Working Capital Management Nandi Pipes INTRODUCTION Capital required for a business can be classified under two main categories viz., (i) Fixed capital, and (ii) Working capital Every business needs funds for two purposes- for its establishment and to carry out its day-to-day operations. Long-term funds are required to create production facilities through purchase of fixed assets such as plant and machinery, land, building, furniture, etc. Investments in these assets represent that part of firm’s capital which is blocked on a permanent or fixed basis and is called fixed capital. Funds are also needed foe short-term purposes for the purchase of raw materials, payment of wages and other day-to-day expenses, etc. These funds are known as working capital. In simple words, working capital refers to tat part of the firm’s capital which is required for financing short term or current assets keep revolving fast and being constantly converted into cash and this cash flows out again in exchange for other current assets. Hence, it is also known as revolving or circulating capital or short-term capital. AVR&SVR CET. NANDYAL 1
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Working Capital Management Nandi Pipes
INTRODUCTION
Capital required for a business can be classified under two main categories viz.,
(i) Fixed capital, and
(ii) Working capital
Every business needs funds for two purposes- for its establishment and
to carry out its day-to-day operations. Long-term funds are required to create
production facilities through purchase of fixed assets such as plant and
machinery, land, building, furniture, etc. Investments in these assets represent
that part of firm’s capital which is blocked on a permanent or fixed basis and is
called fixed capital. Funds are also needed foe short-term purposes for the
purchase of raw materials, payment of wages and other day-to-day expenses,
etc. These funds are known as working capital. In simple words, working
capital refers to tat part of the firm’s capital which is required for financing
short term or current assets keep revolving fast and being constantly converted
into cash and this cash flows out again in exchange for other current assets.
Hence, it is also known as revolving or circulating capital or short-term capital.
In the words of Shubin, “working capital is the amount of funds
necessary to cover the cost of operating the enterprise. “
According to Genestenberg, “Circulating capital means current assets of
a company that are changed in the ordinary course of business from to another,
as for example, from cash to inventories, inventories to receivables, receivables
into cash.
Meanings and Definition of working capital
The term “working capital” stands for that part of the capital, which is
required for the finance of working or current needs of the company. Working
capital is life blood of every company whether it is manufacturing and non
manufacturing one without adequate working capital, there can be no progress
in the industry. The term describes a category of management decisions on
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specific types of assets and current liabilities. In turn those decisions should be
routed in the overall valuation of the firm.
Definitions
According to West And Brigham,
“Working capital refers to a firm’s investment in short term assets –
cash, short term securities, accounts receivables and inventories.”
According to Hoagland,
“Working capital is description of that capital which is not fixed but th
more common use of the working capital to consider it as the difference
between book value of assets and current liabilities.
According to Bonneville,
“Any acquisition of funds which increase the current assets increase the
working capital also, for they are one and the same”.
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NEED FOR THE STUDY
To maximise the shareholder’s wealth a firm should earn efficient
returns from its operations, largely from sales. Thus adequate amount of funds
are to be invested in current assets for successful sales and smooth &
uninterrupted production process. Because of circulating nature of current
assets, working capital is also called as “Circulating Capital”. The
management of Working Capital should be prompt to initiate an action and
correct imbalances otherwise, this lead to excess or inadequate working capital.
Both the conditions are not desirable as they impact the profitability and short-
term solvency of the firm. Hence, the present study is needed to evaluate the
working capital management at Sujala Pipes Pvt. Ltd.,.
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OBJECTIVES OF THE STUDY
The main objective of the study is to evaluate the working capital
management at SUJALA PIPES PVT LIMITED during the period 2007-2010.
The following are the sub-objectives of the study.
To study the liquidity position of the Sujala Pipes Pvt. Ltd
To examine the efficiency of working capital management with the
help of turnover ratios.
To understand the structure of operating cycle at Sujala Pipes.
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SCOPE OF THE STUDY
The scope of the study is defined below terms of concepts adopted and
period under focus.
First, the study “management of working capital” i.e “gross” and “net”
is used in measuring profitability and liquidity respectively and also to arrive at
various objectives of the study.
Secondly, the study is based on the annual reports of the company for a
period of five years from 2006-2007 to 2010-2010 (so we study 2007, 2008,
2009, 2010, 2010).
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RESEARCH METHODOLOGY
Research plan: For these study the research plan is essentially a
combination of qualitative and quantitative aspects of Analytical
research.
Data collection: The sources of data is collected mainly from
Secondary data : The profit and loss and balance sheet statements are
collected from
o Company’s annual reports and
o Finance section
Tools of analysis
The tools used for analysis are
o Financial ratios
o Operating cycle analysis
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LIMITATIONS OF THE STUDY
The study has been carried out at APCW and hence access to company
level data (apart from the data available in the annual reports) was
restricted.
