martinsville, Virginia1964 Piper Comanche PA-24, N8455P

    Class I Single Engine (0—160 hp)—Large Plaque Kevin Weidner, Bunker Hill, Illinois1959 Piper PA-22-160, N9438D

    Class II Single Engine (161—230 hp)—Large Plaque Rick Sullivan, El Cajon, California1963 Piper Cherokee, N63BA

    Class III Single Engine (231—up hp)—Large PlaqueKenneth Berger, Monroe, Washington1970 Helio H-295, N6471V

    The Dean Richardson Memorial Award—Large PlaqueRobert Koshar, Watervliet, Michigan1966 Cessna 172G, N3626L

    Outstanding Beech Single Engine Outstanding In Type—Small Plaque Mark Petersen, Poplar Grove, Illinois1964 Beech S35, N8610Q

    Outstanding Cessna 170/172/175 Outstanding In Type—Small Plaque Floyd Stallings, Vine Grove, Kentucky 1967 Cessna 172H, N8804Z

    Outstanding Cessna 180/182/210 Outstanding In Type—Small Plaque Jerry Glatczak, Schofield, Wisconsin1963 Cessna 182F, N288LT

    Outstanding Champion Outstanding In Type—Small Plaque David Momquist, Tulsa, Oklahoma1966 Champion 7GCBC, N9658S

    Outstanding Mooney Outstanding In Type—Small Plaque Garnet McClure, White Oak, Texas1962 Mooney M20C, N6255U

    Outstanding Piper PA-22 Tri-Pacer Outstanding In Type—Small Plaque Robert Reckert, Ellington, Connecticut

    1957 Piper PA-22-150, N7603DOutstanding Piper PA-24 Comanche Outstanding In Type—Small Plaque Vegas Viper, Henderson, Nevada1964 Piper PA-24-250, N8351P

    Outstanding Piper PA-28 Cherokee Outstanding In Type—Small Plaque 

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     The Deatons’

    Beautiful Family

    Bonanza

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    If you were at EAA AirVen-

    ture Oshkosh this past sum-

    mer and ambled through thevintage field, you may have

    noticed a beautifully restored

    1954 Bonanza E35 nestled next to a

    friendly bivouac of enthusiastic avi-

    ators. Owners Jeff and Suzette Dea-

    ton kept N3214C’s cowling and door

    propped open so that passersby felt

    welcome to peer inside the immacu-

    late engine room and plush, well-

    appointed cabin. After all, N3214C

    is a two-time Grand Champion

    winner at national fly-ins (see side-

    bar for list of awards). The Deaton

    family, of Morehead City in coastal

    North Carolina, are frequent fliers

    in their Bonanza, and Oshkosh is

    just one of their destinations.As a youngster in southern Illi-

    nois, Jeff loved going over to the lo-

    cal airport to watch the airplanes

    land. “My dad worked for Ozark Air

    Lines, and I was just

    fascinated by airplanes,”

    he recalls with a smile.

    “I started flying with mydad when I was 15, soloed a

    Cessna 150 in my 20s, and then

    joined the Marine Corps. My first of

    many jobs in the Marine Corps was

    a plane captain on A-4s and Harriers,

    and one of my many responsibilities

    was to make sure the airplane was

    safe to fly—so that has carried over

    into my own flying during and long

    after retiring from the Marine Corps.”

    Suzette, a read ing specialist

    teacher who teaches K-5 reading re-

    mediation, is a willing passenger in

    the Bonanza. “As for learning how to

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    Adopting Charlie 

    When the Deatons adoptedN3214C in the late 1990s, they

    didn’t really think of it as a restora-

    tion project. It was a bit bedraggled

    appearancewise, but it didn’t seem

    to have any visible corrosion or

    major structural items that needed

    repair. “I went through the log-

    books, so I got the general idea that

    it’s rough-looking, but there was a

    good foundation under there,” re-

    calls Jeff. “The guy had flown it 12

    hours in the previous six years, and

    there was a lot of haggling over the

    price—finally he came down, and

    plishing much of the work himself.

    Throughout those nine years, hecontinued flying the Bonanza, set-

    ting aside time primarily during

    the winters to tackle those gremlins

    one by one. “Usually I’d down the

    airplane in late November, until

    around April,” shares Jeff. “I would

    spend all that time doing my major

    projects and then bring it back up

    and fly in the spring. And maybe

    I’d do one medium-size project in

    the summer.”

    Along the way, one inciden-

    tal item became the source of

    N3214C’s nickname. It was a spe-

    Twins!

    During those nine years, theDeatons welcomed two more into

    their family. No, not airplanes, but

    twin baby boys who made their

    premature arrival on May 30, 2001.

    Blake and Shane were born at 24

    weeks, and each weighed less than

    2 pounds. Since Suzette and the

    babies were in a hospital nearly

    two hours’ drive away from home,

    Charlie quickly fulfilled the role of

    commuter plane. “I’d been up at

    the hospital in Greenville for three

    days, and I’d just gone home and

    had five hours of sleep when they

    The Bonanza has clean, sleek lines—and completely restored retractable gear.

    JIM KOEPNICK

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    to introduce them to aviation at

    such a tender age. “At that time,

    they were having checkups at Duke

    Eye Center every six months,” ex-

    plains Suzette. They had to have eyeexams under anesthesia, because

    when babies are born at 24 weeks,

    they have something called reti-

    nopathy of prematurity, where the

    retina detaches. So we had all those

    trips to do, which would have been

    three hours away by car. Blake’s ret-

    inas are fine now after surgery, but

    Shane has had 11 eye operations,

    and the retinas are still detached.

    So he has to see a retina specialist

    in Detroit once a year, and if Jeff is

    not able to fly to Detroit, Miracle

    Flights for Kids will fly both Shane

    and I there.”

    In between all of the medical

    appointments early on, Jeff con-tinued to work on improving var-

    ious aspects of the Bonanza, and

    safety was foremost in his mind.

    “Now, I’m not only flying my wife

    in there, but also my babies,” says

     Jeff, “so it becomes even more im-

    portant to make sure it’s safe, and

    Suzette was real good about sup-porting the work on Charlie.

    Competitive SpiritIt just so happened that one af-

    ternoon in 2001 there was a fly-in

    at Michael J. Smith Airport in Beau-

    fort, where N3214C was based. Jeff,

    back from a morning flight, was

    persuaded to register his airplane

    for judging. He did so, rather hesi-

    tantly, and went home to do some

    yard work. Later that afternoon, he

    and Suzette went to the airport and

    discovered that their Bonanza had

    Society and read the articles of oth-

    ers who had completed projects in

    order to acquire the knowledge to

    there quarterbacking the situation,

    or being a part of it and learning as

    I’ve gone along.”

    Jeff spent numerous hours detailing the engine compartment.

    Close-up view of the old “towel bar” antenna and stinger tail mod, which is

    designed to give the plane a longer look.

