Top Banner

of 49

User Manual AGS-PRS Eng

Jan 13, 2016

Download

Documents

bueno
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • ARGOS SOLUTIONS AS, Dyrmyrgata 35, NO-3611 Kongsberg, Norway

    User Manual

    Argos Panel Repair System

  • 2 User Manual Revision A

    Table of Contents

    Introduction ........................................................................................................................................... 5

    Purpose of Product ..............................................................................................................................................................................................................5

    Customer Support Information .....................................................................................................................................................................................6

    Warranty ..................................................................................................................................................................................................................................6

    Safety Annotations ..............................................................................................................................................................................................................6

    CE-Marking .............................................................................................................................................................................................................................7

    Technical Description ............................................................................................................................ 9

    System Description ..............................................................................................................................................................................................................9

    Argos Grading System ............................................................................................................................................................................................ 10

    X-Y Repair Table ....................................................................................................................................................................................................... 11

    Touch Screen Control Panel ................................................................................................................................................................................ 12

    Computer Cabinet .................................................................................................................................................................................................... 12

    Operation Procedures, Argos Main HMI ........................................................................................... 13

    Starting the Panel Repair system .............................................................................................................................................................................. 13

    Starting the panel repair computer ......................................................................................................................................................................... 13

    Operating the E-stop ....................................................................................................................................................................................................... 13

    Operating the Safety-stop ............................................................................................................................................................................................. 13

    Starting the Program ...................................................................................................................................................................................................... 14

    Start of a new Series ........................................................................................................................................................................................................ 14

    Main Screen ......................................................................................................................................................................................................................... 16

    Recipe Editor ....................................................................................................................................................................................................................... 18

    Recipe Editor, Router ...................................................................................................................................................................................................... 19

    Recipe Editor, Putty ......................................................................................................................................................................................................... 20

    Toolbox, Router .................................................................................................................................................................................................................. 21

    Toolbox, Putty 1-2 ............................................................................................................................................................................................................. 22

    Tool status, Router ........................................................................................................................................................................................................... 24

    Tool status, Putty 1-2 ...................................................................................................................................................................................................... 25

    Tool status, Pump .............................................................................................................................................................................................................. 26

    Statistics ................................................................................................................................................................................................................................ 27

    Manual, Router ................................................................................................................................................................................................................... 28

    Manual, Putty ...................................................................................................................................................................................................................... 29

    Logging 30

    System 31

    Inspect Board program .................................................................................................................................................................................................. 33

    Saving Images as Examples................................................................................................................................................................................. 34

    Board Inspection ...................................................................................................................................................................................................... 34

    Zooming ........................................................................................................................................................................................................................ 35

    Measure Tool: ............................................................................................................................................................................................................ 36

    Operator maintenance ....................................................................................................................... 37

    Putty Tool.............................................................................................................................................................................................................................. 37

    Cleaning Putty Head ............................................................................................................................................................................................... 37

  • Argos Panel Repair System

    Revision A User Manual 3

    Replace Putty Head ................................................................................................................................................................................................. 38

    Cleaning the Accumulator and Piston ........................................................................................................................................................... 39

    Putty pump ........................................................................................................................................................................................................................... 40

    Replacing putty barrels ......................................................................................................................................................................................... 40

    Lubricating putty pumps ...................................................................................................................................................................................... 42

    Router bit .............................................................................................................................................................................................................................. 44

    Replacement ............................................................................................................................................................................................................... 44

    Calibrating the routing depth ............................................................................................................................................................................ 45

    Adjusting the routing depth ................................................................................................................................................................................ 46

    Error / Warning messages ................................................................................................................. 47

    Error / Warning massages handling....................................................................................................................................................................... 47

    Version

    Rev. Date Author Comments

    A 15.09.11 JS First Edition

    File: User Manual AGS-PRS for UPM.docx

  • Argos Grading System

    Revision A User Manual 5

    Introduction

    This document is intended as an aid in the operation of the Argos PRS System. It

    describes in detail the recipes, the menu items, and the message system. For preparation

    of the site and installation, please refer to the Site Preparation and Installation Manual.

    For maintenance tasks, Please refer to the Maintenance manual.

    Purpose of Product

    Argos Panel Repair System (PRS) is a system for automatic repair of the surface of

    plywood boards. It routes out and fills defects with putty.

    It consists of:

    Digital cameras

    Lighting

    Mechanical construction for cameras, lighting and electronics

    PC with display, interface to the cameras and interface to PLC

    X-Y tables equipped with routing and putty tools.

    The cameras used are line-scan cameras. As a board moves through the system, the

    cameras scan one pixel row at the time, thus constructing an image of the board. A

    tachometer wheel measures the speed. This controls how frequently the cameras scan a

    new pixel line for the board image.

