Vacon Compact AC Drives Creating Perfect Harmony
Jun 21, 2015
Vacon Compact AC DrivesCreating Perfect Harmony
Work with a supplier that is committed to its OEM customers
Consider your current supplier. Are you satisfied with all areas of co-operation?
Vacon has a proven track record in working with OEM customers
Our products are designed with the needs of the OEM in focus
For high volume customers we can also offer customized solutions
Vacon is one of the fastest growing AC drives manufacturers in the world. Founded in 1993 we have grown to one of the major players in the business thanks to our good customers and strong will co-operation
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Global Sales, Support and Service
Vacon has developed its sales, support and service network to support its customers in the best possible way – globally
We have a skilled drives dedicated service and support on all main markets
All our main service centres offer 24/7 on-call service
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Global Sales, Support and Service
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Production and R&D Vacon PLC Vacon own sales offices Served by partner
Global Sales, Support and Service
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Manufacturing and R&D on three continents
Production and R&D Vacon PLC Vacon own sales offices Served by partner
Global Sales, Support and Service
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Manufacturing and R&D on three continents
Vacon sales offices in 27 countries
Production and R&D Vacon PLC Vacon own sales offices Served by partner
Global Sales, Support and Service
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Manufacturing and R&D on three continents
Vacon sales offices in 27 countries
Service centers in 52 countries (including partners)
Production and R&D Vacon PLC Vacon own sales offices Served by partner
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Harmony in Products
Compact Range Product Philosophy
Efficient products that are suited for a high variety of applications
Optimized to meet the needs of OEMs served via Vacon and Vacon’s partner network globally
Designed for a short installation and setup time
All functionality that should be needed is available built-in into the unit
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Compact AC Product Overview
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As Easy as possible
•Pumps & Fans•Conveyors•Other speed control needs
Possibilities and performance•Conveyors•Packaging machines•Processing machines•Washing machines•Pumps & Fans•Other speed control needs
Flexibility in cooling
• Textile machinery•Hoists and cranes•Conveyors in demanding environment•Compressors and heat pumps
Vacon 10 Vacon 20 Vacon 20 Cold Plate
Vacon 10 – As Easy as possible
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The Range The Features The Benefits
Customer Benefits:
•Short installation time
•Space saving design
•Parameter copying without main power
Easy access terminals
Parameter copyingwithout main power
IP21/Nema 1 options(wall mounting)
Side by sidemounting possible
Easy user interfaceand quick menu
DIN rail mountingas standard
Voltage MI1 MI2 MI3
110-120V (1~) - 0.75 kW 1.1kW
208-240V (1~) 0.55 kW 1.5 kW 2.2 kW
208-240V 0.55 kW 1.5 kW 2.2 kW
380-480V 0.75 kW 2.2 kW 5.5 kW
575-600V - - 0.75 - 5.5 kW
Vacon 20 – Possibilities and Performance
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The Range The Features The Benefits
Customer Benefits:
•Best possible performance
•Optimum solution with customized application SW
•Fast installation and setup
•Full connectivity to automation systems
Wide power range>16A units choke as option
CanOpen, DeviceNetProfibus DP,
Pulse train input
IEC61131-3 built-inPLC functionality
Easy user interface+ parameter copying
High functionalityand performance
Voltage MI1 MI2 MI3 MI4 MI5
110-120V (1~) - 0.75 kW 1.1kW - -
208-240V (1~) 0.55 kW 1.5 kW 2.2 kW - -
208-240V 0.55 kW 1.5 kW 2.2 kW 5.5 kW 7.5 kW
380-480V 0.75 kW 2.2 kW 5.5 kW 11 kW 18.5 kW
575-600V - - 0.75 - 5.5 kW - -
Vacon 20 – Flexibility in Cooling
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The Range The Features The Benefits
Customer Benefits:
•Best possible cooling performance
•Optimum solution with customized application SW
•Fast installation and setup
•Fast installation and cabling for OEMs
Cold plate coolingconcept
70°C ambienttemperature rating
Passive, Liquid orother cooling media
Functional safetybuilt-in(STO, SIL2)
Fast-plug I/OConnector
IEC61131-3 built-inPLC functionality
Voltage MS2 MS3
380-480V 3 kW 7.5 kW
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Options and Solutions
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Easy to Use Keypad
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Easy to Use Keypad
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Menu Indicators
Easy to Use Keypad
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Status IndicatorsMenu Indicators
Easy to Use Keypad
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Status IndicatorsMenu Indicators
Easy Change ofControl place
Easy to Use Keypad
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Status IndicatorsMenu Indicators
Easy Change ofControl place
Easy mobile phone type of navigation logic
Menu Overview
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Menu Overview
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Menu Overview
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Menu Overview
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Menu Overview
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Menu Overview
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Menu Overview
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Using The Parameter Copy Tools
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The MCA or the magnetic keypad can be used for copying parameter settings
Simply connect the copy tool to the drive and upload the settings to the MCA/Keypad.
