Top Banner
1 VD.C6.Q5.02 © Danfoss 11/2011 SMT/SI Data sheet Pressure independent balancing and control valve AB-QM DN 10-250 Trouble-free segmentation of the building project. When sections of a project are finished they can normally not be handed over to the customer with a fully functional HVAC installation. However the AB-QM with a Danfoss actuator will automatically control the flow, even when other parts of the installation are still unfinished. It’s not needed to adjust the AB-QM after finalisation of the project. Commissioning costs, the costs are close to zero because of a convenient setting procedure without the need for flow charts, calculations or measuring equipment. The AB- QM valves can be set to a precise design value even when the system is up and running. Halved mounting costs as the AB-QM valve covers two functions, Balancing & Control The precise flow control performance of the AB-QM with a Danfoss actuator provides increased comfort and superior Total Cost of Ownership because of savings made on: Efficient energy transfer and minimal pumping costs since there are no overflows at partial loads because of the exact pressure independent flow limitation. Smaller pump investments and lower energy consumption as the pump head needed is lower than in the traditional setup. With the built in test plugs it is easy to troubleshoot and find the optimal setpoint for the pump. Reduced movements of the actuator since the built-in differential pressure controller ensure the pressure fluctuations do not influence the room temperature. Achieving a stable temperature in a room leading to a lower average temperature at the same comfort level. Minimal flow complains, as the valve performs as designed. Minimal blockage complains, as the membrane design makes AB-QM less susceptible to blockage than a cartridge type constriction. Description The AB-QM valve equipped with an actuator is a control valve with full authority and an automatic balancing function / flow limitation. Typical applications are: Temperature control with permanent automatic balancing on terminal units (chillers, air-handling units, fan coils, induction units, radiation panels and heat exchangers).
20
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 1VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet

    Pressure independent balancing and control valveAB-QM DN 10-250

    Trouble-freesegmentationofthebuildingproject.WhensectionsofaprojectarefinishedtheycannormallynotbehandedovertothecustomerwithafullyfunctionalHVACinstallation.HowevertheAB-QMwithaDanfossactuatorwillautomaticallycontroltheflow,evenwhenotherpartsoftheinstallationarestillunfinished.ItsnotneededtoadjusttheAB-QMafterfinalisationoftheproject.

    Commissioningcosts,thecostsareclosetozerobecauseofaconvenientsettingprocedurewithouttheneedforflowcharts,calculationsormeasuringequipment.TheAB-QMvalvescanbesettoaprecisedesignvalueevenwhenthesystemisupandrunning.

    HalvedmountingcostsastheAB-QMvalvecoverstwofunctions,Balancing&Control

    Theprecise flow control performance of theAB-QMwithaDanfossactuatorprovidesincreasedcomfortandsuperior Total Cost of Ownershipbecauseofsavingsmadeon:

    Efficientenergytransferandminimalpumpingcostssincetherearenooverflowsatpartialloadsbecauseoftheexactpressureindependentflowlimitation.

    Smallerpumpinvestmentsandlowerenergyconsumptionasthepumpheadneededislowerthaninthetraditionalsetup.Withthebuiltintestplugsitiseasytotroubleshootandfindtheoptimalsetpointforthepump.

    Reducedmovementsoftheactuatorsincethebuilt-indifferentialpressurecontrollerensurethepressurefluctuationsdonotinfluencetheroomtemperature.

    Achievingastabletemperatureinaroomleadingtoaloweraveragetemperatureatthesamecomfortlevel.

    Minimalflowcomplains,asthevalveperformsasdesigned.

    Minimalblockagecomplains,asthemembranedesignmakesAB-QMlesssusceptibletoblockagethanacartridgetypeconstriction.

    Description

    The AB-QM valve equipped with an actuator is a control valve with full authority and an automatic balancing function / flow limitation. Typical applications are: Temperature control with permanent automatic balancing on terminal units (chillers, air-handling units, fan coils, induction units, radiation panels and heat exchangers).

  • 2 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Applications -variableflowsystems

    Air handling unit (AHU) / fan coil unit (FCU)

    AnAB-QMwithaDanfossactuatorisusedasacontrolvalveforterminalunits,likeanAHU(AirHandlingUnit),FCU(FanCoilUnit)orradiationpanel.TheAB-QMensuresandcontroltherequiredflowoneveryterminalunitandmaintainsHydronicbalanceinthesystem.