       S   P   A   R   K   Y

       B   A   R   N   E   S

       S   A   R   G   E   N   T   P   H   O   T   O   S

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    One of the first improvements he

    made was the paint scheme. Suzette

    wasn’t fond of the original Bonanza

    scheme of polished aluminum with

    orange trim, so Jeff decided he’d

    like to paint it white with blue and

    gold trim. Suzette designed the

    paint scheme by looking at numer-

    ous photos of other airplanes and

    then coloring in an outline of a Bo-

    bench seat with individually ad-

    justable seats, to allow him more

    legroom and a comfortable view-

    ing distance from the panel while

    flying instrument flight rules (IFR).

    And he wanted plush, leather up-

    holstery in the cabin, along with

    shoulder harnesses for safety’s sake.

    “I told him I wanted it to be gor-

    geous,” says Jeff, smiling, “and that

    This is how the landing gear looked right after Jeff “adopted” the Bonanza.

    Now that’s a clean nose gear well. A nice and clean wheel well.

       J   E   F   F   D   E   A   T   O   N    P

       H   O   T   O   S

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    wall to accommodate the new ra-

    dios. Jeff puts his instrument rating

    to good use with all of the cross-

    country flying that he does, so new

    avionics were important to him. “Ifly hard IFR, minimum approaches,

    and I work it when I fly it,” he ex-

    plains. “It is a nice-looking plane,

    but it does get flown!”

    Other easily visible mods in-

    clude the paint scheme, stinger

    tail, and V-35 ventilation system

    (since N3214C is based in a hot,

    humid coastal environment). Met-

    Co-Aire Hoerner wingtips have also

    been installed, along with Whelen

    LED strobes. “In the cockpit, the

    PS Engineering 8000B audio panel

    powers the certified PS Engineer-

    ing PAV80 DVD system that is cus-

    tom mounted in the rear headrests,

    which is great on all the long tripswe make,” says Jeff. “We also have

    a screen that deploys from the

    front glove box for the front pas-

    senger. Combine that with satellite

    weather and XM radio, and Charlie 

    is very well-equipped to also enter-

    tain its flight crew.”

    In 2007, Jeff tackled the landinggear. “We took the entire gear sys-

    tem out, replaced the struts, stripped

    paint, primed, and repainted all of

    the gear components and the entire

    belly of the airplane,” he says. “In

    my line of business with yacht res-

    toration, I’ve done a lot of painting

    over the years, and I used a HVLP

    system to paint this. Another proj-

    ect was doing a top overhaul on the

    engine, and I literally spent years

    doing an extraordinary amount of

    detailing work.”

     Just one glance in the engine

    type club’s technical counselors, he

    also paid close attention to several

    other folks who were knowledge-

    able about vintage aircraft. “H.G.

    Frautschy, Steve Bender, and the

    late Dean Richardson took the time

    of constant medical attention, the

    family flies Charlie on a regular

    basis up and down the East Coast

    visiting family, as well as on vaca-

    tion trips to the Bahamas and to

    national fly-ins. “We love going

    The well-appointed cabin.

    “… I wanted to takewhat Beechcraft gave

    us and very tastefullycomplement it.”

    —Jeff Deaton

       S   P   A   R   K   Y

       B   A   R   N   E   S

       S   A   R

       G   E   N   T

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     Jeff enjoys “putting Blake up in

    Thanks to Charlie , 8-year-old

    Blake is already enamored with fly-

    on many other trips that we know

    he would enjoy.”

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    N3214C EquipmentPS Engineering PMA 8000B audio panel w/cell phone and MP3 interface

    Garmin GNS 530W (WAAS certified)

    NSD-360 HSI

    King KX 155 including second G/SGarmin GTX 330 transponder with traffic

    S-TEC 30 autopilot with/alt and GPS

    JPI EDM-700 engine monitor with fuel flow

    Digital voice recorder and air traffic control playback

    N3214C AwardsGrand Champion, Contemporary—VAA Chapter 3, May 2001

    Grand Champion—EAA Chapter 1171, October 2001

    Best Custom Classic over 165 hp—Sun ’n Fun Fly-In at Lakeland, Florida, 2004

    Best Custom Classic—Burlington VAA Chapter 3, May 2004

    Outstanding Beechcraft—AirVenture Oshkosh 2004

    Outstanding Classic—Sun ’n Fun 2005

    Best in Show—Burlington VAA Chapter 3, May 2005

    Outstanding Custom Class C—AirVenture Oshkosh 2006

    Best Custom Classic—Sun ’n Fun Fly-In at Lakeland, Florida, 2006

    Best Custom Classic Runner-Up—AirVenture Oshkosh 2006

    Grand Champion Custom Classic—Sun ’n Fun Fly-In at Lakeland, Florida, 2007

    Charles Lindbergh Award Winner Best Custom Classic—AirVenture 2007

    Featured in the EAA movie Spirit of Aviation narrated by Harrison Ford—2008

    pass this down to Blake one day. No

    matter if we get another airplane—

    JIM KOEPNICK

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    Suzette and Jeff Deaton with their son Blake at AirVenture.

    Blake, with his autographed Team

    Oracle cap perched atop his head,

    shows one of his favorite toys.

    used to fly a lot of Young Eagles,

    and I’ve probably flown about 500

    people in Charlie. We used to have

    an airport appreciation day, and I’d

    fly seven or eight hours, taking 50

    to 60 people flying in a day.”

    Encircle the FamilyThe advantages of owning and re-

    storing a vintage airplane and using

    it as a family traveling machine are

    numerous, and the Deatons both of-

    fer some suggestions about how to

    accomplish that. “I would say, from

    my perspective, that you don’t have

    to start big. If you can find an air-

    plane that has the potential—you’ve

    got to be willing to put in the work,

    of course—you don’t have to throw

    your wallet at it immediately. It is these airplanes were built with ness of the airplane. If you do those

       S   P   A   R   K   Y

       B   A   R   N   E   S

       S   A   R   G   E   N   T

       P   H   O   T   O   S

    “…I would especially encourage

    someone to buy an older

    airplane and restore it, because[otherwise] these airplanes are

    going to end up abandoned in a

    fi eld someplace….”—Suzette Deaton

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    The Resurrection of 

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    Waco NC15705

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    It had been such a great part of

    his life. He had labored on it for somany years that it was almost sur-

    real not to see it resting where it

    had always been resting for so long.

    For years everyone had known that

     Jim Smith was restoring a Waco up

    there at the Healdsburg airport. In-

    terested people showed up from all

    over to view the excellent work-manship and marvel at the monu-

    mental task that it was for one man

    to tackle such a large and compli-

    cated restoration. He thought of

    how he was going to miss those

    visits, the impromptu lunches, and

    even the inevitable frustrations

    when things didn’t go right. As he

    mused over all of these past experi-

    ences, he began thinking of how it

    all started so long ago.

    Waco YQC-6, NC15705All antique aircraft have histories

    that one could write books about, and

    this Waco is no exception. NC15705

    was the first YQC-6 to come off the

    assembly line in 1936, as proved by

    the serial number on the drawingsacquired from the Smithsonian ar-

    chives. And it was the only one to

    have its decorative stripe done in this

    particular fashion. Delivered first to

    Dan Wallace, Carpinteria, California,

    with the list price of $7,295 for the

    airplane that year.

