A Future Vision of Interoperability and PLM Mark E. Van Horne Associate Technical Fellow Boeing Commercial Airplanes May 17, 2009 2009 -- 1
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A Future Vision of Interoperability and PLM
Mark E. Van HorneAssociate Technical Fellow
Boeing Commercial AirplanesMay 17, 2009
2009 -- 1
Presentation Messages
• Current interoperability technologies focus on CAD conversions
• CAD has transformed to PLM on a global scale
• Global collaboration requires interoperability
• Interoperability and collaboration in a PLM world has a new set of issues
• Technical challenges and opportunities
2009 -- 2
Composite primary
structure
Advanced engines and
nacelles
Breakthrough passenger cabin Enhanced
flight deckAdvanced wing design
Innovative systems
technologies
Large cargo capacity
Overhead crew rests
Configured for Success787 Design Features
2009 -- 3
Better Lighting
Large Overhead Bins
15” (38 cm) Wider
Wide Seats and Aisles
Better Economy Seating Options
More Head Room
Smoother RideLower Cabin
Altitude
Better Air Quality
Higher Humidity
Faster
Bigger Windows
COPYRIGHT © 2008 THE BOEING COMPANY
Creating a Better Flying Experience
2009 -- 4
787 Global Partners
2009 -- 5
What is PLM?
A set of business processes and computing tools to:
Define, optimize, manage, and integrate…
Products, Processes, and Resources…
Throughout the entire product life cycle…
Across the extended global enterprise
2009 -- 6
Analysis
What is PLM? How Does It Fit?
ManufacturingExecutionSystemEnterprise
ResourcePlanningCAD
WorkflowCollaboration
Configuration Management
Manufacturing Process Authoring
Knowledge Management
Data Management
Resource Management
Product Lifecycle Management
Supply Chain ManagementAnalysis Manufacturing
ExecutionSystem
Customer Relationship Management
ProductMarketing
ProductSupport
EnterpriseResourcePlanning
CAD
WorkflowCollaboration
Configuration ManagementManufacturing Process Authoring
Knowledge Management
Data Management
Resource Management
Product Lifecycle Management
Supply Chain ManagementAnalysis
ManufacturingExecutionSystem
Customer Relationship Management
ProductMarketing
ProductSupport
EnterpriseResourcePlanning
CADWorkflowCollaboration
Configuration ManagementManufacturing Process Authoring
Knowledge Management
Data Management
Resource ManagementProduct Lifecycle Management
Supply Chain Management
Customer Relationship Management
ProductMarketing
ProductSupport
Product
Enterprise Collaborationand Interoperability
Collaboration and Interoperability within firms
Col
labo
ratio
n an
d In
tero
pera
bilit
y be
twee
nfir
ms
2009 -- 7
SPECIFY
OPTIONSOPTIONS
REQUIREMENTS
REQUIREMENTS
CONFIGURATION
CONFIGURATION
LOADSLOADS
INTEGRATE
SUPPORTSUPPORT
FUNCTIONAL
FUNCTIONAL
BUILDBUILDPHYSICALPHYSICAL
STRUCTURAL
DESIGNSTRUCTURAL
DESIGN
SYSTEMS
INSTALLATIONSYSTEMS
INSTALLATION
MANUFACTURING
PLANMANUFACTURING
PLANSUPPORT
PRODUCTSSUPPORT
PRODUCTS
PAYLOADS
DESIGNPAYLOADS
DESIGN
SYSTEMS ARCHITECTURE
AND FUNCTIONAL DESIGN
SYSTEMS ARCHITECTURE
AND FUNCTIONAL DESIGN
DESIGN
TOOL
DESIGNTOOL
DESIGN
LCPT
RELEASE
PACKAGELCPT
RELEASE
PACKAGE
STANDARDS
STANDARDS
Product Data Creation, Config Management
& Collaboration Tools
Concurrent Product Definition (CPD)
Orchestration and Integration Processes
Success
Enabling
Tools
Enabling
Processes
CATIA V5
ENOVIA LCA & DMU
KBE Workbenches
DELMIA / IPD
SmarTeam
SEE
ForumPass
Workflow
Lifecycle Mgmt
Design in Context
Relational Design / Interface Mgmt