    Becauseoftheintegrateddifferentialpressurecontrollerthecontrolvalvealwayshas100%authorityandthereforeoffersalwaysstablecontrol.Atpartialloadthereisnooverflow,contrarytoconventionalsolutions,becausetheAB-QMwillalwayslimittheflowtoexactlywhatisneeded.ByinstallingtheAB-QMthewholesystemisdividedincompletelyindependentcontrolloops.

    ThereisafullrangeofDanfossactuatorsavailablefortheAB-QM,suitableforeverycontrolstrategy.ActuatorsareavailableforOn/Off,0-10Volt,4-20mAorfloatingpoint.

    Radiation panel

    LIN setti

    ng st

    ays c

    onsta

    nt at

    any a

    vailable

    pres

    sure

    LOG setting

    stays c

    onsta

    nt at

    any a

    vailable

    pres

    sure

    0 10 V0

    100 %

    Fora

    nygiven

    100

    %setting

    Control performance TheAB-QMhasalinearcontrolcharacteristic.TheAB-QMispressureindependentwhichmeansthatthecontrolcharacteristicisindependentfromtheavailablepressureandisnotinfluencedbyalowauthority.TheflowlimitationontheAB-QMisachievedbylimitingthestrokeandtheDanfossactuatorscalibratetothestrokeofthevalves.ThismeansthattheAB-QMkeepsitslinearcharacteristicindependentofthesettingordifferentialpressure.

    BecauseofthepredictablecharacteristictheactuatorsontheAB-QMcanbeusedtochangetheresponsefromlineartologarithmic(equalpercentage).ThatmakestheAB-QMsuitableforallapplications,includingAHUs,wheretheequalpercentagecharacteristicisneededtogetastablecontrolloop.Theactuatorscanbeswitchedfromlineartologarithmicbychangingadipswitchsettingontheactuator.

  • 3VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Applications -constantflowsystems

    InconstantflowsystemwithFCUsorinaonepipeheatingsystemtheAB-QMcanbeinstalledasanautomaticbalancingvalveineveryriser.TheAB-QMlimitstheflowtothesetvalue,thusautomaticallyachievinghydronicbalanceinthesystem.

    There are numerous applications in which AB-QM can be used. Every time you need an automatic flow limiter or a control valve you can take advantage of the cost-saving properties of the AB-QM. That includes systems with (floor) heating/cooling, concrete core activation or radiation panels.

    Note: For more application examples please contact your local Danfoss organization.

  • 4 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Ordering AB-QM threadedversion(withtestplugsandwithouttestplugs)

    Picture DN Qmax.(l/h)

    Ext. thread(ISO228/1)

    Code No. AB-QM Ext. thread(ISO228/1)

    Code No.

    10LF 150G A

    003Z1261G A

    003Z1251

    10 275 003Z1211 003Z1201

    15LF 275G A

    003Z1262G A

    003Z1252

    15 450 003Z1212 003Z1202

    20 900 G 1A 003Z1213 G 1A 003Z1203

    25 1.700 G 1 A 003Z1214 G 1 A 003Z1204

    32 3.200 G 1 A 003Z1215 G 1 A 003Z1205

    40 7.500 G 2A 003Z0760 AB-QM (DN 10-32) can not be upgraded to AB-QM with test plugs!50 12.500 G 2 A 003Z0761

    AB-QMflangedversion

    Picture DN Qmax.(l/h)

    Flangeconnection Code No.

    50 12.500

    PN 16

    003Z0762

    65 20.000 003Z0763

    80 28.000 003Z0764

    100 38.000 003Z0765

    125 90.000 003Z0705

    125HF 120.000 003Z0715

    150 145.000 003Z0706

    150HF 229.000 003Z0716

    200 190.000 003Z0707

    200HF 300.000 003Z0717

    250 280.000 003Z0708

    250HF 442.000 003Z0718

    Set-pack (oneMSV-SandoneAB-QMwithouttestplugs)

    Picture DN Qmax.

    (l/h) Ext. thread (ISO228/1) Code No.

    15LF 275G A

    003Z1238

    15 450 003Z1242

    20 900 G 1 A 003Z1243

    25 1.700 G 1 A 003Z1244

    32 3.200 G 1 A 003Z1245

    NoKvorauthoritycalculationsneeded.Flowistheonlyparametertobeconsideredwhendesigning.