    In 1942 after going through the

    hands of several owners, it was

    impressed into military service to

    perform coastal patrol duties, carrybombs on an improvised bomb

    rack, and search for submarines off

    the East Coast. The logbook shows

    every entry while it performed

    these duties. According to Navy re-

    cords, it executed more missions

    than any other civil aircraft.

    After the war, it returned to civiluse and was eventually owned by

    U.S. Air Force Maj. Joseph Rutan.

    Rutan then sold the Waco in May

    1959 to Robert E. and Anne B. Gar-

    dyne, which is where the story ac-

    tually begins.

    Bob and Anne Gardyne flew the

    Waco to all of the early West Coast

    fly-ins and to the early Antique

    The sub-panel of the instrument panel holds the instru-

    ments and the lamps used to illuminate the panel. The

    beautiful burl walnut top panel is mounted on top of it

    after the instruments were installed.

    A set of new-old-stock flare tubes and control panel

    were donated to the project by one of the Healdsburg

    airport folks. Long since illegal to use, the flares were

    not installed, but the tubes are one of the many original

    touches added to the restoration by Jim Smith.

       J   I   M 

       S   M   I   T   H

       P   H   O   T   O   S

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    Airplane Association (AAA) avia-

    tion events, becoming well-known

    enough to have been pictured in

    many magazines. The logs showedthat throughout the years the Waco

    had many of its parts repaired or

    replaced, so Bob decided that the

    old trooper needed some TLC and

    dismantled it in 1962, preparing it

    for restoration. Not long afterward,

    Anne became ill, requiring constant

    care. Bob found that because of hiswife’s illness and the need to care

    for his four children, he could not

    work full time at his engineering

    job. He opted instead to do consult-

    ing work, which enabled him to

    make his own hours.

    In the meantime, the Waco res-

    toration had become a low prior-

    ity and was set aside. It remained

    stored for several years when, tragi-

    cally, Gaardyne’s wife passed away

    and the burden of raising his family

    rested fully on his shoulders. Anne

    was not only Bob’s beloved wife, she

    ried a wonderful lady, Marie, who

    has been his helpmate and loving

    companion for more than 20 years.

    Jim Smith, Restorer, PilotFor those who have followed

    sport aviation events throughout

    the years, they may know of Jim

    Smith. He has been written about

    and mentioned in many aviation-

    oriented periodicals. Smith is an

    exacting and meticulous craftsmanwho has the innate ability to figure

    out and f ix anything mechanical.

    After eight and a half years of hard

    work, he completed the finest Mar-

    quart MA-5 Charger ever built. He

    took so many first places and grand

    championships at West Coast fly-ins

    in 1981-1982 that the other entrants

    groaned when they saw him arrive.

    He flew it to Oshkosh in 1982, and

    the biplane was proclaimed the Cus-

    tom Built Grand Champion.

    Smith had flown his Charger for

    several years when he started to get

    to naught, but he looked at ads,

    followed some leads to dead ends,

    until entirely by accident he heard

    through the antiquers’ grapevinethat a certain Waco was for sale

    across the bay and seemed to fit his

    requirements.

    He contacted the owner, Bob

    Gardyne, and arrangements were

    made to see the Waco in El Cerrito,

    where the Waco was stored. Gar-

    dyne knew of Smith’s reputation.Smith had rummaged through the

    boxes and crates, to Gardyne’s de-

    light, and there was a quick meet-

    ing of the minds. That was the

    beginning of a long and arduous

    restoration for Smith, and a long,

    heartfelt friendship among Gar-

    dyne, Smith, and me.

    The Waco’s RestorationThe Waco, at first, seemed to be

    a fairly straightforward restoration.

    But as more and more fabric was re-

    moved, and the actual condition of

    A complete new horizontal stabilizer was constructed by

    Jim Smith.

    The Waco’s intricate structure gives it great lines, but

    it can intimidate even the most expert shop. Jim Smith

    was able to rely on his years of expert craftsmanship to

    methodically get through the restoration process.

       J   I   M    S

       M   I   T   H

       P   H   O   T   O   S

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    when Smith began the reconstruc-

    tion of the wings. He had intended

    to take each panel, separately, to

    his home garage so that he could

    work on them at his convenience.The lower wings on the Custom

    Wacos are less than half of the area

    of the upper wings, so by definition

    the YQC-6 is a true sesquiplane.

    He felt he would start on one

    of the lower panels because they

    should prove to be the easiest.

    Smith completely dismantled thefirst wing he chose to work on, in-

    cluding the rather complex metal

    fittings, thinking that when he

    uncovered the opposite panel he

    would simply use that wing to

    copy the assembly. When the first

    panel was ready for the hardware,

    he brought the other surface home

    and removed the fabric exposing

    the inner structure. His eyes almost

    fell out of their sockets, for what he

    saw was a totally different set of fit-

    tings, and a similar, but not match-

    ing, structure. This development

    dard cabin Waco lower panel, short-

    ened it, and matched it as well as

    they could with the Custom wing.

    When Smith placed the wings

    face-to-face, they didn’t even matchin planform. No doubt when both

    panels were on the airplane it just

    simply wasn’t discernable. The air-

    foil on most of the ribs didn’t even

    match. But for all of those years

    that the airplane flew since the re-

    pair, no one noticed the difference.

    It must have flown quite well. Thisadded to the difficulty of the resto-

    ration, but now the panels are alike

    in all of their curvaceous splendor.

    Early on, Smith applied to the

    Smithsonian Institution for copies of

    the original Waco YQC-6 plans. He

    was informed that years before a re-

    quest had been made for the prints,

    and the person handling the request

    had sent the original plans instead of

    copies. The prints were only returned

    in part, so Smith was only able to ac-

    quire what they had on hand. For-

    tunately, the prints that he received

    He ordered the wiring as it was

    originally made for the Waco, keep-

    ing faith with his promise to make

    the restoration as original as possi-

    ble. He milled all of the woodworkbecause all of it needed replacing.

    As most antiquers know, the Waco

    Custom has a wood coving over the

    longerons that imparts the sensu-

    ous curvy look that is so important

    to the Waco. When Smith took

    his problem to several woodwork-

    ing shops and learned what theywanted per foot for the coving, he

    went back to the hangar, machined

    a tool, and made his own.

    Smith also noticed there was

    a slight sag in the coving behind

    the top wing root. Every time he

    walked by he made a remark about

    that sag. After a few days of this, it

    was inevitable that some kind of

    eruption was in the offing. It came

    in the form of a big swipe with a

    razor blade. All of the fabric was

    removed and he was soon hard at

    work building a substructure un-

    JAMES DUNN

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    hardware store shelves, and most

    clerks, when asked, don’t even

    know what it is.

    Smith had just about given up

    the search when he decided to try

    an old hardware store in a nearby

    town. The old-timer that waited

    on him said he wasn’t sure about

    the tape, but he’d go upstairs and

    take a look. When he returned he

    was holding a dusty cardboard box

    chock-full of rolls of friction tape,

    and they appeared to be in fine

    shape. Elated, Smith asked howmuch. The fellow thought for a sec-

    ond, then just handed him the box,

    saying to simply go ahead and take

    it because it wouldn’t sell anyway.

