USG BORAL PREFABRICATION & MODULAR PROJECTS€¦ · alfresco dining, verandas, carports, soffits or eaves. ADVANTAGES • Superior impact and water-resistant • Mould-resistant •

USG BORAL PREFABRICATION & MODULAR PROJECTS

@2019 USG BORAL ALL RIGHTS RESERVED. The trademarks STANDARDCORE, FIRESTOP,WETSTOP, SHAFTWALL, MULTISTOP, SOUNDSTOP, SHAFTLINER, USG BORAL and INNOVATION INSPIRED BY YOU are trademarks of USG Boral Building Products or one or more of its affiliates. SHEETROCK, SECUROCK, FIBEROCK, DUROCK are trademarks owned by United States Gypsum Company and used under license.

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USGBoral.com Plasterboard Ceilings Interior Finishes Metal Framing Substrates

Content

About USG Boral 02

Examples of Modular Construction

• PBU• PPVC• Example of Systems for Prefabrication & Modular Manufacturing

03

Product Compliance with International Standards

• China• Thailand• Vietnam• Malaysia

05

Products

• Wetstop™• Fire+Wetstop™• Firestop®• FIBEROCK®• DUROCK®• Shaftliner™• SHEETROCK® Standard 13mm• SECUROCK® Glass-Mat Sheathing

07

Modular Project References

• Residential Buildings of Wu Yu Plaza Complex (China)• Crowne Plaza Extension (Singapore)• Iqaluit Hotel (Canada)

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CONTENT

2

About USG Boral

ABOUT USG BORAL

INNOVATION INSPIRED WORLDWIDE

USG Boral is a leading manufacturer and supplier of gypsum-based wall and ceiling lining systems, mineral fibre acoustical ceiling systems, metal framing, joint compounds, high-performance panels and accessories.

SMART INNOVATION FIRSTS

With more than 1300 patents for industry-leading products, USG Boral has, throughout our history, built a legacy of innovation. What drives us to constantly strive to deliver groundbreaking firsts in building materials innovations? It is to make our customers and partners feel that it is the first time a building manufacturer has their back.

THE FIRST PLASTERBOARD. THE FIRST MINERAL FIBER ACOUSTICAL CEILING TILE. THE FIRST FIRE-RESISTANT PLASTERBOARD. THE FIRST PLASTERBOARD WITH SAG-DEFYING STRENGTH™. AND MORE…

INNOVATION WITH SUPPORT YOU CAN TRUST

USG Boral’s ever-growing portfolio of groundbreaking products and end-to-end solutions is backed by unparalleled quality service. With an extensive distribution and sales network that has been operating for more than 25 years across Asia, Australasia and the Middle East, our dedicated teams provide local expertise and high levels of support in finding the right solutions for your needs.

Our mission is to deliver innovation that helps you work smarter, do more and build better. Architects and construction companies need safer, faster, less costly ways to build. Building owners need better running buildings with lower operating cost as the need for sustainable construction to address global environmental challenge is growing fast. That is why, throughout USG Boral’s combined history, we have continually developed innovative wall and ceiling products and systems for our customers.

Examples of Modular Consruction

EXAMPLES OF MODULAR CONSTRUCTION

PBU (Prevaricated Bathroom Unit)

PPVC (Prefabricated Prefinished Volumetric Construction)

Staff housing at Upper Aljuneid Road

DUROCK® Drywall PBU for Condominium at Holland Village

USG Boral products commonly used for both PBU fabrication and PPVC modular

PBU/PPVC PPVC

DUROCK® Cement Board Features • Fire assembles to UL/ASTM, BS

• Non-combustible to ASTM and BS standards

• Moisture, mould and fire- resistant to ASTM, BS standards

• High resistance to mould and mildew, scoring a 10 (highest) when tested in accordance with ASTM D3273

FIBEROCK® Gypsum Fiberboard Features

• ASTM C473, AS/NZS 2588 (for board performance)

• Fire assembles to UL/ASTM, AS/NZS, BS

• Non-combustible to ASTM, AU/NZS, EN, BS standards

• High resistance to mould and mildew, scoring a 10 (highest) when tested in accordance with ASTM D3273