    The cameras are interfaced to the PC. The PC reads the pixel lines and combines them to

    board images. The software then runs several algorithms on the image to determine

    board defects to classify (grade) the board.

    During ordinary production, the operator selects the product being repaired, enters a

    serial/reference number and shift information and clicks Start. PRS will now operate

    automatically, taking pictures, analyzing them to find the defects on the board surfaces

    and perform the automatic repair. The classification will be based on the grading recipes

    defined for each surface of the current product. The result of the classification is used to

    determine which defects to repair. The screen will show some of the key data for

    information to the operator, but it does not require any attention or actions by the

    operator. The system will monitor conditions that may require operator attention and

    presents 2 signals used for warning and error indications.

    A report generator may be included to produce statistical data from the production. This

    is easily done at the end of the shift, start of a new series or at some other convenient

    time.

  • 6 User Manual Revision A

    Customer Support Information

    Argos Solutions AS Norway

    Dyrmyrgt. 35 Tel. +47 91 66 94 10

    N-3611 Kongsberg Fax. +47 32 73 57 69

    Warranty

    The warranty period of the Product is twelve (24) months from completion of Product

    installation. For further information, see the document Terms and Conditions for

    purchase, license and service.

    Safety Annotations

    All safety directions must be respected in order to avoid damage to personnel,

    environment and equipment. In this user manual the following annotations are used

    with belonging signification:

    DANGER

    Indicates possibilities for immediate hazards, which WILL result in fatal or severe

    personnel injuries and substantial property damage, if the required precautions are not

    taken.

    Warning

    Indicates possibilities for hazards or unsafe practices, which COULD result in fatal or

    severe personnel injuries or substantial product or property damage, if the required

    precautions are not taken.

    CAUTION!

    Indicates possibilities for hazards or unsafe practices, which COULD result in minor

    personnel injuries and/or property damage, if the required precautions are not taken.

    Note:

    Draws attention to specific information of technical significance which might not be

    obvious to specialist personnel, or points at important remarks in the procedures to

    follow.

  • Argos Panel Repair System

    Revision A User Manual 7

    CE-Marking

    The CE-marking is placed on the leg of the

    AGS.

  • Argos Grading System

    Revision A User Manual 9

    Technical Description

    System Description

    1 Argos Grading System.

    2 X-Y Repair table.

    3 Computer cabinet

    4 Touch screen control panel.

    5 Putty pump, 10L .

    6 Putty pump, 200L .

    1

    2

    3

    4

    5 6

  • 10 User Manual Revision A

    Argos Grading System

    1 Upper control unit with

    camera and light controller,

    power and I/O.

    2 Soft light.

    3 Flat light.

    4 Softlight 45.

    5 Upper camera.

    6 Panel sensor.

    1

    3

    4

    2 4

    6

    5

  • Argos Panel Repair System

    Revision A User Manual 11

    X-Y Repair Table

    1 Putty Tool

    2 Router Tool.

    3 X-Y Table control cabinet

    1 2

    3

  • 12 User Manual Revision A

    Touch Screen Control Panel

    By means of the touch screen control

    panel it is possible to operate and control

    the system.

    Computer Cabinet

    The computer(s) is located in the

    computer cabinet.

    The distance between the cabinet and

    the Argos Grading System is limited to

    50 meters with the standard cables

    (shielded cat 6 Ethernet cables, 50 m).

    Option: If necessary a fiber optics cable

    can be used.

  • Argos Grading System

    Revision A User Manual 13

    Operation Procedures, Argos Main HMI

    Starting the Panel Repair system

    1 Make sure that all units are powered on. AGS, X-Y tables, computers and

    monitors.

    2 Make sure that air pressure is on and that the automatic lubricant system for the

    X-Y tables is functional.

    3 Remove dust and debris form the production line. Take extra precautions around

    the AGS (if the camera sees too much debris the system will fail) and the vacuum

    conveyor.

    4 Clean the putty heads by removing old putty on the outside and also inside of the

    putty opening.

    5 Purge some putty to verify that it flows as normal.

    6 Check the router bit for damage and sharpness. Adjust to desired depth.

    7 Close all doors/gates and reset E-stop/safety stop.

    Starting the panel repair computer

    1 Make sure that the computer are powered and turned on.

    2 The computer will automatically log in the normal User then it starts up.

    3 The necessary programs for running the Repair line will be started automatically.

    4 If you need to manually log in or switch users on the computer the normal user

    name and password is:

    User name: user

    Password : user

    Operating the E-stop

    1 Then pushing an E-stop button the complete line stops. Restarting the line will

    require resetting of several positions along the production line. The Argos Panel

    Repair system will automatically reset itself then the rest of the production line is

    reset.