    Another little anecdote that re-

    ally boggles the mind is when Smith

    began looking for a set of parachute

    flares and canisters that were origi-nally mounted on the Waco. This

    was a really tough one because they

    were all discarded when they be-

    came illegal to use years ago. Smith

    received leads that led to all parts

    of the world, making phone calls

    to England, South Africa, and even

    Australia, with negative results.One day, after he resolved to pro-

    ceed without the flares, Smith casu-

    ally mentioned the problem with

    the flares while he chatted with his

    neighbor who owned the hangar

    across the way. The fellow walked

    away and told Smith he would re-

    turn in a little while. He did indeed

    return, and he carried a large carton

    that he handed to Smith. Smith, not

    having an inkling of what the box

    contained, opened it, and stared in

    disbelief. The box contained three

    new flare canisters, complete with

    tal task because of their size. The fuel

    tanks had to be redone, refitted, and

    replumbed. The vacuum-operated

    speed brakes on the lower surfaces

    were remade from scratch, and the

    entire operating mechanism was re-

    built. The retractable landing lights

    became a problem because one of

    them had a broken gear, and the

    parts, originally built by Grimes,

    were no longer available. Luckily, af-

    ter a long search, Smith found a gear

    shop that could order a stock gear

    in the correct diameter with the cor-rect type and number of teeth. But

    it was too wide, so Smith machined

    it to the correct width, and it now

    works to perfection.

    In his zeal to keep the craft as

    authentic as possible, Smith even

    made two new sets of rudder ped-

    als to match the original factorydrawings. The old Johnson bar was

    retained for authenticity but now

    operates the parking brake. He made

    a new instrument panel that was

    exactly as the original drawings de-

    picted, sent the instruments in to be

    overhauled, and now each sports the

    Waco logo. He felt he would be un-able to do the quality of wood grain-

    ing that this restoration required, so

    he sent the panel and window trims

    to a specialist in Washington, who

    turned them into a work of art.

    By tearing down the old seat fabric

    layer-by-layer, he discovered the orig-

    inal color and material that was used

    on the original interior. The seats,

    side panels, and upper lining are now

    in the original two-tone gray mohair,

    and the result is rich and tasteful.

    When one examines the cabin

    area, hoping to find modern radio

    and navigating equipment with

    which to fly in today’s environment,one would initially be disappointed.

    Upon closer examination one would

    find that Smith has cleverly hidden

    the radios in the upper left wing root,

    a neat little door camouflaging their

    existence. The antennas needed are

    also hidden within the wings, so that

    the Waco appears to have just rolledoff the line of a 1936-era factory. The

    stabilizer is all wood, and Smith fab-

    ricated a completely new unit, us-

    ing the original metal fittings. A new

    vertical stabilizer was also fabricated,

    including the beautiful plywood fair-

    ing that blends into the fuselage.

    Metal Smithing As one peruses a Custom Cabin

    SPECS

    The type certifi cate number for the YQC-6 was issuedMarch 2, 1936, and amended to include the ZQC-6and AQC-6. Eighty-eight of the various Jacobs-powered

    C-6s were manufactured by the Waco Aircraft Company.The specifi cations and performance data for the WacoYQC-6 is as follows.

    Length overall 26 feet 8 inches

    Height overall 8 feet 8 inches

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    Waco, it becomes apparent that ev-

    ery junction, save perhaps a couple,

    has a beautifully formed metal fair-

    ing. This fact presented Smith with

    one of the most challenging aspects

    of the perfect restoration. All of the

    original fairings were damaged in

    one way or another. Some had been

    torn, some drilled and redrilled in

    an effort to keep them together,

    and some bent beyond redemption.

    A few, with a lot of work, could pos-

    sibly be reused, but most weren’t

    even useful as patterns.Smith had done some metal

    forming, but nothing this extensive

    or exacting. His first efforts were

    with the side panels directly to the

    rear of the cowl. He soon found, af-

    ter hours of fruitless labor, that an

    English wheel was a must if he was

    to finish the myriad of other fair-ings within the following century.

    True to the Smith tradition, he

    built his own English wheel, com-

    plete with the various sizes of rollers

    that he anticipated needing. It looks

    better than a piece of production ma-

    chinery and would grace anyone’s

    workshop. While he was at it, hefashioned a planishing hammer and

    other gadgets to hasten the work a

    little. It was a tough job to form the

    various fairings as they were needed,

    welding the many components, and

    fitting them neatly and precisely to

    the airframe. Anyone examining the

    finished fairings as mounted on this

    Waco would find it hard to nitpick.

    A little DetourAlong the Way

    Since Smith was now retired, and

    the Waco was shaping up well, he

    was not unusual to have two or

    more people drop by the hangar

    daily, wanting some help in doing

    this or that. Smith would patiently

    describe a procedure, or follow

    them to their hangars, spending

    time with each, demonstrating

    and advising.

    Finishing the WacoThe Waco, in line with its heri-

    tage, was finished with several coats

    of clear dope, carefully sanded;

    many coats of aluminum dope, alsosanded; and many coats of colored

    dope, again, finished to perfection.

    The metal work was done in enamel.

    It was determined that the Waco

    came out of the factory originally

    painted Insignia blue in its entirety

    with a single unique stripe on the

    fuselage and wheelpants (unique be-cause it seems that it was the only

    one painted in this fashion at the

    factory). The stripes and numbers

    on the wings and tail were, and are,

    cream, with red pin striping.

    Three years before completion,

    after hearing complaints from other

    Waco owners, Smith decided tochange the brakes and wheels from

    the original systems. Airplanes in

    those days were designed to fly from

    big square dirt fields, the pilot al-

    ways being able to point the nose

    into the wind when landing or tak-

    ing off. Today’s narrow paved run-

    ways, sometimes crosswind, present

    a different set of dynamics, so a

    smooth, positive braking action is

    a necessity. He therefore opted for

    the supplemental type certificated

    Redline hydraulic units. They were

    installed in 2005 and proved later to

    The propeller was sent in to be

    overhauled to new condition and

    boasts sparkling new Hamilton

    Standard decals proudly displayed

    on the blades.

    Almost DoneBy July 2006, after so many

    years the Waco was finally near-

    ing completion, needing only the

    restoration of the wheelpants and

    its attendant fairings to return the

    singular beauty to its former glory.

    But the restoration came to a haltwhen Smith had to undergo heart

    surgery. It was to be a long recuper-

    ative struggle, and with the compli-

    cations of emphysema, his health

    deteriorated to the point where the

    completion of his precious Waco

    seemed impossible.

    Time passed, and his health im-proved so slowly that he felt the

    most reasonable alternative was

    to sell the project as it sat. A year

    passed, and even though his health

    didn’t seem to be improving, the

    Waco beckoned. He decided that

    even though he could devote only

    a short time every day to the work,he would drive up to the hangar

    and give it a try. He tackled the

    wheelpants first, and when after a

    great deal of effort they were done,

    he started on the inner fairings,

    a complicated blending of curves

    that really tested his mettle. But he

    did it, and after he installed the fi-

    nal components, he could only sit

    back and marvel at the beautiful

    combinations of curves that had

    been bestowed on this most ex-

    quisite Waco. He had finally con-

    quered it!