There is only one months period two finish the project, due to lack of
time in depth of financial matters have not been touched.
The information available in the balance sheet have taken from the
published annual reports,
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WORKING CAPITAL MANAGEMENT
INDUSTRIAL PROFILE
Plastics which are used for the industrial purpose is called industrial
plastics. It is of 2 types.
1. Structural Foams.
2. Sheets and Films.
01. Structural Foam
It is of two Types
a) Rigid Foam b) Flexible Foams.
Rigid Foams
Rigid polyether foams in sandwich foams have wide application a
building component because of the stiffness imparted by the thick foam center
for a given weight. They are also best insolvent known today and so have wide
applicable in fitted slabs and are formed into cavities at the building site. A
very important use of rigid foam is fur furniture parts to reproduce wood
structures.
Flexible Foams
Flexible Foams, usually polyether urethane are made in slab foam up to
8 feet (2.4 meters) in which and, as much as 5 feet (1.5 meters) high, these are
cut to required shapes or sizes or molded. Used almost exclusively by the
automobile industry for crash pads, arm sets and dash board covers.
Sheet and Films
These include vinyl’s plastics and cellulose acetate vinyl. Plasticized
poly vinyl chloride by a calendaring process, can be sawn, heat sealed or
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electrically sealed, it is used for apparel, door curtains. Protective clothing are
made in many colored, transparent, translucent, or opaque. Polyvinyl chloride
can be with sensitive adhesives and printed with decorative patterns. Thicker
Sheet is colored and embossed for women handbags, luggage and seat covers.
This film is used for packaging, especially for meat and fruits. If biaxial
stretched, it forms a shrink film that retracts up to 60%. Another important use
is, as a laminate for printed paper. Flooring tiles, largely made of PVC are
built up by lamination and decorated either by printing or by rolling in color
chips. The common title is vinyl asbestos, pressed into sheets on calendars and
ten embossed and cut into titles. Rigid PVC Sheets has dimensional stability
ad flame redundancy and is often used in corrugated form for building
construction, partitions, drainage gutters, industrial lightening panels are the
other uses. Styrene film, is widely used for rigid containers, Laminating by
press and casting especially packing, molding.
Laminating by Press and Casting
Formed plastics are produced by forming gas bubbles in the molten
material. Plastic Products are further shaped and finished by means of ranging
from mechanical through laser machining ultrasonic welding and radiation
processing. Vinyl Chloride, discovered in 1815, is formed by the reaction of
acetylene with hydrochloric acid. The polymer Vinyl Chloride (PVC) was first
produced in 1912. Plastic research and manufacture was proceedings on a
considerable scale in the US Study of Polymers in the laboratory of E.I.
DuPont De Nemours and Company from 1928 onwards, which led to the super
polyamide or Nylon.
Vinyl Chloride is made from ethylene and chlorine. Though acetylene
can also be used. Then polymer is mainly processed in a highly plasticized
from with varying degrees of flexibility, by a calendaring, extraction molding,
often by “ dry blends ”, mixtures made below temperature from polymer
plasticizer and pigments plasticizer are chosen to maintain flexibility at low
temperature. The range of applications of flexible poly vinyl chloride is
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enormous and cover flouring, wire insulation, home furnishing, piping etc.,
Acrylonitrile – Butanide – Styrene posses a wide range of properties,
notably scuff resistance, refrigerator linings, food and detergent, containers
because of its chemical resistance to heat. Thick acroconistsle butanide-styrene
sheet is used for sports car, bodies and automobiles door. Nylon films mostly
from nylon 6.6 are ideal for food packaging, because of strength,
impermeability to oils and Greases and high melting point. As such film is
stream strippable; they find many uses in hospitals. They are frequently used
in laminations. Acrylic films have resistance to ultraviolet light and external
exposure, there prime use in surfacing laminations..
PVC PIPES IN INDIA
Chief occupation in India is agriculture. For the developing country like
India, modernization of the agriculture practices has a pivotal place in
improving the economy states and the process of modernization includes usage
of high productive tools and agriculture practices. By using pipes, water can be
transported efficiently with lesser no wastages, from the place where there is
plenty of water available to the place where there is no less scarcity necessity
of water. Pipes have been manufactured in India from the 1960’s on imported
lines and thereafter indigenous plans were also established. There are few pipe
manufactures up to 1978 to 1979 and production capacity was increased
rustically during 1979 – 1983 Cement pipes were the conventional pipes used
for irrigation in the lift irrigation schemes. Now a day’s PVC pipes replaced
the conventional pipes and they constitute almost 90% in the respect (because
of breakdowns, difficulty in immovability etc.). The use of polymer Vinyl
Chloride pipes in agricultural fields has lessened the water seepage which was
predominant in earlier days.
