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Variable Spring Supports

Apr 07, 2018

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    Variable Spring Supports

    Type ASpring

    Type BSpring

    Type CSpring

    Type DSpring

    Type ESpring Type FSpring Type GSpring

    Standard Design Features

    1. Precompression of the spring coil into the casing

    saves headroom and erection time.2. For each series there is a reserve travel at the

    upper and lower limits of the unit.

    3. All steel construction that is rugged and compact.4. Non-corrosive material used for scale plate and

    name plate.

    5. Load indicator clearly visible.6. Spring Pressure plate serves as a centering

    device.7. Finish - standard green synthetic resin basehammer finish - specialised coatings are also

    available.8. All F type floor units are inclusive of load flange

    and internal load column guide.

    9. Travel Stops - The Carpenter & Paterson presetdesign locks the unit in the cold load position.The lock is operable in the vertical upwards direc-

    tion only.10.No maintenance required.

    Optional Design Features

    1. Should the unit be subject to hydrostatic test loadthen the unit should be ordered complete withhydrostatic test stops. The strength of the preset

    stops are so designed that it can withstand up to

    two times the normal rated load for hydrostatictesting.

    2. Limit stops permanently installed to prevent themovement of the pipe beyond predetermined

    distance or load within the travel range of thespring.

    3. Lifting lugs - are available on large sizes to

    facilitate erection and installation.

    4. Corrosion resistant - the unit is galvanised,except the spring, which is usually neoprene or

    plastic coated.5. For extreme environmental conditions we are

    able to manufacture our units in a range of auste-nitic stainless steels.

    Specification

    All Carpenter & Paterson variable spring supportsmeet the requirements of:-

    British Standard 3974.U.S. Manufacturers Standardisation Society SP58U.S. Manufacturers Standardisation Society SP69The ANSI Code for Power Piping ANSI B31.1

    The ANSI Code for Petroleum Refinery PipingB31.3 and others.

    Ordering

    When ordering please specify:-1. Hanger series, type and size.

    (Example: DV35 - A - 8.)2. Operating Load.

    3. Vertical movement and direction of movement,

    cold to hot. (Example: 16mm up)

    4. Thread details.

    5. Whether hydrostatic stops are required.

    6. Preset load if required sizes 0-2 inclusive.

    7. Protective finish required.

    8. Identification number.

    9. Rod Centres and total load for Type G.

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    Variable Spring SupportsFig. DV35-DV70-DV140-DV210

    DepyTCepyTBepyTAepyT

    Type E

    Type H

    Type GType F

    General Note:Sizes 0-17 are manufactured utilising the dimpled casing construction.

    Sizes 18-22 are manufactured as a totally welded unit.

    Support Size Dimension R

    0 - 5 54

    6 - 14 54

    15 - 17 70

    18 - 20 84

    21 115

    22 131

    Site Adjustments:Types A, B, C & G 75mm

    Types F, H & K 25mm

    Type K

    X

    Bolt Clearanceopenings in casing

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    RR

    Hole Centres Sq

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    Variable Spring SupportsFIG. DV38-DV75-DV150

    This range of supports is available in all types - see

    page 46 for typical applications.

    The units are not preset unless required.

    Variable Support Selection Table

    Loads N Loads Kg Travels mm

    Size 01 Siz e 02 Siz e 01 Size 02 V150 V75 V38

    88.97 177.95 9.07 18.14 0 0 0

    95.15 184.13 9.70 18.77 10 5 2.5

    101.33 190.31 10.33 19.40 20 10 5

    107.51 196.49 10.96 20.03 30 15 7.5

    113.69 202.67 11.59 20.66 40 20 10

    119.87 208.85 12.22 21.29 50 25 12.5126.05 215.03 12.85 21.92 60 30 15

    132.23 221.21 13.48 22.55 70 35 17.5

    138.41 227.39 14.11 23.18 80 40 20

    144.59 233.57 14.74 23.81 90 45 22.5

    150.77 239.75 15.37 24.44 100 50 25

    156.96 245.93 16.00 25.07 110 55 27.5

    163.14 252.11 16.63 25.70 120 60 30

    169.32 258.29 17.26 26.33 130 65 32.5

    175.50 264.47 17.89 26.96 140 70 35

    181.68 270.66 18.52 27.59 150 75 37.5

    Spring RateKg/mm 0.063 0.125 0.25

    N/mm 0.618 1.226 2.45

    Fig. No DV.150

    mm

    DV.75 DV.38

    01 02 mm mm

    Rod TakeoutR 416 416 202 120

    Can Length

    L450 450 270 200

    Loaded

    Length

    X

    Min 539 539 330 245

    Max 689 689 405 283

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    This range of supports is available in types A, B, C, D, E, and F only- see page 46 for typical applications.The units are not present unless required.