Download settings to as many drives as you like
MCA has a battery built-in. No power needed in the drive (if option board is mounted main power or 24V is needed)
Drive InfoVacon Live PC Software
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Fault DiagnosticRead Fault Codes
Monitoring
Control ToolbarControl the drive with start/stop and speed
Vacon Live Main Window
Parameter BrowserUpload/Download Settings
Comprehensive I/O as standard
Wide standard I/O configuration
– 2xAnalogue Inputs
– 6xDigital Inputs
– 1xAnalogue out
– 1xDigital out
– 2xRelay out
Easy programming of signals with DIP switches
Robust screw I/O terminals on all types.
– Vacon 20 Cold Plate has removable terminals
– Vacon 20 Cold Plate has all I/O on parallel multi-pin connector
Safe Torque Off in Vacon 20 CP
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Comprehensive I/O as standard
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Vacon 20 Option board support
Connectivity to all main fieldbus systems
Expansion of I/O and connection of sensors
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MI1-MI3Option board kit
Vacon 20 Cold PlateMounted inside drive
Vacon 20 MI4-Mounted inside drive
OPT-E3 Profibus DC (Screw terminals)
OPT-E5 Profibus DP (Sub-D terminals)
OPT-E6 CANOpen
OPT-E7 DeviceNet
OPT-CI Modbus/TCP *
OPT-CP ProfiNet *
OPT-CQ Ethernet/IP *
OPT-B2 2xRO+Thermistor *
OPT-B4 Galvanic isolation 1xAI+2xAO *
OPT-BF 1xAO, 1xDO, 1xRO *
OPT-BH PT100, PT1000 Ni1000, KTY84 *
OptionBoard
Function
* available 2012
Standard Options
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Keypad door mountingkit for Vacon 20
Magnetic keypad mountingfor Vacon 20 Cold Plate
Micro Communications Adapter (MCA) for Vacon 10 and Vacon 20
Built-in EMC filtersfor Vacon 10 & Vacon 20
USB connection cable for PC Flange mounting optionfor Vacon 20 MI4 and MI5
Full Option List
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Using Vacon 20 Cold Plate Drives
Gives completely new possibilities for OEMs to create advanced cooling solutions
Extremely robust drive design. No fans and no airflow needed around the drive
High ambient temperature rating for the drive itself (+70°C)
Maximum ambient temperature for the heat sink depends on its sizing
Available in sizes 0.75kW – 7.5kW
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Up to 70%of lossesto externalheat sink
30%of lossesinsideenclosure
Example: Vacon 20 Cold Platedrive mounted in a sealed enclosure
Cold Plate Heat Sink Selection
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Thermal Resistance Junction to Cold plate:(Assuming WLPF compound & standard thickness)MS2 Rj = 0,014 °C/WMS3 Rj = 0,0068 °C/W
TCPmax = 85°C
Calculating the maximum allowed thermal resistanceof the heat sink is done using the formula below:
Heatsink selection example:
MS2 8A @ continuous load @ 40°C heat sink ambient temperature:
85°C - 40°CRHSmax = ---------- - 0,014°C/W = 0,522 °C/W (maximum thermal R)
84 W
Select an heat sink with low enough thermal resistance and add a sufficient margin for possible pollution and to compensate for heat sink internal thermal resistance from cold plate area to the edges.