The Government of India allowed the imports of sophisticated
machinery of technology, which are not available indigenously. The
companies Europe and West Germany have competition in machinery
producing plastics and it is an essential need for them to carry out continuous
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research for the up-to-date technology, which given higher output and good
quality products.
The State Government of A.P. is using rigid PVC pipes for irrigation
and water supplies for the past few years. The State Government is producing
PVC Pipes through APSIDC (Andhra Pradesh State Irrigation Development
Corporation) for its lift irrigation schemes and other development schemes.
The Panchayatraj Development is procuring pipes for the public water supply
schemes. The main distributors and individual connections can use these pipes.
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COMPANY PROFILE
Mr.S.P.Y.Reddy (MP) started with a small plastic container
manufacturing around 30 years ago and soon graduated into pipes
manufacturing. With focus on quality and innovative marketing the group had
grown into a mutli product, mutli vocational entity.
We are into Manufacturing of PVC Pipes, HDPE Pipes, Storage
Containers, Flexible Hoses, Fittings and processing of dairy products.
The group had acquired majority stake in Panyam Cements two years ago.
After resolving all issues, production was restarted in the month of May 2007.
We believe with infrastructure and construction boom all around, the prospects
are excellent for this unit.
We have also initiated construction of Ethanol unit. We hope to
commence production by January, 2008. Our Vision is to have three successful
vertical entities plastics. Cement and Ethanol by 2008.
Our aim is to provide quality products, service to our customers and
enhance living standards of workforce.
ORIGIN
Rayalaseema, economically backward part of the Andhra Pradesh (state)
was has been identified fro-rapid industrialization to boost up the economic
level of the region. Nandyal Town in Rayalaseema was industrially developed
by the dynamic entrepreneur Sri.S.P.Y.Reddy, who is basically a Mechanical
Engineer, by setting up an Unit at Nandyal and manufactured black pipes in
1977. His determination and hard work has helped to him in overcoming the
problems faced in the initial years. With the financial assistance by the local
commercial banks.
Later he started a manufacturing of black pipes. This resulted in the
formation of a private limited company called “Sujala Pipes Private Limited,
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by S.P.Y.Reddy as the Managing Director and group promoter. He got
financial assistance and Institutional assistance, which motivated him to setup a
unit at Nandyal. With a great hope and expectations he has started production
PVC Pipes for improving the water transport system.
Nandi Pipes, which are famous all over the country, stand for testimony
to Zeal, Perseverance, and hard work and for sighted vision of the one
individual. He is Mr.S.P.Y. Reddy, the Founder and Managing Director and
eminent techno entrepreneur and excellent mechanical engine. He left his plum
job at bar to bring to dynamism and energy and aspirations started
manufacturing of LDPE Pipes and later switched to PVC achieving
incomparable success. Sujala Pipes Private Limited is the Manufacturing of the
largest and most comprehensive range of UPVC Pipes in India.
PRODUCTION CAPACITY
Production Capacity of 22,200 metric tones per annul.
Nandi Pipes are proud to present list of customer, which includes big water
pipe line projects, dot projects panchayati Raj and industrial development
corporation. Etc.,
Satya Sai Water Schemes
Lorhen Project
NABARD Water Schemes
Karnataka Land Army Department
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And also we undertake turkey projects for pipelines.
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GROWTH AND DEVELOPMENT OF THE ORGANIZATION
The Sujala Pipes Private Limited to record an excellent growth from
1977 onwards.
1977 - Nandyal Region (Polythene Pipes)
1984 – 1985 - P.V.C. Pipes Rayalaseema Region.
1985 – 1987 - Rayalaseema, Telangana Region.
1987 – 1988 - Andre and Karnataka Region.
1989 – 1990 - Andre, Tamilnadu and Karnataka States.
1990 – 1992 - Andre, Kerala and Karnataka States.
Sizes
Various sizes rangin from ½ to 10 are offered to Customers. But for the
purpose of cubic space utilization in truck while transport organization is
adopting the technique like pipe in pipe.
Payment Period
The Company adopts zero credit policy and goods are not delivered
unless cash remittance is made. The same policy is also applicable to
authorized dealers of Sujala Pipes Private Limited.
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TECHNICAL DETAILS ABOUT PVC PIPES
INGRADIENTS
PVC Resin
D.B.L.S.
T.B.L.S.
L.S.
C.S.
Static Acid
Hydro Carbon
Calcium Carbonate
Titanic Dioxide.
FUNCTIONAL DEPARTMENT OF THE COMPANY
Financial Department
Though initially the company approached the external sources for
financial aid, now the financial status of the company is very sound and is
being run only with self-finance except the loans taken on hypothecation of
machinery and stock from S.B.I. Nandyal and Karur Vysya Bank, Nandyal.
The Financial Departments is headed by the Financial Manager with the
help of four Accountants and other Clerks of the Department. The company
follows cash & carry policy. The product is not delivered until the cash is paid
and these transaction are look after financial department with the help of
marketing department.
