V-Series - Leadwell CNC

SIEMENS 828D

NO: P20ADEV40X VER: OM-V100100

V-Series

TABLE OF CONTENTS 1. OPERATION PANEL

1-1 SINUMERIK 828D OPERATION PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-2 MCP310C MACHINE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1-3 NC POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1-4 CE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-5 SWITCHES FOR POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

1-6 4TH AXIS SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 2. OPERATION MODE

2-1 REFERENCE POINT APPROACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-2 JOG MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2-3 MDA MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 AUTOMATIC MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 3. Tool change

3-1 TOOL LIST SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-2 TOOL CHANGE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 MACRO PROGRAM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3-4 ARM TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 4. APPLICATION

4-1 CYCLE832 FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-2 RETURN TO MACHINE ORIGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 5. COMMUNICATION

5-1 PC NETWORK SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2 CONFIGURE DRIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5-3 GENERATING AN ARCHIVE IN THE PROGRAM MANAGER . . . . . . . . . . . 5-5 6. M-CODE & G-CODE LIST

6-1 M-CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 G-CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 7. ALARM LIST

7-1 ALARM MAINTENANCE METHOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-2 SAVE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 7-3 OPTION LIST TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

Ⅰ

OPERATION

1.OPERATION PANEL OPERATION MANUAL

1-1

1. OPERATION PANEL 1-1. SINUMERIK 828D OPERATION PANEL


1-2

Symbol Meanings

Recall key Return to the next menu up. Recall closes a window without saving edited

values.

ETC key Expand the horizontal softkey bar in the same menu.

Softkey A key to which a function is assigned in a menu bar displayed on the screen.

Press the key to activate the function.

Alarm cancel Cancel alarms and messages that are marked with this symbol.

Channel key If several channels are used , it is possible to switch between them.

Help key With this key you can call up explanations and information about the current operating state. The symbol "i" displayed in the dialog line indicates that it is possible to obtain information on operation by pressing the information key.

Shift key Press shift key to input the upper left letter on the address/number keys.

Control key It can be used to select、copy、cut and delete texts using special key commands. Press "CTRL+P" for screen shot function.

Space key(Blank key)

Backspace key Delete characters from right to left.

Clear key Cancel key pressed to delete the input of letters or numbers on the key input

buffer.


1-3

Symbol Meanings

Insert key When you press "INSERT" , you go into the edit mode and when you

press it again, the edit mode is exited and you go into the navigation mode.

Tabulator Indent the cursor by several characters.

Input key "Input key" pressed to input any address or numberic key in the key input buffer, then display on the screen.

Machine key Jump directly to the "Machine" operating area.

Program key Creation of part programs.

Offset key Input of offset values and setting data.

Alarm key Calls the "Diagnosis" operating area.

Not assigned

Window selection key If several windows are displayed on the screen, it is possible to make the next

window the active one using the window selection key (the window has a thicker border). Keyboard input e.g. the page key, is possible only in the active window.

PageUp key With the page keys you can scroll the visible / displayed area of the window that is active. The scroll bar indicate which part of the program/document/.. is slected.

PageDown key With the page keys you can scroll the visible / displayed contents of the active window. The scroll bar indicates which part of the program/ document/.. is selected.


1-4

Symbol Meanings

Cursor keys Cursor key used to move cursor to expecting direction.

Selection key/toggle key Selection key for preset values in input fields and selection lists that are indicated by this key symbol.(Activate or deactivate a field)

End of line key The cursor is moved to the end of the line or the active page in input fields and in the editor.

Alphanumeric keys Double assignment on the Shift level.

Numeric keys Double assignment on the Shift level.

Menu select key Call the main menu for operating area selection.

Menu function key

Menu user key

ALT key Press "ALT+S" key to select language input method.


1-5

1-2. MCP310C MACHINE CONTROL PANEL


1-6

Symbol Meanings

RESET Reset key used to reset the CNC to release alarm or other setting.

JOG Jogging the machine by continuous motion of the axis using the direction keys

or by incremental motion of the axes using the direction keys or the handwhell.

Teach in Development of programs in a dialog with the machine in "MDA" mode.

MDA(Manual Data Automatic) Controlling the machine by executing a block or a sequence of blocks. The blocks are entered via the operator panel.

Automatic Controlling the machine by automatic execution of programs.

Single block This function gives you the option of executing a part program block by block.

You can activate the single-block function in "AUTO" or "MDA" mode.

Repos: Reposition Reposition, re-approach contour in "Jog" mode.

Inc Var: Incremental feed variable Traversing in incremental mode with variable increment (setting data).

Inc: Incremental feed Traversing in incremental mode with a preset increment of 1/10/100/1000.

Cycle stop If you press the "Cycle stop" key, processing of current part program is interrupted , you can continue processing with "Cycle start".


1-7

Symbol Meanings

Cycle start If you press the "Cycle start" key, the selected part program is started from the

current block.

Coolant on key By pressing this key can execute coolant operation manually.

Coolant auto key Depress this key to execute coolant operation according to program command.

Work lamp key If you press this key to on position , work lamp is operative.

Door unlock key Door is only unlocked in JOG mode with push button depressed and zero

spindle speed. All other conditions door remains locked

Automatic power off When APO led is on and program M30 is executed , it will turn off the power after 10 seconds.

Screw auger CW Press the key and chip screw and chip conveyor rotates clockwise. Press the key

again to stop the chip screw. When chip screw is rotating , please don't press "Chip Screw CCW" key. Work for 10 seconds then rest for 5 seconds (lamp is blanking).

Screw auger CCW Press the key and chip screw rotates counter-clockwise. Release the key to stop

the chip screw. When chip screw is rotating , please don't press "Chip Screw CW" key.

Chip conveyor CW Press the key and chip conveyor rotates clockwise. Press the key again to stop the chip conveyor. When chip conveyor is rotating , please don't press "Chip conveyor CCW" key.Work for 10 seconds then rest for 5 seconds (lamp is blanking).

Chip conveyor CCW Press the key and chip conveyor rotates counter-clockwise. Release the key to

stop the chip conveyor. When chip conveyor is rotating , please don't press "Chip conveyor CW" key.


1-8

Symbol Meanings

MCS/WCS You toggle between the machine-coordinate and the tool-coordinate systems.

Tool unclamp In the JOG mode and door is opened , you can switch tool clamp/unclamp by

pressing the key.

Water-gun key (OPTION) When door is opened , press this button can execute the water-gun manually.

Chip clean (OPTION) By pressing this button can execute the chip clean motor manually.

Magazine CW/CCW When program is not running and pocket is up , press the key combination

MAG.+ + , magazine rotates clockwise, and press MAG.+ - , magazine rotates counter-clockwise.

Pocket up/down When program is not running , press the key combination POCKET+ + , the

pocket is at down position , press POCKET+ - the pocket is at up position.

ARM CW/CCW When program is not running , press the key combination ARM+ + in JOG

mode , the arm motor rotates clockwise , press ARM+ - in JOG mode , arm rotates counter-clockwise.

Over-travel release When axis over-travel has touch hardware limit switch , keep pressing this

button and then you can move the machine out of limit area.

Feed stop Stops execution of the running program and shuts down axis drives.

Feed start Enable for program execution in the current block and enable for ramp-up to

the feedrate value specified by the program. Press the button three times within one second for service mode.


1-9

Symbol Meanings

Spindle start CW If you press the "Spindle CW" key , the spindle speed is accelerated to the value defined in the program.

Spindle stop If you press the "Spindle stop" key, the spindle speed is reduced to zero speed.

Spindle start CCW If you press the "Spindle ccw" key in JOG mode , the spindle speed is

accelerated to the value defined in the program.

Rapid traverse overlay If you press this key together with one of the keys explained above, the axis is

traversed in rapid traverse.

Spindle Inc. One touch increase 5% , maximum 120%.

Spindle 100%

Spindle Dec. One touch decrease 5% , minimum 50%.

Axis move direction select key You traverse the selected axis (X...Z) in the positive direction/opposite direction.