Integration Verification Reviews
CPD Partner Operating Agreements
Design / Build / Support Simulation
Integration Issue Tracking
CPD
Design Concepts
Processes and Tools
2009 -- 8
High fidelity tool definition created
CompleteComplete
Complete
Complete
CompleteFeedback on
optimization of Product Flow, Process Constraints, and Cost feedback
Product Designer
Mfg. Engineer
Tool Designer
SSPDENOVIA
Ind. Engineer
N/C Programmer
Preliminary Definition ActionNew Product, Concept, PRRDefine Anywhere
Fully
Inte
grat
ed Action Complete & IntegratedMfg. Processes
W/S
W/S
W/S
W/S
Action
Action
Action
Action
Action need date is driven from Integrated Schedule
Geometry provided according to the Mfg context.Integrated TDR
Job Level Assembly process provided
Automatic notification of N/C requirements changes
Initial N/C Processes
Refined Flow & Costs
Tooling Definition
High fidelity detail definition created Preferred Supplier
Product Definition
DE WorkbenchDE WorkbenchME WorkbenchME Workbench
SupplyTo package provided to supplier for final producibility and schedule input
N/C generated from geometry features
2009 -- 9
Tool Product Lifecycle Management Process
DELMIA ENOVIA CATIATool as Resource Tool as Product
Need for Tool
Create Tool Requirement Object
Setup Subscriptions
Create Tool Product
Author Design Action
Apply effectivity
Transfer Action
Design ToolKBEMBDRelational Design
Create ProductStructure
Save
Promote Action to “In Work”
Send to CATIA
Tool ProductReleasePopulate Tool
In Build Plan
2009 -- 10
Define, Optimize, Manage, Integrate
Product DefinitionStructure DesignSystem DesignPayloads Design
Process DefinitionPart FabricationFactory LayoutAssembly Sequences
Resource DefinitionsCapital EquipmentFab and Assembly ToolsConsumable Resources
2009 -- 11
1. Requirements
What are we trying to do here?
2. Weight
Weight estimation methods & tools
3. Drag
Drag estimation methods & tools
4. Propulsion
Engine selection and performance
4. S&C
Stability characteristics. Tail sizing, cg location.5. Performance
Mission performance, fuel burn. Field performance.
Community noise.
6. Preliminary Sizing
Integrating all the elements
7. Structural Analysis
Structural layout, load cases, static loads, dynamic loads,
flutter, FEM development
8. Economic Analysis
Operating Cost
9. Cost & Price
Development and production cost,
market and pricing
10. Business case
Integrating everything together – is this
project worth doing?
Define, Optimize, Manage, Integrate
2009 -- 12
Computational Fluid Dynamics
2009 -- 13
Kinematic Analysis
2009 -- 14
Configuration ManagementMax Configuration ProductMax Configuration Manufacturing ProcessesConfigurable/Flexible Resources
Data Management Product Definition DataResource Definition Data Process Definition Data
Workflow ManagementAuthorize work across the enterpriseEngineering Change OrdersActionsLife Cycle Management
Define, Optimize, Manage, Integrate
2009 -- 15
Airplane Configuration
Authority• Customer Option
Definition and Management
• Customer Specific Option Selection
FunctionalDesign & Analysis
•Source and DerivedRequirements Definition•Functional and LogicalArchitecture•Functional BehaviorDefinition•Functional Analysis•Transport and•Installation LogicalTopology Design•Validation, Verification •& Certification
DoesIt
Work?
PhysicalDesign & Analysis
•Physical Architecture•Part Definition•EBOM•Structural Analysis•Tool Design•KBE•Standard Parts•Dimensional Management•Model Based Definition
DoesIt
Fit ?
