1 VALVES ISO 5599/1, SERIES IPV-ISV The assembly surface dimensions of ISO1, ISO2 and ISO 3 valves are to ISO5599-1. They are available in the 5-way versions with 2 and 3 positions and with pneumatic or solenoid actuation. Filtered air without lubrication; lubrication, if used, must be continuous Vacuum ÷10 bar pneumatic – 2.5÷10 bar solenoid/pneumatic Vacuum ÷ 10 bar pneumatic – 1÷10 bar solenoid/pneumatic Vacuum ÷ 10 bar 2.5 bar -10°÷ +60°C 7.5 mm 12 mm 15 mm 250 Nl/min · bar 657.14 Nl/min · bar 971.43 Nl/min · bar 0.36 bar/bar 0.25 bar/bar 0.43 bar/bar 700 Nl/min 1800 Nl/min 3200 Nl/min 1100 Nl/min 2700 Nl/min 4600 Nl/min In any position (vertical assembly is not recommended for bistable valves subjected to vibration) On single and manifold bases according to ISO 5599/1 ISO and UNI FD 22 to CNOMO / in-line pilot / M12 to CNOMO bistable on solenoid pilot monostable on valve body 1 Nm see GENERAL CATALOGUE page 6.1/08 or webpage www.metalwork.it/eng/materiali_compatibilita.html TECHNICAL DATA Fluid Operating pressure: • monostable • bistable • pilot-assisted Minimum pilot pressure Operating temperature range Nominal diameter Conductance C Critical ratio b Flow rate at 6 Bar ΔP 0.5 Bar Flow rate at 6 Bar ΔP 1 Bar Installation Assembly Recommended lubricant Solenoid pilot: Manual: Maximum torque nut/coil Compatibility with oils: COMPONENTS VALVE BODY: Aluminium END CAP: HOSTAFORM® SPOOL: chemically nickel-plated aluminium DISTANCE PLATES: plastic GASKETS: NBR nitrile rubber PISTONS: HOSTAFORM® PISTON GASKETS: NBR nitrile rubber FILTER: sintered bronze SPRINGS: special steel OPERATOR: Brass pipe – Stainless steel core ISO 1 ISO 3 ISO 2
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
1
VALVES ISO 5599/1, SERIES IPV-ISV
The assembly surface dimensions of ISO1, ISO2 andISO 3 valves are to ISO5599-1. They are available in the5-way versions with 2 and 3 positions and with pneumaticor solenoid actuation.
Filtered air without lubrication; lubrication, if used, must be continuous
Vacuum ÷10 bar pneumatic – 2.5÷10 bar solenoid/pneumaticVacuum ÷ 10 bar pneumatic – 1÷10 bar solenoid/pneumatic
Vacuum ÷ 10 bar2.5 bar
-10°÷ +60°C7.5 mm 12 mm 15 mm
250 Nl/min · bar 657.14 Nl/min · bar 971.43 Nl/min · bar0.36 bar/bar 0.25 bar/bar 0.43 bar/bar700 Nl/min 1800 Nl/min 3200 Nl/min1100 Nl/min 2700 Nl/min 4600 Nl/minIn any position (vertical assembly is not recommended for bistable valves subjected to vibration)
On single and manifold bases according to ISO 5599/1ISO and UNI FD 22
to CNOMO / in-line pilot / M12 to CNOMObistable on solenoid pilotmonostable on valve body
1 Nmsee GENERAL CATALOGUE page 6.1/08 or webpage www.metalwork.it/eng/materiali_compatibilita.html