※If the spindle is clamped without tool , the spindle should not be rotated too fast.


1-10

Symbol Meanings

Feedrate/rapid traverse override (feedrate override switch) Control range: 0% to 120% of the programmed feedrate.

In rapid reverse, the 100% value is not exceeded. Settings: 0%, 1%, 2%, 4%, 6%, 8%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 75%, 80%, 90%, 95%, 100%, 105%, 110%, 115%, 120%

Emergency stop button Press the red button in the following emergency situations:

1. If human life is in danger. 2. If there is danger of damage to the machine or workpiece.

As a rule, emergency stop caused all drives to be stopped under control with the greatest possible braking torque.

For other responses when the emergency stop switch is operated: Please consult the instructions of the machine-tool manufacturer!

Keyswitch The keyswitch of the SINUMERIK 828D has 4 position to whitch protection levels 4 to 7 are assigned. Position 0 ->Protection level 7 ; Position 1 -> Protection level 6 Position 2 ->Protection level 5 ; Position 3 -> Protection level 4

The protection levels for certain function areas (e.g. Program Editor) are set in display machine data(USER_CLASS.....) The control system is supplied with default passwords for protection levels 1 to 3. These passwords can be changed by the authorized user as necessary. Protection level concept

Protection level Encryption method Area 0 Siemens, reserved 1 Password: (default) Expert mode 2 Password: (default) Machine manufacturer 3 Password: CUSTOMER (default) Authorized user, machine setter

4 to 7 No password and no user interface PLC→NCK

Authorized operator, machine setter

Protection levels 1--- 3 Protection levels 1 to 3 require passowed input. The passwords can be changed after activation. For example, if the passowords are no longer known, a re-initialization (booting with default machine data) must be carried out. This will reset all passwords to their factory settings of this software release.

The password remains set until it is reset using the softkey Delete password. POWER ON will not reset the password. Protection levels 4--- 7

Protection level 7 sets automatically if no password and no interface signal are set. Without password, protection levels 4 to 7 can be set from the PLC user program by setting bits in the user interface.


1-11

1-3. NC POWER ON/OFF

Power ON button Press the power on button, it can power on the NC unit.

Power OFF button Before press the power off button, press emergency stop button first.


1-12

1-4. CE SETTING

MANUAL/AUTO KEY The key switch should turn to AUTO mode before pressing Cycle start

button , or the alarm message "700038 CE Key switch must turn to auto mode" will be shown on the screen.

EMG RESET BUTTON a. After power on or press the EMG button, there will be a alarm message

"700039 After EMG SW release , press EMG RESET PB" shown on the screen . Release the EMG button and press EMG RESET button to cancel the alarm , then press RESET button and the machine will be ready.

b. When one of the axes (X/Y/Z) bumps into the hardware limit switch, you must keep pressing down the O.T. RELEASE button , then press the

EMG RESET button to cancel the alarm . You can move the axis by MPG without the alarm message.


1-13

1-5. SWITCHES FOR POWER SUPPLY This section deals with the switch for turning on or off the power. 1-5-1. Main Switch (STANDARD TYPE)

This is the main switch to turn on or off power supply to the machine. It also works as a non-fused circuit breaker; the switch automatically opens when over current flows to the machine.

1.Operation Operation of breaker with the door closed. Turn the handle to the vertical position, then the breaker will be on (See figure 1).

2.Operation Turn the handle roughly to the horizontal position, then the breakers will be off (See figure 2). You can lock the handle at ON or OFF position with a padlock if needed (prepare a padlock). Pull out the lock plate in the front of the handle and hang the padlock.

DANGER: Maintenance work inside the NC/electrical cabinet is very dangerous. Pay sufficient care to ensure safety.

FIGURE 1

(POWER ON)

(POWER OFF)

FIGURE 2


1-14

1-5-2. Main switch (CE TYPE)

This is the main switch to turn on or off power supply to the machine.

It also works as a non-fused circuit breaker ; the switch automatically opens when over-current flows to the machine.

1. Operation Operation of breaker with the door closed. Turn the handle to the vertical position, then the breaker will be on (See figure 1).

2. Operation Turn the handle roughly to the horizontal position, then the breakers will be off (See figure 2). Locking of the handle You can lock the handle at ON or OFF position with a padlock if needed (prepare a padlock). Pull out the lock plate in the front of the handle and hang the padlock.

(POWER ON)

FIGURE 1

(POWER OFF)

FIGURE 2


1-15

1-5-3. Door Interlock Switch『DOOR INTERLOCK』

This key switch is provided on the NC/electrical cabinet door. Keep the switch in the ON position to ensure safety. With the switch set in the ON position, the door switch will cut off power supply if the door is opened.

DANGER: Maintenance work inside the NC/electrical cabinet is very dangerous. Pay sufficient care to ensure safety.

DOOR INTERLOCK

ON

OFF


1-16

1-6. 4TH AXIS SETTING (A). Siemens 828D 4th function On/Off. Parameter setting :

Parameter Definition On Off MD14512[11]#0 4th active 1 0 MD20070[4] AXCONF_MACHAX_USED 5 0 MD30130[AX5] CTRLOUT_TYPE 1 0 MD30240[AX5] ENC_TYPE 1 0

Option " 6FC5800-0AA00-0YB0 additionally 1 axis/spindle" should be set , or the alarm "8010 Option 'activation of more than 4 axes' not set " is appeared.

4th Gear ratio setting : Gear ratio 90 : 1 180 : 1 MD31030 4 2 MD31060[0] 90 180 MD31060[1] 90 180

Examples : MD31030 LEADSCREW_PITCH[AX5]=2 MD31050 DRIVE_AX_RATIO_DENOM[0,AX5]=1 MD31050 DRIVE_AX_RATIO_DENOM[1,AX5]=1 MD31060 DRIVE_AX_RATIO_NUMERA[0,AX5]=180 MD31060 DRIVE_AX_RATIO_NUMERA[1,AX5]=180


1-17

(B). Signals check. When 4th axis wire is connected , check the following signals : (B.1) If machine is ready and switch to REF mode or JOG mode(select MPG 4th), the Q1.0 (4th unclamp solenoid) is on , and I7.1(M41 unclamp Fin signal) should be 1 , I7.0=0 . (B.2) If 4th axis is not selected , I7.0(M40 clamp Fin signal) is 1 , Q1.0 = 0 and I7.1=0 . (B.3) During 4th axis home search , I7.2 (home signal) change from 1 0 1. (B.4) When Q1.0 is on , make sure the air tube is working. (B.5) Initial MD34090 and MD34092=0 .

After home search the I7.2 home signal is 1, if the zero tag is not coincident to zero position , change the parameter MD34090 (REFP_MOVE_DIST_CORR) or MD34092 (REFP_CAM_SHIFT) . (C). 4th axis angle range (0~359.999 360~-360). Parameter (0~359.999) (+360/-360) MD30300 IS_ROT_AX 1 1 MD30310 ROT_IS_MODULO 1 0 MD30320 DISPLAY_IS_MODULO 1 0 MD30330 MODULO_RANGE 360 360 MD30340 MODULO_RANGE_START 0 0 MD36100 POS_LIMIT_MINUS -100000000 -360 MD36110 POS_LIMIT_PLUS 100000000 360

Ⅱ OPERATION

MODE

2.OPERATION MODE OPERATION MANUAL

2-1

2. OPERATION MODE 2-1. Reference Point Approach

Turn on the power supply of CNC and machine first . After the control system has powered up, you are in the "REF POINT" operating area and in Jog Ref mode. The reference point approach window is active.

Use the Ref key on the machine control panel to activate "reference point approach". The "Reference point approach" window displays whether or not the axes have been referenced (approached to their reference points).

Axis must be referenced :

Axis has reached its reference point :


2-2

Press a direction key. If you select the wrong approach direction, no motion is carried out. Approach the reference points for each axis one after the other. Quit the function by switching the mode (MDA、AUTO or JOG). Note : "Reference point approach" is only possible in Jog Ref mode.