    Operating the Safety-stop

  • 14 User Manual Revision A

    1 Then opening a safety door the Safety-stop function will be activated. The line

    stops and the X-Y tables will be disabled. It is then safe to enter the enclosed area

    for maintenance.

    2 Procedure for opening the Safety gates:

    a. Push the red button with 0 sign. Yellow light will illuminate.

    b. Push the yellow button and turn the red key marked A at the same time.

    The gate is now open.

    3 Procedure for closing the Safety gates: Then exiting the safety area you need to

    push the reset button by the door. This starts the line and the X-Y tables again

    automatically. The panels that are positioned after the AGS scanner will be passed

    through the system without repairing.

    a. Close the safety gate and turn the red key marked A.

    b. Push the green button marked I. The yellow light will go off and the white

    light will illuminate.

    4 If the usage of the Safety doors are planned it might be a good idea to empty

    the line first to avoid that some panels passes without being repaired.

    Starting the Program

    The system automatically logs in and starts once the PC is turned on. However, if the

    program has been stopped, follow this procedure to restart the program:

    5 Start the program by double-clicking the AutoSort icon on the screen. The system

    can also be started from an AutoSort icon on the Start menu.

    6 Start the HMI program by double-clicking the Main icon on the screen. This will

    bring up your operating window.

    Start of a new Series

    1 Make sure Stop has been clicked.

  • Argos Panel Repair System

    Revision A User Manual 15

    2 If there are alarm messages on top of the screen you must resolve the issues and

    click Clear to reset. Repeat if necessary.

    3 Select Recipe from the drop-down list, and enter the serial number and shift

    information, as applicable to your system. The recipes are defined in the Recipe

    Editor (see own chapter).

    4 Enter the finished panel size after trimming together with the thickness if the

    predefined values are incorrect. This is very important since this sets the working

    area of the X-Y table.

    5 The all parameters are entered press Start. The system is now ready to

    star repairing panels. The Recipe, Series, Shift and dimension fields turn gray, as

    no change is allowed while the system is grading.

    6 If the line does not start, check for error messages and resolve the problems. Then

    click Clear. Biele and UPM production line must be in AUTO mode.

  • 16 User Manual Revision A

    Main Screen

    The Product Defects display shows

    information about the last board that

    has been classified. The matrix will

    show the number of each defect type

    divided into the tree classes (Accepted,

    Repair and Reject).

    Select Board display shows the history

    for the last 10 boards. Number 1 is

    always the last board gone through the

    system. Each board is represented by a

    color to indicate the classification of the

    worst defect on the board.

    Green : No repair needed.

    Yellow : Automatic repair.

    Red : Defects too large for automatic

    repair.

    Control section has one button for

    pause the continuously display of new

    boards as the goes through the system.

    This to give the operator time to

    inspect the picture of the boards.

    The floppy button lets the

    operator save the selected board to the

    examples folder. This examples can

    later be used for adjusting the

    sensitivity of the detections etc.

  • Argos Panel Repair System

    Revision A User Manual 17

    Product View display shows

    automatically the picture of the last

    board gone through the system. The

    lower picture is an overview picture

    and the upper picture is a zoom

    window for defects close up. The zoom

    level can be adjusted clicking on the

    Zoom bar. The zoom area can be

    selected by Click and drag in the

    overview picture.

    Inspect Board section has four buttons.

    The two left ones will show respectively

    the Router Path and the Putty Path

    on the pictures in the Product

    View display.

    are for opening the external

    Inspect Board program described

    below.

    The folder button are for

    selecting a previous production series

    to open in the Inspect Board

    program.

    The Repair Rate section indicates how

    well the system keeps up with the

    press. The two values for Boards in

    press load and Cycle Time (s) must

    be entered. The system will then start

    to skip repairing some panels if it cant

    keep up with the press. This function

    can be turned off by selecting the

    Repair all boards box. The system will

    then be allowed to slow down the

  • 18 User Manual Revision A

    production in order to do all the

    repairs. The tool acceleration can be

    manually changed to repair faster or

    slower if desired.

    Recipe Editor

    Recipe Editor section shows

    information about the current Recipe

    used for the ongoing production. The

    matrix shows the dimension limits for

    all types of defects. The defects that are

    smaller than the limits in the

    Accepted column will not be

    repaired. The defects that falls in

    between the limits in the Accepted

    and the Repair column will be

    repaired. If the defect size is bigger

    than the limits in the Reject column it

    will not be repaired.

