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DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves, API 594 CATALOGUE Valves Principles – Valve Automation Specialist
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Valves Principles – Valve Automation Specialist ...fcvaltech.com/wp-content/uploads/catalogue_v3.pdf · WAFER CHECK VALVES , API 594 1 DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves,

Jul 27, 2018

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Page 1: Valves Principles – Valve Automation Specialist ...fcvaltech.com/wp-content/uploads/catalogue_v3.pdf · WAFER CHECK VALVES , API 594 1 DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves,

WAFER CHECK VALVES, API 594

1

DUAL-PLATEHIGH PERFORMANCE

Wafer Check Valves, API 594

CATALOGUE

Valves Principles – Valve Automation Specialist

MANUFACTURING DIVISION

No.16, Jinting Road, Shuige Industry,Lishui City, Zhejiang Province,323000 China E-mail: [email protected]

INTERNATIONAL HEAD QUARTER SALES OFFICE

Flow Control Group Holding LtdRoom 102, No. 17Lane 618, Huting North,Songjiang, Shanghai,201615 China Mobile Contact: 86-13959376762E-mail: [email protected]: www.fcvaltech.com

SOUTH EAST ASIA REGIONAL SALES OFFICE

OIL-TECH ENGINEERING PTE LTD48, Toh Guan Road East,#05-148, Enterprise HubSingapore 608586Phone: 65-6515 1684Fax: 65-6896 8056E-mail: [email protected]: www.oiltech-eng.com

United States China

IndonesiaMalaysia

Singapore

TurkeyItaly

Nigeria

KuwaitEgypt

Spain

PakistanUAE

India

Bahrain

Iran

Thailand

Vietnam

Valves Principles – Valve Automation Specialist

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WAFER CHECK VALVES, API 594

2

DUAL-PLATE CHECKHigh performance non-slam check valves are the original Mission wafer check valves introduced to the market in the late 50’s. They are available in the sizes, pressure classes and configurations you need to meet the most demanding of applications. Our product range includes, but is not limited to:

• Sizes: 2” to 88”• ASME Pressure Class 125 through 2500• API 6A and 6D pressure classes• DIN, JIS, BS, AS, and ISO standards are also available• Wafer, lug, double flanged and extended body styles• Configurations available in retainered and retainerless style• Body Materials: Cast Iron, Carbon Steel, Stainless Steels, Duplex Stainless Steel, Super Duplex• Resilient Seat Materials: EPDM, Buna-N, Neoprene, Silicone and Viton-B®• Integral and overlaid metal seats also available• End Connections: Raised Face, Plain Face, Ring Joint, Weld-End, Hub-End

Industry Standards*API 594 Valve Design

API 598 Valve Pressure Testing & Inspection

ASME B16.5 & B16.47

Flanges

ASME B16.34 Pressure / Temperature Ratings

API 6D Pipeline ValvesAPI 6A Production Valves(PED) 97/23/EC Pressure Equipment

Directive*Duo-Chek meets or exceed these industry standards.

Dual plate lightweight design for e�cient seating and operation.

Long-leg spring action allows plates to open and

close without seat scrubbing.

Spring action closes plates independently. (6" and larger)

Hinge support sleeve reduces friction and minimizes water hammer through

independent plate suspension (on larger sizes).

Retainerless valves for critical applications without pin retainer penetration through the body are available in Wafer and are

standard in Lug and Double Flange valves.

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WAFER CHECK VALVES, API 594

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CORPORATE PHILOSOPHY

MANUFACTURING RANGE

DESIGN & PERFORMANCE STANDARDS

The FCValtech corporate philosophy is to bring to the market new and innovative valve designs with special emphasis on quality, safety, ease of operation, and most of all, long service life. All this combined with the use of high quality materials, advanced manufacturing technology and automation in all stages of manufacturing ensures the highest possible quality at a competitive price. FCValtech is strongly committed to providing the highest level of customer service. The company’s strengths in design, production and marketing enables it to be a leader, today and into the future.

• ANSI B16.5 flange dimension• ANSI B16.47 above 24”, flange dimension• API 594 – materials, design & face to face• API 605 (B16.47), flange dimension

Sizes:• 2” to 72”Pressures:• ANSI Class 150 to 2500• API 2000# to 10000#

Temperatures:• Minus 400ºF. to 1200ºF.