After turn on the machine , you need to go home first to create reference coordinate of the system. There are two ways to go home : 1.Three axes go home automatically : A. Select JOG mode first. B. Select REF mode. C. The screen displays "REF POINT" mode. D. Press Cycle start button , z-axis will return to home point first. After z-axis return to home point , then X and Y-axis start to go home. 2. X/Y/Z-axis go home individually : A. Select JOG mode first. B. Select REF mode. C. The screen displays "REF POINT" mode. D. Press directional keys to select axis to go home , if select the wrong directional key , it will not work.


2-3

2-2. JOG MODE

Functionality：Move axis manually. Operating sequence： Use the JOG key on the machine control panel to select the Jog mode.

Manual JOG movement： To traverse the axes, press the appropriate key of the X/Y/Z axis to select axis , then press -/+ direction . The axes will traverse continuously at the velocity stored in the setting data until the key is released. If the value of the setting data is zero, the value stored in the machine data is used. Feedrate override switch：

If necessary set the velocity using the override switch.

Manual rapid： When you additionally press the RAPID key, the selected axis will be traversed at rapid traverse speed until both keys are released, the rapid feedrate is only active when 3-axes home return is reached.


2-4

Traverse axes by a defined increment. You can traverse the axes in manual mode via the Increment and Axis keys or handwheels.

Procedure： 1. Select the "Machine" operating area. 2. Press the JOG key. 3. Press keys VAR、1、10、100、1000 in order to move the axis in a defined increment.

The numbers on the keys indicate the traverse path in micrometers or micro-inches. Example Press the "100" button for a desired increment of 100 (= 0.1 mm).

4. Select the axis to be traversed. 5. Press the <+> or <-> key.

Each time you press the key the selected axis is traversed by the defined increment. Feedrate and rapid traverse override switches can be operative.

Variable increment value is setup in the Settings dialog screen.

MPG movement：

In the JOG mode, you can traverse by select axis and increment(X1、X10、X100) on MPG box. It only works in JOG mode.


2-5

T, S, M windows.

For the preparatory actions in manual mode, tool selection and spindle control are both performed centrally in a screen form. In manual mode, you can select a tool either by its name or its location number. If you enter a number, a search is performed for a name first, followed by a location number. This means that if you enter "1", for example, and no tool with the name "1" exists, the tool is selected from location number "1".

Selecting a tool. Procedure：

1. Select the "JOG" operating mode. 2. Press the "T, S, M" softkey. 3. Enter the name or the number of the tool T in the input field. Press the "Tool" softkey to open the tool list, position the cursor on the desired tool and press the "To Manual" softkey. The tool is transferred to the "T, S, M... window" and displayed in the field of tool parameter "T". 4. Select tool edge D or enter the number directly in field "D". 5. Press the <CYCLE START> key. The tool is loaded into the spindle.

Starting and stopping a spindle manually. Procedure：

1. Select the "JOG" operating mode. 2. Press the "T, S, M" softkey. 3. Select the desired spindle (e.g. S1) and enter the desired spindle speed (rpm) in the adjacent input field. The spindle remains stationary. 4. If the machine has a gearbox for the spindle, set the gear stage (e.g. auto). 5. Select a spindle direction of rotation (clockwise or counterclockwise) in

the "Spindle M function" field. 6. Press the <CYCLE START> key. The spindle rotates. 7. Select the "Stop" setting in the "Spindle M function" field.

Press the <CYCLE START> key. The spindle stops. Position spindle. Procedure：

1. Select "JOG" mode. 2. Press the "T, S, M" softkey. 3. Select the "Stop Pos." setting in the "Spindle M function" field.

The "Stop Pos." entry field appears. 4. Enter the desired spindle stop position. The spindle position is specified in degrees. 5. Press the <CYCLE START> key. The spindle is moved to the desired position.


2-6

2-3. MDA MODE Functionality : In the MDA mode, you can create or execute a part program. Operating sequences：

Select MDA mode through the machine control panel.

Enter one or several blocks using the keyboard.Press Cycle start to start machining. During machining, editing of the blocks is no longer possible.After machining, the contents are preserved so that the machining can be repeated by pressing Cycle start once more.

The G function window displays G functions whereby each G function is assigned to a group

and has a fixed position in the window. Use the PageUp or PageDown keys to display additional G functions. Selecting the softkey repeatedly will close the window.

This window displays the auxiliary and M functions currently active. Selecting the softkey

repeatedly will close the window.


2-7

Use this function to delete blocks from the program window.

The workpiece and machine coordinate for the MDA mode are displayed depending on the

selected coordinate system. Use this softkey to switch between the two coordinate systems.

Program control.

You can change the program sequence in the "AUTO" and "MDA" modes.

Abbreviation Program control

Scope

PRT no axis motion

The program is started and executed with auxiliary function outputs and dwell times. In this mode, the axes are not traversed. The programmed axis positions and the auxiliary function outputs are controlled this way. Note: Program processing without axis motion can also be activated with the function "Dry run feedrate".

DRY Dry run feedrate

The traversing velocities programmed in conjunction with G1, G2, G3, CIP and CT are replaced by a defined dry run feedrate. The dry run feedrate also applies instead of the programmed revolutional feedrate. Caution: Workpieces must not be machined when "Dry run feedrate" is active because the altered feedrates might cause the permissible tool cutting rates to be exceeded and the workpiece or machine tool could be damaged.

RG0 Reduced rapid traverse

In the rapid traverse mode, the traversing speed of the axes is reduced to the percentage value entered in RG0.

M01 Programmed stop 1

The processing of the program stops at every block in which supplementary function M01 is programmed. In this way you can check the already obtained result during the processing of a workpiece. Note: In order to continue executing the program, press the <CYCLE START> key again.

SKP Skip blocks are skipped during machining.


2-8

2-4. Automatic mode Functionality : Start the execution of the part program.

1.Operating sequence：

Select AUTO mode by pressing the "AUTO" key on the machine control panel. The AUTO start screen appears, displaying the position、feedrate、spindle and tool values, as well as the block currently active.

Displaying a basic block.

If you want precise information about axis positions and important G functions during testing or program execution, you can call up the basic block display. This is how you can check, when using cycles, for example, whether the machine is actually traversing.

Display program level.

If you have programmed several program run throughs, i.e. subprograms are run through several times one after the other by specifying the additional parameter P, then during processing, the program runs still to be executed are displayed in the "Program Levels" window.


2-9

Correcting a program.

As soon as a syntax error in the part program is detected by the controller, program execution is interrupted and the syntax error is displayed in the alarm line.

Starting machining at a specific point.

If you would only like to perform a certain section of a program on the machine, then you need not start the program from the beginning. You can also start the program from a specified program block. Simple search target definition.

The program is selected and the controller is in Reset mode. Procedure ：

1. Press the "Block search" softkey. 2. Place the cursor on a particular program block.

Press the "Search for text" softkey, select the search direction, enter the search text and confirm with "OK".

3. Press the "Start search" softkey. The search starts. Your specified search mode will be taken into account. The current block will be displayed in the "Program" window as soon as the target is found.


2-10

4. If the located target (for example, when searching via text) does not correspond to the program block, press the "Start search" softkey again until you find your target. Press the <CYCLE START> key twice. Processing is continued from the defined position.


2-11

2. Selection and start of a part program： Select Automatic mode by pressing the "AUTO" key on the machine control panel.

General sequence： 1. Use the Program manager to select the desired program. 2. Select the desired program under "NC", "Local drive", "USB" or set-up network drives. 3. Press the "Select" softkey. The program is selected for execution and automatically switched to the "Machine"

operating area. 4. Press the <CYCLE START> key.

The program is started and executed.

Ⅲ Tool change

3.Tool change (ARM) OPERATION MANUAL

3-1

3. Tool change(ARM) 3-1. Tool list screen

All tools and also all magazine locations that have been created or configured in the NC are displayed in the lists in the Tool area.

