Utility ISO 14001 Training

7/28/2019 Utility ISO 14001 Training

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JSW Steel Limited is committed to minimize the impact of itsoperations on the environment and strive for improvement oncontinual basis by

1. Controlling pollutants with in the specified limits.2. Compliance with all applicable environmental legal and

ethical requirements.

3. Minimizing the process waste and promoting its recovery,recycle,reuse and disposal.

4. Developing green belt and rehabilitate waste dump throughafforestation and landscaping.

5. Educate and developing environment friendly workforce.

This policy has been communicated to all employees of JSWSteel Limited and shall be made available to the public and allinterested parties on demand.

D. RAVICHANDARChief Executive Officer


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What is EMS

This is a system of managing environment, whichmeans to ensure effective use of resources andPrevention of Pollution

Characterized by notice assessment of

Environmental Impacts

Management commitment to compliance withapplicable Laws and Regulations

Opportunity for continual improvement of environmental performance


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Protect human health and the environment fromthe potential impact of the activities, products andservices

Assist in maintaining and improving the quality of the environment

Resource conservation

It encourages planned investment at the start of the project, instead of forced investment incleaning-up at the end

BENEFITS OF ISO 14001


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Doc.No.: QD/EMS/01-VII

Rev.No.:02

Date: 28.02.09

Page No.: 1 of 2

Area: Water Treatment Plant

(Softening & DM)

1 Emission to air:

2 Discharge to water resource:

3 Consumption of water:

4Generation of non-hazardouswaste:

5 Generation of hazardous waste:

6 Disposal method :

7 Noise:

8 Odor:

9 Radiation:

10 Risk of Fire/Accident:

Sl.No. Identification of Preliminary Aspects

Emission from HCL storage tank, preparation tank & caustic flakes.

NA

Department: Utility

Environmental Management System

Initial Environmental Review

Resin, Oil soaked cotton waste, empty chemical containers,

Resign stored in cans and returned to store department oil soaked cotton waste disposed improperly

NA

Fumes from HCL.

NA

Accidental spillage of HCL and caustic flakes fire due to short circuit.

For Chemical preparation, back wash and re generation of softener and DM Plant

Paper waste, cotton waste and stationery waste


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11 Emergency Response:

12 Land Contamination:

13 Consumption of Power:

14 Consumption of Chemicals:

15 Consumption of material:

16 Legislative requirements:

17 Recycle/Reuse/recovery:

18 New projects:

19 Planned Activities

20 Contractor Activity:

Sl.No. Identification of Preliminary Aspects

For lighting and pumping

NACL, HCL, Calcium chloride

Drying beds for existing plant

House keeping

Refer raw material list

Water act Manufacture , storage and hazardous chemicals rule 1989, 2000 (MSIC)

Neutralized effluent reuse of water for open circuits .

Nil.

Availability of Fire Extinguishers, fire hydrant and PPEs like shoes, helmet & mask