• Maximum tile weight 75kg/m2

• Homogeneous core

• 95% recycled content

• Moisture, mould and fire-resistant

SECUROCK® Glass-Mat Sheathing Features

• Fire assembles to UL/ASTM, BS

• Non-combustible to ASTM, EN, BS standards

• Maximum tile weight 75kg/m2

• Can be exposed to weather for 12 months after application

• Moisture, mould and fire-resistant

• High resistance to mould and mildew, scoring a 10 (highest) when tested in accordance with

ASTM D3273

Firestop® and Fire+Wetstop™ Plasterboard Features

• Meets ASTM C1396, BS 1230, EN 520, AS/NZS 2588, GB/T 9775 (for board performance)

• Fire assembles to UL/ASTM, BS, AS/NZS, GB/T

• Non-combustible to ASTM, BS, AS/NZS, GB/T

• Moisture, fire-resistant to ASTM, BS AS/NZS, GB/T standards

4

EXAMPLE OF SYSTEMS FOR PREFABRICATION & MODULAR MANUFACTURING

Test Standard System Fire Rate (Minutes) (related to system design)

System

BS 476 Part 21 Exterior Wall 60 Single side laminate 2 layers 15FR

BS 476 Part 21 Exterior Wall 90 Single side laminate 3 layers 15FR

BS 476 Part 22 Ceiling-Floor 60 Single side laminate 2 layers 15FR

BS 476 Part 22 Ceiling-Floor 90 Single side laminate 3 layers 15FR

BS 476 Part 22 Wall 120 2 layers 15FR double sides

BS 476 Part 22 Ceiling-Floor 12019mm Structural Panel on top and

2 x 16mm Firestop® on bottom

Exterior wall plan/section view

Ceiling-floor elevation/section view

Product Compliance with International Standards

PRODUCT COMPLIANCE WITH INTERNATIONAL STANDARDS

PRODUCT (LOCAL & INTERNATIONAL STANDARDS)

GB/T 9775 Ordinary gypsum plasterboard

ISO 6308 Gypsum plasterboard — Specification

ASTM C1396 Standard Specification for Gypsum Board

EN 520 Gypsum plasterboards. Definitions, requirements and test methods

BS 1230 Gypsum plasterboard. Specification for plasterboard excluding materials submitted to secondary operations

AS/NZS 2588 Gypsum plasterboard

TIS 219 Gypsum plasterboard

TCVN 8257 Gypsum boards - Test methods

TEST NAME

THAILAND CODE

Plasterboard properties

Local Standard: EN 520

*International Standards:• ASTM C1396 • EN 520 • BS 1230• AS/NZS 2588

FRL (International Standards)

International Standards:• BS 476 (parts listed out) • EN 13501-2, ISO 834, TCVN 9311-8• UL Classification as to fire resistance, surface burning characteristics and core combustibility:

- ASTM E119/UL 263, ASTM E 84, ASTM E 136• AS/NZS 1530.4• AS/NZS 3837

CHINA CODE

Plasterboard properties

Local Standard: GB/T 9775 (ISO 6308)

*International Standards:• ASTM C1396 • EN 520 • AS/NZS 2588

FRL (International Standards)

Local Standards: • GB/for FRL• GB/T 9978.8 (ISO 834-8:2002,MOD)

International Standards:• BS 476 Fire Tests (parts listed out) • EN 13501-2, ISO 834• UL Classification as to fire resistance, surface burning characteristics and core combustibility:

- ASTM E119/UL 263, ASTM E 84, ASTM E 136• AS/NZS 1530.4 • AS/NZS 3837

*Subject to availability, contact your USG Boral Representative for details

6

FRL (INTERNATIONAL STANDARDS)

BS 476 BS 476-4: Non-combustibilityBS 476-6: Fire propagation for productsBS 476-7: Surface spread of flame of productsBS 476-22: Non-loadbearing component fire-rated testBS 476-21: Loadbearing component fire-rated test