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      Light Plane Heritage

    published in EAA Experimenter April 1990

    THE LUDINGTON LIZETTEBY JACK MCRAE

    In 1926 privately owned sport

    airplanes were very rare andusually were from World War

    I surplus stock of Jennys and

    Standards, which were large air-

    planes of limited performance and

    expensive to operate.

    Company of Philadelphia.

    The Ludington Exhibi t ionCompany had been organized in

    1922 by C. Townsend Ludington,

    a 26-year-old aviation enthusiast,

    and Wallace Kellett, the Ameri-

    can representative of the French

    tional Air Races in 1923 and 1924.

    However, they felt the need foran airplane of advanced design with

    better cross-country performance

    and durability than the Farman, so

    the design of the Lizette was started

    in late 1923, using a smaller engine

     The Sport Farman as flown byLudington Exhibition Company.

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    tained. The basic concept was Lud-

    ington’s, the design work was done

    by Brown and Miller, with practical

    suggestions from Robert P. Hewitt,

    the company pilot.After the configuration was de-

    termined, a wind tunnel model

    was made and tested for drag and

    stability and control at the New

    York University wind tunnel. The

    lift/drag ratio of 8.9 was consid-

    erably higher than for most air-

    planes at that time. A large amountof aluminum alloy was used in

    the construction. The fuselage, of

    smooth skin monocoque design,

    was unusual because most metal

    airplanes then used a corrugated

    skin to provide stiffness, and little

    information existed for smooth-

    skin design. An agreement was

    made with the Naval Aircraft Fac-tory, with permission of the Secre-

    tary of the Navy, to use facilities

    for construction and static testing

    at no expense to the government.

    The fuselage was basically of

    The Ludington Exhibition Company

    had been organized in 1922 by

    C. Townsend Ludington, a 26-year-old

    aviation enthusiast, and Wallace

    Kellett, the American representative

    of the French Farman Company.

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    cockpit cutout. Fittings and rein-

    forcements took the concentrated

    loads. Static tests showed the fu-

    selage structure to have strength

    above the design load factor.

    The wing was of more conven-

    tional wood construction with two

    box spars and wire drag bracing.The leading edge was covered with

    plywood to the top of the front

    spar. Aerodynamic twist was built

    into the wing by using varying air-

    foil sections of carefully chosen

    characteristics. The inner portion

    airfoil was the U.S.A. No. 1, taper-

    ing to a Sloane racing section at

    the tip with a curved trailing edgeshape for the outer half of the

    panel. The ailerons were designed

    to reduce adverse yaw effects.

    The landing gear was of the

    split-axle type using rubber in

    angle was flatter.

    The Lizette was first flown in

    1926 and for several years follow-

    ing and was found to be pleas-

    ant and easy to fly. Because of

    its lower drag and more efficient

    wing design, the Lizette took off

    in about the same distance as theSport Farman. Maneuverability at

    the approach speed was consider-

    ably better, and the side-by-side

    seating was a desirable feature.

    Ludington had hoped to use

    a 50-hp engine eventually, but

    since this engine never became

    available, the possibility was con-

    sidered of installing two WrightMorehouse engines in the nose

    “rather like the head of a ham-

    merhead shark.” This scheme was

    never completed as it appeared

    to introduce too many complica-

    tion business. Ludington was co-

    founder of Jacobs Aircraft Engine

    Company in 1929. In 1930 Luding-

    ton and his brother Nicholas started

    the Ludington Air Lines, which pro-

    vided the first scheduled service be-

    tween New York, Philadelphia, and

    Washington, D.C., with flights ev-ery hour on the hour. By 1933 Lud-

    ington Air Lines was merged with

    Eastern Air Transport, which later

    became Eastern Air Lines. Luding-

    ton was one of the original found-

    ers of the Aircraft Owners and Pilots

    Association (AOPA) from which he

    retired in 1959.

    Wallace Kellett, co-founder ofthe Ludington Exhibition Com-

    pany, organized the Kellett Auto-

    giro Corporation in 1929, which

    built Autogiros in the 1930s and

    helicopters in the 1940s. In 1945

     The Ludington Lizette was powered by a 35-hp Anzani engine.

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     I am a dyed-in-the-wool air-

    plane nut. I have read and reread

    my dad’s 50-year-old issues of Sport

    ducing myself to everyone on the

    roster, which naturally led to air-

    plane and project talk.

    building engine?”

    “Yes,” he said matter-of-factly.

    He proceeded to tell me the story

    The Holmes Northrup AirplaneAn EAA chapter president visits a sport aviation treasure

    BY DAVID NIXONEAA 0398688, VAA 720260

    Don (left) and Dale Holmes and their heavily modified Northrup glider, the Holmes Northrup.

    COURTESY OREGON AVIATION HISTORICAL SOCIETY

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    We made a rrangements for

    me to visit this important part of

    sport aviation and Oregon’s avia-

    tion history. Gerald filled me in on

    the airplane’s history. The airplane

    was built from plans as a primary,

    single-seat Northrup Glider. It was

    built in a shed on their farm in Mid-dleton, Oregon. It was launched by

    a crew pulling a bungee cord, then

    by auto tow.

    The Holmes brothers experi-

    mented with design and modifica-

    tions, usually after a hard landing.

    They modified it over time to have

    an enclosed fuselage, they added 6feet to the wingspan, experimented

    with three different tail designs,

    added landing gear, and eventually

    mounted a B-87, 30-hp Long Har-

    lequin engine purchased from Les

    Long of Cornelius, Oregon. Don

    and Dale built their own propellers

    to a high finish, beginning with a

    double-bit ax to rough it out andfinishing it with a draw knife and

    planers. They added copper lead-

    ing edges and cloth reinforcements

    to the blade tips as well. They ma-

    chined a Model T rear wheel hub

    in the mid-1930s, it was based at

    Bernard’s Airport. Gerald told me

    some of their flying stories. The

    most amazing one was when one

    of the brothers got caught on top

    of the Willamette Valley clouds and

    ended high up near the slopes of

    Mt. Hood. There were no bad crack-ups or accidents.

    I t was f lown regularly for

    an eight-year period—quite an

    achievement for two men who

    never held pilot certificates! It was

    dismantled for safety reasons in

    1937. When the airplane was dis-

    mantled, the wing spars became

    part of their new boat project, the

    flying and landing wires became

    clothesline, and the landing gearwent on their homebuilt wheelbar-

    row. The engine, prop, and miscel-

    laneous pieces were put in storage.

    The certificate of registration and identification

    mark authorization for the Holmes.

    Don and Dale built theirown propellers to a high

    finish, beginning with adouble-bit ax to rough it outand finishing it with a draw

    knife and planers.