All lists display the same tools in the same order. When switching between the lists, the cursor remains on the same tool in the same screen segment. The lists have different parameters and softkey assignments. Switching between lists is a specific change from one topic to the next. Tool list：

All parameters and functions required to create and set up tools are displayed.

Tool wear： All parameters and functions that are required during operation, e.g. wear and monitoring

functions, are listed here. Magazine：

You will find the magazine and magazine location-related parameters and functions for the tools/magazine locations here. You can also set oversized checkbox (No input possible when tool are loaded.) for manual tool to upload to tool list.


3-2

3-1-1. Tool list screen description Press OFFSET to enter the parameter setting screen.

Press Tool list to enter the tool list screen shown as above. Definition:

1. Type : The type of the tool.

2. Loc. : The magazine location numbers.

The magazine number is specified first, followed by the location number in the magazine. If there is only one magazine, only the location number is displayed.

3. Tool name : The tool is identified by the name and the replacement tool number. You

may enter the names as text or numbers.. 4. Length : The length of the tool.

Example : End mill.


3-3

5. Press Tool wear to enter the tool wear screen shown as above. △Length : The wear compensation value of the tool.

6. Press Magazine to enter the magazine screen shown as above:

Tool oversized : It indicates the tool is oversized tool or standard tool. Note : Standard tool : Tool diameter is smaller than 80mm , only occupy 1 pocket position.

Oversized tool : Tool diameter is between 80mm and 100mm , the neighbor pocket number must not be used.


3-4

Icons in the tool list：


3-5

3-1-2. Creating a new tool

When creating a new tool, the "New Tool" window offers you a number of selected tool types. Procedure ：

1. The tool list is opened.

2. Place the cursor in the tool list at the position where the new tool should be stored. For this, you can select an empty magazine location or the NC tool memory outside of the magazine. You may also place the cursor on an existing tool in the NC tool memory region. Data from the displayed tool will not be overwritten.

3. Press the "New tool" softkey.

The "New Tool" window appears on the screen. 4. Select the tool by placing the cursor on the corresponding icon.

5. Press the "OK" softkey.

The tool is added to the tool list with a predefined name. If the cursor is located on an empty magazine location in the tool list, then the tool is loaded to this magazine location.


3-6

3-2. Tool change command 1. Follow-on tool function (T-code)： When tool change with follow-on tool in the program (ex: T10) , the magazine will rotate until tool 10 is in the prepared position and ready for tool change. 2. Tool change function： When execute M6 command , it will change the prepared tool in magazine to the spindle.

3. Actual tool change procedure： Before you execute the tool change cycle , you should first input T-code command then M6 . For example：T1M6


3-7

3-3. Macro program description 1. MAGTOOL Function : When the tool table is wrong, you should execute this macro program to initialize the

tool table. Example : Execute MAGTOOL in MDA mode, it will initialize the tool table . 2. L6

Function : M6 tool change macro program. When execute the M6 command , it will change the tool.


3-8

3-4. ARM Troubleshooting If the following alarm message appears :

"700028 Tool data error, adjust tool table! " "700136 Tool changer not at home, Z axis locked."

"700156 Tool changer not at home, Spindle stop." In general it usually happens when tool change procedure is interrupted, such as press EMG

button or power off , it means that the tool change procedure is not finished, so the tool number in tool table is not correct , please follow the steps to clear the alarm message.

Step 1 : If the arm is not in origin position, please take off the the tool from the arm, in order to prevent tool dropping.

Step 2 : Press the Feed start push button three times within one second , it will show the message "700095 *** Service mode ***". If the arm is not at spindle tool change position , press manual tool unclamp button(tool unclamp status) , then press key ARM + +/- until the arm is in tool change position , press manual tool unclamp button again (tool clamp status), then press key ARM + +/- to change the arm in origin position.

Step 3 : Finally , the user should check tool list screen , unload the tool (ex. tool 11) from the

gripper and then load the tool to correct location (Loc. = 11). Magazine home point setting : (A) During home search , the magazine will automatically search the home position. (B) Press MAG and + in REF mode , the magazine rotates to home sensor position , and set this position as pocket 1.

(C) In MDA mode , execute M20 command to search the home position.

IⅤ APPLICATION

4.APPLICATION OPERATION MANUAL

4-1

4. APPLICATION 4-1. CYCLE832 FUNCTION

Definition：CYCLE832 Description : Tolerance is the CAM tolerance * 120% , for example : MASTER CAM

global tolerance setting is 0.1 , then TOL is 0.1* 120% = 0.12. Input the value 0.12 in the Tolerance column of the High-speed setting. Point Disturbance enables you to alter the point disturbance of the toolpath. The tolerance used to calculate the toolpath is displayed in the Tolerances area :

Example：

T1 M6 M3S4000 CYCLE832(0.01, 2, 1); . . . . . .

4.APPLICATION OPERATION MANUAL

4-2

4-2. Return to Machine Origin Sometimes the operator want the axis to approach the reference point then start the next machining procedure in order to prevent tool collision. Sample program :

G0G54X0Y0 . . . X-50Y20 . . . Z100 G74Z0 G75Z0 . . . M30

But the Siemens (G74) reference point approaching time during machining work-piece is slower. By using G75, a fixed point on the machine, e.g. tool change point, can be approached. Z axis will reach fixed point on the machine. The position is stored permanently in the machine data (MD30600) for all axes. No offset is effective. The speed of each axis is its rapid traverse. Parameter setting : ARM :

MD30600 FIX_POINT_POS[0] = 0 MD30600 FIX_POINT_POS[1] = 0

V COMMUNICATION

5.COMMUNICATON OPERATION MANUAL

5-1

5. COMMUNICATION 5-1. PC Network setting

Select "Obtain an IP address automatically".

PS. Remember to turn off the Windows Firewall.


5-2

Setup C:\tmp as a shared directory for example.

PS. Select □ Allow network users to change my files. Connect the network cable to the NC system X127.


5-3

5-2. Configure drives

The "Configure drives" window is available in the "Start-up" operating area for configuration. The created configuration data is stored in the "logdrive.ini" file. This file is located in the /user/sinumerik/hmi/cfg directory. Procedure：

1. Press "Menu Select" then select the "Start-up" operating area. 2. Press the "HMI" and "Log. drives" softkeys. Then the "Configure drives" window opens.


5-4

3. Select the data for the corresponding drive or enter the necessary data. Entry Meaning Type NW Windows Network drive. Path Start direct directory of the data carrier that is connected via

the local drive. Network path to a directory that has been released in the network. This path must always start with "//", e.g. //192.168.215.2/tmp.

Access level Assign access rights to the connections: From protection level 7 (key switch position 0) to protection level 1 (password: Manufacturer). The particular assigned protection level applies to all operating areas.

Softkey text Two lines are available as labeling text for the softkey. %n is accepted as a line separator. If the first line is too long, then it is automatically separated into several lines. If a blank is present, then this is used as line separator.

Softkey icon sk_local_drive.png Icon file name . Is displayed on the softkey. Text file slpmdialog Text context SlPmDialog

File for softkey dependent on the language. If nothing is specified in the input fields, the text appears on the softkey as was specified in the input field "Softkey text". If your own text files are saved, then the text ID, which is used to search for the text file, is specified in the "Softkey text" input field.

User name Password

Enter the user name "123" and the corresponding password "123" for which the directory is enabled on the server. The password is displayed in encoded form as as string of "*" characters and is stored in the "logdrive.ini" file.

4. Press the "Activate drive" softkey. The drive is activated.

The operating system now checks the entered data and whether the connection is established. An OK message is output in the dialog line if an error is not identified. The drive can be accessed.

If the operating system identifies an error, then you receive an error message. Press the "OK" softkey. You then return to the "Configure drives" window. Check and correct your entries and re-activate the drive. If you press the "OK" softkey, the modified data are accepted without any feedback message. You do not receive any message about a successful or unsuccessful connection. If you press the "Cancel" softkey, then all of the data that has not been activated is rejected.