TECHNICAL DATAFluidOperating pressure:• monostable• bistable• pilot-assistedMinimum pilot pressureOperating temperature rangeNominal diameterConductance CCritical ratio bFlow rate at 6 Bar ΔP 0.5 BarFlow rate at 6 Bar ΔP 1 BarInstallationAssemblyRecommended lubricantSolenoid pilot:Manual:
OO 5/2CC closed centresOC open centresPC pressure centres
FURTHER DETAILS
5 5/26 5/3
FUNCTION
5
ISO 1 ISO 2
ISO 3
� only fo ISO 1 and ISO 2
FLOW RATES(Nl/min)
PRESSURE (bar)
FLOW RATES(Nl/min)
PRESSURE (bar)
8000
7000
6000
5000
4000
3000
2000
1000
00 1 2 3 4 5 6 7 8 9 10 11
1000
0
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
0 1 2 3 4 5 6 7 8 9 10
FLOW RATES(Nl/min)
PRESSURE (bar)
3
VALVES ISO 5599/1, PNEUMATIC SERIES IPV
TECHNICAL DATAOperating pressureMinimum operation pressure:• monostable• bistableOperating temperature rangeNominal diameterConductance CCritical ratio bFlow rate at 6 Bar ΔP 0.5 BarFlow rate at 6 Bar ΔP 1 BarResponse times at 6 Bar:• monostable• bistableRepositioning response times at 6 Bar:• monostable• bistableManual
TECHNICAL DATAOperating pressure:• monostable• bistable• pilot-assistedMinimum pilot pressureOperating temperature rangeNominal diameterConductance CCritical ratio bFlow rate at 6 Bar ΔP 0.5 BarFlow rate at 6 Bar ΔP 1 BarTRA / TRR monostable at 6 BarTRA / TRR bistable at 6 BarSolenoid pilot:Manual:
24 ms / 50 ms 39 ms / 60 ms 50 ms / 120 ms20 ms / 20 ms 25 ms / 25 ms 35 ms / 35 ms
Standards CNOMObistable on solenoid pilotmonostable on valve body
30mm side DIN 43650 Form A – ISO22 mm side
1 Nm
ISO 3
MONOSTABLE 5/2 ISO 1
4
ISO 5599 Size 1 max 10 bar -10 +60 °C
1 Nm139
8
M5120
6851
36
40 M5
MONOSTABLE 5/2 ISO 2
5
ISO 5599 Size 2 max 10 bar -10 +60 °C
1 Nm164
82M
510
50
150M6
6552
Code7051021100
7051021400
Symbol Abbrev.ISV 55 SOS OO
ISV 55 SES OO
Weight [g]344
344
Code7052021100
7052021400
Symbol Abbrev.ISV 65 SOS OO
ISV 65 SES OO
Weight [g]715
715
6
BISTABLE 5/2 ISO 1MONOSTABLE 5/3 ISO 1
4
ISO 5599 Size 1 max 10 bar -10 +60 °C
1 Nm
158
8
M5120
6851
36
40 M5
Code7051021200
7051021300
7051022100
7051022200
7051022300
7051021500
7051021600
7051022400
7051022500
7051022600
Symbol Abbrev.ISV 55 SOB OO
ISV 55 SOD OO
ISV 56 SOS CC
ISV 56 SOS OC
ISV 56 SOS PC
ISV 55 SEB OO
ISV 55 SED OO
ISV 56 SES CC
ISV 56 SES OC
ISV 56 SES PC
Weight [g]388
375
372
372
372
388
375
372
372
372
MONOSTABLE 5/2 ISO 3
6
ISO 5599 Size 3 max 10 bar -10 +60 °C
1 Nm
4510
60
168
M5
6575
M8
178
Code7056021100
7056021400
Symbol Abbrev.ISV 75 SOS OO
ISV 75 SES OO
Weight [g]1207
1207
7
6
ISO 5599 Size 3 max 10 bar -10 +60 °C
1 Nm 188
M8
M5
65
168 (for 5/2)
180 (for 5/3)
75
60
4510
Symbol AbbrevISV 75 SOB OO
ISV 75 SOD OO
ISV 76 SOS CC
ISV 76 SOS OC
ISV 76 SOS PC
ISV 75 SEB OO
ISV 75 SED OO
ISV 76 SES CC
ISV 76 SES OC
ISV 76 SES PC
Weight [g]1230
1230
1355