Seating:• Resilient or Metal to MetalMaterials:Cast or Forged

Body Styles:

• Flanged• Flangless (Wafer Style)• Lug (Drilled or Threaded)• Butt Weld• Hub End (for Clamp Joints)

• API 6A – flange dimension & face to face• API 6D – materials• API 598 – testing• ANSI B16.34 – materials, wall thickness

Special Features:• Retainerless body• Patented hinge design• No gasket restrictions• No fugitive emissions• Lapped (metal) seats• Extended Body

WAFER TYPEFLANGED TYPE LUG TYPE

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WAFER CHECK VALVES, API 594

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DUAL-PLATE CHECK VALVE

FEATURES AND BENEFITS

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Size A B C D Weightin mm in mm in mm in mm in mm lbs. kg .

2" 50 4 1⁄8 105 60 49 – – 6 3 2 1⁄2" 65 4 7⁄8 124 67 60 – – 10 5 3" 80 5 3⁄8 137 73 74 1⁄4 6 13 6 4" 100 6 7⁄8 175 73 97 5⁄8 16 17 8 5" 125 7 3⁄4 197 86 122 7⁄8 22 27 12 6" 150 8 3⁄4 222 98 146 1 3⁄8 35 35 16 8" 200 11 279 127 194 2 1⁄8 54 70 32 10" 250 13 3⁄8 340 146 243 2 3⁄4 70 106 48 12" 300 16 1⁄8 410 181 289 3 1⁄4 83 172 78 14" 350 17 3⁄4 451 184 318 3 1⁄4 83 200 91 16" 400 20 1⁄4 514 191 381 4 7⁄16 113 275 125 18" 450 21 5⁄8 549 203 429 5 3⁄8 137 315 143 20" 500 23 7⁄8 606 219 478 6 5⁄16 160 435 197 24" 600 28 1⁄4 718 222 575 8 1⁄4 210 620 281 26" 650 30 1⁄2 775 356 616 8 203 1555 705 30" 750 34 3⁄4 883 330 743 9 229 1230 558 36" 900 41 1⁄4 1048 387 889 1115⁄16 303 2017 915 42" 1050 48 1219 432 1041 15 381 2800 1270 48" 1200 54 1⁄2 1384 524 1194 16 3⁄4 425 3920 1778 54" 1350 61 1549 540 1308 19 3⁄4 502 6172 2800 60" 1500 67 1⁄2 1715 660 1422 – – 7800 3538 66" 1650 74 1⁄4 1886 787 1657 – – 12000 5443 72" 1800 80 3⁄4 2051 914 1727 – – 14000 6350 78" 1950 84 2133 991 1880 – – 17160 7800 84" 2100 89 3⁄4 2280 1067 2032 – – 20460 9300 88" 2200 94 2388

2 3⁄8 2 5⁄8 2 7⁄8 2 7⁄8 3 3⁄8 3 7⁄8 5 5 3⁄4 7 1⁄8 7 1⁄4 7 1⁄2 8 8 5⁄8 8 3⁄4 14 13 15 1⁄417 20 5⁄821 1⁄426

31

36

39

42

44 1118

1 15⁄16

2 11⁄32 2 29⁄32 3 53⁄64 4 13⁄16 5 49⁄64 7 5⁄8 9 9⁄16 11 3⁄8 12 1⁄2 15 16 7⁄8 18 13⁄16 22 5⁄8 24 1⁄4 29 1⁄4 35 41 47 51 1⁄2

56

65 1⁄4

68 74 80 84 2134 – – 23100 10500

ASME Class 150 Size A B C D Weight in mm in mm in mm in mm in mm lbs. kg . 2" 50 4 3⁄8 2 3⁄8 60 1 15⁄16 49 – – 7 3 2 1⁄2" 65 5 1⁄8 2 5⁄8 67 2 11⁄32 60 – – 11 5 3" 80 5 7⁄8 2 7⁄8 73 2 29⁄32 74 1⁄4 6 15 7 4" 100 7 1⁄8 2 7⁄8 73 3 53⁄64 97 5⁄8 16 18 8 5" 125 8 1⁄2 3 3⁄8 86 4 13⁄16 122 7⁄8 22 35 16 6" 150 9 7⁄8 3 7⁄8 98 5 49⁄64 146 1 3⁄8 35 45 20 8" 200 12 1⁄8 5 127 7 5⁄8 194 2 1⁄8 54 82 37 10" 250 14 1⁄4 5 3⁄4 146 9 9⁄16 243 2 3⁄4 70 125 57 12" 300 16 5⁄8 7 1⁄8 181 11 3⁄8 289 3 1⁄4 83 200 91 14" 350 19 1⁄8 8 3⁄4 222 12 1⁄2 318 3 3⁄16 81 325 147 16" 400 21 1⁄4 9 1⁄8 232 14 5⁄16 364 4 1⁄8 105 415 188 18" 450 23 1⁄2 10 3⁄8 264 16 7⁄8 429 4 13⁄16 122 555 252 20" 500 25 3⁄4 11 1⁄2 292 17 15⁄16 456 5 5⁄8 143 725 329 24" 600 30 1⁄2 12 1⁄2 318 21 9⁄16 548 7 1⁄16 179 1100 499 26" 650 32 7⁄8 14 356 24 3⁄8 619 8 203 1605 728 30" 750 37 1⁄2 14