    TheAB-QMalwaysfitstheapplicationbecausethemaximumsettingoftheAB-QMcorrespondswithinternationalstandardsforflowvelocityinpipes.

    TheAB-QMcanbeusedforallHVACapplicationssinceitcanhavealinearorlogarithmiccharacteristicwhencombinedwiththermalelectricorgearactuators.

    Compactdesign,essentialwhenonlylimitedspaceisavailable.Forexampleinfan-coilunits.

    Easy implementation Easycommissioning.Nospecializedstafformeasuringequipmentneeded.

    Easytroubleshooting. Faststart-upbecauseAB-QMvalvesdont

    needtobeflushedorde-airedbeforeuse. Trouble-freesegmentationofthebuilding

    project.TheAB-QMwillautomaticallycontroltheflow,evenwhenpartsoftheinstallationarestillunfinished.ItsnotneededtoadjusttheAB-QMafterfinalisationofthebuildingproject.

  • 5VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Accessories & spare parts

    TypeComments

    Code No.To pipe To valve

    Unionconnection(1pcs.)

    R3/8 DN 10 003Z0231

    R1/2 DN 15 003Z0232

    R3/4 DN 20 003Z0233

    R1 DN 25 003Z0234

    R11/4 DN 32 003Z0235

    R11/2 DN40 003Z0279

    R2 DN 50 003Z0278

    Tailpiecewelding(1pcs.)

    Weld.

    DN 15 003Z0226

    DN 20 003Z0227

    DN 25 003Z0228

    DN 32 003Z0229

    DN40 003Z0270

    DN 50 003Z0276

    Tailpiecesforsoldering(2nuts,2gaskets,2solderingnipples

    12x1mm DN 10 065Z7016

    15x1mm DN 15 065Z7017

    Shut-off&protectionpiece(max.closingpressure16bar)DN10-32

    003Z1230

    Shut-off-plastic(max.closingpressure1bar) 003Z0240

    HandleAB-QM(necessaryaccessoryifinstallingvalvewithoutactuator)

    DN40-100 003Z0695

    DN125-250 003Z0696

    AdapterforAB-QMDN10,GinternalthreadforAB-QM,G3/8internalthread(1pcs.) 003Z3954

    AdapterforAB-QMDN15,GinternalthreadforAB-QM,GAexternalthread(1pcs.) 003Z3955

    AdapterforAB-QMDN20,G1internalthreadforAB-QM,G1Aexternalthread(1pcs.) 003Z3956

    AdapterforAB-QMDN25,G5/4internalthreadforAB-QM,G5/4Aexternalthread(1pcs.) 003Z3957

    AdapterAMV(E)15/16/25/35(AB-QMDN40-100,2nd.generation) 003Z0694

    AdapterAME435forAB-QMDN40-100(1st.generation) 065Z0313

    Strokelimiter-TWA(5pcs.inabag) 003Z1237

    AdapterAME13SUforAB-QM(1st.generation) 003Z3959

    AdapterAME13SUforAB-QM(2nd.generation) 003Z3960

    StemheaterforAB-QMDN40-100/AME15QM 065B2171

    StemheaterforAB-QMDN40-100/AME435QM 003Z0693

    StemheaterforAB-QMDN125,150/AME55QM 065Z7022

    StemheaterforAB-QMDN200,250/AME85QM 065Z7021

    Ordering (continuous)

    Combinations AB-QM with electrical actuators (AB-QM DN 10-100) 1)

    Valvetype Stroke(mm) TWA-Z

    3) AMI 140 ABNM AMV 110/120 NLAME 110/120 NL AME 435 QM

    Recommendedorderingcodenumbers(fordetailsrefertodatasheetsfortheseactuators)

    082F1266NC,230V

    082H8048 AMI140 24V,12s/mm, 2-pointcontrol

    082F1191Thermalact.LOG24V(0-10V)

    082F1193Thermalact.LIN24V(0-10V)

    082H8056AMV110NL24V,24s/mm,3-pointcontrol

    082H8057AME110NL24V,24s/mm,0-10V

    082H0171AME435QM24V

    DN10-20 2.25 -DN25,32 4.50 2) 4) -DN40,50 10 - - - - DN65-100 15 - - - -

    1) Minimum recommended AB-QM setting is 20 %2) up to 60 % of Qmax3) Please be aware that only this type of TWA actuator is to be used with AB-QM4) up to 90% od QmaxAdditional actuators functionality available, for more info please contact your local Danfoss organization.