1355
1355
1230
1230
1355
1355
1355
BISTABLE 5/2 ISO 3MONOSTABLE 5/3 ISO 3
5
ISO 5599 Size 2 max 10 bar -10 +60 °C
1 Nm
178
82M
5
M615010
5065
52
Code7052021200
7052021300
7052022100
7052022200
7052022300
7052021500
7052021600
7052022400
7052022500
7052022600
Symbol AbbrevISV 65 SOB OO
ISV 65 SOD OO
ISV 66 SOS CC
ISV 66 SOS OC
ISV 66 SOS PC
ISV 65 SEB OO
ISV 65 SED OO
ISV 66 SES CC
ISV 66 SES OC
ISV 66 SES PC
Weight [g]740
710
720
720
720
740
710
720
720
720
BISTABLE 5/2 ISO 2MONOSTABLE 5/3 ISO 2
Code7056021200
7056021300
7056022100
7056022200
7056022300
7056021500
7056021600
7056022400
7056022500
7056022600
1355
8
VALVES ISO 5599/1,PNEUMATIC, SERIES ISVWITH IN-LINE SOLENOID PILOT
MONOSTABLE 5/2 ISO 1
4
ISO 5599 Size 1 max 10 bar -10 +60 °C
1 Nm
36.542
19.5
M5
153.5
8
M5
40
120
BISTABLE 5/2 ISO 1
4
ISO 5599 Size 1 max 10 bar -10 +60 °C
1 Nm
36.542
19.5
M5
8
M5
40
187.5
120
Code7053021100
7053021400
Symbol Abbrev.ISV 55 DOS OO
ISV 55 DES OO
Weight [g]396
396
Code7053021200
7053021500
Symbol Abbrev.ISV 55 DOB OO
ISV 55 DEB OO
Weight [g]450
450
TECHNICAL DATAOperating pressure:• monostable• bistable• pilot-assistedMinimum pilot pressureOperating temperature rangeNominal diameterConductance CCritical ratio bFlow rate at 6 Bar ΔP 0.5 BarFlow rate at 6 Bar ΔP 1 BarTRA / TRR monostable at 6 BarTRA / TRR bistable at 6 BarSolenoid pilot:Manual:Coils:
Maximum torque coil/nut
ISO 1
2.5-10 bar1-10 bar
Vacuum – 10 bar2.5 bar
-10° to 60°C7.5 mm
250 Nl/min · bar0.36 bar/bar700 Nl/min1100 Nl/min
24 ms / 50 ms80 ms / 80 ms
In line pilotbistable on solenoid pilot
30mm side DIN 43650 Form A – ISO22 mm side
1 Nm
9
MONOSTABLE 5/3 ISO 1
4
ISO 5599 Size 1 max 10 bar -10 +60 °C
1 Nm
36.542
19.5
204.5
M5
40
8 137M5
Code7053022100
7053022200
7053022300
7053022400
7053022500
7053022600
Symbol Abbrev.ISV 56 DOS CC
ISV 56 DOS OC
ISV 56 DOS PC
ISV 56 DES CC
ISV 56 DES OC
ISV 56 DES PC
Weight [g]517
516
516
517
516
515
NOTES
10
2
COILS AND CONNECTORS FOR ISO 5599/1SOLENOID VALVES SERIES ISV
• electric contact DIN43650 shape A – ISO 4400• Voltage tolerance: -10% + 10%• Insulation class: F155• Degree of protection: IP65 EN60529 with connector• Avoid prolonged exposure to the atmospheric agents• According to Atex 94/9 CE rule, group 2, category 3 GD
• Voltage tolerance: -10% + 15%• Insulation class: F155• Degree of protection: IP65 EN60529 with connector• Avoid prolonged exposure to the atmospheric agents• Coil temperature 100% ED: 70°C at 20°C – Ambient temperature• According to Atex 94/9 CE rule, group 2, category 3 GD
KIT COIL EEXM
14.4
3029
.5
66.5 12
ø8.2
ø9.2
KIT COILS SIDE 22 IP65
Code0222100100Improved IP65 protection, even after prolonged exposure to atmospheric agents.Applicable to valves with a technopolymer control.
