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Bosch Packaging Technology
Verpackung von Lebensmitteln – Einsatz neuerTechnlogien ist zukunftweisend
Robert Fesl Vortrag an der FH-Göppingen; 06 05 2015
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Packaging Technology
Robert Fesl, Vortrag an der FH Göppingen; 06.05.2015
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Bosch – mehr Lebensqualität durch Technologie
Bei Bosch arbeiten rund 45 6001 Beschäftigte in der Forschung und Bei Bosch arbeiten rund 45 600 Beschäftigte in der Forschung und Entwicklung – weltweit an 942 Standorten, in einem Verbund.
Bosch meldet an jedem Arbeitstag im Durchschnitt
Damit belegt Bosch bei Patentanmeldungen weltweit
Bosch meldet an jedem Arbeitstag im Durchschnitt 18 Patente an.
Damit belegt Bosch bei Patentanmeldungen weltweit einen Spitzenplatz.
1Voraussichtliche Zahlen, Stand 01.15 2F&E-Standorte mit > 50 MA, Stand 01.15
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Packaging Technology
Voraussichtliche Zahlen, Stand 01.15 F&E Standorte mit > 50 MA, Stand 01.15
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Bosch – mehr Lebensqualität durch Technologie
Bosch ist ein international führendes Technologie- und
Bosch hat in den vergangenen fünf Jahren mehr als 201 Mrd EUR
osc st e te at o a ü e des ec o og e u d Dienstleistungsunternehmen.
Bosch hat in den vergangenen fünf Jahren mehr als 20 Mrd. EUR in Forschung und Entwicklung investiert.
U Zi l E t i kl I ti t b i d i Unser Ziel – Entwicklung von Innovativen, nutzbringenden sowie begeisternden Produkten und Lösungen zur Verbesserung der Lebensqualität – Technik fürs Leben. 1 Stand 01 15
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q
Packaging Technology
Stand 01.15
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Bosch – ein globaler Verbund
Vi U t h b i h Vier Unternehmensbereiche
Mobility Solutions
Industrial Technologygy
Energy andBuildingTechnologyTechnology
Consumer Goods
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Bosch – vier Unternehmensbereiche
K d t 2014*Kenndaten 2014Bosch-Gruppe gesamt
48,9 Mrd. EUR Umsatz 290 000 Beschäftigte
Einer der weltweit größten Zulieferer von
gesamt 290 000 Beschäftigte
Mobility Solutions 68 %gKraftfahrzeugtechnik
y
h d b d
68 %Umsatz-anteil
Industrial Technology
Führend in Antriebs- und Steuerungstechnologie
Verpackungs- und Prozesstechnik
Energy andBuildingTechnology
Führender Hersteller von Sicherheitstechnik
Weltmarktführer von Heizungsprodukten 32 %
Umsatz-Technologyund Warmwasserlösungen
Consumer Goods
Führender Anbieter von Elektrowerkzeugen und -zubehör
anteil
g Führender Anbieter von Hausgeräten
*Voraussichtliche Zahlen Stand 01 15
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Voraussichtliche Zahlen, Stand 01.15
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Vier Unternehmensbereiche, ein globaler Verbund
Mä kt d F kt 2014*Märkte und Fakten 2014Bosch-Gruppe 48,9 Mrd. EUR Umsatzgesamt 290 000 Beschäftigte
225 Fertigungsstandorte
Europa 53 % Umsatzanteil 174 000 Beschäftigte 140 Fertigungsstandorte
Amerika
140 Fertigungsstandorte
20 % Umsatzanteil 34 000 Beschäftigte
Asien Pazifik
g 33 Fertigungsstandorte
27 % Umsatzanteil 82 000 Beschäftigte 52 Fertigungsstandorte
*Voraussichtliche Zahlen, Stand 01.15
Packaging Technology
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Voraussichtliche Zahlen, Stand 01.15
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Bosch Packaging TechnologyBusiness Unit Liquid Food
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Unternehmensbereich Industrial Technology
G häft b i h P k i T h l Geschäftsbereich Packaging Technology
SüßwarenNahrungsmittelPharma
Spritzen, Ampullen und I j k i fl h ( il)
Schlauchpackungen i S d Fl h d
Schlauchpackungen i S d Fl h d Injektionsflaschen (steril),
Fertigspritzen, sterileTropf- und Sprühlösungen