    Closing point (measure) for DN 10-32

    10.40.3

  • 6 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Technical data

    AB-QM (thread version)

    Nominal diameter DN 10 Low Flow 1015

    Low Flow 15 20 25 32 40 50

    Flowrange

    Qmin(20%)3)

    l/h

    30 55 55 90 180 340 640 1.500 -

    Qmin(40%)3) - - - - - - - - 5.000

    Qmax(100%) 150 275 275 450 900 1.700 3.200 7.500 12.500

    Diff.pressure1) kPa 16-400 20-400 30-400

    Pressurestage PN 16

    Controlrange Acc.tostandardIEC534controlrangeishighasCvcharacteristicislinear(1:3000)

    Controlvalvescharacteristic Linear(couldbeconvertedbyactuatortoequalpercentage)

    Leakageacc.tostandardIEC534 Novisibleleakage(at100N) max.0.05%ofQmax at500N

    Forshutofffunction Acc.toISO5208classA-novisibleleakage

    FlowmediumWaterandwatermixtureforclosedheatingandcoolingsystemsaccordingtoplanttypeIforDINEN14868.

    WhenusedinplantTypeIIforDINEN14868appropriateprotectivemeasuresaretaken. TherequirementsofVDI2035,part1+2areobserved.

    Mediumtemperature C 10...+120

    Stroke mm 2.25 4.5 10

    Connectionext.thread(ISO228/1) G A G A G A G A G 1 A G 1 A G 1 A G 2 A G 2 A

    actuator M301.5 Danfossstandard

    Materials in the water

    Valvebodies Brass(CuZn40Pb2-CW617N) GreyironEN-GJL-250(GG25)

    MembranesandO-rings EPDM

    Springs W.Nr.1.4568,W.Nr.1.4310

    Cone(Pc) W.Nr.1.4305CuZn40Pb3-CW614N,

    W.Nr.1.4305

    Seat(Pc) EPDM W.Nr.1.4305

    Cone(Cv) CuZn40Pb3-CW614N

    Seat(Cv) CuZn40Pb2-CW617N W.Nr.1.4305

    Screw StainlessSteel(A2)

    Flatgasket NBR

    Sealingagent(onlyforvalveswithtestplugs) DimethacrylateEster

    Materials out of the water

    Plasticparts PA POM

    Insertpartsandouterscrews CuZn39Pb3-CW614N;W.Nr.1.4310;W.Nr.1.4401 -1) p = (P1P3) min~max2) according suitability and usage especially in not oxygen tight systems please mind the instructions given by the coolant producer3) Flow limitations below Qmin is possible. Regardless of the flow limitations valve can modulate till 0 % of the settings.Pc - pressure controller partCv - Control valve part

    Ordering (continuous) Combinations AB-QM with electrical actuators (AB-QM, DN 125-250)Valvetype Stroke

    (mm)AME 55 QM AME 85 QM

    Recommendedorderingcodenumbers(fordetailsrefertodatasheetsfortheseactuators)

    082H307824V,8s/mm,0-10V

    082G1453 24V,8s/mm,0-10V

    DN 125 25 -DN 150 25 -DN 200 27 - DN 250 27 -

    Operational pressure for all AB-QM valves is 4 bar. Closing pressure for all actuators is 6 bar.Additional actuators functionality available, for more info please contact your local Danfoss organization.

  • 7VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Technical data (continuous) AB-QM(flangeversion)

    Nominal diameter DN 50 65 80 100

    FlowrangeQmin(40%)

    2)

    l/h5.000 8.000 11.200 15.200

    Qmax(100%) 12.500 20.000 28.000 38.000

    Diff.pressure1) kPa 30-400

    Pressurestage PN 16

    Controlrange Acc.tostandardIEC534controlrangeishighasCvcharacteristicislinear.(1:3000)

    Controlvalvescharacteristic Linear(couldbeconvertedbyactuatortoequalpercentage)

    Leakageacc.tostandardIEC534 max.0.05%ofQmaxat500N

    Forshutofffunction Acc.toISO5208classA-novisibleleakage

    Flowmedium

    WaterandwatermixtureforclosedheatingandcoolingsystemsaccordingtoplanttypeIforDINEN14868.