1⁄2 368 28 3⁄4 730 9 1⁄16 230 2050 930

36" 900 44 19 483 35 889 11 3⁄16 284 3573 1621 42" 1050 45 7⁄8 22 3⁄8 568 41 1041 14 3⁄4 375 4723 2147 48" 1200 52 1⁄8

111130149181216251308362422486540597654775835953

111812891492 24 3⁄4 629 47 1194 16 1⁄2 419 6090 2768

ASME Class 300

2" 50 5 5⁄8 2 3⁄4 70 1 11⁄16 43 – – 14 2 1⁄2" 65 6 1⁄2 3 1⁄4 83 2 1⁄8 54 1⁄16 2 16 3" 80 6 5⁄8 3 1⁄4 83 2 5⁄8 67 5⁄16 8 24 4" 100 8 1⁄8 4 102 3 7⁄16 87 9⁄16 14 40 5" 125 9 3⁄4 – – 4 5⁄16 110 – – – 6" 150 11 3⁄8 6 1⁄4 159 5 3⁄16 132 1 1⁄16 27 115 8" 200 14 1⁄8 8 1⁄8 206 6 13⁄16 173 1 13⁄32 36 229 10" 250 17 1⁄8 9 1⁄2 241 8 1⁄2 216 1 13⁄16 46 388 12" 300 19 5⁄8 11 1⁄2 292 10 1⁄8 257 2 5⁄16 59 540 14" 350 20 1⁄2 14 356 11 1⁄2 292 2 51 926 16" 400 22 5⁄8 15 1⁄8 384 12 13⁄16 325 2 5⁄8 67 1152 18" 950 25 1⁄8 17 3⁄4 451 14 7⁄16 367 2 9⁄16 65 1318 20" 500 27 1⁄2 17 3⁄4 451 17 15⁄16 456 5 5⁄16 135 1426 24" 600 33

143165168206248289359435498521575638699838 19 1⁄2 495 21 1⁄2 546 5 5⁄8 143 2729

67

1118

–52

104176245420523598647

1238

ASME Class 900Size A B C D Weight

in mm in mm in mm in mm in mm lbs. kg .

Size A B C D Weight in mm in mm in mm in mm in mm lbs. kg . 2" 50 5 5⁄8 143 2 3⁄4 70 1 11⁄16 6 2 1⁄2" 65 6 1⁄2 165 3 1⁄4 83 2 1⁄8 7 3" 80 6 7⁄8 175 3 1⁄4 83 2 5⁄8 11 4" 100 8 1⁄4 210 4 102 3 7⁄16 20 5" 125 10 254 – – 4 5⁄16 – 6" 150 11 1⁄8 283 6 1⁄4 159 5 3⁄16 50 8" 200 13 7⁄8 352 8 1⁄8 206 6 13⁄16 99 10" 250 17 1⁄8 435 9 3⁄4 248 8 1⁄2 180 12" 300 20 1⁄2 521 12 305 10 1⁄8 329 14" 350 22 3⁄4 578 14 356 11 1⁄2 430 16" 400 25 1⁄4 641 15 1⁄8 384 12 13⁄16 627 18" 450 27 3⁄4 705 18 7⁄16 468 13 3⁄4 863 20" 500 29 3⁄4 756 21 533 14 3⁄4 1247 24" 600 35 1⁄2 902 22 559 15 1⁄8

43546787

110132173216257292325349375384

– 1⁄16 5⁄16 9⁄16 – 1 1⁄16 1 13⁄32

1 11⁄16

2 1⁄4 2 2 5⁄8 2 11⁄16

4 4 1⁄8

– 2 8

14 –

27 36 43 57 51 67 68

102 105

14 16 25 43

– 110 219 397 725 948

1380 1900 2750 4409 2000

ASME Class 1500

ASME Class 2500

2" 50 5 3⁄4 146 1 11⁄16 43 – – 15 7 2 1⁄2" 65 6 5⁄8 168 2 1⁄8 54 1⁄16 2 22 10 3" 80 7 3⁄4 197 2 5⁄8 67 1⁄4 6 31 14 4" 100 9 1⁄4 235 3 7⁄16 87 7⁄16 11 54 25 5" 125 11 279 4 5⁄16 110 – – – – 6" 150 12 1⁄2 318 5 3⁄16 132 1 1⁄16 27 190 86 8" 200 15 1⁄4 387 6 13⁄16 173 1 11⁄16 43 285 129 10" 250 18 3⁄4 476 8 1⁄2 216 1 13⁄16 46 502 228 12" 300 21 5⁄8 549