DescriptionKIT FOR COIL 30 24 VDC EEXMT5 CABLE 3MKIT FOR COIL 30 24 VDC EEXMT5 CABLE 5MKIT FOR COIL 30 24 VAC EEXMT5 CABLE 3MKIT FOR COIL 30 24 VAC EEXMT5 CABLE 5MKIT FOR COIL 30 110 VAC EEXMT5 CABLE 3MKIT FOR COIL 30 110 VAC EEXMT5 CABLE 5MKIT FOR COIL 30 230 VAC EEXMT5 CABLE 3MKIT FOR COIL 30 230 VAC EEXMT5 CABLE 5M
according to Atex 94/9 CE rule,group 2, category 2 GD
11
VALVES ISO 5599/1,SOLENOID/PNEUMATIC,SERIES ISV WITH M12 CONNECTOR
4
22.5
°
ISO 5599 Size 1 max 10 bar -10 +60 °C
120
76
6536
8
M12x1
M5
40
5
22.5
°
ISO 5599 Size 2 max 10 bar -10 +60 °C
9079
1050
150
M12x1
M6
52
Code7054021100
7054021400
Symbol Abbrev.ISV 55 COS OO
ISV 55 CES OO
Weight [g]508
508
Code7055021100
7055021400
Symbol Abbrev.ISV 65 COS OO
ISV 65 CES OO
Weight [g]901
901
TECHNICAL DATA ISO 1 ISO 2
Operating pressure:• monostable• bistable• pilot-assistedMinimum pilot pressureOperating temperature rangeNominal diameterConductance CCritical ratio bFlow rate at 6 Bar ΔP 0.5 BarFlow rate at 6 Bar ΔP 1 BarTRA / TRR monostable at 6 BarSolenoid pilot:Manual:
Coil powerVoltageElectrical connectionDegree of protectionElectrical protection
1100 Nl/min 2700 Nl/min22 ms / 60 ms 78 ms / 180 ms
with built-in coilmonostable on solenoid pilot
monostable on valve body1,2 W
24 VDC ±10%M12
IP65 EN60529Transil
MONOSTABLE 5/2 ISO 1
MONOSTABLE 5/2 ISO 2
12
5
22.5
°
ISO 5599 Size 2 max 10 bar -10 +60 °C
M6
M12x1
9079
1050
150
52
Code7055021200
7055021300
7055022100
7055022200
7055022300
7055021500
7055021600
7055022400
7055022500
7055022600
Symbol Abbrev.ISV 65 COB OO
ISV 65 COD OO
ISV 66 COS CC
ISV 66 COS OC
ISV 66 COS PC
ISV 65 CEB OO
ISV 65 CED OO
ISV 66 CES CC
ISV 66 CES OC
ISV 66 CES PC
Weight [g]860
860
868
868
868
860
860
868
868
868
4
22.5
°
ISO 5599 Size 1 max 10 bar -10 +60 °C
120
76
6536
8
M12x1
M5
40
Code7054021200
7054021300
7054022100
7054022200
7054022300
7054021500
7054021600
7054022400
7054022500
7054022600
Symbol Abbrev.ISV 55 COB OO
ISV 55 COD OO
ISV 56 COS CC
ISV 56 COS OC
ISV 56 COS PC
ISV 55 CEB OO
ISV 55 CED OO
ISV 56 CES CC
ISV 56 CES OC
ISV 56 CES PC
Weight [g]512
490
496
496
496
512
490
496
496
496
BISTABLE 5/2 ISO 1MONOSTABLE 5/3 ISO 1
BISTABLE 5/2 ISO 2MONOSTABLE 5/3 ISO 2
13
4
3-
2+1
1214
4
3-
2+1
14
WIRING DIAGRAM
MONOSTABLE BISTABLE
NOTES
14
BASES TO ISO 5599/1 FOR ISO 5599/1 VALVESSERIES IPV-ISV SIZE ISO1 AND ISO2
3
4
107
12
2
5
6
11
13
1
8
Ref.��������� �
DescriptionManifold base – side portsManifold base with bottom portsInput end plateAdditional input end plateBlind end plateIntermediate – top portsIntermediate – back portsBlanking plateIntermediate diaphragmISO 1/ISO 2 port adapterIndividual base – side portsBase – bottom portsAssembly kit