Example: +15% margin -> 0,522 °C/W x 0,85 -> Max. thermal R = 0,44 °C/W
Example: Heat sink selector @ www.birminghamaluminium.com
Note ! If the ED of the application is less than 100% the heat loss and thus the needed heat sink will be smallerThermal compound between cold plate and heat sink is assumed to be usedInternal losses 33W. Verify that inside temperature of the enclosure will not exceed +70°C
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Applying the Drives
General Specification
Supply voltage:– Voltage tolerance -15%...+10%
– Frequency tolerance 45-66Hz
Output specification:– Frequency 0…320Hz
– Resolution 0.01Hz
– Voltage 0…Uin (115V 2xUin)
– Continuous current IN at rated ambient temperature
– Overload:
1.5 x IN max. 1 min/10 min
Starting current 2 x IN max 2s/20s
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General Specification
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Enclosure class:– IP20
– Vacon 20 MI4 and MI5 IP21
– MI1-MI5 drives Nema Type 1 with option kit
Control method:– U/f or Sensorless Vector Speed Ctrl
– Switching frequency 1.5...16kHzDefault 4kHz, 575V 2kHz, Cold Plate 6kHz
– Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-5
– 30 % x TN with DC-braking. Dynamic flux braking available in all types
General Specification
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Ambient temperature:– MI1-5: -10…+50C
– Cold Plate models: -10…+70C
– MI1-3 side by side mounting: -10…+40C
Other:
– Coated PCBs as standard in all models
– Temperature controlled cooling fan in models with fan
Approvals:– EN61800, C-Tick, Gost R, CB, CE, UL, cUL, IEC (not all versions, see unit nameplate for
more detailed approvals)
Features for Pumps and Fans
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Local / Remote switchable
Built-in PID controller
Sleep mode functionality in PID controller
Actual value display with scaling to customer units
Prohibited frequency ranges
Flying start (catch spinning motor)
Pump dry-run / Fan belt supervision
Motor thermal protection built-in
Features for Material handling
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Control logic for mechanical brake
S-rounding of ramps
Automatic ramp switching (1 or 2) dependent on output frequency
Adjustable DC-brake time at start/stop
Motor potentiometer function
Cold-Plate cooling possible
Brake chopper as standard in 3-phase units size 2 and bigger
Features for Conveyors & Packaging
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Control logic for mechanical brake
Pulse train input (Vacon 20)
Motor stall protection
Flux braking for dynamic braking without brake chopper
Brake chopper as standard in 3-phase units size 2 and bigger
Safe Torque Off (Vacon 20 CP)
Features for Textile Machines
Cold Plate cooling possibility
– dust resistance passive cooling
Wide standard I/O
Built-in PID controller
8-Preset Speeds
RS-485 Modbus RTU as standard
Advanced programmability and sequencing with built-in PLC functionality according to IEC61131-3
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Other Functionality
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Motor Id run for maximum control performance
Motor pre-heat/anti condensation functionality
Adjustable On/Off delays for relay outputs
Analogue and relay outputs are controllable via fieldbus
Automatic fault reset
Keypad parameter lock with password protection
Vacon Programming built-in PLC
Features
– To create customer specific drive SW for Vacon 20 drives
– Extremely flexible drive programming
– No extra runtime HW needed
Programming in IEC61131-3
– Block diagram
– Structured text
– Ladder diagram
Keypad & parameter lists
– Full access to parameters
– Monitoring item
– Default settings
Performance
– Cycle times 5ms, 10ms, 100ms and 1000ms
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Vacon Programming built-in PLC
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Examples Of Customer Projects
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Air Handling Unit Fan
The standard Vacon 10 was used to control the fan and optimize the energy efficiency.
The Vacon 10 also reducedthe noise level of the fanduring normal operation
Roof Top Fan
The drive was used to improvethe controllability of the fan.
Vacon delivered a drive to thecustomer with tailored application SW to simplify the use. The product was also branded according to customer specification.
Compressor drive
Special mechanical version ofthe Vacon 10 was created for ahigh volume customer.
Customer specific ratings andcooling concept. Tailor madeSW for customer’s special need
Summary
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Summary
Vacon is dedicated to work with its OEMs to provide the best possible drives solution
Vacon can provide global sales, support and service to support its customers (or to the customer of the customer)
The Vacon Compact AC range consists of:
– Vacon 10 – As Easy as Possible
– Vacon 20 – Possibilities and Performance
– Vacon 20 Cold Plate – Flexibility in cooling
The products offer comprehensive functionality and options for all the main applications where used
Software adaptation can be done using the Vacon Programming Tool
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Presentation name / Author
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