BS EN 13501-2 Fire classification of construction products and building elements. Classification using data from fire resistance tests, excluding ventilation services

ISO 834 Fire Resistance Test

ASTM E119/UL 263 Standard Test Methods for Fire Tests of Building Construction and Materials

ASTM E 84 Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM E 136 Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnace at 750°C

AS/NZS 1530.4 Fire Resistance Test to Building Material – Standard

AS/NZS 3837 Method of test for heat and smoke release rates for materials and products using an oxygen consumption calorimeter

TCVN 9311-8 Fire resistance test - Elements of building construction - Part 8:Specific requirements for non-loadbearing vertical separating elements

MALAYSIA CODE

Plasterboard properties

Local Standard: EN 520

*International Standards:• ASTM C1396 • EN 520 • AS/NZS 2588 gypsum plasterboard

FRL (International Standards)

International Standards: • BS 476 (parts listed out) • EN 13501-2, ISO 834• UL Classification as to fire resistance, surface burning characteristics and core combustibility:

- ASTM E119/UL 263, ASTM E 84, ASTM E 136• AS/NZS 1530.4• AS/NZS 3837

VIETNAM CODE

Plasterboard properties

Local Standard: TCVN 8257 (ASTM C1396)

*International Standards:• TCVN 8257• ASTM C1396 • EN 520 • BS 1230• AS/NZS 2588

FRL (International Standards)

Local Standard: TCVN 9311-8

International Standards:• BS 476 Fire Tests (parts listed out) • EN 13501-2, ISO 834• UL Classification as to fire resistance, surface burning characteristics and core combustibility:

- ASTM E119/UL 263, ASTM E 84, ASTM E 136• AS/NZS 1530.4 • AS/NZS 3837

Products

PRODUCTS

Wetstop™ is recessed edge plasterboard with a water-resistant core, designed to satisfy regulatory requirements for wet area applications in non-fire rated systems. Wetstop™ is ideal for the internal lining of wet areas in bathrooms, showers, laundries and toilets.

ADVANTAGES

• Water-resistant lining

• Wet area internal wall and ceiling applications

• Economical wet area lining

• Suitable surface for tiling

Feature Description

*Thickness 10mm & 13mm

Edge Profile Recessed Edge

Paper Colour Blue/Green

Fire+Wetstop™ is ideal for a wide range of wall and ceiling applications that require wet area fire rated partition systems. Fire+Wetstop™ is suitable for showers, bathrooms or fire rated external wall linings protected by exterior cladding.

ADVANTAGES

• Fire-resistant

• Water-resistant

• High acoustic performance

• Suitable surface for tiling

Feature Description

*Thickness 10mm & 13mm

Edge Profile Recessed Edge

Paper Colour Blue/Green

FIRE+WETSTOP™

Firestop® is specifically formulated fire-resistant core plasterboard providing an ideal solution for projects where specific fire resistance ratings are required in partition wall and ceiling systems. It is used in proprietary systems providing lightweight fire and acoustic performance.

ADVANTAGES

• Fire-resistant

• High acoustic performance

Feature Description

*Thickness 13mm & 16mm

Edge Profile Recessed Edge

Paper Colour PinkFIRESTOP®

WETSTOP™

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FIBEROCK® is the ideal lining for high traffic, wet and alfresco areas. FIBEROCK® is a unique gypsum fibre product that includes a water-resistant core for supreme durability and superior performance. Easy to cut and install, these panels are highly desirable and durable in wet and dry environments alike. FIBEROCK® can be used in exterior areas protected from direct exposure to rain such as alfresco dining, verandas, carports, soffits or eaves.

ADVANTAGES

• Superior impact and water-resistant

• Mould-resistant

• Fire rated wall systems up to 60 minutes (single layer) & 120 minutes (2 layers)

• Noise control including intertenancy rated systems

• Excellent substrate for paint and tiles and a number of abrasion resistance coatings

• Suitable fixtures can be attached without the need to screw into studs or noggings (for specific weights, please refer to the installation manual)

Feature Description

*Thickness 10mm, 13mm & 16mm

Edge Profile

13mm, 16mm Recessed Edge10mm Recessed Edge/Square Edge

FIBEROCK®

DUROCK® Cement Board is a superior alternative to traditional construction methods such as brick walls or AAC blocks. This lightweight and versatile system is extremely durable and allows faster construction speeds for residential and commercial buildings.