    WhenusedinplantTypeIIforDINEN14868appropriateprotectivemeasuresaretaken.TherequirementsofVDI2035,part1+2areobserved.

    Mediumtemperature C 10...+120

    Stroke mm 10 15

    Connectionflange PN 16

    actuator Danfossstandard

    Materials in the water

    Valvebodies GreyironEN-GJL-250(GG25)

    Membranes/Bellow EPDM

    O-rings EPDM

    Springs W.Nr.1.4568,W.Nr.1.4310

    Cone(Pc) CuZn40Pb3-CW614N,W.Nr.1.4305

    Seat(Pc) W.Nr.1.4305

    Cone(Cv) CuZn40Pb3-CW614N

    Seat(Cv) W.Nr.1.4305

    Screw StainlessSteel(A2)

    Flatgasket NBR

    Nominal diameter DN 125 125 HF 150 150 HF 200 200 HF 250 250 HF

    FlowrangeQmin(40%)

    2)

    l/h36.000 48.000 58.000 91.600 76.000 120.000 112.000 176.800

    Qmax(100%) 90.000 120.000 145.000 229.000 190.000 300.000 280.000 442.000

    Diff.pressure1) kPa 30-400(60-400forHFversion)

    Pressurestage PN 16

    Controlrange Acc.tostandardIEC534controlrangeishighasCvcharacteristicislinear.

    Controlvalvescharacteristic Linear(couldbeconvertedbyactuatortoequalpercentage)

    Leakageacc.tostandardIEC534 max.0.01%ofQmaxat650Nmax.0.01%ofQmax at1000N

    Flowmedium

    WaterandwatermixtureforclosedheatingandcoolingsystemsaccordingtoplanttypeIforDINEN14868.

    WhenusedinplantTypeIIforDINEN14868appropriateprotectivemeasuresaretaken.TherequirementsofVDI2035,part1+2areobserved.

    Mediumtemperature C 10...+120

    Stroke mm 25 25 27 27

    Connectionflange PN 16

    actuator Danfossstandard

    Materials in the water

    Valvebodies GreyironEN-GJL-250(GG25)

    Membranes/Bellow W.Nr.1.4571 EPDM

    O-rings EPDM

    Springs W.Nr.1.4401 W.Nr.1.4310

    Cone(Pc) W.Nr.1.4404NC W.Nr.1.4021

    Seat(Pc) W.Nr.1.4027

    Cone(Cv) W.Nr.1.4404NC W.Nr.1.4021

    Seat(Cv) W.Nr.1.4027

    Screw W.Nr.1.1181

    Flatgasket Graphitegasket Nonasbestos

    1) p = (P1P3) min~max 2) Flow limitations below Qmin is

    possible. Regardless of the flow limitations valve can modulate till 0% of the settings.

    3) according suitability and usage especially in not oxygen tight systems please mind the instructions given by the coolant producer

    Pc - pressure controller partCv - Control valve part

  • 8 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    1

    5

    6

    7

    8

    2

    3

    4

    1

    2

    3

    45

    6

    7

    8

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Design

    1 Spindle 2 Stuffingbox 3 Pointer 4 Controlvalvescone 5 Membrane 6 Mainspring 7 Hollowcone(pressure

    controller) 8 Vulcanizedseat(pressure

    controller)

    1. Differential pressure controller DPC Thedifferentialpressurecontrollermaintainsaconstantdifferentialpressureacrossthecontrolvalve.Thepressuredifference pCv(P2-P3)onthemembraneisbalancedwiththeforceofthespring.Wheneverthedifferentialpressureacrossthecontrolvalvechanges(duetoachangeinavailablepressure,ormovementofthecontrolvalve)thehollowconeisdisplacedtoanewpositionwhichbringsanewequilibriumandthereforekeepsthedifferentialpressureataconstantlevel.

    2. Control valve Cv Thecontrolvalvehasalinearcharacteristic.ItfeaturesastrokelimitationfunctionthatallowsadjustmentoftheKvvalue.Thepercentagemarkedonthescaleequalsthepercentageof100%flowmarkedonthepointer.Changingthestrokelimitationisdonebyliftingtheblockingmechanismandturningthetopofthevalvetothedesiredposition,showedonthescaleasapercentage.Ablockingmechanismautomaticallypreventsunwantedchangingofthesetting.