5-5

5-3. Generating an archive in the Program Manager Software option：

To set up network drives, you need the "Network drive management" option. Procedure： 1. Select the "Program manager" operating area.

2. Select the storage location for the file/files to be archived.

3. In the data tree, select the required file from which you want to create an archive.

If you want to back up several files or directories, press the "Select" softkey and, using the cursor keys or the mouse, select the required directories or files.


5-6

4. Press the ">>" and "Archive" softkeys.

5. Press the "Generate archive" softkey.

The "Generate archive: select storage loc." window opens.

6. Select the required folder or the memory medium and press the "New

directory" softkey to create a subdirectory and then press the "OK" softkey. The "New directory" window is opened.

7. Enter the directory name and press "OK".

The sub-directory is created in the selected directory.

8. Press "OK". The "Generate archive: name" window opens.

9. Select the format (e.g. archive ARC (binary format)), enter the desired

name and press the "OK" softkey to archive the file/files. A message informs you if archving was successful.

VI

M-CODE & G-CODE LIST

6. M-CODE & G-CODE LIST OPERATION MANUAL

6-1

6. M-CODE & G-CODE LIST 6-1. M-CODE LIST

S:STANDARD O:OPTION

M CODE ENGLISH FUNCTION M00 Programmed stop S M01 Optional stop S M02 End of program S M03 Spindle CW rotation S M04 Spindle CCW rotation S M05 Spindle stop S M06 Tool change S M07 C.T.S coolant on O M08 Coolant on S M09 Coolant & C.T.S off S

M10 Chip clean O M11 M12 M13 M14 4th axis on (Macro) O M15 4th axis off (Macro) O M16 4th axis air tail off (Macro) O M17 M18 4th axis air tail on (Macro) O M19 Orientation on S M20 Magazine home O M21 Magazine right (DRUM) S M22 Magazine left (DRUM) S M23 M24 M25 Tool clamp S M26 Tool unclamp S M27 Renishaw OMP60 on O M28 Renishaw OMP60 off O M29 M30 Program rewind S M31 M32


6-2

M CODE ENGLISH FUNCTION M33 Chuck clamp O M34 Chuck unclamp O M35 Program Nozzle Home O M36 Program Nozzle CW O M37 Program Nozzle CCW O M38 M39 M40 4th axis clamp O M41 4th axis unclamp O M42 M43 Water gun on O M44 Water gun off O M45 Chip conveyor cw O M46 Chip conveyor stop O M47 Spindle air blow on O M48 Spindle air blow off O M49 M50 M51 M52 M53 M54 M55 M56 M57 M58 M59 M60 M61 M62 M63 M64 M65 M66 M67


6-3

M CODE ENGLISH FUNCTION M68 M69 M70 M71 M72 M73 M74 M75 M77 M78 M79 M80 M81 M82 M83 M84 M85 M86 M87 M88 M89 M90 M91 4th axis air tail out O M92 4th axis air tail in O M93 Parts counter (Macro) S M94 Pocket Down S M95 Pocket Up S M96 M97 Parts counter (System) S M98 M99


6-4

6-2. G-CODE LIST Group 1 : Motion commands (type of interpolation) modally effective

Name Meaning G0 Linear interpolation with rapid traverse G1 Linear interpolation with feedrate G2 Circular interpolation in clockwise direction G3 Circular interpolation in counterclockwise direction CIP Circular interpolation through intermediate point G33 Thread cutting, tapping with constant pitch G331 Thread interpolation G332 Thread interpolation - retraction CT Circular interpolation; tangential transition

Group 2 : Special motions,non-modal G4 Dwell time

G63 Tapping with compensating chuck G74 Reference point approach G75 Fixed point approach G147 SAR - Approach with a straight line G247 SAR - Approach with a quadrant G347 SAR - Approach with a semicircle G148 SAR - Retract with a straight line G248 SAR - Retract with a quadrant G348 SAR - Retract with a semicircle

Group 3 : Write memory non-modal TRANS Translation, programmable

ROT Rotation, programmable SCALE Programmable scaling factor

MIRROR Programmable mirroring ATRANS Additive translation, programming

AROT Additive programmable rotation ASCALE Additive programmable scaling factor

AMIRROR Additive programmable mirroring G25 Lower spindle speed limitation or lower working area limitation G26 Upper spindle speed limitation or upper working area limitation G110 Pole specification, relative to the last programmed setpoint position G111 Pole specification, relative to origin of current workpiece coordinate system G112 Pole specification, relative to the last valid POLE ROTS Absolute rotation, defined by two angles.

AROTS Incremental rotation, relative to the currently active frame, angles as for ROTS Group 4 : FIFO

STARTFIFO Start of fast machining step STOPFIFO Stops the fast machining step

Group 5 : Reserved Group 6 : Plane selection modally effective

G17 X/Y plane


6-5

G18 Z/X plane G19 Y/Z plane

Group 7 : Tool radius compensation modally effective G40 Tool radius compensation OFF G41 Tool radius compensation left of contour G42 Tool radius compensation right of contour

Group 8 : Settable zero offset modally effective G500 Settable work offset OFF G54 First settable zero offset G55 Second settable work offset G56 Third settable work offset G57 Fourth settable work offset G58 Fifth settable work offset G59 Sixth settable work offset

G507. . .G5054 55 settable zero offset Group 9 : Suppression of settable work offset non-modal

G53 Non-modal skipping of the settable work offset G153 Non-modal skipping of the settable work offset including base frame

Group 10 : Approach behavior modally effective G60 Exact stop G64 Continuous-path mode G641 Blending clearance G642 Blending with single-axis tolerances

Group 11 : Exact stop, non-modal G9 Non-modal exact stop

Group 12 : Exact stop window modally effective G601 Exact stop window, fine, with G60, G9 G602 Exact stop window, coarse, with G60, G9 G603 Block change at the end of interpolation

Group 13 : Inch / metr.dimension input modally effective G70 Inch dimension data input G71 Metric dimension data input G700 Inch dimension data input; also for feedrate F G710 Metric dimension data input; also for feedrate F

Group 14 : Absolute / incremental dimension modally effective G90 Absolute dimension data input G91 Incremental dimension data input

Group 15 : Feedrate / spindle modally effective G93 Inverse time G94 Inches/min or mm/min G95 Inches, mm per spindle revolution G96 Constant cutting rate

Group 16 : Feed override modally effective CFC Feedrate override with circle ON

CFTCP Feedrate override OFF Group 17 : Reserved Group 18 : Behavior at corners when working with tool radius compensation modally effective


6-6

G450 Transition circle G451 Point of intersection

Group 19 : Reserved Group 20 : Reserved Group 21 : Acceleration profile modally effective

BRISK Jerking path acceleration SOFT Jerk-limited path acceleration

Group 22 : 2-1/2-D CUT2D 2-1/2 D Compensation with compensation plane determined using G17-G19

CUT2DF 2-1/2 D Compensation with compensation plane determined using a frame Group 23 : Reserved Group 24 : Feedforward control modally effective

FFWOF Feedforward control OFF FFWON Feedforward control ON

Group 25 : Reserved Group 26 : Reserved Group 27 : Reserved Group 28 : Working area limitation modally effective

WALIMON Working area limitation ON WALIMOF Working area limitation OFF

Group 29 : Reserved Group 30 : Compressor modally effective functions available only with SINUMERIK 802D sl pro.