2 3⁄4 3 1⁄4 3 3⁄8 4 1⁄8 – 6 1⁄4 8 1⁄8 10 12

70 83 86

105 –

159 206 254 305 10 1⁄8 257 2 3⁄16 56 963 437

Size A B C D Weight in mm in mm in mm in mm in mm lbs. kg .

2" 50 4 3⁄8 111 2 3⁄8 60 1 15⁄16 49 – – 3 2 1⁄2" 65 5 1⁄8 130 2 5⁄8 67 2 11⁄32 60 1⁄8 3 5 3" 80 5 7⁄8 149 2 7⁄8 73 2 29⁄32 74 1⁄4 6 7 4" 100 7 5⁄8 194 3 1⁄8 79 3 53⁄64 97 7⁄8 22 12 5" 125 9 1⁄2 241 4 1⁄8 105 4 13⁄16 122 1 25 22.7 6" 150 10 1⁄2 267 5 3⁄8 136 5 49⁄64 146 1 7⁄16 36 36 8" 200 12 5⁄8 321 6 1⁄2 165 7 5⁄8 194 2 51 61 10" 250 15 3⁄4 400 8 3⁄8 213 9 9⁄16 243 2 9⁄32 58 108 12" 300 18 457 9 229 11 3⁄8 289 3 15⁄32 88 151 14" 350 19 3⁄8 492 10 3⁄4 273 12 1⁄2 318 2 3⁄4 70 206 16" 400 22 1⁄4 565 12 305 14 5⁄16 364 4 5⁄16 110 290 18" 450 24 1⁄8 613 14 1⁄4 362 16 1⁄8 410 3 11⁄16 94 404 20" 500 26 7⁄8 683 14 1⁄2 368 17 15⁄16 456 5 5⁄16 135 508 24" 600 31 1⁄8 791 17 1⁄4 438 21 9⁄16 548 6 9⁄16 167 925 26" 650 34 1⁄8 867 18 547 24 610 7 1⁄4 184 1148 30" 750 38 1⁄4 972 19

7⁄8 505 28 3⁄4 730 9 9⁄16 243 1531

36" 900 44 1⁄2 1130 25 635 33 3⁄4 857 11 15⁄16 303 2858

42" 1050 48 1219 27 5⁄8 702 39 1⁄2 1003 14 1⁄4 362

7 11 15 26 5080

135238 333 455 640 890

1120 2040 2530 3375 6300 8447 3832

ASME Class 600 Size A B C D Weight in mm in mm in mm in mm in mm lbs. kg .

Wafer Body Dimensions

A

Serrated

Section A

A

BD

Plain Face

Flow Direction

be vertical for horizontal �ow.

A

C

Bore

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WAFER CHECK VALVES, API 594

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Size A B C Weight in mm in mm in mm in mm lbs . kg. 8" 200 13 1⁄2 343 5 127 7 5⁄8 10" 250 16 406 5 3⁄4 146 9 9⁄16 12" 300 19 483 7 1⁄8 181 11 3⁄8 14" 350 21 533 7 1⁄4 184 12 1⁄2 16" 400 23 1⁄2 597 7 1⁄2 191 15 18" 450 25 635 8 203 16 7⁄8 20" 500 27 1⁄2 699 8 5⁄8 219 18 7⁄8 24" 600 32 813 8 3⁄4 222 22 5⁄8 30" 750 38 3⁄4 984 12 305 29 1⁄4 36" 900 46 1168 14 ½ 368 35 42" 1050 53 1346 17 432 41 48" 1200 59 1⁄2 1511 20 5⁄ 8 524 47 54" 1350 66 1⁄4 1683 21 1⁄ 4 539 51 1⁄2 60" 1500 73 1854 26 660 56 66" 1650 80 2032 31 787 62 1⁄2

72" 1800 86 1⁄2 2197 36 914 68 78" 1950 90 2286 39 991 74 84" 2100 96 2438 42 1067 80 88" 2200 – – – – –