Kapseln Sticks Sachets
wie Stand-, Flach- oder Blockbodenbeutel
Trays und MultipacksRollenpack ngen
wie Stand-, Flach- oder Blockbodenbeutel
Einschlag- und Wickel-verpackungen Kapseln, Sticks, Sachets
Schlauchbeutel und Blisterverpackungen
Kartons
Rollenpackungen Kunststoffbecher
(aseptisch)
verpackungen Sticks und Sachets Trays und Multipacks Kunststoffbecher/ -flaschen Kartons
Medizinisch/ technische Artikel
Kunststoffbecher/ -flaschen Kartons
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Unternehmensbereich Industrial Technology
V k t h ik h l M hi Verpackungstechnik – mehr als nur Maschinen SüßwarenNahrungsmittelPharma
Prozesstechnologie Erzeugen, Verarbeiten, Verteilen, Sterilisieren
Sekundärverpackung Transportieren, Speichern, Schlauchverpacken
Primärverpackung Dosieren, Formen, Einfüllen, Einwickeln, Verschließen
Automation Sortieren, Platzieren, Montieren
Endverpackung Anordnen, Kartonieren, Palettieren
Qualifikation & Validierung Prüfen, Validieren, Dokumentieren
Training & Services Schulen, Warten, Modernisieren, Betreiben, Beraten
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Unternehmensbereich Industrial Technology
V k t h ik kt i hVerpackungstechnik – verpackt wie versprochen
Als führendes Unternehmen für Verpackungs- und Prozesstechnik setzen wir mit unseren Produkten Maßstäbe bei Qualität, Funktionalität und Effizienz.
Wir sind dort, wo der Kunde ist. Weltweit entwickeln, produzieren , , pund vertreiben wir Einzelmodule und ganze Verpackungssysteme für die drei Kernindustrien: Pharma, Süßwaren und Nahrungsmittel.
Bosch-Kunden sind auf der sicheren Seite. Auch bei anspruchs-vollen und langfristigen Projekten bieten wir die Sicherheit des kompetenten Partners.kompetenten Partners.
Wir halten, was wir versprechen: Unsere Anlagen und Dienstleistungen liefern die vereinbarten Leistungsparameter über den gesamten liefern die vereinbarten Leistungsparameter über den gesamten Lebenszyklus – Verpackt wie versprochen. Bosch.
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Business Unit Liquid Food
B h P k i T h l 4 B i U itBosch Packaging Technology: 4 Business UnitsLiquid Foodq
Confectionery and Food
Ph
and Food
Pharma
Services
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Business Unit Liquid Food
O C C t iOur Core Competencies
150 f k i hi i 150 years of packaging machinery experience
40 years of aseptic expertise
50 years of know-how in food protection and safety
Offering of a wide range of innovative pack styles
Filling competence for liquid and dry products
Engineering of turnkey solutions
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Business Unit Liquid Food
O P k i S l tiOur Packaging Solutions
Cups and Flexible Cups and Bottles
Flexible Bags
Product Protection
Turn-Key Solutions
Flexible Flexible Bags
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Business Unit Liquid Food
I d i S dIndustries Served
Dairy Products CoffeeBeverages
Baby Food Clinical Food SugarFlour
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Business Unit Liquid Food
Fl ibl BFlexible Bags
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P tf li f P d t P t ti & FilliLF Dry Portfolio
Portfolio for Product Protection & Filling
V & G P t tiReclosable SolutionsValves Dosing Filling and WeighingVacuum & Gas ProtectionReclosable SolutionsValves Dosing, Filling and Weighing
k bfI id l f ll• Brick bags
• Low vacuum/Logistic vacuum
• Neutrafill: gas flushing
d
• Screw cap for dispensing
• Film cutting function
• Intact pouch until consumption
• Inside valves
• Outside valves
• Valve applicators
• Dry filling equipment
• Checkweigher
• Liquid filling equipment
• Neutravac: vacuum and gas
flushing
• Tamper-evident closure
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Wh d t t ti ?Product protection conceptsProduct protection concepts
Why product protection ?