COMPOF Compressor OFF COMPCAD Surface-optimized compressor (constant acceleration)

Group 31 : Reserved Group 32 : Reserved Group 33 : Reserved Group 34 : Reserved Group 35 : Reserved Group 36 : Reserved Group 37 : Reserved Group 38 : Reserved Group 39 : Reserved Group 40 : Reserved Group 41 : Reserved Group 42 : Reserved Group 43 : Reserved Group 44 : Path segmentation with SAR modally effective

G340 Approach and retraction in space (SAR) G341 Approach and retraction in the plane (SAR)

Group 45 : Reserved Group 46 : Reserved Group 47 : External NC languages modally effective

G290 SIEMENS mode G291 External mode

Group 48 : Reserved Group 49 : Reserved


6-7

Group 50 : Reserved Group 51 : Reserved Group 52 : Reserved Group 53 : Reserved Group 54 : Reserved Group 55 : Reserved Group 56 : Reserved Group 57 : Reserved Group 58 : Reserved Group 59 : Technology G groups

DYNNORM Standard dynamic, as previously DYNPOS Positioning mode, tapping

DYNROUGH Roughing DYNSEMIFIN Finishing DYNFINISH Smooth-finishing

Group 60 : Reserved Group 61 : Reserved Group 62 : Reserved

VII ALARM LIST

7.ALARM LIST OPERATION MANUAL

7-1

7. ALARM LIST 7-1. ALARM MAINTENANCE METHOD Alarm No. Alarm 700000 Emergency stop button pressed, release it and press reset key on MCP!

Description Emergency push buttom is pressed, release it and press reset key on MCP. Alarm No. Message

Feed not enabled ? (MCP) 700008

Description Feed is not enabled.

Alarm No. Message

Waiting for spindle 1 speed . . . 700009

Description When spindle 1 speed changes , the spindle need a little time to reach the setting value.

Alarm No. Message

Automatic power off active, servo off! 700011

Description If automatic power off led is on , when execute the M02/M30 command it will show this message to remind the user that the system will shut down after 10 seconds. Alarm No. Alarm

Hydraulic pump overloaded. 700016

Description Hydraulic motor overload , check motor and input voltage , press the reset button on the overload relay to reset the alarm message. Alarm No. Alarm

Hydraulic pressure cannot reach. 700017

Description Hydraulic pressure can't reach after hydraulic power on for 5 seconds. Alarm No. Alarm

M code is not active. 700018

Description The M-code is not active.


7-2

Alarm No. Alarm Press cycle start after tool is clamped. 700019

Description Press cycle start after tool is clamped. Alarm No. Alarm

Tool change error. 700020

Description T-code is bigger than the max tool setting of the turret or tool search time out.

Alarm No. Alarm

Spindle fan overload. 700021

Description Spindle fan motor overload , check fan motor and input voltage , press the reset button on the

overload relay to reset the alarm message. Alarm No. Alarm

Axis %D PLC positioning error. 700022

Description Axis PLC positioning error

Alarm No. Alarm

Tool clamp/release error. 700024

Description Tool clamp/unclamp can't reach its position for a few seconds. Alarm No. Alarm

Arm rotate error. 700025

Description Arm rotate error.

Alarm No. Alarm

Tool pocket up/down error. 700026

Description Tool pocket up/down error.

Alarm No. Alarm

Tool magazine position error. 700027

Description Tool magazine position error.


7-3

Alarm No. Alarm Tool data error, adjust tool table! 700028

Description Tool data error, adjust tool table!

Alarm No. Alarm

ATC gate open/close error. 700029

Description ATC gate open/close error.

Alarm No. Alarm

MCP error,check type/MD/connection. 700030

Description Check the MCP type (MCP310 or MCP483C). Alarm No. Alarm

Spindle oil cooler error. 700031

Description Spindle oil cooler motor overload or power is not turned on , check motor and input voltage ,

press the reset button on the overload relay to reset the alarm message. Alarm No. Message

Waiting for SINAMICS ready . . . 700032

Description Waiting for NC drive ready. Alarm No. Message

Safty door needs test, open then close it again. 700033

Description When the machine is power on , if safty door is opened , it shows the alarm message. If the door is closed, the alarm is cleared. Alarm No. Message

Please turn off water gun. (pressure too high) 700034

Description Press Water gun button on the operation panel to activate water gun function. When pressure switch is on over 5 seconds , it shows the message that pressure is enough and pump motor is turned off. After water gun is pressed , the pressure switch is off and pump motor is turned on automatically.


7-4

Alarm No. Message Press tool unclamp key in JOG mode. 700035

Description Press tool unclamp key in JOG mode. Alarm No. Message

Press tool unclamp key after safety door is opened. 700036

Description Press tool unclamp key after safety door is opened.

Alarm No. Message

CE Key switch must turn to manual mode. 700037

Description When door is opened , you should press ENABLE DEVICE button (not released) and EMG RESET button to make machine ready. If the key switch is AUTO mode , you can operate spindle. The spindle speed is limited to 100 rpm and feedrate is limited to 20%. When door open and key switch is MANUAL mode , you can't operate spindle or it will generate a alarm message. Alarm No. Message

CE Key switch must turn to auto mode. 700038

Description When door is closed and key switch is AUTO mode, you can press Cycle start button to execute the program. If the door is open or key switch is MANUAL mode , press Cycle start button will generate a alarm message. Alarm No. Message

MSG : After EMG SW release , press EMG RESET PB 700039

Description If you power on the machine or press EMG button when the machine is ready , it will generate

a alarm message. After you release the EMG button , you should press EMG RESET button to clear the alarm and press reset key then the machine will be ready. Alarm No. Message

Waiting for tool clamped. 700040

Description Execute tool clamp command ,waiting for tool clamp.

Alarm No. Message

Waiting for tool released. 700041

Description Execute tool unclamp command ,waiting for tool unclamp.


7-5

Alarm No. Message Waiting for 4th-axis clamp. 700042

Description Waiting for 4th-axis clamp.

Alarm No. Message

Waiting for 4th-axis released. 700043

Description Waiting for 4th-axis released. Alarm No. Alarm

Coolant motor overloaded. 700048

Description Coolant motor overload , check motor and input voltage , press the reset button on the overload relay to reset the alarm message. Alarm No. Alarm

Chip clean motor overloaded. 700049

Description Chip clean motor overload , check motor and input voltage , press the reset button on the


Coolant level low. 700050

Description Coolant level low.

Alarm No. Alarm

CTS coolant motor overloaded 700051

Description CTS coolant motor overload , check motor and input voltage , press the reset button on the


CTS suck motor overloaded 700052

Description CTS suck motor overload , check motor and input voltage , press the reset button on the

overload relay to reset the alarm message.


7-6

Alarm No. Alarm CTS sub-tank level low,suck no coolant. 700053

Description CTS sub-tank level low,suck no coolant.

Alarm No. Alarm

CTS outlet filter clog. 700054

Description CTS outlet filter clog.

Alarm No. Alarm

Magazine motor overloaded. 700057

Description Magazine motor overload , check motor and input voltage , press the reset button on the overload

relay to reset the alarm message. Alarm No. Alarm

Arm motor overloaded. 700058

Description Arm motor overload , check motor and input voltage , press the reset button on the overload relay

to reset the alarm message. Alarm No. Alarm

4th cl/uncl sensor are both on. 700060

Description 4th clamp/unclamp sensors are both on.

Alarm No. Alarm

4th clamp over-time. 700061

Description When 4th-axis is clamped for 4 seconds and clamp sensor is still not on. Alarm No. Alarm

4th unclamp over-time. 700062

Description When 4th-axis is unclamped for 4 seconds and unclamp sensor is still not on. Alarm No. Alarm

4th cl/uncl sensor are both off. 700063

Description 4th clamp/unclamp sensor are both off for 4 seconds.


7-7

Alarm No. Message Waiting for tool change . . . 700064

Description During tool change , it needs a little time to finish the action, display the message to tell user the procedure is not finished. Or when you press EMG button during tool change , you can only clear the message under emergency state , follow the trouble-shooting procedure to restore the tool. Alarm No. Message

Waiting for coolant transfer . . . 700065

Description Coolant level low,wait for coolant transfer. Alarm No. Message

Waiting for magazine gate . . . 700068

Description Waiting for magazine gate . . .

Alarm No. Alarm ASUP1 initial error,check PLCASUP1.SPF 700080

Description Asup1 initial error, check PLCASUP1.SPF

Alarm No. Alarm

ASUP2 initial error,check PLCASUP2.SPF 700081

Description Asup2 initial error, check PLCASUP2.SPF

Alarm No. Alarm

ASUP1 execution error. 700082

Description Asup1 execution error.