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    Additional Information for all Variable Spring Supports

    Installation Instructions

    Hanging type supports, typically Type A, are installedin position on the supporting steelwork, the sling rod isconnected between the pipe attachment (clamp or lug)

    and the spring hanger turnbuckle. Rotation of theturnbuckle, transfers the pipe load to the spring

    hanger. Base mounted supports typically Type F arelocated in the desired position beneath the pipe - loadis transferred from the pipe to the support by means of

    rotating the central column. (Typical applications are

    shown on page 46). Detailed installation instructionsare available on request.

    Preset Lock Removal

    This range of variable spring supports is preset to theinstalled load position prior to despatch from our works.The preset locks are fitted with a label drawing

    attention to the fact that these must be removed priorto system operation. When fitted, the hydrostatic locks

    prevent the spring deflecting during hydrostatic tests.They also must be removed prior to system operation.The preset locks fitted to hanging types are removed

    by rotating the turnbuckle to increase load until the

    locks are free - the locks are then withdrawn from thespring unit.In the case of the base mounted type, simply rotate thecentre column to increase load until the locks are free

    - the locks are then withdrawn from the spring unit. Forthe removal of hydrostatic test locks the procedure isrepeated, except the turnbuckle/load column is rotated

    to reduce load.All locks are removed by cutting the temporary banding

    holding them in position in the unit.The locks can then be withdrawn.

    Adjustment

    When installed thespring units should be adjusteduntilthe load indicators point to the installed load position.The units should be checked following a reasonable

    period of operation (preferably in the operatingcondition). The load indicator should be indicating the

    operating load. If minor differences are apparent thenthe units should be adjusted to the operating position;no further adjustments should be necessary. If major

    differences are noted then either consult the designer

    or Carpenter & Patersons Engineering department foradvice, prior to making adjustments.Range of site adjustment:

    Hanging Types: Base-mounted Types:

    Plus and Minus 75mm Plus and Minus 25mm

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    Standard Code of Practice

    All piping systems shall be supported by means of supports satisfactory to the

    designing engineer and having an individual means of vertical adjustment for

    levelling of lines after piping is in place.

    Adjustable hanger supports will be provided with either turnbuckle integral with sling

    rod assembly or threaded rod passing through support structure with rocker washer

    and nuts.

    Roll Supports may be used on piping where there is longitudinal movement due to

    temperature changes.

    Pipe Covering Protection Saddles should be used on steam supply and return piping

    with a roll of sufficient size to take the saddle.

    Supports to be so spaced as toprevent sag of the pipe and to ensure proper drainage

    of the pipe line.

    Variable Spring Supports shall be located at points that are subjected to vertical

    thermal movement and where a variation in load up to 25 per cent is allowable.

    Constant Support Hangers shall be installed where the piping is subjected to verticalmovement and where minimum variation in supporting force is required.

    The following conditions are desirable:-

    a The sum of the pipeline weights must equal the sum of the supporting forces.b The sum of the moments of piping weight at their centre of gravity and the

    supporting forces shall be equal to zero.

    c Constant Support Hangers must be calibrated to support the calculated load

    of the piping system.

    Vibration Controls shall be installed in flexible lines where required to dampenvibration or lateral movement.

    Anchors shall be installed to permit the line to take up its expansion and

    contraction freely in opposite directions away from the anchored point and shallbe so designed for the particular location and loading conditions.

    Where Expansion Joints are used Pipe Guides shall be installed to allow theexpansion and contraction of the pipe line to move freely within the expansion

    joint.

    In addition to thecomponents illustrated in this catalogue, we manufacture the full

    range of support components in accordance with British Standards

    3974 Part 1

    Part 2

    Part 3

    See Section 5

    Maximum spacing of supports

    Nominal Pipe Size 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

    Span Metres 2.0 2.5 3.0 3.5 4.0 4.5 5.5 6.0 6.5 7.0 8.5 9.0 10.0 10.0 10.5 11.0. 12.0 14.0

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