                                                                                                                D                                                                                                            A                                                                                                              V                                                                                                            I                                                                                                            D

                                                                                                                N                                                                                                            I                                                                                                            X                                                                                                            O                                                                                                            N                                                                                                            C                                                                                                            O                                                                                                            U                                                                                                            R                                                                                                              T                                                                                                            E                                                                                                            S                                                                                                              Y

                                                                                                                G                                                                                                            E

                                                                                                                R                                                                                                            A                                                                                                            L                                                                                                            D                                                                                                            H                                                                                                            O                                                                                                            L                                                                                                            M                                                                                                            E                                                                                                            S

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     Gerald learned of the family’s’

    aviation history while growing uplistening to the stories and meeting

    other pioneers of our modern EAA

    movement like Les Long, George

    Bogardus, and Myron Buswell. He

    eventually collected as many of the

    chometer was homemade, it had a

    duel magneto switch modified for asingle magneto, and the throttle is

    a push/pull cable similar to a choke

    cable coming out from the panel. It

    did not have an airspeed indicator,

    but a decal representing one! Ger-

    conversions of today.

     Not ones to stop experiment-

    ing, the Holmes brothers also

    modified their engine when thecrank broke. They turned their

    own replacement crankshaft out of

    a billet steel blank purchased from

    Les Long. Don and Dale modified

    the crank to accommodate better

    bearings, as well as modifying the

    crankcase as Les Long had done.

    The engine bears the scars of con-struction, use, and repair.

    With the assistance of his Un-

    cle Dale, Gerald has since recon-

    structed the ribs and fuselage. He

    plans to rebuild the airplane to

    nonflying status as a tribute to Don

    and Dale Holmes.

     It was a great experience to see

    and learn about the Holmes familyand their historic Oregon home-

    built aircraft. I am proud to think

    of the part Oregon played in the

    early movement of, and continues

    to play in, EAA. After this experi-

    One of the remaining pieces of the Holmes Northrup is the instrument

    panel. The oil pressure and tachometer on the top are not real; they’re

     just decals! The real tachometer features a hand-drawn face, and on the

    opposite side of the panel is an oil pressure gauge.

    The Long B-87 engine was created

    by pioneering lightplane builder

    Les Long.

    Another view of the Holmes.

    COURTESY OREGON AVIATION HISTORICAL SOCIETY

       D   A   V   I   D

       N   I   X   O   N

       C   O   U   R   T   E   S   Y

       G   E   R   A   L   D

       H   O   L   M   E   S

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    Pearl is a family friendly filmthat tells the true story of Pearl

    Carter Scott, a fearless young girl

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    In this issue we will discuss rigging of control sur-

    faces in detail, checking control surfaces for condi-

    tion and operation, and tips on inspecting control

    systems. So let’s begin.

    Aircraft control systems are actuated by either cableor push-pull tubes and are connected to the rudder

    pedals and stick or wheel mechanism in the pilot’s

    cockpit. Most rudder systems are cable-driven, while

    aileron and elevator systems can be either cable or

    push-pull tube control. The rigging of both cable and

    push-pull systems is similar. Once a system is properly

    rigged, it should provide years of trouble-free service;

    the only problems we are likely to encounter are wearand degradation of cables due to corrosion or friction

    on a pulley or fairlead.

    Aircraft control surface deflection is measured from

    the streamline or neutral position, and travel is given

    in degrees or inches of travel. The use of an inclinom-

    eter can be used to check aileron and elevator deflec-

    tion UP or DOWN from the neutral point. A plumb

    bob and chalk can be used to check rudder deflection

    LEFT and RIGHT of the neu-tral point.

    A digital incl inometer

    works best for measuring

    angular deflection of flight

    controls; these units can be

    the aircraft’s attitude. When checking the rudder it will

    be necessary to level the aircraft laterally, which can be

    accomplished with the ship sitting in the three-point

    attitude. Just place a spirit level across the longerons

    and adjust the landing gear (sometimes by letting airout of one tire) until the bubble is centered.

    CHECKING THE RUDDER TRAVEL:The rudder should move a prescribed number of de-

    grees or inches on either side of neutral, and positive

    stops should limit travel so the surface will not contact

    the elevator. Some stops are adjustable, and some are

    not. The easiest way to check rudder travel is to levelthe aircraft laterally (wingtip to wingtip); there is no

    need to level the ship longitudinally. Tape a plumb bob

    to the center of the rudder trailing edge and allow the

    point of the plumb bob to drop just above the hangar

    floor. Mark that point with a piece of chalk. Have an-

    other person move the rudder pedal to one extreme,

    and mark that location on the floor. Then do the same

    to the other extreme. Measure the travel with a pro-

    BY ROBERT G. LOCK

    Assembly, rigging, control surface

    checks, and inspections

    THE VintageMechanic

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    tractor if given in degrees, with

    a ruler if given in inches. The

    travel should not exceed the fac-

    tory specifications. There are oc-

    casions when the right travel is

    slightly more than the left travel

    for proper spin recovery. If the

    factory says do it that way, then

    that’s the way it should be done.

    Note that if the vertical fin is

    offset to compensate for engine

    torque effect, the rudder should

    still be streamlined with the fin

    and not the longitudinal axisof the aircraft. Figure 2 shows

    checking rudder travel.

    CHECKING AILERON TRAVEL: Most ailerons are rigged

    with a small amount of droop, so they will streamline in

    flight. The amount of droop depends on the amount of

    looseness designed in to the system, but up to about 1/4

    inch is normal. To check aileron travel, it will be nec-essary to remove the droop from the ailerons. Do this

    by using four pieces of softwood that measure around

    1/2 inch thick by 4 inches wide, long enough to bridge

    the gap between the aileron and wing plus a couple of

    inches on each side. Glue a soft padding to one side of

    each piece of wood, and then streamline the ailerons

    by clamping the wood blocks across the trailing edge

    of the aileron and wing. Set the inclinometer to zero,

    remove the wood blocks from both sides and check

    UP and DOWN extremes. Keep in mind that most old

    airplanes may have “aileron differential,” which means

    the UP travel is more than the DOWN travel. Both aile-

    rons should have the same travel within 1 degree. There

    should be positive stops in the aileron system, and if

    they are adjustable, small compensations can be made.

    Also remember that cable tension should be checked

    with the surface in the neutral position, so while theailerons are clamped in neutral, this would be a good

    time to check tension. If the tension is loose, increase

    by tightening ALL turnbuckles in the system equally.

    That way the travel will not change, but the tension will

    increase. Usually about half a turn of each turnbuckle is

    the two pieces at the elevator

    trailing edge; then insert small

    wood wedges to bring the trail-

    ing edge of the elevator to center

    between parallel wood stringers.

    That is the neutral position. Fig-

    ure 3 shows the process that can

    be used for rudder and elevators.

    Locate the centerline by using

    padded wood to block the rud-

    der half the distance between

    the straightedges.

    There normally is more UP

    travel than DOWN travel be-cause the ship is already nose-

    heavy. In any case the travel

    is always measured from the

    neutral point of the elevators. Control cable tension

    should always be checked with the elevators clamped

    in the neutral position. Otherwise one cable will al-

    ways have more tension than the other cable depend-

    ing on whether the control stick is forward or aft.

