Vertical Turning Centers VDM SERIES
Vertical Turning CentersVDM SerieS
Solutions & Applications, Turning
, Milling
, Hobbing
, Grinding
, Honing
, Composites
, Systems Integration
, Automation & Software
, Services
, Tooling & Fluids
, Core Components
VDM – The Powerful Vertical Turning Center for a Powerful industry
02 | 03
Know-how
You provide us with a complex workpiece or process, we develop the
appropriate system solution (including clamping devices, tools and control
system) that meet your individual demands.
, Precise and secure workpiece clamping utilizing workpiece weight
, Highest accuracy through the thermally-symmetric design of the
spindle housing with closed circuit oil lubrication
, Extremely rigid machine base
, High flexibility for an optimal solution of complex turning tasks
, Many options
, Ergonomically convenient for operating and easy access to the
work zone
, Optimal chip management through 45° angle of the machine base
Fields of applications
, Small to big part sizes (depends on machine type)
, Fully automated production including process monitoring (optional)
, Heavy machining
, Hard turning and super finishing
VDM 550 / VDM 1000 / VDM 1600 / VDM 2000
Technologies
, Turning
, Drilling
, Milling
, Grinding
, Hobbing
, Hardturning
industries
, General machining
, Aerospace
, Railway
, Wind energy
, Commercial vehicles
Bearing ring
Gear wheel
Truck hub
Railway wheel
Flange
examples from our range of workpieces
VDM 550
04 | 05
, Compact VDM for workpieces up to 680 mm swing diameter
, The huge work zone of the VDM 550 facilitates retooling at the
clamping device and the turret
, Multiple options through integration of grinding, milling- or
drilling modules
Optimal flexibility through:
, powerful motorized spindles
, axis speed
, configuration of machine with modular system
, variable chip conveyor and cooling systems (high pressure cooling)
, variety of tools and tool holder systems
, user-friendly ergonomics
The VDM 550 can be supplied in the following versions:
VDM 550 T (Turning), VDM 550 TM (Turn-Mill), VDM 550 G (Grinding)
Work zone
Turning diameter max. mm 600
Swing diameter max. mm 680
Workpiece height incl. clamping device mm 600
VDM 550 G
Gear wheel clamped on a VDM 550
Grinding device
Hard machining
Tool Turret
VDM 1000
, New generation of our Vertical Turning Centers for 5-axis machining with
integrated B- and Y-axes
, Indexing B-axis to hold static and rotating tools
, Positioning due to headstock with integrated C axis
, Modular tool system (HSK 63 / 100, Capto C6 / 8 and VDI 60) for varying
customer requirements
Optimal flexibility through:
, powerful geared spindle or parallel drive
, 5-axis machining with optional B- and Y-axes
, configuration of machine with modular system
, variable chip conveyor and cooling systems (high pressure cooling)
, variety of different tools and tool holding systems
, quick tool change offered by a variety of systems (chain-type,
magazine-type and disk-type systems)
, different expansion stages up to a shuttle slide machine, also known
as jump-slide machine VDM XXXX-22
The VDM 1000 can be supplied in the following versions:
VDM 1000 T (Turning), VDM 1000 TM (Turn-Mill), VDM 1000 G (Grinding),
VDM 1000 H (Hobbing)
Work Zone
Turning diameter max. mm 1150
Swing diameter max. mm 1450
Workpiece height incl. clamping device mm 1000
5-Axis Machining
VDM 1000
B-Axis
Hobbing Unit
VDM 1600
06 | 07
, Well-known by the manufacturers of railway wheels
, Tool turret includes an automatic disk-type tool changing system
, 49500 Nm available
, For manual and automatic loading
Optimal flexibility through:
, powerful geared spindle
, double slide version with one support for turning and milling via
motorized spindle
, configuration of machine with modular system
, variable chip conveyor and cooling systems (high pressure cooling)
, variety of tools and tool holding systems
, quick tool change offered by a variety of systems (chain-type,
magazine-type and disk-type systems)
, different expansion stages up to a shuttle slide machine, also known
as jump slide machine VDM XXXX-22
The VDM 1600 is available in following versions:
VDM 1600 T (Turning), VDM 1600 TM (Turn-Mill), VDM 1600 G (Grinding)
Work zone
Turning diameter max. mm 1600
Swing diameter max. mm 1800
Workpiece height incl. clamping device mm 900 (Optional 1600)
VDM 1600-12
4-axis Machining
Crane loading possible
VDM 1600
VDM 2000