194243289318381428480575743889

10411194130814221588172718802032

93 189 308 352 496 551 661 860

1512 2525 4163 5880

– – – – – – –

4286

140160225250300389687

114518882667

–––––––

ASME Class 150

ASME Class 300

ASME Class 900

Size A B C Weight in mm in mm in mm in mm lbs. kg. 12" 300 20 1⁄2 521 7 1⁄8 181 11 3⁄8 289 465 211 14" 350 23 584 8 3⁄4 222 12 1⁄2 318 593 269 16" 400 25 1⁄2 648 9 1⁄8 232 14 3⁄8 365 771 350 18" 450 28 711 10 3⁄8 264 16 1⁄8 409 970 440 20" 500 30 1⁄2 775 11 1⁄2 292 17 7⁄8 454 1078 488 24" 600 36 914 12 1⁄2 318 22 1⁄8 562 1516 686 30" 750 43 1092 14 1⁄2 368 28 3⁄4 730 3100 1406 36" 900 50 1270 19 483 35 864 4650 2109 42" 1050 50 3⁄4 1289 22 3⁄8 568 41 1041 8670 3932 48" 1200 57 3⁄4 1467 24 3⁄4 629 47 1193 9950 4513 54" 1350 65 1⁄4 1657 27 1⁄4 692 51 1⁄2 1308 – – 60" 1500 71 1⁄4 1809 32 1⁄2 826 56 1422 – –

Size A B C Weight in mm in mm in mm in mm lbs. kg. 12" 300 24 610 11 1⁄2 292 10 1⁄8 257 770 349 14" 350 25 1⁄4 641 14 356 11 1⁄2 292 1240 561 16" 400 27 3⁄4 705 15 1⁄8 384 12 7⁄8 327 1653 750 18" 450 31 787 17 3⁄4 451 14 1⁄2 368 2314 1050 20" 500 33 3⁄4 857 17 3⁄4 451 18 457 2866 1300 24" 600 41 1041 19 1⁄2 495 21 1⁄2 546 4175 1893 30" 750 48 1⁄2 1232 25 635 26 660 6500 2948 36" 900 57 1⁄2 1461 28 711 31 787 – – 42" 1050 61 1⁄2 1562 31 1⁄2 800 36 914 – –

ASME Class 600 Size A B C Weight in mm in mm in mm in mm lbs. kg. 12" 300 22 559 9 229 11 3⁄8 289 612 277 14" 350 23 3⁄4 603 10 3⁄4 273 12 1⁄2 318 826 375 16" 400 27 685 12 305 14 3⁄8 365 951 430 18" 450 29 1⁄4 743 14 1⁄4 362 16 1⁄8 409 1433 650 20" 500 32 813 14 1⁄2 368 18 457 1763 800 24" 600 37 940 17 1⁄4 438 21 9⁄16 548 2755 1250 30" 750 44 1⁄2 1130 19 7⁄8 505 28 3⁄4 730 5070 2300 36" 900 51 3⁄4 1314 25 635 33 3⁄4 857 7605 3450 42" 1050 55 1⁄4 1403 27 37⁄64 701 39 1⁄2 1003 9985 4529 48" 1200 62 3⁄4 1594 31 787 36 914 12600 5715

Flanged Body Dimensions

CA

B

Pin must be verticalfor horizontal �ow. Flow Direction

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WAFER CHECK VALVES, API 594

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2" 50 6 1⁄2 165 2 3⁄8 60 1 15⁄16 49 18 8 2 1⁄2" 65 7 1⁄2 191 2 5⁄8 67 2 11⁄32 60 22 10 3" 80 8 1⁄4 210 2 7⁄8 73 2 29⁄32 74 30 14 4" 100 10 3⁄4 273 3 1⁄8 79 3 53⁄64 97 60 27 6" 150 14 356 5 3⁄8 136 5 49⁄64 146 183 83 8" 200 16 1⁄2 419 6 1⁄2 165 7 5⁄8 194 295 134 10" 250 20 508 8 3⁄8 213 9 9⁄16 243 540 245

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 600

2" 50 81⁄2 216 2 3⁄4 70 1 11⁄16 43 37 17 3" 80 91⁄2 241 3 1⁄4 83 2 5⁄8 67 57 26 4" 100 111⁄2 292 4 102 3 7⁄16 87 98 45 6" 150 15 381 6 1⁄4 159 5 3⁄16 132 252 114 8" 200 181⁄2 470 8 1⁄8 206 6 13⁄16 173 441 200 10" 250 211⁄2 546 9 1⁄2 241 8 1⁄2 216 787 357