Alarm No. Alarm

ASUP2 execution error. 700083

Description Asup2 execution error.

Alarm No. Alarm

Magazine rotation error. 700084

Description Magazine rotation error.


7-8

Alarm No. Alarm Magazine go home error. 700085

Description Magazine go home error.

Alarm No. Message

Clear tool in the spindle again for safty. 700088

Description Clear tool in the spindle again for safty. Execute MAGTOOL in MDA mode.

Alarm No. Message

Magazine gate manual operation active. 700089

Description Magazine gate manual operation active.

Alarm No. Message

Magazine manual rotation active. 700090

Description Magazine manual rotation active.

Alarm No. Message

Spindle tool release manually,NC start disabled. 700091

Description Spindle tool release manually,NC start disabled.

Alarm No. Message

Tool pocket manual up/down active. 700092

Description Tool pocket manual up/down active.

Alarm No. Message

Arm manual rotation active. 700093

Description Arm manual rotation active.

Alarm No. Message

Safty door not locked, NC start disabled. 700094

Description With safety door option , if the front door is not locked , Cycle start is disabled.


7-9

Alarm No. Message *** Service mode *** 700095

Description When tool change is not finished , push feed start button three times within one second for service

mode , cycle start button is disabled . Alarm No. Alarm

Z axis is not referenced, positioning by PLC impossiable. 700128

Description Z axis is not referenced, positioning by PLC impossiable.

Alarm No. Message

Tool changer not at home, Z axis locked. 700136

Description Tool changer not at home, Z axis locked.

Alarm No. Message

Renishaw device : error 700140

Description Renishaw OMP60 error signal.

Alarm No. Message

Renishaw device : low voltage 700141

Description Renishaw OMP60 low voltage signal.

Alarm No. Message

Spindle not enabled? (MCP) Only for MCP483. 700152

Description Spindle is not enabled.

Alarm No. Message

Spindle paused. 700153

Description When press spindle stop button during spindle rotating.

Alarm No. Message

Tool not clamped, spindle stop. 700154

Description When the program is running , press spindle stop button or door open command from M01 , the

spindle is paused .


7-10

Alarm No. Message Tool changer not at home, Spindle stop. 700156

Description Tool changer not at home position, Spindle stop.

Alarm No. Message

Spindle controlled by PLC. 700157

Description Spindle controlled by PLC.

Alarm No. Alarm

Tool clamp/release position sensor fault. 700160

Description Tool clamp and unclamp sensor are both on.

Alarm No. Alarm

Lubrication time setting error, check MD14510[1] ... [3] 700161

Description MD14510[1]=0 and MD14510[3]=0 , lubrication parameter setting error.

If MD14510[1]=0 and MD14510[2]=0 , then lubrication is depend on moving distance MD33050[X]/[Y]/[Z] , when moving distance is arrived , then start to lubricate. When lubrication pressure is reached , it will delay for MD14510[3] then stop lubricating.When MD14510[1] = 15 and MD14510[2] = 9000 , then lubrication time = 15 seconds and rest for 15 minutes. Alarm No. Alarm

Lubricant level low. (I1.0=0) 700162

Description Lubrication low level error.

Alarm No. Alarm

Lubrication pressure cannot reach. 700163

Description If MD14510[3]>=1 , when lubrication pressure detect time is over 40 seconds , then shows the

alarm. Alarm No. Alarm

Chip conveyor motor overloaded. 700164

Description Chip conveyor motor overload , check motor and input voltage , press the reset button on the

overload relay to reset the alarm message.


7-11

Alarm No. Alarm Screw auger motor overloaded. 700166

Description Screw auger motor overload , check motor and input voltage , press the reset button on the

overload relay to reset the alarm message. Alarm No. Alarm 700168 Magazine counter too fast(%F second), position value is not

safe. Description

Magazine counter too fast(%F second), position value is not safe. Alarm No. Alarm

Magazine stop but not in position, position value is not safe. 700169

Description Magazine stop but not in position, position value is not safe.

Alarm No. Alarm

Magazine needs to go reference. 700170

Description After the machine is start-up for first time , press MAG and + button in REF mode , the magazine

will go to reference automatically. Alarm No. Alarm 700171 Magazine rotation control mode not at auto,tool change

interrupted. Description

Magazine rotation control mode not at auto,tool change interrupted. Alarm No. Alarm 700172 Magazine location for return tool is not free, tool change not

possible. Description

Magazine location for return tool is not free, tool change not possible. Alarm No. Alarm

Arm position sensor fault. 700176

Description Arm position sensor fault.

Alarm No. Alarm

Air pressure low. 700180

Description The air pressure is not enough , check the air pressure system or air unit.


7-12

Alarm No. Alarm Coolant not enough in system. 700181

Description Coolant not enough in system.

Alarm No. Message

Handwheel 1 is active. (External) 700200

Description The user can move axis by external MPG.

Alarm No. Message

Handwheel 1 is active. (HMI) 700201

Description The user can move axis by external MPG1.

Alarm No. Message

Handwheel 2 is active. (HMI) 700202

Description The user can move axis by external MPG2.

Alarm No. Message

Feed rate override=0. 700203

Description The feedrate override is 0% , axis movement is inhibited.

Alarm No. Message 700205 Chip conveyor cannot move now, close door/release emergency stop.

Description Chip conveyor cannot move now, close door/release emergency stop.

Alarm No. Message 700206 Screw auger cannot move now, close door/release emergency

stop. Description

Screw auger cannot move now, close door/release emergency stop. Alarm No. Message 700207 Manual tool release cannot use now, stop spindle and program before use it.

Description Tool unclamp cannot use now, stop spindle and program before use it.


7-13

Alarm No. Message Magazine gate cannot operate now. 700209

Description Magazine gate cannot operate now.

Alarm No. Message

Magazine referencing . . . 700210

Description Magazine referencing . . .

Alarm No. Message

Magazine cannot jog now, close door/reset program in advance. 700211

Description Magazine cannot jog now, close door/reset program or pocket up in advance!

Alarm No. Message

Door cannot open now, stop program/spindle in advance. 700212

Description Door cannot open now, stop program/spindle in advance!

Alarm No. Message 700213 Tool pocket manually up/down disabled, stop program,check magazine and

arm. Description

Tool pocket manually up/down disabled, stop program,check magazine and arm. Alarm No. Message 700214 Arm rotate manually disabled, stop program and let pocket

down in advance. Description

Arm rotate manually disabled, stop program and let pocket down in advance. Alarm No. Message

Spindle is not referenced , please turn at least one revolution. 700215

Description Spindle is not referenced or synchronized , please turn at least one revolution when the machine is powered on . In JOG/REF mode , turn the spindle at least one revolution and the reference point is found. In MDA mode , execute M19 command to find the reference point of the spindle. Alarm No. Message

ALM status: EP is ON (Q2.6) 700216

Description ALM status: EP is ON.


7-14

Alarm No. Message ALM status: OFF1 is ON (Q2.4) 700217

Description ALM status: OFF1 is ON.

Alarm No. Message

ALM status: OFF3 is ON (Q2.5) 700218

Description ALM status: OFF3 is ON.

Alarm No. Message

Caution: Coolant auto is not enabled? 700219

Description Caution: Coolant auto is not enabled?

Alarm No. Message

ASUP1 initializing . . . 700220

Description ASUP1 initializing .

Alarm No. Message

ASUP2 initializing . . . 700221

Description ASUP2 initializing .

Alarm No. Message

Spindle clamp without tool, speed limited. 700222

Description When spindle clamp and tool sensor is not detected , it will show the message.

Alarm No. Message

Delete password. 700223

Description Delete password.

Alarm No. Message

Checking tool change position . . . 700224

Description Checking tool change position . . .


7-15

Alarm No. Message Release spindle to continue . . . 700225

Description Release spindle to continue . . .