Selling limitLimit of useLimit of use
time (months)Freshly roasted coffee is very sensitive to oxygen, without product protectionit would only conserve its flavour for 4 to 6 weeks.
Thanks to Bosch product protection systems, coffee can be storedfrom 12 to 24 months without losing its flavour.
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Product protection concepts
G fl hi “N t fill” tGas flushing : “Neutrafill” - conceptInert Inert gas
Customer value: Protection by inert gasy g Low residual oxygen rate Low inert gas consumption Low machine investment
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Product protection concepts
Evacuation
Oxygenyg
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D i V lProduct Protection Valves and Applicators
Degassing ValvesEspecially for degassing productsp y g g p
Customer value: Package protection from “bombing” Low residual oxygen rate Longer shelf life
No silos needed d e to direct No silos needed, due to direct packaging after roasting
Better optics no bombing Better optics, no bombing
Roastinggases
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Business Unit Liquid Food
V l
P d t P t ti V l
Valves
Product Protection Valves
One-way degassing valves
Inside and outside execution available
Heat- or ultrasonic-sealed on the inside of bag Heat or ultrasonic sealed on the inside of bag
Self-adhesively applied on the outside of bag
I t t d t d l li t Integrated or stand-alone applicator
Opening pressure: 3–12 mbar
Closing pressure: > 1 mbar
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Product Protection Valves and Applicators
V l F tiValve Function
Ambient pressure Ambient pressure Ambient pressure
Roasting gases
The valve consists of a
Roasting gases
As the overpressure is After the gas has been The valve consists of a valve body, fluid, and a membrane.
As the overpressure is increasing, the membrane rises at one valve location until a channel is formed
After the gas has been successfully released and the pressure compensated, the valve closes and the
Even a very slight over-pressure in the packagecauses the membrane to
through which the roasting gases can escape to the outside.
membrane lies once again against the body. The content is reliably
bulge. protected against external oxidation.
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LF Dry Portfolio
M hi P tf li
Mandrel wheel package makers VFFS Systems
Machine Portfolio
Mandrel wheel package makers
min
VFFS Systems
70-1
50/m
7
PME Mandrel wheelPKD
Vertical package makers
PME 4001
PME-PlatformVertical package makers
00/m
in
PME Platform
25-1
0
PKS PME Vertical
SPC 4020
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Business Unit "Liquid Food"
LF Waiblingen – Liquid: Thermoforming
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Business Unit Liquid Food
CCups
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Verpackungsmaschinen
Th f hi TFA
Thermoformmaschinen
Aseptisches Verpacken für Desserts, Babynahrung, etc. Weltweit über 50 installierte Maschinen Leistung: 15.000 bis 90.000 Becher/hg / 10 bis 60 Becher je Arbeitstakt Füllvolumen: 60 bis 260 ml
FDA approved
TFA kleine Portionspackungen TFA kleine Portionspackungen Aseptisches Verpacken für Kaffeesahne, etc. Weltweit über 70 installierte Maschinen
L i t 30 000 bi 175 000 B h /h Leistung: 30.000 bis 175.000 Becher/h 20 bis 84 Becher je Arbeitstakt Füllvolumen: 5.0 bis 15.0 ml
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Bosch Packaging Technology
TFA B b F dTFA – Baby Food
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TFC
TFC Automation Solution
Control Control I/OHMI Control Control I/OHMI
ProfibusEthernet
Motion
SERCOS III
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Business Unit "Liquid Food"
A t i b t h ikAntriebstechnik
New: automatic cup bottom New: Cup transfer system New: automatic cup bottom adjustment
p yfor single cups