    CHECKING ELEVATOR TRIM TAB TRAVEL:

    Trim tabs always move opposite the elevator travel,

    and care must be exercised upon initial rigging to

    make sure they move in the correct direction. When

    the trailing edge of the tab moves UP, the elevator

    Remove the control

    stick lock and continueinspecting cables,

    pulleys, rod ends,

    and bearings;

    if it moves, look at it!

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    moves DOWN and the nose moves DOWN. When

    the trailing edge of the tab moves DOWN, the eleva-

    tor moves UP and the nose moves UP. With elevatortrim tabs it is common for the DOWN travel to be

    more than the UP travel. For instance, the Stearman

    tab travel is 15 degrees UP and 15 degrees DOWN.

    The Aeronca 7AC is 20 degrees UP and 34.5 degrees

    DOWN. Cable tension should again be checked with

    the tab set in the neutral position.

    CHECKING ADJUSTABLE INCIDENCEHORIZONTAL STABILIZER:Some aircraft, like the Travel Air, Command-Aire,

    Waco UPF-7, New Standard D-25, and others have

    variable incidence horizontal stabilizers that provide

    for longitudinal trim of the aircraft. Here it is impor-

    tant to know the nose DOWN and nose UP angle of

    incidence of the stabilizer that, in some cases, may

    be difficult to locate. If the horizontal stabilizer has

    a travel of -7 degrees to +2 degrees, then one wouldlevel the longitudinal axis of the aircraft. Zero degrees

    would be parallel to the axis, and -7 degrees would

    have the leading edge of the top surface 7 degrees

    below the horizontal plane, and +2 degrees above the

    horizontal plane. The -7 degrees would represent full

    a fixed point, perhaps the upper lon-

    gerons, to determine where exact

    center is located. Place the control

    stick at that point and clamp (or use

    a bungee cord) it in place. Check the

    position of the ailerons; they should

    droop slightly, the same amount on

    each wing trailing edge. With the

    stick fixed, move the aileron trailing

    edges UP and DOWN to check for looseness or slop

    in the system. There will always be some but not an

    excessive amount. Always remember that cable ten-

    sion should be checked with the surface clamped in

    the neutral position. On older aircraft, cable tensionis light, perhaps 15 to 25 pounds. If tension is too

    loose, control movement is sloppy; if tension is too

    much, control surface movement is stiff and heavy.

    Remove the control stick lock and continue in-

    specting cables, pulleys, rod ends, and bearings; if it

    moves, look at it! Also remember that cables normally

    fray where they lay on a pulley or fairlead. When

    inspecting the New Standard D-25s, I loosen aileroncables every 100 hours, pull the cables away from fair-

    leads, and run a rag along the cable to detect any fray-

    ing. And believe me, I’ve found some frayed cables!

    Do not be lulled to sleep by just checking the cables

    between pulleys and fairleads. You won’t find any

    damage there except perhaps corrosion. The damage

    could be hidden by the pulley or fairlead.

    Move the controls to see if they touch the positive

    stops and that all pulleys rotate as cables move. This

    job usually takes two people—one to move the sur-

    face and one to inspect the cables and pulleys.

    Hold each control surface at the trailing edge and

    pull fore and aft, looking for any looseness in the at-

    tach fittings. If there is looseness, find out why and

    fix it. All bolts that attach control surfaces to pri-

    mary structure should be fastened with castle nuts

    and safetied with cotter pins. Locknuts should notbe used (unless specified by the manufacturer), be-

    cause the bolt is subject to rotation. Check the fabric

    covering for condition. There should be no cracks in

    the finish or filler coats that expose fabric weave to

    sunlight. If there are, fix them.

    Checking rudder travel.

    Centering the rudder or elevator during riggingchecks.

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    Pearl is a family friendly filmthat tells the true story of Pearl

    Carter Scott, a fearless young girl

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     A ll of us who fly, or once flew, regularly have

    dealt with fear. Fear of the unknown when

    first learning to fly, fear of the weather clos-

    ing in around us as we tried to stretch a

    flight to destination, or fear of landing at

    the destination because of wind and weather.Fear is defined as the feeling one has when danger

    or trouble is near, or a feeling of

    being uneasy.

    Most of the flight experiences

    that create a bit of fear are learn-

    ing experiences and teach each of

    us a good lesson. How many times

    during your flying career have you

    quietly said to yourself, “I’ll never

    do that again!”? You learned from

    that experience.

    I had an experience like that

    on my second flight lesson; it’s an

    experience that occurred 40 years

    ago but is still vividly imprinted

    on my mind to this day. With no

    ground instruction prior to thelesson, or flight demonstration

    by the instructor once in the air,

    my instructor asked me to per-

    form a power-off stall. I applied

    carburetor heat and reduced power as directed, and

     ply opposite aileron to lift the down wing to a level atti-

    tude. I had the yoke turned hard to the right, all the

    way to the control stop. The airplane was now not

    only pointed downward but also turning sharply to

    the left, and the world below was spinning rapidly,

    reaching up to smack my little Cherokee 140. I wassure that I was going to meet my maker in the next

    few seconds.

    Finally, after a four-turn spin,

    my instructor took the controls,

    applied the correct input, and

    soon resumed straight and level

    flight. I was panic-stricken. This

    was only my second lesson and

    the fourth time I had even been

    flying in an airplane in my life.

    Recognizing my mental state, the

    instructor finally did the correct

    thing and flew the airplane back

    to the airport. Not once during

    the return flight, nor after we were

    on the ground, did he explain to

    me what had happened. He justmarked my flight log with “Un-

    satisfactory” for performing stalls.

    That evening, still shaken by

    what had happened, I decided

    that flying was obviously not for me. I’d be better

    BY Steve Krog, CFI

    Conquer your fears

    THE Vintage

    Instructor

    Most of the flight

    experiences that create

    a bit of fear are

    learning experiences

    and teach each of us

    a good lesson.

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    I read all about spins in different flight manuals

    and convinced myself that tomorrow I’d try doing

    a spin. The next day that knot in my stomach in-

    stantly grew to boulder size, and I talked myself out

    of doing a spin. Tomorrow will be a better day for

    doing a spin or two, right?

    I finally sought out a friend who was comfortable

    with spinning an airplane and asked if I could ride

    along. He showed me how to do a spin, and we did

    about a half dozen spin entries and recoveries. I was

    still quite uncomfortable, but at least I now knew a

    little more about them. Back in my own plane, I’d

    climb to a safe altitude, preparing to try a spin, but

    every time I’d set up to do one, my stomach knotwould again grow to boulder size.

    Finally, I decided to meet this fear head-on and

    contacted a flight instructor who was familiar with

    teaching spins, and I bought an hour of dual in-

    struction. We did one- and two-turn spins for the

    entire hour. Then I rented his airplane and did an

    hour of solo spins! My stomach-demon finally met

    his match and was gone. Spins became nothingmore than another maneuver, much like power-off

    and power-on stalls. This instructor had taken the

    time to explain every control movement to me, and

    he talked me through the first four or five spins. It

    was a simple cure to a condition I acquired on my

    second flight lesson; something I’d allowed to fester

    for several years.