ISO 1 Code0228000150022800015502280002000228000201022800021002280003000228000301022800050002280004000228000600022800010002280001100228000700
ISO 2 Code022800115002280011550228001200022800120102280012100228001300022800130102280015000228001400
–022800110002280011100228001700
15
14 124 2
12 142 4
22G1/4
100
G 1/8
4275
52
8910
10
22
43
MANIFOLD BASE, SIDE PORTS
Code02280001500228001150
DescriptionMANIFOLD BASE, SIDE PORTS, ISO 1MANIFOLD BASE, SIDE PORTS, ISO 2
Weight [g]314131
1
4414 12
221412
55
56
95
66
120
G 3/8G 1/8
28
105
28
14.5
14.5
ISO 1 ISO 2
MANIFOLD BASE, BOTTOM PORTS
100
5211
43
8975
9
G 1
/4G
1/8
58 2040 120
66
105
G3/
8G
1/8
14
6269.5
14
3095
56
2
Code02280001550228001155
DescriptionMANIFOLD BASE, BOTTOM PORTS, ISO 1MANIFOLD BASE, BOTTOM PORTS, ISO 2
Weight [g]314505
ISO 1 ISO 2
Code02280002000228001200
DescriptionINPUT END PLATE TIN-1, ISO 1INPUT END PLATE TIN-1, ISO 2
Weight [g]129206
INPUT END PLATE
40.5
G 1/2
9
26
66
11.5
42.5
68 95 120
15.5
35
3
ISO 1 ISO 2
100
7555
22
1014
28
7
3139
52
G 3/8
16
ADDITIONAL INPUT END PLATE
Code02280002010228001201
DescriptionADDITIONAL INPUT END PLATE, ISO 1ADDITIONAL INPUT END PLATE, ISO 2
Weight [g]84162
4
40.542.5
11.5
35
15.5G 1/2
26
66
68 95 120
9
ISO 1 ISO 2
ISO 1 ISO 2
BLIND END PLATE
75
6.5
7
100
52
11
28
14
66
95 120
357.5
8.5
5
Code02280002100228001210
DescriptionBLIND END PLATE, ISO 1BLIND END PLATE, ISO 2
Weight [g]79130
ISO 1 ISO 2
Code02280003000228001300
DescriptionINTERMEDIATE TOP PORTS, ISO 1INTERMEDIATE TOP PORTS, ISO 2
Weight [g]235299
INTERMEDIATE TOP PORTS
27
78
5852
75 100
56
27
G 3
/8
G 1
/2
120
66
69
56
27
27
95
6
39
75
7
100
52
55
22
1014
28
31
G3/8
17
Code02280004000228001400
DescriptionINTERMEDIATE DIAPHRAGM, ISO 1INTERMEDIATE DIAPHRAGM, ISO 2
Weight [g]47
Code0228000600
DescriptionDIMENSION ADAPTER ISO 1-2
Weight [g]454
INTERMEDIATE DIAPHRAGM DIMENSION ADAPTER
95 120
100
75
52
40
6633.5
6.5
7 8.5
3528
9 10
ISO 1 ISO 2
INTERMEDIATE REAR PORTS
Code02280003010228001301
DescriptionINTERMEDIATE REAR PORTS, ISO 1INTERMEDIATE REAR PORTS, ISO 2
Weight [g]237299
275852
27
5675 100
78
G 3
/87 G 1
/2
27
120
66
69
27
95 56
ISO 1 ISO 2
BLANKING PLATE
66
40
M5
80
52
M6
8
Cod802280005000228001500
DescriptionBLANKING PLATE, ISO 1BLANKING PLATE, ISO 2
Weight [g]4796
18
ISO 1 ISO 2
INDIVIDUAL BASE SIDE PORTS
Code02280001000228001100
DescriptionINDIVIDUAL BASE SIDE PORTS, ISO 1INDIVIDUAL BASE SIDE PORTS, ISO 2
Weight [g]165257
19.510
60.5
21.5
10.5
43 8330
2498
46
110
G1/
4
G1/
4G
1/8
ø5.5
11
G 1
/8
56
ø6.5
G 3
/8
124
74
56
112
22
14
26
36
14
9530
G 3
/8ISO 1 ISO 2
INDIVIDUAL BASE BOTTOM PORTS
465
7
98
30
23
G 1
/4
83110