Spillage of chemicals - oil


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Doc.No.: QD/EMS/02

Rev.No.:02

Date: 28.02.09

Page No.: 1 of 2

Consumption Storage

1 Sulphuric acid 98 % cooling water system 30 kgs/day 1000 kgs YES Yes

2 N 1336 Cooling Towers 16 - 20 kgs/month 150 Kgs YES No

3 N 2495 Cooling Towers 300 kgs/month 400 Kgs YES No





8 N 7359 Cooling Towers 210 - 230 kgs/month 300Kgs YES No

9 N 8173 Water Treatment 300 - 350 kgs/month 400 Kgs YES No







16 Hydrochem C 5031 Cooling Towers 40 - 50 kgs/month 50 Kgs YES No

17 Hydrochem C 5010 Cooling Towers 20 - 30 kgs/month 50 kgs YES No


Raw material / Material / Consummables List

Department: Utility

MSDS Hazardous ?Sl.No. Description Activity / Area of useQuantity


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Doc.No.: QD/EMS/02

Rev.No.:02

Date: 28.02.09

Page No.: 2 of 2

Consumption Storage


19 Hydrochem C 3126 Cooling Towers 40 -50 kgs/month 50 kgs YES No




23 Sodium Hypo Chloride Cooling Towers 4000 - 4100 kgs/month 4250 kgs YES No

24 Cartridge filter Drinking water Filter 6 Nos/month 25 Nos NA No

25 Resin Softner and DM plant 10000 ltrs/annum 1000 ltrs YES Yes

26 W ater Hose Water plant 100 mtrs/annum 200 Mtrs NA No

27 Cartridge for printer Office 1 nos/Month 1 No NA Yes

28 Lubrication oil/grease Cooling tower, thickener comprssor & 400 Kgs / year 400 Kgs / 6 month Applicable Yes

29 Cotton waste, gloves Equipment cleaning 25 Kgs / month 25 Kgs / month NA No

30 Fuel & gases For diesel engine & cutting 1000Kgs / year 1000Kgs / 6 month Applicable Yes

31 Welding electrodes For replacing maintance of equimrent 20 Kgs / month 20 Kgs / month NA No

32 sodium chloride softner plant 1000 kg/day 15000 kgs/10 days YES No

33 Hydro chloric acid 33% DM plant regeneration 15 kgs/day 5000 kgs/month YES Yes

34 Caustic Flakes DM plant regeneration 10 kgs/day 500 kgs/month YES Yes

35 Light Soda Ash For GCP Water Treatment 300 kgs/day 4200 Kgs/week YES Yes

36 A3 & A4 papers For documents print out 1 ream / month 1 ream / month NA No

Department: Utility

Sl.No. Description Activity / Area of useQuantity

MSDS Hazardous ?


Raw material / Material / Consummables List


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Doc.No.: QD/EMS/03

Rev.No.:02

Date: 28.02.09

Page No.: 1 of 2

Sl.No Description Activity / Area of generationCategory

( Solid/Semi

solid/Liquid)

Quantity( UOM)

Storage Disposal Frequency Hazardous ?

1 Effluent water Pre treatment plant Liquid 10 m3/day Pit Reuse daily No

2 Effluent water Softening plant Liquid 40 m3/day Pit Reuse daily No

3 Effluent water DM plant Liquid 1 m3/day Pit Reuse daily No

4 Blow Down Water Water Treatment Liquid 150 (m3/day) 50 m3 Reuse Daily No

5 Used Lub oil For Gear box etc Liquid 20 lts/month Nil to Stores monthly yes

6 Used Grease For Pumps, Gear box Etc Semi solid 20 kgs/month Nil to Stores monthly yes

7 Used Gland Packings For Pumps, Valves Etc Solid 1 kg / month Nil to Stores monthly No

8 Used Cotton Waste General Maintanance Solid 10 kgs/month Nil to Stores Daily No

9 Used Filter Element Lubrication / Filtering System Solid 3 Nos / month Nil to Stores monthly No

10 Worn out MechanicalSpares General Maintanance Solid As per requirement Nil to Stores monthly No

ENVIRONMENTAL MANAGEMENT SYSTEM

Waste Generation List

Department: Utility

11 Used Filter Media For Dual media Filters Solid 1000 Kgs/month Nil Disposal Yearly No

12 Used Resin Water Treatment Solid 7000 Lts / 5 years Nil Disposal 5 Year only No

13 Used PP Filter Cloth Waste Water Treatment Solid 75 Nos / 3 months Nil to Stores monthly yes

14 Used Chemical Packets Water Treatment Solid 45 Nos / monthly Nil to Stores monthly yes

15 Used Paint Tins General Maintanance Solid 100Lts / Yearly Nil to Stores Yearly yes

16 Disposal of Filter Cake Waste Water Treatment Solid 175 Tons / Day Nil To Sinter Plant Daily No

17 Used Stationaries Office Solid As per generation Dust bin Scrap yard Weekly No


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Sl.No. Activity Environmental Aspect Environmental Impact Legal/Other Requirements Description of the legal /Other requirements How The legal/Other requirementsare applicable? Remarks

1 Raw Water Treatment Plant

1.1 Pumping Raw water fromReservoir to Clarifloculator Consumption of Power Resource Depletion NA

1.2 Raw Water Treatment Consumption of Polyeletrolyte & Sodiumhypochlorite Resource Depletion Legal RequirementThe Manufacture, Storeage and import of

Hazardous chemical Rules. For following the instruction of MSDS

Consumption of water for chemicalpreperation Resource Depletion Legal Requirement

The Water Cess ( Prevention & Control of Pollution) Act & Rules.

To pay cess annually for theconsumed water.

Spillage of Polyelectrolyte & Sodiumhypochlorite Land contamination NA

Disposal of used Poly bags & Plasticcontainers Land contamination Legal requirement

Hazardous waste ( Management ,Handling &Transboundary Movement ) Rules.

For the safe disposal of hazardouswaste to the authorized vendor.