, 4-axis machining for more efficiency
, Modular use of the proven hydrostatic ram technology for tall
workpieces
, External X-and Z drives for maximum safety, the problems caused
through chips or cooling can be reduced to a minimum
, Hydropol bed provides better vibration damping
Optimal flexibility through:
, powerful geared spindle
, configuration of machine with modular system
, variable chip conveyor and cooling systems (high pressure cooling)
, variety of tools and tool holding systems
, quick tool change offered by a variety of systems (chain-type,
magazine-type and disk-type systems)
The VDM 2000 is available in following versions:
VDM 2000 T (Turning), VDM 2000 TM (Turn-Mill), VDM 2000 G (Grinding)
Work Zone
Turning diameter max. mm 2000
Swing diameter max. mm 2100
Workpiece height incl. clamping device mm 830 (Optional 2000)
Clamping Unit
VDM 2000
Hydrostatic ram technology
Hydropol machine bed
VDM Modular System
08 | 09
Headstock with parallel drive
, Integrated C-axis
Hydrostatic ram
, Stroke 750 / 1250 mm
, Speed max. 4000 U / min
, Cross section 250 x 250 mm
Tool Turret
, With or without live tools
, Torque max. 100 Nm
, Speed 3000 U / min
Y-Axis with B-head
, Y-Travel + / - 150 mm
, Torque max. 380 Nm
, Swivel angle + / - 105
Tool holder
, Torque max. 380 Nm for static and
rotating tools
, HSK 63 / 100 / Capto C6 / C8
Hobbing Unit Drilling- and milling unit
2-axis 4-axis Shuttle slide machine
extension of Modular System Tool Changing Systems
Cassette-type tool magazine
Disk-type tool magazine
Robot-type tool magazine Chain-type tool magazine
Siemens 840 D control system with
, Optimal features, adjustable and expandable to suit the application
, Appropriate tool management
, Systematic service diagnosis
ergonomics
, Excellent accessibility to workpieces and tools
, Excellent visibility of the machining process
, Trouble-free access for maintenance
, Optimal chip management through 45° angle of the machine base
Chip conveyor
, With integrated coolant system
, High discharge of chips
Vertical slide made of high-quality aluminium alloy
, For lower mass forces when moving
, With hydraulic weight compensation
Standard Options
10 | 11
4
21
3
1
2
3
4
5 Driven Tools
Turning, drilling, milling and tapping in only one clamping position
offers the best machining quality, as it is not necessary to set up the
workpieces between the different machining processes. In addition,
fewer clamping fixtures are required.
Disk turret with eight tool holders and driven tools
5
Stability
Utilization of the latest casting technology in conjunction with FEA provides
a machine base with optimum rigidity and stability without the need for
additional anchoring of foundation.
Headstock
The two-level gearing unit ensures high torque, also during four-axis
machining. The headstock assures high accuracy through its thermally-
symmetric design with circulating oil lubricant.
Cross slide
, Heavily ribbed cast iron construction for high rigidity
, Optimal guidance, guideways made of hardened and ground profile bars
, High positioning accuracy, consistent precision and long durability
, Linear measuring system with pneumatic overpressure
Torque diagrams – VDM series
VDM 1000
VDM 550
Drehzahl (min -1)
Dreh
mom
ent (
Nm)
80
6
8 112 280
273
1150
280075050
Leis
tung
(kW
)
Drehzahl (min -1)
Dreh
mom
ent (
Nm)
Leis
tung
(kW
)
100
1
31 100 1575
5
10
56
10 50 125 630
10000
17100
5000
3406
8481000
VDM 1600 / 2000
Drehzahl (min -1)
Dreh
mom
ent (
Nm)
Leis
tung
(kW
)
165
40020
7
49.500
44.500
Automation
12 | 13
Flexible automation for machining of a range of railway-wheels
Integrated work-piece handling on a VDM 900-11 for truck brake drums
Flexible manufacturing system, with gantry, for the various wheel hub machining operations
For the machining of larger parts it is getting more and more important
today to reduce unproductive idle times and to increase productivity. We
provide different approaches and solutions for the automation machining
parts up to 2000 kg and eliminating manual part loading and unloading.
This leads to high efficiency and repeat accuracy which is further increased
by the integration of additional options such as turning stations, camera
recognition and measuring systems. Benefit from our know-how and
experience. One of the core competencies of our company, MAG has
provided our customers with complete automation solutions for more
than 60 years.