G 1
/8
4660 24
ø5.5
124
27
36
112
566.5
ø6.5
95
8
G 3
/8G
1/8
5773
28.512
Code02280001100228001110
DescriptionINDIVIDUAL BASE BOTTOM PORTS, ISO 1INDIVIDUAL BASE BOTTOM PORTS, ISO 2
Weight [g]197304
ISO 1 ISO 2
Code02280007000228001700
DescriptionASSEMBLY KIT, ISO 1ASSEMBLY KIT, ISO 2
Weight [g]4747
ASSEMBLY KIT
13
19
BASES TO ISO 5599/1 FOR ISO 5599/1VALVES SERIES IPV-ISV SIZE ISO 3
Ref.���
DescriptionManifold base with bottom portsInput end plateBlanking plateIndividual base – side portsBase – bottom ports
ISO 3 Code02280021550228002200022800250002280021000228002110
�
�
�
�
20
2
Code0228002110
DescriptionINDIVIDUAL BASE BOTTOM PORTS, ISO 3
Weight [g]420
MANIFOLD BASE, BOTTOM PORTS INPUT END PLATE
Code0228002155
DescriptionMANIFOLD BASE, BOTTOM PORTS, ISO 3
Weight [g]720
38
G 1/8
190
140
56
51
71
29.5 14
G 1
/2G 1/8
BLANKING PLATE INDIVIDUAL BASE SIDE PORTS
INDIVIDUAL BASE BOTTOM PORTS NOTES
2 12
52
12
15
32 56
G 1
31
190
15
32
G 1
56
31
104
190
34 34
52 104
70
M8
12
106
17
32
G 1
/2G
1/8
22
119
9032149
68
G 1
/2
6.6
35.5
136
7117
G 1/8
9068
18
6.6
71 32
35.5
149
9
G 1
/83411
9
6.8
136
G 1/2
3
8 11
12
Code0228002200
DescriptionINPUT END PLATE, ISO 3
Weight [g]670
Code0228002500
DescriptionBLANKING PLATE, ISO 3
Weight [g]265
Code0228002100
DescriptionINDIVIDUAL BASE SIDE PORTS, ISO 3
Weight [g]360
21
SANDWICH REGULATORSFOR ISO 5599/1 BASES ISO1-2
TECHNICAL DATA ISO 1 ISO 2
Max upstream pressurePressure rangePressure gauge rangeFlow rate at 6 Bar ΔP 1 BarOperating temperature rangeFixing screw on ISO 5599/1 baseInstallationInstructions for use
13 bar0÷12 bar0÷12 bar
400 Nl/min 550 Nl/min–10÷+60°C
M5 ant-extraction M6 anti-extractionin any position
Downstream pressure must alwaysbe set to increasing values
MNWS02028 - IM00 - 10/2008
4
40
101
50
7
88
175
ø40
M5
5
123
52
ø40
88
40
9
M6 197
CodeSandwich
regulator 10÷12 bar
ISO 1
Sandwichregulator 30÷12 bar
ISO 1
Symbol Abbrev.0228000804
0228000814*
Weight [g]760
760
Symbol
SANDWICH REGULATOR FOR ISO 1 VALVES
SANDWICH REGULATOR FOR ISO 2 VALVES
DescriptionSandwich
regulator 10÷12 bar
ISO 2
Sandwichregulator 30÷12 bar
ISO 2
Code0228001804
0228001814*
Weight [g]900
900
125 4 1 2 314
125 4 1 2 314
125 4 1 2 314
125 4 1 2 314
*A pilot-assisted valve needs to be used sinceport 1 relieves pressure, it is not under pressure
*A pilot-assisted valve needs to be used sinceport 1 relieves pressure, it is not under pressure
METAL WORK S.p.AHead office: Via Segni, 5-7-9 25062 - Concesio (Brescia) Italy - Tel. 030 21 87 11 - Fax 030 21 80 569www.metalwork.it - [email protected]
The dimensions shown in this catalogue are subject to variations at any time without prior notice