Marketing Department
Executive Director heads Marketing Department. Marketing Manager is
in charge of all the operations who reports to Executive Director. Marketing
Manager and 35 Sales Representatives are under immediate control of
Executive Director. There are also 20 Salesmen who have to report to the sales
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representatives above them.
Personnel Department
The Personal Department consists the details of the Executives and
Workers of the Organization. The organization in formed with
Sri.S.P.Y.Reddy. The General Manager of Executive Director who reports to
Managing Director. Two Marketing Managers. Financial Manager, Public
Relations Officer and Quality Control Officer who all Reports to Executive
Director. Other than Executives there are 1,500 Workers in the organization.
Panel consisting of Managing Director, Executive Director, General Manager
and Managers of concerned department makes the Recruitment and selection.
Apart from the attractive salaries company provides meals and health care
facilities.
Purchasing Department
The Perplexing situation that is confronted by the Manufacturer of the
PVC Pipes is Scarcity of resin. Though the Government of India has taken
various steps to improve Supply Conditions of PVC resin, the Indian
Manufacturers could meet only 50% of demand and remaining 50% is met
from imports.
The Major Petrochemical Companies are
Sri ram Vijay Limited.
Chem. – Plast Limited.
Reliance Petro Chemicals Ltd.,
National Organic Chemical Industries Ltd.,
Finale
Indina Petro Chemical Industries Ltd.,
The lead – time for the acquisition of raw material is 4 days.
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HUMAN RESOURCES POLICIES AND PRACTICES
The following lines are highlights the human resources policies and
practices.
Effective Utilization of Manpower
To Provide good working condition.
To Promote industrial development.
Nandi Group of Organizations
1. Sujala Pipes Private Limited, Nandyal.
2. Sri Kanth Water Containers, Nandyal.
3. Mahanandi SWR Fitters, Nandyal.
4. Nandi Solvent Cement, Nandyal.
5. Mahanandi Mineral Water, Nandyal.
6. Nandi Milk Dairy Products, Nandyal.
7. S.P.Y.Reddy Educational Institutions, Nandyal.
PVC Pipes
Sujala Pipes Private Limited, Nandyal a premier enterprise of Nandi
Group is the well known manufacturer of the largest and most comprehensive
range of UPVC Pipes in India. Nandi Gold Pipes, with a diameter upto 400mm
are suitable for water tranportations, irrigation, plumbing, drainage, cable
ducting, bore wells, transfer of industrial effluents and electrical conduits.
The gamut of products covers all applications in which PVC Pipes can
be used. Nandi UPVC Systems are more cost effective than conventional. GI,
CI or AC systems besides being light in weight, durable and no corrosive.
They are also easy to handle, offer excellent flow characteristics and can be
transported and installed anywhere. With world class quality and customized
product development support, they enjoy the satisfaction of millions of
customers.
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The unit also has world class qualify assurance systems ensuring products of uncompromising excellence, meeting all relevant ISI, BS, DIN and ASTM standards.
In addition to these features, extensive R & D facilities provide reliable
and committed support for new product development, implying that even if a
Nandi Customer is unable to acquire his precise requirement from our elaborate
ranges, Nandi also could supply customized products as per his own exclusive
specifications.
The two major types of plastics are
Thermosetting resins.
Thermoplasting resins.
THERMOSETTING RESINS
They become insoluble and infusible on heating. They are phonetic
resins, furnaresins amino plastics, alkyls and polyesters of unsaturated acids,
epoxy resins, polytehane’s and silicones.
THERMOPLASTICS RESINS
These can be melted and solidified repeatedly, unlikely thermosetting
resins. They include cellulose derivates and additional polymers. Other types
of resins include oil soluble or modified resins, plastics such as casein and
lignin extracted from natural products and special application synthetics such
as resins used as adhesives and as additives to paper and textiles.
Pipes Manufacturer in A.P.
The Major PVC Manufacturers in A.P.
Nandi Pipes
Finolex Pipes
Supreme Pipes
Monarch Pipes
Jam Sudhakar Pipes
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Sri Lakshmi Venkateshwara PVC Pipes
Hasthi Pipes
And Many local manufacturers.
Factors contribution to the boom of PVC pipes market:
Less Weight
Non Corrosiveness
Excellent pressure resistance
Good Chemical and thermal Stability
Simple installation probability in handing
Super Weathering and
Economical.
Present Marketing Situation of PVC pipes:
Existence of large number of firms
Product differentiation.
Freedom of entry and exist of firms
Easy Availability.
BENEFITS OF PVC PIPES
Corrosion Resistance
Amuse to galvanic or electrolyte corrosion.
Chemical Resistance
PVC Pipes are not attacked by low or high concentration of acids.
Oxidizing agents, alkalis, oils facts and halogens.