Alarm No. Message

Clamp spindle to continue . . . 700226

Description Clamp spindle to continue . . .

Alarm No. Message

Arm reverse from home position is not allowed. 700227

Description Arm reverse from home position is not allowed.

Alarm No. Message

Please go reference! 700229

Description After the machine is turned on , you need to go home first to create reference coordinate of the system. Alarm No. Message

Maintenance warning : clean air condition filter. 700230

Description Maintenance message for clean air condition filter , press Reset key or Maintenance completed softkey to cancel the message. Alarm No. Message

Maintenance alarm : clean air condition filter. 700231

Description Maintenance message for clean air condition filter press Reset key and Maintenance completed softkey to cancel the message. User Alarm No. Message

65000

Description Grippers have tool(s) before tool change , unload tools in the grippers and restart again.


7-16

7-2. Save Data

After shutdown for long period of time , for example : the machine was not working well after shipment, and the machine data will be lost . After restore the backup files , remember to press the soft-key "save data" . This function will save the contents of the volatile memory into a nonvolatile memory area. At the end of last week that you have to press the soft-key "save data" if the machine will have no power next weeks. Do not miss this procedure and the system was not able to reload saved files. Requirement: There is no program currently executed.

Do not carry out any operator actions while the data backup is running!

When the customer restores the backup file ("0810.ard" for example) to NC system , the laser compensation data will not be set and still be zero , so the laser compensation file "LASER_X.MPF"、 "LASER_Y.MPF"、"LASER_Z.MPF" should to be executed to install the laser compensation data .


7-17

7-3. Option list table (828DFM-B1-001-02) Parameter Bit Set Description (Encoder type)

0 1 : X axis use linear scale. 1 1 : Y axis use linear scale. 2 1 : Z axis use linear scale. 3 4 5 6

MD14512[0]

7 Parameter Bit Set Description (Lubrication)

0 1 : No lubrication pressure switch. 1 2 3 4 5 6

MD14512[1]

7 Parameter Bit Set Description (Magazine)

0 (1:Magzine motor is single phase , 0 : 3-phase motor.) 1 (1:Magazine counter1 is low active.) 2 (1:Magzine counter 1/2 is A/B phase.) 3 (1:DRUM magzine has brake sensor.) 4 1:Magazine has home switch. 5 6

MD14512[2]

7 1:No tool magazine. Parameter Bit Set Description (Coolant)

0 1 : Chip clean is active. 1 1 : M02 stop M8 function. 2 3 4 5 1 : Coolant on without Spindle rotating. 6

MD14512[3]

7 Parameter Bit Set Description ( )

0 1 2 3 4 5 6

MD14512[4]

7


7-18

Parameter Bit Set Description (Chip conveyor) 0 1 : Chip conveyor is active.(M45/M46) 1 1 : Chip conveyor can be cancelled by M30/M02. 2 1 : Chip conveyor CW is activated by Screw auger CW PB. 3 4 5 6

MD14512[5]

7 Parameter Bit Set Description (Tool)

0 1 : Tool manual release with no air clean. 1 2 3 4 1 : Tool manual release toggle mode. 5 6

MD14512[6]

7 Parameter Bit Set Description (CE2)

0 1 : CE2 is active. 1 2 3 1 : MPG X100 can work when door is opened. 4 5 6

MD14512[7]

7 Parameter Bit Set Description (Safety door)

0 1 : Door function is active. 1 1 : Door lock signal is active. 2 1 : Door open needs test. 3 1 : Door open without axis standstill. 4 1 : Door open command from M30. 5 1 : Door open command from M00/M01. 6 1 : Door function switch NC active. (Water Gun)

MD14512[8]

7 Parameter Bit Set Description (ARM type - tool change)

0 (1 : Pocket solenoid is single.) 1 (1 : Pocket keeps at down position) 2 3 4 1 : Arm sensor is low active. 5 1 : Arm with quick tool release function. 6

MD14512[9]

7


7-19

Parameter Bit Set Description (Alarm lamp) 0 1 : Program running green light flash. 1 1 : M30 finish lamp flash. 2 1 : Alarm red lamp no flash. 3 4 5 6

MD14512[10]

7 Parameter Bit Set Description (Others-1)

0 1: 4th axis is active. 1 1: 5th axis is active. 2 3 4 5 6

MD14512[11]

7 Parameter Bit Set Description (Others-2)

0 1: Oil cooler unit active. 1 1: CTS unit active. 2 1: When CTS off , begin sp air blast. 3 1: M30 POFF function active. 4 5 6

MD14512[12]


0 1 2 3 4 5 6

MD14512[13]


0 1 2 3 4 5 6

MD14512[14]

7


7-20

Parameter Bit Set Description (Renishaw measure system) 0 1 1: OMP60 work-piece measuring system is active. 2 3 4 5 6

MD14512[15]

7 Parameter Bit Set Description (Water gun)

0 1: Water gun function is active. 1 1: Water gun pressure is low active. 2 1: Water gun without front door sw 3 4 5 6

MD14512[16]


0 1 2 3 4 5 6

MD14512[17]

7 Parameter Bit Set Description (Spindle air blow)

0 1: Spindle BERO switch active 1 2 3 4 1: Programmable spindle air blow. 5 1: Spindle ring air. 6

MD14512[18]


0 1 2 3 4 5 6

MD14512[19]

7


7-21

Parameter Bit Set Description ( ) 0 1 2 3 4 5 6

MD14512[20]

7 Parameter Bit Set Description (Spindle)

0 1 : When SP axis is virtual , disable 700009 alarm. 1 1 : Spindle clamp with tool sensor is active. 2 3 4 5 6

MD14512[21]

7 Parameter Bit Set Description (CTS+suck motor)

0 1 : CTS and suck motor is active 1 2 3 4 5 6

MD14512[22]

7 Parameter Bit Set Description (4th Hydraulic motor)

0 1 : Hydraulic 4th-axis motor active. 1 1 : Hydraulic 4th-axis pressure switch active. 2 3 4 5 6

MD14512[23]

7 Parameter Bit Set Description (Speed control when door open)

0 1:Speed Override % control is active. 1 2 3 4 5 6

MD14512[24]

7


7-22

Parameter Bit Set Description (Speed Override)

0 1:Speed Override = 10% 1 1:Speed Override = 20% 2 1:Speed Override = 30% 3 1:Speed Override = 40% 4 1:Speed Override = 50% 5 1:Speed Override = 60% 6 1:Speed Override = 70%

MD14512[25]

7 1:Speed Override = 80%


7-23

PS. If MD14510[1]=0 and MD14510[2] = 0 , then lubrication is depended by moving distance , for

example MD33050[X]/[Y]/[Z] = 30000 , when moving distance is over 30000mm then start to lubricate. When lubrication pressure is reached , it will delay for 14510[3] (5 seconds) then stop lubricating. When MD14510[1] = 15 and MD14510[2] = 9000 , then lubrication time = 15 seconds and rest for 15 minutes. When lubrication motor is on and lubrication pressure detect time is over 40 seconds , then shows alarm message "700163 Lubrication pressure cannot reach".

Parameter Set Description MD14514[0] 0 Tool change position.

Parameter Set Description MD14510[0] 24 Number of magazine locations. MD14510[1] 0 Lubricator on time. (unit: 1sec) MD14510[2] 0 Lubricator wait time. (unit: 1 sec) MD14510[3] 5 Lubricator pressure hold time. (unit: 1 sec) MD14510[4] 150 Lubricator on pressure detect time. (unit: 0.1sec) MD14510[5] 1000 Lubricator off pressure release time. (unit: 0.01sec) MD14510[6] 250 When CTS off , delay about 2.5 sec then start air blow. (unit : 0.01sec) MD14510[7] 300 Delay about 3 sec for CTS off. (unit : 0.01sec) MD14510[8] 400 Delay time for water gun pressure reached. (unit: 0.01sec) MD14510[9] 30 Delay time for tool unclamp timer. (unit: 0.1sec)

MEMO

V-Series - Leadwell CNC

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