    Function:TheAB-QMvalveconsistsoftwoparts:1. Differentialpressure

    controller2. Controlvalve

    P1P3P2

    P2-P3

    P1-P3p = (P1-P3)pCv = (P2-P3)

    AB-QM DN 10-32

  • 9VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    P1 P3

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    AB-QM DN 40, 50

    AB-QM DN 50-100

    Design (continuous)

    1. Shutoffscrew 2. Mainspring 3. Membrane 4. DPcone 5. Seat 6. Valvebody 7. Controlvalvescone 8. Lockingscrew 9. Scale 10. Stuffingbox 11. Spindle

    AB-QM DN 150

    P1 P3

    1. Valvebody 2. Valveseat 3. DPCcone 4. CVcone 5. Controllercasting 6. Rollingdiaphragm 7. Adjustingscrew 8. Bellowforpressurereliefon

    DPCcone

    AB-QM DN 125

    P3P1

  • 10 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    P3P1

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Design (continuous)

    1. Valvebody 2. Valveseat 3. DPCcone 4. CVcone 5. Controllercasting 6. Rollingdiaphragm 7. Adjustingscrew 8. Bellowforpressurereliefon

    DPCcone

    AB-QM DN 200, 250

  • 11VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Thread version Flange version

    Sizing

  • 12 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Sizing (continuous)

    Example 1: Variable flow system

    Given: Coolrequirementperunit:1000WFlowtemperatureinthesystem:6CReturntemperatureinthesystem:12C

    Required-control and balancing valves: AB-QMandactuatorstypeforBMSsystem.Solution: Flowinthesystem:Q(l/h)Q=0.861000/(126)=143l/h

    Selected: AB-QMDN10mmwithQmax=275l/hpresettingon143/275=0.52=52%ofmaximumopening.Actuators:AMV110NL-24VRemarks: requiredminimumdifferentialpressureacrosstheAB-QMDN10:16kPa.

    Example 2: Constant flow system

    Given: Coolrequirementperunit:4000WFlowtemperatureinthesystem:6CReturntemperatureinthesystem:12C

    Required-automatic flow limiter: AB-QMandpresetting.

    Solution: Flowinthesystem:Q(l/h)Q=0.864000/(126)=573l/h

    Selected: AB-QMDN20mmwithQmax=900l/hpresettingon573/900=0.64=64%ofmaximumopening.

    Remarks: requiredminimumdifferentialpressureacrosstheAB-QMDN20:16kPa.

    Example 3: Sizing AB-QM according pipe dimension

    Given: Flowinsystem1.4m3/h(1400l/h=0.38l/s),pipedimensionDN25mm

    Required-automatic flow limiter: AB-QMandpresetting.

    Solution: InthiscasewecanselectedAB-QMDN25mmwithQmax=1700l/h

    Inthiscaseitwillberecommendedtocheckthemaximumvelocityinthepipe.Forthiswecalculatevelocityinthepipeforcondition: DN25mmDi27.2mm

    Dimensionandconditionacceptable,veloscitybelow1.0m/s.

    PresetingonthevalveAB-QMDN25mm1400/1700=0.82=82%ofmaximumopening.Remarks: requiredminimumdifferentialpressureacrosstheAB-QMDN25:20kPa.

  • 13VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Q

    P2-P3

    P2-P3

    Blue

    Red

    P2-P3

    Q=const. Q=const.

    Pump optimization

    Q

    16kP a 400kPa

    P1-P3

    P1-P3

    P1 P2 P3

    (20kPa)

    P1P3P2

    P2-P3

    P1-P3

    DN40-100 DN10-32

    Qnom=const

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Pump optimising / Trouble shooting

    * pmin = (P1-P3)min** pcv.min = (P2-P3)min

    Qnom=const

    DN125-250

    * pmin = (P1P3)min

    TheAB-QM(DN10-32)featurestestplugsthatallowmeasuringofthepressuredifferencepcv(P2-P3)acrossthecontrolvalvewhileAB-QM(DN40-250)measuringisdonebetweenP1toP3.Ifthepressuredifferenceexceedstheminimalrequiredpressureisoperationalandtheflowlimitationisachieved.Themeasuringfunctioncanbeusedtoverifyifenoughpressuredifferenceisavailableandthusverifytheflow.