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 900

2" 50 6 152 2 3⁄8 60 1 15⁄16 49 17 8 2 1⁄2" 65 7 178 2 5⁄8 67 2 11⁄32 60 17 8 3" 80 7 1⁄2 191 2 7⁄8 73 2 29⁄32 74 44 20 4" 100 9 229 2 7⁄8 73 3 53⁄64 97 44 20 5" 125 10 254 3 3⁄8 86 4 13⁄16 122 481⁄2 22 6" 150 11 279 3 7⁄8 98 5 49⁄64 146 77 35

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 150

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 300

2" 50 6 1⁄2 165 2 3⁄8 60 1 15⁄16 49 18 8 2 1⁄2" 65 7 1⁄2 191 2 5⁄8 67 2 11⁄32 60 22 10 3" 80 8 1⁄4 210 2 7⁄8 73 2 29⁄32 74 30 14 4" 100 10 254 2 7⁄8 73 3 53⁄64 97 44 20 5" 125 11 279 3 3⁄8 86 4 13⁄16 122 51 23 6" 150 12 1⁄2 318 3 7⁄8 98 5 49⁄64 146 84 38 8" 200 15 381 5 127 7 5⁄8 194 163 74 10" 250 17 1⁄2 445 5 3⁄4 146 9 9⁄16 243 270 123

2" 50 8 1⁄2 216 2 3⁄4 70 1 11⁄16 43 37 17 3" 80 10 1⁄2 267 3 1⁄4 83 2 5⁄8 67 70 32 4" 100 12 1⁄4 311 4 102 3 7⁄16 87 112 51 6" 150 15 1⁄2 394 6 1⁄4 159 5 3⁄16 132 262 119 8" 200 19 483 8 1⁄8 206 6 13⁄16 173 488 221 10" 250 23 584 9 3⁄4 248 8 1⁄2 216 917 416 12" 300 26 1⁄2 673 12 305 10 1⁄8 257 1425 646 14" 350 29 1⁄2 749 14 356 11 1⁄2 292 2045 928 16" 400 32 1⁄2 826 15 1⁄8 384 12 13⁄16 325 2600 1179 18" 450 36 914 18 7⁄16 468 13 3⁄4 349 3883 1761 20" 500 38 3⁄4 984 21 533 14 3⁄4 348 5700 2580 24" 600 46 1168 22 559 15 1⁄8 384 7150 3236

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 1500

2" 50 91⁄4 235 2 3⁄4 70 1 11⁄16 43 48 22 3" 80 12 305 3 3⁄8 86 2 5⁄8 67 93 42 4" 100 14 356 4 1⁄8 105 3 7⁄16 87 152 69 6" 150 19 483 6 1⁄4 159 5 3⁄16 132 386 175 8" 200 21 3⁄4 552 8 1⁄8 206 6 13⁄16 173 682 309 10" 250 26 1⁄2 673 10 254 8 1⁄2 216 1421 645 12" 300 30 762 12 305 10 1⁄8 257 2248 1020

Size A B C Weight in mm in mm in mm in mm lbs. kg .

ASME Class 2500

Lug Body Dimensions

C

B

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WAFER CHECK VALVES, API 594

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DUAL-PLATE CHECK VALVE

Retainerless Check Valves

High Performance Check Valve for Critical ApplicationsFor critical applications, retainerless Dual-plate Check valves feature a one-piece body with no pin retainer penetration through the body. These high performance valves utilize the same internal design of other Dual-plate Check valves with all the unique features and advantages built into them.

Because Retainerless Dual-plate Check valves have no body penetrations potential leak paths through the valve are eliminated. This makes the Retainerless Dual-plate Check valves ideally suited to meet the following critical service applications:

• Hydrocarbon processing• Chemical processing• Any industry concerned with fire hazards or environmental

safety.

Key features of the wafer check valve include:• A wide selection of body and plate materials• A choice of metal-to-metal or resilient sealing• A full range of pressure classes and sizes• A variety of end connections• Designs available include wafer, lug and double flange• Internals easily removed for field replacement under normal

inspections and maintenance procedures

The advanced design provides many operational benefits to the user, which combined with its more compact size and lower weight, make an excellent alternative to a standard swing check valve.Remarkable advantages include:

• Independent spring action (on 6” and larger) and plate suspension on larger valves

• Free release flat seats• Springs provide superior response to flow reversal or

deceleration• Minimal water hammer• Savings in purchase price and installation costs compared to

a conventional swing check valve• Single body design with no body cartridge

Item No Part No

1 Body2 Plate3 Seal4 Stop Pin5 Hinge Pin6 Spring*7 Pin Insert8 Snap Ring9 Body Bearing10 Plate Bearing11 Spring Bearing* Independent spring in valve sizes 6” and larger.

