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GMP/06-D1-ELV CTS VEHICLE DISMANTLING MANUAL
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VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Page 1: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

GMP/06-D1-ELV

CTS

VEHICLE DISMANTLING MANUAL

Page 2: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

Cautions

Provide additional support when a vehicle is on a hoist in the following ways:• Before removing parts, support the opposite end. This helps prevent the vehicle

from slipping off.• Before removing major components, chain the vehicle frame to the hoist pads at

the same end as the removal. This helps avoid a tip-off.

Disconnect the battery prior to fluid removal and dismantling in order to reduce risk offire and personal injury.Always wear safety goggles when working with fuel in order to protect the eyes fromsplash.

Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignitionsource is present. Never drain or store gasoline or diesel fuel in an open container, dueto the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguishernearby.

Relieve the fuel system pressure before dismantling fuel system components in order toreduce the risk of fire and personal injury.

Drain the fuel from the complete system, including injector nozzle(s), the fuel pump, allfuel pipes, and the fuel tank. Draining the fuel will reduce the risk of fire and personalinjury.

Provide proper ventilation when working with fuel in enclosed areas where fuel vaporscan collect. The lack of adequate ventilation may result in personal injury.

This vehicle has a Supplemental Inflatable Restraint (SIR), “airbag” system. Whenperforming disassembly on or near the SIR components or the SIR wiring, refer tocautions below. Failure to follow the cautions could cause airbag deployment orpersonal injury.

• Be careful when handling a SIR sensor. Do not strike or jolt a SIR sensor.• Do not carry the inflator module by the wires or connector on the inflator module.• Make sure the airbag opening points away from you.• When storing an undeployed inflator module, make sure the airbag opening

points away from the surface on which the inflator module rests.• Provide free space for the airbag to expand in case of an accidental deployment.

Follow all applicable local laws and ordinances while performing procedures andprocesses related to these activities.

The specifications and designs described herein are believed to be correct as ofthe time this book was approved for printing.

Page 3: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

i

Table of Contents

Section Page No.

Introduction...............................................................................................1

Activity Area 0...........................................................................................2

Activity Area 1...........................................................................................4

Activity Area 2...........................................................................................6

Activity Area 3.................................................................................….…..8

Activity Area 4.........................................................................................10

Activity Area 5.........................................................................................12

Activity Area 6.........................................................................................14

Activity Area 7.........................................................................................16

Page 4: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

ii

This Page Intentionally Left Blank

Page 5: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

1

INTRODUCTION

This manual contains dismantling data for the following vehicles:

MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION

2006 Cadillac CTS Sedan LHD 2.8L 5L40E/6M

2006 Cadillac CTS Sedan LHD 3.6L 5L40E/6M

2006 Cadillac CTS Sedan RHD 3.6L 5L40E

Page 6: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

2

CTSACTIVITY AREA 0PRETREATMENT

0.2Oil

0.5Refigerant 134

0.7

0.1

0.4Multiple, including lead

0.3Coolant

0.13Oil

0.11Oil

0.10Oil

0.6Multiple

0.8HDPE

0.9EPDM

0.12EPDM

0.12EPDM

Multiple

Multiple

0.14Multiple

0.15Multiple

0.16Multiple

0.18Mercury

0.17Mercury

2006

Page 7: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

3

Dismantling Manual2006 Cadillac CTS

Activity Area 0 -- PretreatmentArea: Pretreatment Model: CTS

Activity Ref Area # Part Name MaterialQty Total Volume or

Weight

0.1 Engine oil filter Multiple 1 0.84 kg

0.2 Engine oil Oil 6.6 L

0.3 Coolant Coolant 13.12 L

0.4 Battery Multiple, including lead 1 16.4 kg

0.5 Refrigerant 134A Refrigerant 134 0.8 kg

0.6 Passenger air bag Multiple 1 3.77 kg

0.7 Driver side air bag Multiple 1 1.33 kg

0.8 Fuel tank HDPE 1 11.0 kg

0.9 Spare tire EPDM 1 4.62 kg

0.10 Transmission oil Oil 10.60 L

0.11 Brake fluid Oil 0.50 L

0.12 Tires EPDM 4 40 kg

0.13 Steering oil Oil 1.0 L

0.14 Side air bag Multiple 2 0.74 kg

0.15 Side curtain air bag Multiple 2 0.84 kg

0.16 Seatbelt pre-tensioner Multiple 2 0.62 kg

Information & Comments:

Total Volume or Weight = single part material multiplied by the quantity.