  • Argos Panel Repair System

    Revision A User Manual 19

    Temporarily changes to the current

    recipe can be made just by entering the

    desired limit and click the enable

    changes button .

    To undo the temporary changes click

    the Undo button .

    To save the settings permanently click

    the Floppy button .

    Recipe Editor, Router

  • 20 User Manual Revision A

    Repair Options section has parameter

    for setting up the router to extend the

    routing width then repairing defects

    and table for selecting witch defects to

    route.

    Recipe Editor, Putty

    Repair Options section has parameter

    for setting up the putty repair methods

    for different types of defects.

    Small Knot Limit: Knot that are smaller

    that this limit will be repaired by

    moving the putty head over the defect

    and filling it in one single pass. Larger

    knots can have different types of repair

    motions.

    Post/Pre-Crack Repair extensions (mm):

  • Argos Panel Repair System

    Revision A User Manual 21

    This makes the putty tool open the

    putty valve a distance before it reaches

    the defect and keeps it open for a

    distance after it has left the defect. This

    helps repairing the very thin ends of a

    crack that might have been

    undetected.

    Tool setup, Router

    The Tool Setup tab has one sub tab for each tool on the system. These are used to set up the

    parameters for the tools.

    Tool Offset section has parameters for

    positioning the router head so it hits

    the defects. X Offset is the tool position

    across the transport direction and Y

    Offset is the tool position in the

    transport direction. Bit Diameter (mm)

  • 22 User Manual Revision A

    is the diameter of the router bit.

    Repair Options section has parameters

    for how much excess routing the tool

    shall do while repairing.

    Tool Setup, Putty 1-2

    Tool Offset section has parameters for

    positioning the Putty head so it hits the

    defects. X Offset is the tool position

    across the transport direction and Y

    Offset is the tool position in the

    transport direction. Valve Diameter

    (mm) is the diameter of the opening in

    the putty head.

  • Argos Panel Repair System

    Revision A User Manual 23

    Repair Speed section has parameters

    for how fast the putty tool shall move

    while repairing. Min/Max speed and

    putty Flow parameter is set. A separate

    speed for repairing routed tracks is also

    available.

  • 24 User Manual Revision A

    Tool status, Router

    Router Status section has one

    parameter for setting the lower position

    alarm Limit. If the router tool goes

    under this height the system will stop to

    prevent damage on the conveyor and

    tool. This will typically happened if the

    tool runs outside the board.

    The current tool height is also displayed.

  • Argos Panel Repair System

    Revision A User Manual 25

    Tool status, Putty 1-2

    Putty Status section has indicator for

    which putty pump that are currently in

    use.

    Putty accumulator level (%) indicates

    the current level of putty in the

    accumulator.

    Parameters for then to start and stop

    filling the accumulator.

    Air pressure in the accumulator and the

    wanted air pressure. If the viscosity of

    the putty varies it might be necessary

    to adjust the accumulator air pressure

    to fill the defects.

    Lower position Alarm Limit. If the putty

    tool goes under this height the system

    will stop to prevent damage on the

  • 26 User Manual Revision A

    conveyor and tool. This will typically

    happened if the tool runs outside the

    board.

    The current tool height is also

    displayed.

    Tool status, Pump

    The Pump Status section has indicators

    for low putty level in pump A and B.

  • Argos Panel Repair System

    Revision A User Manual 27

    Statistics

    The Statistics tab shows curves for the

    time usage and the number of repairs

    pr. Board.

  • 28 User Manual Revision A

    Manual, Router

    Manual Operation Router section has

    buttons for manually operate the X-Y

    table and tool.

    To be able to use the manual controls

    you need to check the Enable Manual

    Operation check box.

  • Argos Panel Repair System

    Revision A User Manual 29

    Manual, Putty

    Manual Operation Putty section has

    buttons for manually operate the X-Y

    table and tool.

    To be able to use the manual controls

    you need to check the Enable Manual

    Operation check box.

  • 30 User Manual Revision A

    Logging

    The Logging tab shows the alarm history. The log can be sorted by clicking on the header

    of each column.

  • Argos Panel Repair System

    Revision A User Manual 31

    System

    The Administrator section gives you the

    possibility to log in as Administrator

    and configure the system on a deeper

    level that the operator. Some of the

    described menus will not be available if

    you are not logged in as an

    Administrator.

    Select Server section will not be used at

    UPM. It should always state

    localhost.

    Taskbar section has a button to toggle

    the Windows Taskbar on and off.

  • 32 User Manual Revision A

    Language section. Using the dropdown

    menu you can select the desired

    language for the Argos HMI.

    Main section has two buttons.