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Verpackungsmaschinen
Th f hi TFC
Thermoformmaschinen TFC
Clean-fill und ultraclean-fill Anwendung für kaltabzufüllende Produkte
Neues Banderolierungssystem Neues Banderolierungssystem Leistung: 9.000 bis 115.000 Becher/h 6 bis 48 Becher je Arbeitstakt
TFM TFM Herstellung und Befüllung von Kapseln mit
Kaffee oder anderre pulvriger Produkte Weltweit 3 installierte Maschinen Leistung: 30.000 bis 72.000 Kapseln/h 12 x 2 oder 12 x 4 Kapseln je Arbeitstaktp j
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Business Unit Liquid Food
O C it t Our Commitment
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Business Unit "Liquid Food"
S St iSuccess Stories
Customer: Customer: Vietnam
Machine type: TFA 4818 21 600 /h TFA 4818 – 21.600 cups/hour
Product: Aseptic Pudding and Yoghurt
Cup Format: 55g, 80g, 100g
Shelf life: S e e: 6 to 12 month ambient storage
Unique Bosch Advantages: Unique Bosch Advantages: No clean room needed Self-controlled aseptic system Product development support Local Bosch Service
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Business Unit "Liquid Food"
S St iSuccess Stories
Customer Customer: Germany
Machine type: TFC 5532 AS – 40.000 cups/hour
Product: Kids-products – Pudding and Jellyp g y
Cup format: 50 g
Advantages Advantages: Steam Aseptic High complex filling system Automatic product changeover Small footprint
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Turn-Key Solutions
K ff A lik tiKaffee-Applikation
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Business Unit Liquid Food
Th f i M hi f C ff P dThermoforming Machines for Coffee Pods
TFMTFM
Thermoforming, filling and sealing of coffee pods
Pressing station with up to 400 Nm
Residual oxygen of ≤ 1,5 %yg ,
Up to 72 000 cups/h
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Connected Industry (Industrie 4.0)
I d t 4 0 hit tIndustry 4.0 architecture
Quelle: Bauernhansl IPA
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M d l t ktModulstrukturVisualisierung
Auswertung
ase
1
ase
2
se ..
Datenbank
Use
Ca
Use
Ca
Use
Ca
OPC
U
CPS
CPSC
CPS
PS
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St d di i t S h itt t ll fü di M2M K ik ti
C t
Standardisierte Schnittstelle für die M2M Kommunikation
Applicati Applicati Applicati Applicati Applicati
CustomerDie Herausforderung:
OMAC-Interface
Application 1
Application 2
Application 3
Application 4
Application 5
Die Herausforderung:
Schaffung einer einheitlichen Kommunikationsbasis bei den Kommunikationsbasis bei den Maschinenherstellern
In der Nahrungsmittelindustrie scheint sich der Standard PackML der OMAC PackML der OMAC (Organization for MachineAutomation and Control) zu etablieren.
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Packaging TechnologyPA-LF/END4 Dr. Patrick Risse – 16.12.2013
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Mö li h U C IMögliche Use Cases I Hilfe/Dokusystem (Operator Support)/ y ( p pp )
QR-Code an Maschine sorgt für die Bereitstellung von Informationen
BAL, Schaltpläne, Videos, Einstellungshinweise Tipps&Tricks Kunde kann eigene Informationen hinterlegen
Ei t d A i ht f i M hi b t Einsatz der App nicht nur auf eine Maschine begrenzt
Visualisierung des Wartungsplans (preventiv Maintenance) Visualisierung des Wartungsplans (preventiv Maintenance) Anzeigen anstehender Wartungsarbeiten Dokumentation der Durchführung Formluftventilg
0 5000ZyklenUSV
0 1000Zeit [h]
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Mö li h U C IIMögliche Use Cases II Strommessung und Visualisierung des Stromverbrauchsg g
D t llb f j d bil E d ät Darstellbar auf jedem mobilen Endgerät
Visualisierung OEE / Web-Application for Analytics Visualisierung OEE / Web-Application for Analytics
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Bosch Packaging Technology
Vielen Dank für Ihre Aufmerksamkeit
Robert Fesl; Senior Sales Manager
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