BuildDesign & Analysis
•Plant Design•Factory Flow Analysis•Geometry BasedProcess PlanManufacturingSimulationProducibility AnalysisErgonomics AnalysisMBOM
CanWe
BuildIt?
Define, Optimize, Manage, Integrate
2009 -- 16
Tool Product
- Non-contextual- In-context- Out-of-context
DetailPart
Engineering Product
Tooling Layout Model
MDFMDS
ICM
ICM
RLM
TLM
DetailPart
DetailPart
ME120.._TLM_-.1 | ME120Z0000-1_TLM_-
TLM
RLM
RLM
DetailPart
DetailPart
DetailPart
ME120.._TLM_-.1 | ME120Z0000-1_TLM
Relational Design
2009 -- 17
Relational Design
2009 -- 18
Model Based Definition
2009 -- 19
V5 Parameterized CATPart
2009 -- 20
User Defined Features
2009 -- 21
Virtual Manufacturing Processes
Assembly AnalysisSequencing/Interference
Variation Analysis
Factory Flow Analysis
Standard Process & Resource Libraries
Feature-based N/C Programming
Delivery of 3D Work
Instructions
Human FactorsAnalysis
Control StationPrecedence (#1 Flow)
3D-Process Planning
Work InstructionAuthoring
Delivery of 3D Work Instructions
Training
CMMProgramming
RoboticProgramming
Machine-ToolSimulation
Work Statement / Schedule/Development
MaintenanceAnalysis
Factory Definition
Key CharacteristicManagement
Part / Tool Indexing Plan
Process CapabilityManagement
MeasurementPlans
Factory Design Manufacturing Analysis
Geometry-Based Process Planning
Dimensional Management
N/C and CMM Programming
Integrated Build-To/Supply-To Package
2009 -- 22
787 Fin-Rudder Join
2009 -- 23
Product Editor
Content Management
Part Editor
Change Order Editor
Action EditorModification Editor
Action Editor
Data Management Structure
2009 -- 24
IBM 360
TRS 80
Data Longevity
2009 -- 25
The Challenge
Analysis
What is PLM? How Does It Fit?
ManufacturingExecutionSystemEnterprise
ResourcePlanningCAD
WorkflowCollaboration
Configuration Management
Manufacturing Process Authoring
Knowledge Management
Data Management
Resource Management
Product Lifecycle Management
Supply Chain ManagementAnalysis Manufacturing
ExecutionSystem
Customer Relationship Management
ProductMarketing
Product
Support
EnterpriseResourcePlanning
CAD
WorkflowCollaboration
Configuration ManagementManufacturing Process Authoring
Knowledge Management
Data Management
Resource Management
Product Lifecycle Management
Supply Chain ManagementAnalysis Manufacturing
ExecutionSystem
Customer Relationship Management
ProductMarketing
ProductSupport
EnterpriseResourcePlanningCAD
WorkflowCollaboration
Configuration Management
Manufacturing Process Authoring
Knowledge Management
Data Management
Resource Management
Product Lifecycle Management
Supply Chain Management
Customer Relationship Management
ProductMarketing
ProductSupport
Product
Enterprise Collaboration and Interoperability
Collaboration and Interoperability within firms
Col
labo
ratio
n an
d In
tero
pera
bilit
y be
twee
nfir
ms
2010 2020 2030 2040 2050 …
Resources
Processes
ProductsIntegrateManageOptimizeDefine
2009 -- 26
Discussion Topics
Open Interfaces to PLM ProductsOpen ProtocolsOpen APIsOpen documentationReasonable licensing of patented technologies
Creation of Interoperability Standards for PLM ProductsISO, ANSI, ASME, AIAA, SAE
Data PortabilityDesign for interoperabilityPromotion of neutral formatsImport/Export features in PLM software
Industry CooperationPLM Vendors and interoperability vendors
2009 -- 27
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