    Itcanalsobeusedtooptimizethepumphead.Thepumpheadcanbedecreaseduntilnomorethantheminimalrequiredpressureisavailableonthemostcriticalvalve(intermsofhydronic).Thisoptimalpointistobefoundwhenproportionalitybetweenpumpheadandmeasureddifferentialpressureceasetoexist.VerifyingthepressurecanbedonebyusingforexampleDanfossPFMdevice(formoredetailspleaserefertoAB-QMTechNote).

  • 14 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    10%100%

    h h+2mm,DN10-20

    h+4mm,DN25-32

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    PresettingDN10-32

    Thecalculatedflowcanbeadjustedeasilywithoutusingspecialtools.

    Tochangethepresetting(factorysettingis100%)followthefourstepsbelow:

    Removetheblueprotectivecaporthemountedactuator

    Raisethegreypointer Turn(clockwisetodecrease)tothenew

    presetting Pressgreypointerbackintolockposition.

    Afterclickpresettingislocked.

    Thepresettingscaleindicatesvaluesfrom100%flowto0%.Clockwiseturningwoulddecreasetheflowvaluewhilecounterclockwisewouldincreaseit.

    IfthevalveisaDN15thenthemaxflow=450l/h=100%presetting.Tosetaflowof270l/hyouhavetoset:270/450=60%.

    Danfossrecomendsapresetting/flowfrom20%to100%.Factorypresettingis100%.

  • 15VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Note: DN 125 & 150: 1 turn = 6.0 %DN 200 & 250: 1 turn = 5.5 %

    Note: 1 turn = 10%

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Service DN 10-32Fortheserviceshutofffunction,itisrecommendedtoinstallthevalveinthesupplywaterpipe.

    Valvesareequippedwithplasticshut-offmechanismthatistobeusedforisolatingfunctionupto1bardifferentialpressure.Whenclosingagainsthigherdifferentialpressurepleaseuseaccessory-shut-off&protectionpiece(003Z1230)orsetthevalueto0%.

    Installing AB-QMvalveismono-directionalmeaningthatthevalveoperateswhenarrowonthevalvebodyisalignedwithflowdirection.Whenthisruleisdisobeyedthevalveactslikevariableorificethatcausewaterhammeratsuddenclosingwhenavailablepressurehasincreasedorvalvehavebeensettolowervalue.

    Incasewhensystemconditionallowsbackflowsitisstronglyrecommendedtousebackflowpreventerinordertoavoidpossiblewaterhammerthatcandamagethevalveaswellasotherelementsinthesystem.

    DN 40-100 (125- 250)Fortheserviceshutofffunction,thevalvecanbeinstalledineithersupplyorreturnpipe. Valvesareequippedwithmanualshut-offforisolatingfunctionupto16bar.

    +

    Presetting (continuous)

    DN125-250

    DN40-100

    Setting 60%

    +

    Max 25Nm

  • 16 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    1.Thepressureindependentbalancingandcontrolvalveshouldbecomprisedofalinearcontrolvalveandanintegratedmembranebasedpressurecontroller.

    2.ThepressureindependentbalancingandcontrolvalveshouldbeavailableintherangefromDN10-250.

    3.Thevalvecouldbeusedasanautomaticflowlimiter.4.Thevalveshouldhaveamechanismtoadjusttheflowsteplessfrom100to0%ofthemaximum

    flow.5.Minimumpossibleflowincombinationwithamodulatingactuatorshouldbe30l/h.6.Attheminimumsettingof30l/hmodulationto0%oftheflowshouldbepossible.7.Shutoffservicefunctionshouldbepossiblewithsettingmechanism.8.TheadjustmentshouldbeperformedwithoutatoolfordimensionsuptoDN32orastandardtool

    forvalvesbiggerthanDN32.9.Thesetting,whichcanbelocked,shouldbevisiblefromthetopforvalvesDN32andfromtheside

    forDN40-250.10.ThecontrolvalvestuffingboxshouldbeserviceableunderpressureforvalvesuptoDN32.11.Thevalvesshouldhaveashut-offfunction(positive),separatedfromthesettingmechanism,for

    valvesDN40-250.12.Theleakagerateshouldbe:Novisibleleakageatforceofthethermalactuator(90N)forvalves

    uptoDN32andforvalvesuptoDN1000.05%ofthekvat500N.Allactuatorsshouldbeabletocloseagainst600kPadifferentialpressure.