ASection C

Section A

A

11

4

56

10

79

113 places

8

23

748

This view is rotated 90° to show the actualoperating position of the valve. The pin mustbe vertical for horizontal flow.

C

C

Flow Direction

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DUAL-PLATE CHECK VALVE

TECHNICAL DATA

65 0.26

Valve Coefficient Cv 125-300

in mm 2" 50 75

2 ½ 65 95 3" 80 191 4" 100 377 5" 127 483 6" 150 821 8" 200 1,590 10" 250 2,920 12" 300 4,470 14" 350 5,870 16" 400 8,690 18" 450 10,940 20" 500 14,290 24" 600 23,000 30" 750 37,200 36" 900 59,000 42" 1050 92,000 48" 1200 126,000 54" 1350 186,000 60" 1500 217,000 66" 1650 280,000 72" 1800 350,000

Valve Size Class

• Coefficients for sizes above 72"

Spring materials are included in trim materials as an important partof materials selection. The most common standard trim materialsare shown under Ordering Information.For unique service conditions, different torque springs as well asother spring materials are available. Please consult factory.

All drain holes are located on the downstream side of the valve.

Spring cracking pressure is an estimate of the pressure required to overcome thespring force when valve is closed. This is not exact as valve cannot be used as arelief valve. The use of low and min. torque springs could effect the valve performanceand should only be used when unique service conditions are evaluated.Valves 6" and larger have independent springs.

please consult factory.

Class 125-150 Spring Cracking Pressure (PSI) Valve Size Std. Torque Low Torque Min. Torque in mm

2" 50 0.23 0.13 0.050.12 0.04

3" 80 0.21 0.16 0.04 4" 100 0.22 0.11 0.05 5" 127 0.18 0.09 0.05 6" 150 0.14 0.07 0.04 8" 200 0.19 0.10 0.04 10" 250 0.18 0.10 0.04 12" 300 0.17 0.07 0.04 14" 350 0.15 0.06 – 16" 400 0.16 0.08 – 18" 450 0.15 0.07 – 20" 500 0.13 0.06 – 24" 600 0.10 – – 30" 750 0.08 – – 36" 900 0.08 – – 42" 1050 0.05 – – 48" 1200 0.06 – –

2½"

Spring & Drain Size Information

Spring Operating Temperature Range Material °C °F

Type 316 S.S. -129 to 120 -200 to 250

Inconel® X-750 -250 to 537 -420 to 1000

Spring Selection Guide

ASME Class 125 (Cast Iron) Schedule A 2" – 8" 1⁄8" (50mm – 200mm) (3.18mm) 10" – 12" 3⁄8" (250mm – 300mm) (9.52mm)

14" & up ¾" (350mm & up) (19.1mm)

ASME Class 150-2500 Schedule B 2" - 2 ½" ¼" (50mm – 65mm) (6.35mm) 3" - 4" 3⁄8" (75mm – 100mm) (9.52mm) 5" ½" (125mm) (12.7mm)

6" & up ¾" (150 mm) (19.1mm)

Body Drain Hole Sizes(Available when specified)

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WAFER CHECK VALVES, API 594

10

ORDERING CHART

CODE MATERIAL SPECSA1 Cast Iron A278 Class 30A2 Carbon Steel A216 Gr. WCBA3 Ductile Iron A395A4 316 Stainless A351 Gr. CF8MA5 410 Stainless A217 Gr. CA15A6 Aluminum B26 Alloy ZC81AA7 Hastelloy C276 A 494 Gr. CW-12MWA8 Aluminum Bronze B148 Gr. 954A9 Titanium R50400A10 Low Temp Steel A352 Gr. LCC/A350 LF2A11 Monel A296 Gr. M 35 WA12 Alloy 20 A743 Gr. CN7MA13 22% Cr Duplex Stainless A890 Gr. 4AA14 25% Cr Duplex Stainless A890 Gr. 5AA15 304 Stainless A351 Gr. CF8A16 5% Cr-0.5 Mo Steel A217 Gr. C5A17 9% Cr-1 Mo Steel A217 Gr. C12A18 Per P.O. B148 Gr. 954A19 1.25% Cr-0.5 Mo Steel See suffix no.A20 6% Moly (6 Mo) A217-WC6