    I recently had the opportunity to speak at a flight

    safety seminar about transitioning from tricycle to

    conventional (or tailwheel) aircraft. At the conclu-

    sion of the talk, I asked a simple question of the ap-

    proximate 150 people attending the seminar: “How

    many of you have encountered a situation while

    flying that continues to gnaw at the pit of your

    stomach long after the flight was concluded?”

    Initially no one raised a hand. Pilots are all ma-

    cho types, right? But slowly hands began to rise un-til nearly half of the attendees were showing hands.

    Then I asked, “How many of you have sought the

    counsel of another pilot or instructor to talk about

    and deal with that fear-causing experience?” All the

    hands came down.

    When I decided to pursue being a certificated

    flight instructor, I made a vow to myself that I con-

    tinue to uphold on every dual flight to this day.

    That vow is to never scare a student pilot. Nor

    do I try to scare a seasoned pilot when giving them

    a flight review.

    A little fear or anxiety, if properly channeled,

    can be a good thing. Fear can enhance a pilot’s

    sight, sound, and motor skills. I would much rather

    work with a student who has some apprehension

    than one who is fearless. Overcoming the anxiety

    of doing a stall, for example, can easily be con-

    quered, provided it is thoroughly explained and

    followed by a step-by-step demonstration, thenpracticed over and over. Apprehension is defeated,

    and the student has acquired an increased level of

    skill and understanding.

    Because of my earlier fear of spins, I teach spins

    to every student with whom I fly. Taught as just an-

    other maneuver, students young and old begin to

    look at spins as something other than a flight con-

    dition causing stomach-knot fear. By the time thestall/spin segment of flight training is concluded,

    students will ask if they can do a spin or two when I

    send them out for solo practice. That request always

    brings a smile to my face.

    AERO CLASSIC“COLLECTOR  SERIES”

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    things are better left the way theywere, and in the 40’s and 50’s, these tires were perfectly intune to the exciting times in aviation.

    Not only do these tires set your vintage plane apart fromthe rest, but also look exceptional on all General Aviationaircraft. Deep 8/32nd tread depth offers above averagetread life and UV treated rubber resists aging.

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    Send your answer to EAA,

    Vintage Airplane, P.O. Box 3086,

    Oshkosh, WI 54903-3086. Your

    answer needs to be in no later

    than October 15 for inclusion

    in the December 2010 issue of

    Vintage Airplane.

    You can also send your re-

    sponse via e-mail. Send your

    answer to [email protected] .

    Be sure to include your name

    plus your city and state in the

    body of your note and put“(Month) Mystery Plane” in the 

    subject line.

    by H.G. FRAUTSCHY

    MYSTERY PLANE

    This month’s Mystery Plane comes from a small collection ofphotos sent to us by Duffy Thompson of Lakeland, Florida.

    It’s a foreign design, but the photo was taken on the eastern

    seaboard of the United States.

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    it is possible that the Regent Aircraft

    assets may have all been lost to credi-tors in McAllen. The prototype Regent

    wound up in the possession of an Il-

    linois crop duster named Carroll who

    lost it in a fire after a forced landing in

    New Mexico circa 1960. An unfinished

     Regent was last seen in Minnesota but

    has disappeared since the death of the

    owner, “Navion Mike” Nalick.

    Roger Baker of Carlsbad, Cali-

    fornia, sent us this from a website

    he ran across, probably at www.

     ProbertEncyclopaedia.com:

    The Regent Rocket was an Ameri-

    can five-seater cabin monoplane of

    the 1950s built in two models: the

     Regent Rocket 260 powered by a 260-

    hp Lycoming GSO-435-C2 six-cylinderhorizontally opposed air-cooled engine

     providing a top speed of 320 kmh, and

    the Regent Rocket 400 powered by a

    400-hp Lycoming GO-580-D eight-

    cylinder horizontally opposed air-

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    itive attitude of the membership

    who brought their aircraft to Air-

    Venture. This was a really amazing

    reaction to watch develop. And to

    think that a huge number of these

    folks knew of the challenges be-

    fore they launched for Oshkosh,

    and they still made the decision tocome in spite of these challenges.

    They understood the challenges

    and rolled with the revised plan, and

    nearly everyone did it with a posi-

    tive spirit and a smile on their face.

    The attitude of all of our volunteers

    was particularly heartwarming to

    me. These folks have impressed mefor many years now, but this event

    saw their mettle tested to the max-

    imum, and they met all the chal-

    lenges head on and accomplished

    what seemed impossible a few days

    before, when ankle-deep water was

    literally running at speed down a

    few of the paved areas.

    I remember sharing with the

    leadership of the Vintage Parking

    & Flightline Safety group that had

    I gazed into a crystal ball two weeks

    prior to this event and saw what was

    headed toward us, I would have had

    to seriously question the division’s

    ability to prevail over all of these ob-

    stacles. I can now easily say that Iwill never again question their abil-

    ity to prevail over such ominous cir-

    cumstances. You folks are nothing

    short of amazing to me.

     Job well done!

    STRAIGHT

    & LEVELcontinued from IFCChris Galloway and Jim Rollison in-

    trigued. If Galloway decided to pur-

    chase the Waco after inspecting the

    sum total of all of his years of work,

    it seemed to Smith that it would be a

    sale brokered in heaven. Galloway is

    one of those people that have a com-

    plete and total appreciation of the

    wonderful aircraft of the 1930s. Rol-

    lison, who was going to help Gallo-way detail the Waco and check him

    out in it, seemed the perfect way for

    the airplane to start a new life.

    Rollison, airline pilot, lover of

    antique aircraft, and owner of sev-

    eral rare antiques, including the

    only 450-hp Laird Speedwing and

    a Ryan STM, is known for havingmore energy than any three people,

    the ability to fix anything aeronau-

    tical, and fly anything that has the

    slightest semblance of wings.

    When they both examined the

    Waco, Galloway became the new

    owner. Rollison spent several days

    going over the systems, making ad-

    justments, and finally proclaimed

    the Waco was ready to fly to its new

    home, joining the other aircraft

    in Galloway’s stable at the Yolo

    County airport.

    As Smith closed up the hangar

    doors that day after Rollison flew

    the Waco to its new nest, it wasn’t

    with a sense of loss. Rather, it made

    him feel proud that he was the in-

    strument that had given this great

    aircraft a new life, and he was happy

    and content with the knowledge

    that the new owner would cherish

    it until another generation would

    come along to venerate this uniquebeauty of the 1930s.

    When Rollison flew the Waco to its

    home field in Yolo County, he later

    reported that shortly after takeoff,

    the cylinder head temperature and

    oil pressure moved up to the redline.

    Soon after, however, both instruments

    slowly moved back into the green,and the flight to the Waco’s home

    field was uneventful and all systems

    worked perfectly. Rollison was de-

    lighted to find that the controls were

    smooth, quite sensitive for a large

    cabin airplane, and that the craft lit-

    erally flung itself into the air after a

    short run of perhaps a couple of hun-

    dred feet, with its initial light load.

    The Waco is starting a brand new

    life, and will bring much pleasure to

    Galloway and to the myriad specta-

    tors who will be able to savor its clas-

    sic beauty wherever it is flown.

    The Resurrection of Waco NC15705continued from page 22

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