Disposal of sludge and used as manure Positive Impact NA

Leakage of water Resource Depletion NA

Damage of Clarifier tank / Reservoir/Pipeline

Resource Depletion /Personal Safety NA

1.3 Storage & Distribution of treated water Consumption of Power Resource Depletion NA

Leakage of water from storage sump Resource Depletion NA

Leakage of water from pipelines Resource Depletion NA

2 Softening Plant & DM Plant

2.1 Generation of Soft water & DMwater from Raw water Consumption of Raw water Resource Depletion Legal RequirementThe Water Cess ( Prevention & Control of Pollution) Act & Rules.

To pay cess annually for theconsumed water.

Consumption of Power Resource Depletion NA

Con su mp tion o f chemica ls Resou rce D ep le tion Leg al Req ui rement The Manufacture, Storeage and import of Hazardous chemical Rules. For following the instruction of MSDS

Department: Utility

ENVIRONMENTAL MANAGEMENT SYSTEMDoc. No.: QD/EMS/04

Rev.No.: 03

ASPECT AND IMPACT IDENTIFICATION.Rev. Date.: 09.07.09

Page No.: 1 Of 8


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METHODS OF OPERATIONALCONTROL

1 ----- O perational Control P rocedure -- OCP

2 ----- Environmental Management P rogramnme (s) -- EMP

3 ----- Emergency Manual-- EM

4 ----- Monitoring and Measurement P lan --- MMP

5 ----- P ersonal P rotective Equipment P lan --- PPEP

6 ----- T raining P lan --- TP


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PURPOSE OF OCP

The organization shall identify those operations andactivities that are associated with the identified significantenvironmental aspects in line with its policy, objectivitiesand targets

Establishing & maintaining documented procedure to cover

certain activities Stipulating operating criteria in the procedures

Establishing and maintaining procedures related to theidentified significant environmental aspects


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Disposal meansany operation which may lead to resource recovery,recycling, reclamation, direct re-use or alternative uses(Annex IVB of the Basel convention)


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Municipal waste (Including Household and

commercial)Industrial waste (including manufacturing)Hazardous wasteConstruction and demolition waste

Mining wasteWaste from Electrical and Electronic equipment

(WEEE)Biodegradable municipal wastePackaging wasteEnd of Life vehicles (ELVs) and tyres

Agricultural waste


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Kinds of WastesSolid wastes: domestic, commercial and industrial

wastes especially common as co-disposal of wastes

Examples: plastics, containers, bottles,cans, papers, scrap iron etc

Liquid Wastes: wastes in liquid form

Examples: domestic washings, chemicals, oils,waste water from ponds,manufacturing

industries and other sources


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Bio-degradable

can be degraded (paper, wood, fruits and others)

Non-biodegradable

cannot be degraded (plastics, bottles, old machines,cans, styrofoam containers and others)


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Hazardous wastes Substances unsafe to use commercially, industrially,

agriculturally, or economically that are shipped, transported to or brought from the country of origin for dumping or disposal in, or in transit through, any part of the territory of the Philippines

Non-hazardous Substances safe to use commercially, industrially, agriculturally,

or economically that are shipped, transported to or brought fromthe country of origin for dumping or disposal in, or in transitthrough, any part of the territory of the Philippines


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Households

Commerce and Industry


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Agriculture

Fisheries


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Oil from a leaking pipeline burns in a swamp area of the Niger Delta in Nigeria. Nigeria is one of the worst

polluted countries in the world

C t t l ft l g i b k t Y i ill g Chi El t i t


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Computer waste are left along a river bank at Yaocuowei village, China. Electonic wastecontains 1,000 different substances such as lead, cadmium, chromium, and mercury

heavy metals which are highly toxic


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Waste Chokes India


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Products that run on electricity have the potential to cause damage to human health andthe environment if not disposed of in a safe manner. Depending on how e-waste ishandled when disposed of and where it is disposed of, certain components of electronicproducts can be rendered hazardous. For instance, CRTs (cathode ray tubes) from PCmonitors contain an average of 1.8 to 3.6 kg of lead, some of which could be released

into the environment if not properly handled and recycled


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Electronic Waste plastic separation


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D i d y o u k n o w . . ? People discard computers every two to four years

on average. Cell phones have a life-cycle of less than two yearsin industrialised countries.

315 million PCs will become obsolete in 2004 alone. 130 million mobile phones will be disposed of

world-wide in 2005. Each computer screen contains about 20% lead by

weight.


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Affects our health Affects our socio-economic conditions Affects our coastal and marine environment Affects our climate

According to NAS (National Academy of


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According to NAS (National Academy of Sciences):

GHGs ( Gases that trap heat in the atmosphere are often called greenhouse gases)are accumulating in Earths atmosphere as a result of human activities, causingglobal mean surface air temperature and subsurface ocean temperature to rise.