MATERIALS SEATING SURFACESBODY SEAT SEAL FACE Code Material S0 Same as Body S1 Buna-N S2 Neoprene S3 Viton S4 Silicone S5 TFE S6 316 SS S7 410 SS S8 Stellite S9 Monel S10 EPDM

FLAPPER SEAT ONLY Code Material S0 Same as Flapper S11 Buna-N S12 Neoprene S13 Viton S14 Silicone S15 TFE S16 316 SS S17 410 SS S18 Stellite S19 Monel S20 EPDM

BODY & FLAPPER SEAT Code Material S21 Bronze S22 316 SS S23 410 SS S24 Stellite S25 Monel S26 Hastelloy C

END CONNECTIONSCODE CONNECTION E1 Special per P.O. E2 Wafer RF E3 Wafer RTJ E4 Lug Drilled RF E5 Lug Drilled RTJ E6 Flanged RFE7 Flanged RTJE8 Hub for Clamp Joint (specify make)E9 Lug Threaded RFE10 Lug Threaded RTJE11 Wafer Flat FaceE12 Lug Flat FaceE13 Flange Flat FaceE14 Butt Weld (specify pipe wall T)

SPRINGSCODE MATERIAL MAX MAX TEMP ºF TEMP P1 316 SS 250 121P2 Inconel 600 315P3 Inconel X-750 1000 537P4 Monel 400 204P5 317 LSS 250 121P6 Hastelloy 800 426P7 Inconel 625 1000 537P8 Alloy 20 250 121P9 Per P.O.

Identification Code/Figure NumberThe valve figure number consists of two groups of numbers and/or letters. The first group indicates the body, disc and seat materials. The second indicates the spring material and type of ends. Any non-standard construction such as different trim material, drain connections, etc., and any special features are indicated by a three digit suffix number.

A2A4A2S9 — P1E2 — XXX

Body C.S.

Flapper316 SS

Body SeatC.S.

Spring316 SS

Ends Wafer RF

Body Seat Seal Face Stellite

A2 A4 A2 S9 P1 E2Body, Flapper & Seat Material Spring Material Type Of Ends

Special Features

DUAL-PLATEHIGH PERFORMANCE

Wafer Check Valves, API 594

CATALOGUE

Valves Principles – Valve Automation Specialist

MANUFACTURING DIVISION

No.16, Jinting Road, Shuige Industry,Lishui City, Zhejiang Province,323000 China E-mail: [email protected]

INTERNATIONAL HEAD QUARTER SALES OFFICE

Flow Control Group Holding LtdRoom 102, No. 17Lane 618, Huting North,Songjiang, Shanghai,201615 China Mobile Contact: 86-13959376762E-mail: [email protected]: www.fcvaltech.com

SOUTH EAST ASIA REGIONAL SALES OFFICE

OIL-TECH ENGINEERING PTE LTD48, Toh Guan Road East,#05-148, Enterprise HubSingapore 608586Phone: 65-6515 1684Fax: 65-6896 8056E-mail: [email protected]: www.oiltech-eng.com

United States China

IndonesiaMalaysia

Singapore

TurkeyItaly

Nigeria

KuwaitEgypt

Spain

PakistanUAE

India

Bahrain

Iran

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Vietnam

Page 11: Valves Principles – Valve Automation Specialist ...fcvaltech.com/wp-content/uploads/catalogue_v3.pdf · WAFER CHECK VALVES , API 594 1 DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves,

WAFER CHECK VALVES, API 594

11

Special Features

DUAL-PLATEHIGH PERFORMANCE

Wafer Check Valves, API 594

CATALOGUE

Valves Principles – Valve Automation Specialist

MANUFACTURING DIVISION

No.16, Jinting Road, Shuige Industry,Lishui City, Zhejiang Province,323000 China E-mail: [email protected]

INTERNATIONAL HEAD QUARTER SALES OFFICE

Flow Control Group Holding LtdRoom 102, No. 17Lane 618, Huting North,Songjiang, Shanghai,201615 China Mobile Contact: 86-13959376762E-mail: [email protected]: www.fcvaltech.com

SOUTH EAST ASIA REGIONAL SALES OFFICE

OIL-TECH ENGINEERING PTE LTD48, Toh Guan Road East,#05-148, Enterprise HubSingapore 608586Phone: 65-6515 1684Fax: 65-6896 8056E-mail: [email protected]: www.oiltech-eng.com

United States China

IndonesiaMalaysia

Singapore

TurkeyItaly

Nigeria

KuwaitEgypt

Spain

PakistanUAE

India

Bahrain

Iran

Thailand

Vietnam