    13.Theauthorityofthepressureindependentcontrolvalveshouldbe1atallsettings(controlvalvecharacteristicisnotchanged).

    14.Controlvalveshouldhaveflowcontrolsignalasalinearcharacteristicatallsettings.Controlratioofthepressureindependentbalancingandcontrolvalveshouldbehigherthan1:300(Supplier of the valve should provide lab test results 1)).

    15.Controlvalveshouldhavethepossibilitytochangelinearcharacteristictoequalpercentagecharacteristicatallsizesandsettingsbyadjustingactuatorsettings.

    16.Minimumstartingdifferentialpressureforflowlimitationshouldbe16kPaforvalvesuptoDN20,20kPavalvesuptoDN32.(Supplier of the valve should provide lab test results 1)).Nominalpressurerating16bar(PN20onrequest),maximaltestpressure25bar.

    17.TestplugforpumpoptimizationandflowverificationshouldbeavailableforDN10-250.

    Nominaldiameter: ________Connection: ________ Adjustmentrangefrom-to ________ m3/hProducedby: DanfossType: AB-QMOrderingno.: 003Z ____

    1) Since there is no standard for testing procedure, Danfoss recommends verification by independent lab to compare control and flow limitation function of different PIBCVs at the same basis.

    Tender text

  • 17VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    TypeL1 L2 L3 L4 L5 L6 H1 H2 H3 H4 H5 b Valveweight

    mm ISO 228/1 (kg)

    DN 10 53 36 79 92 104 109 73 20 100 104 138 G 0.38

    DN 15 65 45 79 98 110 116 75 25 102 108 141 G 0.48

    DN 20 82 56 79 107 120 125 77 33 105 112 143 G 1 0.65

    DN 25 104 71 79 124 142 142 88 42 117 124 155 G 1 1.45

    DN 32 130 90 79 142 154 160 102 50 128 136 166 G 1 2.21

    Dimensions

    TypeL1 H1 H2 H3 b Weight

    mm ISO 228/1 kg

    DN40 110 170 174 280 G 2 6.9

    DN 50 130 170 174 280 G 2 7.8

    AB-QM DN 40, 50

    H1

    L2

    b

    H2

    AME 435 QM + AB-QM

    H3

    TWA-Z + AB-QM

    H3

    L4

    AMV (E) 110 NL + AB-QMAMI 140 + AB-QM

    H5

    L6

    H4

    ABNM + AB-QM

    L5

    L2

    L3

    L2

    H2

    H1

    b

    L1

    AB-QM DN 10-32

  • 18 VD.C6.Q5.02 Danfoss 11/2011 SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Dimensions (continuous)

    TypeL1 H1 H2 H3 a

    (EN1092-2)Weight(kg)mm

    DN 50 230 170 174 280 165 14.2

    DN 65 290 220 172 330 185 38.0

    DN 80 310 225 177 335 200 45.0

    DN 100 350 240 187 350 220 57.0

    H2

    L1

    a

    H1

    AB-QM DN 50-100

    H3

    AME 435 QM + AB-QM

  • 19VD.C6.Q5.02 Danfoss 11/2011SMT/SI

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    Dimensions (continuous)

    H3

    AME 55 QM + AB-QM DN 125

    H3

    AME 55 QM + AB-QM DN 150

    TypeL1 H1 H2 H3 a Weight

    mm (EN1092-2) (kg)

    DN 125 400 272 518 507 250 85.3

    DN 150 480 308 465 518 285 138

    L1

    H2

    H1

    aAB-QM DN 125 AB-QM DN 150

    H2

    H1

    L1

    a

  • 20 VD.C6.Q5.02 ProducedbyDanfossA/S11/2011

    Data sheet Pressure independent balancing and control valve AB-QM, DN 10-250

    H3

    AME 85 QM + AB-QM DN 200, 250

    a

    L1

    H2

    H1

    AB-QM DN 200, 250

    TypeL1 H1 H2 H3 a Weight

    mm (EN1092-2) (kg)

    DN 200 600 434 483 618 340 219

    DN 250 730 430 533 708 405 342

    Dimensions (continuous)