ADVANTAGES

• High flexural strength helps resist cracking. High indentation strength to resist impact damage

• Easy to cut and fasten. Dry panel application eliminates cement mixing and drying time

• Low thermal and hydrometric movement helps resist cracking

• Unlimited designs with numerous finishing options to suit architects imaginations

• Humidity and moisture resistant. Will not swell, soften, decay, delaminate or disintegrate in water

• Mould-resistant

• Rough surface enhances bonding. Reduces tile slip with mortar applications

DUROCK®

Fire Safety

Fire Safety

Moisture & Mould

Control

Moisture & Mould

Control

Products

SHEETROCK® Standard 13mm board is USG Boral’s engineered lightweight and stronger alternative to USG Boral’s regular core 13mm plasterboard. The plasterboard panels feature a patented high strength-to-weight composite design and a core that allows for a sharper score and snap than standard plasterboard. Additionally, the core is tougher along the edges than standard plasterboard, reducing the likelihood of blowouts.

ADVANTAGES

• Lightweight, high strength-to- weight composite design

• Greater rigidity for ease of handling and installation

• Easy to cut, mitre and clean up

• Consistent profiles with clean lines

Feature Description

*Thickness 13mm

Edge ProfileRecessed Edge,Recessed Edge/Square Edge

Paper Colour Buff/Grey

SHEETROCK® STANDARD 13MM

ADVANTAGES

• Mould-resistant

• Glass-mat sheathing facer on both sides shed water

• Extensive ANSI/UL 263 Fire- resistant Designs (UL Designation USGX)

• Quick score and snap with neither sawing, special tools, rapid screws nor nail attachments required

• Can be exposed to weather for up to 12 months after application

USG Boral SECUROCK® Glass-Mat Sheathing is a non-combustible, moisture-resistant and mould-resistant panel that offers a 100% inorgarnic fiberglass facer and backer mat to maximise coverage of air or water barrier systems.

Feature Description

*Thickness 13mm, 16mm

Edge Profile Square Edge

Paper Colour Fluorescent Green

Shaftliner™ panels are specially manufactured firestop plasterboard panels, developed for use in USG Boral Cavity SHAFTWALL™ systems to provide fire protection for elevator shafts, vertical ducts and other applications where installation is possible from one side only. Shaftliner™ panel is 25mm thick, 600mm wide bevelled edge fire rated plasterboard utilised and SHAFTWALL™ systems.

ADVANTAGES

• Fire-resistant

• Lightweight construction

• Superior acoustic performance

Feature Description

*Thickness 25mm

Edge Profile Bevelled Edge

Paper Colour Grey/Green

SHAFTLINER™

SECUROCK® GLASS-MAT SHEATHING

Fire Safety Moisture & Mould

Control

*Nominal thickness

10

Modular Project References

MODULAR PROJECT REFERENCES

Location: Lian Yun Gang, China (连云港)Construction company: Residential buildings of Wu Yu Plaza Complex (吾悦广场)

Location: SingaporeProject: Crowne Plaza extension

Location: CanadaProject: Iqaluit Hotel

Project description: • Affordable government apartment, ten 18 to 30-floor buildings• Fire rated ceiling and partition, 12mm & 15mm fire-resistant gypsum board

Project description: • 250 modular units• Fire rated wall and ceiling, 15mm fire-resistant board, 75,000m2

Project description: • 255 modular units, SHEETROCK®, SECUROCK® Glass-Mat gypsum board• Fire rated wall, ceiling and exterior wall

AustraliaChinaIndiaIndonesiaMalaysiaMiddle EastNew ZealandThailandPhilippinesSingaporeSouth KoreaVietnam

USG Boral Corporate HQ 78 Shenton Way#27-01 Singapore 079120