Using Valor Trilogy 5dx Output-web - Keysight RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS Introduction ... Valor Trilogy Overview ... Create new documents based on templates.

Using Valor Trilogy to Generate 5DX Program Files

THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS

Introduction

NBS

> Printed Circuit Board Design> Printed Circuit Board Assembly> Printed Circuit Board Test

5DX Programming5DX Board Testing


Agenda

Introduction

Valor Trilogy Overview

Valor for 5dx Output

5dx Output Wizard

Documentation Editor

Review


Valor Trilogy Overview

Unified CAD System.

Trilogy Overview Flash

Valor Parts Library (VPL)

Assembly / Test Analysis (DFM)

> Assembly> PCB

Assembly

> Assembly line Programming> Line Balancing> Solder Stencil

Documentation



Comprehensive Service delivering accurate physical component packages

Over 35M parts.Valor Parts Library


Physical Data(Exact Component outline and “pin contact area”)

CAD Data(“Component keep-out

Area”)

Gerber Data(No Component

Information)

Component Representations



Before VPL substitutionNote: Inaccurate outlines and

pin definitions

After VPL substitutionNote: Correct body outline and

true pin contact area

With true component representations, an accurate analysis can now be performed. Checks such as “Component Spacing” and “Pin-to-

Pad Analysis” are now valid.

DFM DFM -- Footprint VerificationFootprint Verification


Spacing = 20 mils

Under 25 = Illegal

Cannot manufacture

Spacing = 45 mils

Between 25 and 50

Yield = Critical

Spacing = 95 mils

Between 50 and 99999

OK recorded measurement

SMT:c2c; discrete603_discrete603_ww= 25 50 99999

VPL Design Check


Assy/Test Analysis: Checklist, repeatable DFM process

Assembly / Test Analysis


Analysis directed towards fabricating the bare-board

1.SMD Sliver 3.Mechanical hole to copper

7.Power & Ground Sliver

4.Solder mask clearance to copper

8.Silk Screen to Via hole

2.Thermal connection

5.Acute angle 6.Line neckdown

Assembly/Test Analysis: Fabrication Analysis



Store all Manufacturing Data in one location.

Create new documents based on templates.

Quick and easy.

Online viewing or can create Adobe Acrobat files.



Documentation Editor: creation of electronic drawings and instruction sheets for the factory-floor

Documentation Viewer: view-only version of Editor, for factory-wide viewing of the documents.


Production Documentation: Documentation EditorProduction Documentation: Documentation Editor


Production Documentation: Assembly InstructionsProduction Documentation: Assembly Instructions


Documentation Editor Board Graphic


Documentation Editor Insert Legend


Documentation Editor Legend


Why Use Valor for 5dx Output

Many choices for 5dx output, most common RSI CamCad or Fabmaster.

Valor benefits the Design and Assembly departments.

If Valor is used by your assembly department, there is no need to duplicate work.

One Cad format from any CAD source. ODB++, stores all data in this file.

Same Files Used by all departments.

Programs from Gerber files.



Valor 5dx Output Wizard

Procedure to Output NDF files from Valor> Select Output> Run Wizard> Set Board Thickness Point> Set 3 Alignment Points> Surface Map Setup> Verify Algorithm Assignment> Output NDF Files


Select Output at Graphic Window


Select Output Window


Wizard Main Window

Wizard steps and jobs

Current Wizard Step

Message Area


Select Thickness Pads


Alignment 1


Alignment 2


Alignment 3


Surface Map


Add or Move Surface Map


Check Surface Map with Traces


Mount Stage


Review Algorithm Assignments


Save your Work


Output NDF Files


Configuration File Surface Map

T5K_SURFMAP_COMP = <algorithm>, <min_pin_num>,<min_pkg_size>

configures components that get a surface map point at each corner.algorithm—algorithm used for the componentmin_pin_num—minimum number of pinsmin_pkg_size—minimum width or length, whichever is greater.

Examples:

T5K_SURFMAP_COMP = UNKNOWN, 10, 500

refers to all components larger than 500 mils with 10 or more pins.

T5K_SURFMAP_COMP = PTH, 3, 0

refers to all thru hole components with 3 or more pins.


Configuration File Auto FOV

T5K_AUTO_FOV = <algorithm>, <pitch>, <fov1>, <fov2>,<resolution>

allows the setting of Field of View (fov) for specific packages. Packages with a pitch less than specified use Field Of View1, otherwise Field Of View2 is used. algorithm—algorithm used for the component pitch—Distance between pins fov1—Field of View for package fov2—Field of View for package resolution—Field of View resolution

Example

T5K_AUTO_FOV = BGA2, 40, 400, 650, 1024

All BGA2 components of pitch less than 40 will get a FOV of 400. All other BGA2 components will get a FOV of 650. The resolution is 1024.


Pros and Cons

Ability to see copper traces and silk screen at surface map setup, reduces time on machine

Fast and easy process, Wizard takes you through the steps.

Component no loads automatically taken care of.

Same files that production is using to build the boards.

Production does most of the file preparation.

Can Use Gerber Files to create 5dx Programs.

Program Documentation

Package file - pin location and size not optimum (Region of Interest).

Files do not always compile the first time, some manual work required.

Using Valor Trilogy 5dx Output-web - Keysight RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS Introduction ... Valor Trilogy Overview ... Create new documents based on templates.

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