0.17 H.I.D. Headlamps Mercury 2 1.1 mg

0.18 Navigation light tube Mercury 1 >0-5 mg

Page 8: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

4

1.1GLASS

1.5GLASS

1.4GLASS

1.4GLASS

1.2GLASS

1.3GLASS

GLASS

1.2GLASS

1.3GLASS

2006

Page 9: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

5

Dismantling Manual2006 Cadillac CTS

Activity Area 1 -- Doors and GlazingArea: Doors and Glazing Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

1.1 Windshield Glass 1 15.60

1.2 Front door window Glass 2 6.41

1.3 Rear side door window Glass 2 4.921.4 Rear stationary glass Glass 2 1.81

1.5 Rear window Glass 1 9.50

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 10: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

6OTHER

2.1TEO

2.2TEO

2.4TEO

2.5TEO

2.4TEO

2.5TEO

2.8TEO

2.7PPE + PA

2.7PPE + PA

2.7PPE + PA

2.7PPE + PA

2.6PP

2.6PP

2.3PP

2.3PP

PP

2006

Page 11: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 2 -- Exterior TrimArea: Exterior Trim Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

2.1 Grille TEO 1 0.75

2.2 Front bumper fascia PP 1 3.16

2.3 Front fender liner, lh, rh PBT 2 1.41

2.4 Front rocker panel, lh, rh TEO 2 1.91

2.5 Rear rocker panel, lh, rh TEO 2 1.26

2.6 Rear fender liner, lh, rh PP 2 1.06

2.7 Hub cap PPE+PA 4 1.53

2.8 Rear bumper fascia TEO 1 3.17

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 12: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

8

3.3PC+ABS

3.2PA + ABS

3.1PC

3.1PC

ABS

OTHER

2006

Page 13: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 3 -- Instrument PanelArea: Instrument Panel Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

3.1 Dash end panel PC 2 0.49

3.2 Radio bezel PA+ABS 1 0.78

3.3 IP upper trim panel PC+ABS 1 1.08

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 14: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

10PUR

4.2PUR

4.3PUR

4.5PUR 4.5

PUR

4.4PUR

4.1PUR

4.1PUR

4.3PUR

4.2PUR

2006

Page 15: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 4 -- SeatingArea: Seating Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

4.1 Front seat foam, lower, rh, lh PUR 2 2.52

4.2 Front seat foam, upper, rh, lh PUR 2 3.20

4.3 Front seat headrest PUR 2 0.39

4.4 Rear seat foam, lower PUR 1 2.96

4.5 Rear seat headrest PUR 2 0.59

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 16: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

12

5.1PP

5.1PP

5.2TEO

5.2TEO

PP

OTHER

2006

Page 17: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 5 -- Interior TrimArea: Interior Trim Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

5.1 Front door sill plate PP 2 1.91

5.2 B-pillar garnish molding TEO 2 0.52

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 18: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

14

PP

HDPE

6.5PA-6 + GF30

6.1HDPE

6.1HDPE

6.2PA-66

6.3PP

6.4PP

OTHER

2006

Page 19: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 6 -- Engine CompartmentArea: Engine Compartment Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

6.1 Air cleaner housing HDPE 2 2.15

6.2 Radiator shroud PA-66 1 1.16

6.3 Coolant reservoir PP 1 0.73

6.4 Fuse block cover PP 1 0.26

6.5 Resonator PA-6+GF30 1 1.24

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

Page 20: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

16PP

7.1PP

2006

Page 21: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

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Dismantling Manual2006 Cadillac CTS

Activity Area 7 -- Load SpaceArea: Load Space Model: CTS

Activity Ref Area # Part Name MaterialQty Total Material

Weight (kg)

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

7.1 Jack storage tray PP 1 0.58

Page 22: VEHICLE DISMANTLING MANUAL - cadillacfaq.com INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2006 Cadillac

VEHICLE

DISMANTLING MANUAL

RevisedJune 13, 2005

GMP/06-D1-ELV