Machine modelsVDM 550 / 1000 / 1600 / 2000
Categories applied for machine designation
VDM XXXX-11
Separate work zone for part loading during machining
VDM XXXX-11 VDM XXXX-12 4-axis with tool turret 4-axis with tool changer
Number of spindles
Number of cross slides
VDM XXXX-21: Shuttle slide machine (slide moves across work area) VDM XXXX-22: Shuttle slide machine (both slides move across work area)
VDM XXXX-12 / XXXX-12: 4-axes with turret and tool magazine
2-axis with tool turret 2-axis with tool changer
Technical DataVDM 550 / 1000 / 1600 / 2000
14 | 15
VDM 550 1000 1600 2000
Work area
Turning diameter max. mm 600 1150 1600 2000
Swing diameter max. mm 680 1450 1800 2100
Chuck diameter mm 600 1000 900 (Optional 1600) 830 (Optional 2000)
Feed rate / rapid traverse
Rapid traverse Z-axis m / min 30 20 20 20
Rapid traverse X-axis m / min 60 25 20 20
Main spindle
Diameter front bearing mm 180 527 800 800
Spindle flange DIN 55026 6353 6353 6353
Spindle head size A11 ZA 520 ZA 1000 ZA 1000
Main drive
Power max. (40% duty cycle) kw 80 84 165 165
Torque max. (40% duty cycle) Nm 1150 25877 49500 49500
Speed max. rpm 2800 630 400 400
Tool system (option: modular) disc disc disc disc
Stations no. 12 8 8 8
Tool holders (DIN 69880) ø mm 50 60 60 60
Option Y-Axis x x x x
Machine foot print
Dimensions L x B x H m 3,85 x 2,65 x 4,2 7,0 x 3,5 x 4,1 8,8 x 5,4 x 4,6 8,8 x 5,4 x 4,6
Weight kg 16000 35000 42000 42000
Technical data subject to change
VDM 550 – 2000
Servicelösungen
Maintenance
MAG bietet kompetenten Service und innovative Dienstleistungen zur
Steigerung Ihrer Produktivität. Mit unserem umfassenden Produkt- und
Serviceprogramm erreichen Sie ein Maximum an Anlagenverfügbarkeit
und Produktivität zur Senkung Ihrer Stückkosten.
instandhaltung & Technische Unterstützung
, Reparatur
, Tele-Service
, Service Verträge
, Betreiber modelle
, Schulungen
, Störungsbehebung
Original ersatzteile
, Sicherheitsrelevante Austauschteile
, Ersatzteilpakete
, Spindelaustauschservice
Präventive Wartung
, Programme zur vorbeugenden Wartung
, Maschinenzertifizierung und Inspektion
24 / 7 Service
, Zuverlässige Hilfe rund um die Uhr
, 24 / 7 Ersatzteilservice aus Zentrallager
, Service-Hotline
Gebrauchte & retrofit-Maschinen
, Modernisierung aller Anlagen mit Herstellergewährleistung
, Baugruppenüberholungen / -instandsetzungen und Neu-Baugruppen
, Gebrauchtmaschinenhandel
, Verlagerung von Maschinen und kompletten Anlagen
Productivity Solutions
MAG liefert Lösungen zur Produktivitätssteigerung bei installierten sowie neuen
Werkzeugmaschinen und Ausstattungen und bietet Ihnen damit ein hohes
Maß an Investitionssicherheit.
CYCLO CUT
, Zerspanwerkzeuge
, Wendeschneidplatten und Trägerwerkzeuge
, CAT, BT und HSK Werkzeugaufnahmen
, Plandreh- und Anfaswerkzeugsysteme
, Werkzeugzubehör und Einstellgeräte
CYCLO COOL
, Kühlschmierstoffe und Additive
, Schmierstoffe
, Hochdrucktechnik
, Absaug- und Sicherheitstechnik
, Entkeimungsanlagen
, Minimalmengenschmierung
Prozesstechnologie
, Prozessoptimierung
, Vorrichtung und Rüststrategie
, NC-Programmierung
, Inbetriebnahme
, Prozessabnahme
, Produktions-Messmittel
Software
, Freedom eWARE Suite
, CAD / CAM Software
, Shop Pro / Cut Pro
, Omative Adaptive Control
integriertes Servicemanagement
MAG bietet umfassende Logistikdienstleistungen zur Steigerung Ihrer Produk-
tivität. Aus unserem umfangreichen Produktportfolio stellen wir Ihnen ein auf
Ihre speziellen Bedürfnisse abgestimmtes „Rundum-Sorglos-Paket“ zusammen.
Werkzeugmanagement
Betriebsstoffmanagement
Umzugsmanagement
ersatzteilmanagement
instandhaltungsmanagement
w w w. m a g - i a s . c o mThe machines shown are examples. Actual machines may vary based on selected options.HE1603(02DE)en/1000/01.11
MAG IAS GmbH
Location Göppingen
Stuttgarter Straße 50
73033 Göppingen
Germany
tel +49 71 61 201-0
fax +49 71 61 201-353
MAG is a leading machine tool and systems company serving the
durable goods industry worldwide with complete manufacturing solutions.
With a strong foundation based upon renowned brands such as Cincinnati,
Cross Hüller, Fadal, Giddings & Lewis, Hüller Hille, Witzig & Frank, Hessapp,
Ex-Cell-O, Honsberg and Boehringer, MAG is recognized as the preeminent
provider of tailored production solutions based on state-of-the-art technology.
Key industrial markets served include aerospace, automotive and truck,
heavy equipment, oil and gas, rail, solar energy, wind turbine production
and general machining.
With manufacturing and support operations strategically located worldwide,
MAG offers comprehensive lines of equipment and technologies including
process development, automated assembly, turning, milling, automotive
powertrain production, composites processing, maintenance, automation
and software, and core components.
Solutions & Applications, Turning
, Milling
, Hobbing
, Grinding
, Honing
, Composites
, Systems Integration
, Automation & Software
, Services
, Tooling & Fluids
, Core Components