(Carbon dioxide CO2- enters the atmosphere through the burning of fossil fuels (oil, natural gas, and coal), solidwaste, trees and wood products, and also as a result of other chemical reactions (e.g., manufacture of cement). Carbondioxide is also removed from the atmosphere (or sequestered ) when it is absorbed by plants as part of the biologicalcarbon cycle.

Methane CH4- is emitted during the production and transport of coal, natural gas, and oil. Methane emissions alsoresultfrom livestock and other agricultural practices and by the decay of organic waste in municipal solid waste landfills.

Nitrous oxide N20- is emitted during agricultural and industrial activities, as well as during combustion of fossil fuelsand solid waste.

Fluorinated gases : Hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride are synthetic, powerful greenhousegases that are emitted from a variety of industrial processes.

Fluorinated gases are sometimes used as substitutes for ozone depleting substances (i.e., CFCs, HCFCs, and halons).

These gases are typically emitted in smaller quantities, but because they are potent greenhouse gases, they aresometimes referred to as High Global Warming Potential gases (High GWP gases ).

Rising global temperatures are expected to raise sea levels and change precipitationand other local climate conditions.

Changing regional climates could alter forests, crop yields, and water supplies. This could also affect human health, animals, and many types of ecosystems. Deserts might expand into existing rangelands, and features of some of our national

parks might be permanently altered.
http://www.epa.gov/highgwp/sources.htmlhttp://www.epa.gov/nitrousoxide/sources.html


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According to NAS:- Some countries are expected to become warmer,

although sulfates might limit warming in some areas.

- Scientists are unable to determine which parts of those countries will become wetter or drier, but there

is likely to be an overall trend toward increasedprecipitation and evaporation, more intenserainstorms, and drier soils.

- Whether rainfall increases or decreases cannot bereliably projected for specific areas.


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WHAT SHOULD BE DONE

Reduce Waste

- Reduce office paper waste by implementing a formal policy toduplex all draft reports and by making training manuals andpersonnel information available electronically.

- Improve product design to use less materials.

- Redesign packaging to eliminate excess material whilemaintaining strength.

- Work with customers to design and implement a packagingreturn program.

- Switch to reusable transport containers.

- Purchase products in bulk.


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WHAT SHOULD BE DONE

Reuse

- Reuse corrugated moving boxes internally.

- Reuse office furniture and supplies, such as interoffice envelopes,file folders, and paper.

- Use durable towels, tablecloths, napkins, dishes, cups, andglasses.

- Use incoming packaging materials for outgoing shipments.

- Encourage employees to reuse office materials rather thanpurchase new ones.


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WHAT SHOULD BE DONE

Donate / Exchange

- old books

- old clothes

- old computers

- excess building materials

- old equipment to local organizations


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WHAT SHOULD BE DONE

Employee Education

- Develop an office recycling procedures packet.

- Send out recycling reminders to all employees includingenvironmental articles.

- Train employees on recycling practices prior to implementingrecycling programs.

- Conduct an ongoing training process as new technologies areintroduced and new employees join the institution.


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WHAT SHOULD BE DONE

Preventing Waste

- packaging waste reductions and changes

in the manufacturing process

- use biodegradable materials


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WHAT SHOULD BE DONE

Conduct outreach program adopting anecologically sound waste management systemwhich includes:

waste reduction segregation at source composting recycling and re-use more efficient collection more environmentally sound disposal


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Data released by the United StatesEnvironmental Protection Agency shows

that somewhere between 500 billion and atrillion plastic bags are consumedworldwide each year.

National Geographic News September 2,2003

Less than 1% of bags are recycled. It costmore to recycle a bag than to produce a

new one.


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Then

Where Do They Go?

A study in 1975, showed oceangoing vessels togetherdumped 8 million pounds of plastic annually. The real reasonthat the world's landfills weren't overflowing with plastic was

because most of it ended up in an ocean-fill


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Plastic bags photodegrade:Over time they break down into smaller,

more toxic petro-polymers


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which eventually contaminate soils andwaterways


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Birds becometerminallyentangled

Nearly 200 different speciesof sea life including whales,

dolphins, seals and turtles diedue to plastic bags

If we use a cloth bag,


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If we use a cloth bag,we can save 6 bags a week

That's 24 bags a month

That's 288 bags a year

That's 22,176 bagsin an average life time

If just 1 out of 5 people in ourcountry did thiswe would save

1,330,560,000,000 bagsover our life time


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It is possible ...


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Utility ISO 14001 Training

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