    Takes you to the Main Screen.

    Exits the Argos HMI program.

  • Argos Panel Repair System

    Revision A User Manual 33

    Inspect Board program

    To take a closer look at the detections done on a board, press the glasses button .

    Boards from the current (or latest) series are listed in the resulting window:

    In the lower part of the dialog, the date, serial number, product, shift and the board

    count of the series is listed.

    A drop-down list gives you easy access to a few of the latest series run. By selecting the

    triple-dotted button to the left of the drop-down list, you can open any archived series

    on the disk by selecting its corresponding series file. The files are located on

    d:\Argos\Sis\Data\Data. The file name indicates date, product, series and shift.

    The left pane lists the latest boards that went through the system. The final grade result

    the board was given is indicated by colored icons. You can filter out specific grades by

    clicking the corresponding colored buttons in the lower right part of the dialog.

    When a board in the list is selected (by clicking on it), the bar chart of the detected

    properties and grade for the board is shown in the right pane. This is the same chart that

    was displayed when the board passed through the system.

    The list of boards consists of the following information:

    The time of the grading

    The number in the series for this board

    Icon to tell whether an image file of the board exists:

  • 34 User Manual Revision A

    Indication of which surface and what kind of defect that was regarded the most

    severe.

    If you want to view a specific board image without looking at the series, select the

    Search for file button, find and select the wanted image file.

    TIP: Double right-click an image icon to show a preview of the image in the right pane.

    Note that no zooming or defect indications will be available in this preview mode.

    Saving Images as Examples

    To save a board to be used as an example

    for later use, e.g. for support by Argos

    Solutions, select the Save as example

    button after having highlighted the

    desired board in the left pane. A dialog

    appears.

    Here you can select which images to save

    (it may be more than one image for each

    board), and in what sample series to save

    them.

    A text editor window then appears where you can enter your comments:

    The image(s) and comments for this board will be saved in a dedicated directory, for later

    retrieval by Argos Solutions.

    TIP: To select the correct board for saving, note the time and date of the image as

    indicated in the file name showed in the upper part of the inspection dialog.

    Board Inspection

    Double-click a board icon or click it and select the OK button to inspect the boards

    image(s) for detected defects. A new window will open where you can also review a text-

    based list of the detections and their severity.

  • Argos Panel Repair System

    Revision A User Manual 35

    Zooming

    By framing a rectangle while pressing the left mouse button, the display will be zoomed

    into the selected region in the image. By clicking the right mouse button, the display will

    zoom back out to show the whole image.

  • 36 User Manual Revision A

    Measure Tool:

    The Measure tool button sets and indicates the measure state. In this state, when

    framing an area of interest, the metrics of the selected area will be shown in the lower

    right part of the display.

    The measure state will be cancelled as

    the left mouse button is released.

    The measurement reference point is

    initially set to the lower left corner of the

    image (leading edge, left corner of the

    board). It is displayed in red as a small dot

    framed by a rectangle. By right clicking a

    point in the image while in measurement

    mode, the measurement reference point

    will be set.

  • Argos Grading System

    Revision A User Manual 37

    Operator maintenance

    Putty Tool

    Cleaning Putty Head

    Then the putty head accumulates dry putty around the edges or if it has been out of

    operation for a period it will require cleaning.

    Normally you can do this without removing the putty head from the tool. Just use a

    scrape and a flat screwdriver to clean around the outer edge of the head and in the putty

    opening in the center. Using warm water will make the cleaning easier.

    Test the putty flow by pushing the putty purge button on top of the tool.

  • 38 User Manual Revision A

    Replace Putty Head

    If the putty head is worn out or broken it needs to be replaced.

    Use a 27mm spanner to unscrew the putty head from the putty valve.

    Replace with a new one. Make sure the putty opening of the new one has the same

    diameter as the old one. If necessary the putty opening can be made bigger by drilling

    with the desired bit diameter. 12mm putty opening is standard for UPM.

  • Argos Panel Repair System

    Revision A User Manual 39

    Cleaning the Accumulator and Piston

    1 Remove the air hose (A).

    2 Open the accumulator by using a

    44 mm spanner on the upper part

    of the accumulator (B).

    3 Unscrew the four allen screws (C)

    and remove the accumulator top

    lid.

    4 Push out the piston (D) carefully

    by using a screwdriver.

    5 Clean the accumulator and piston

    using warm water. Take off the

    black O-ring sealing and the white

    plactic sealing and clean them

    well. Do NOT take off the dark

    gray magnetic ring at this will

    destroy the piston.

    6 Apply grease on the piston and

    Insert it into the accumulator and

    install it in the reversed order of

    the procedure steps above.

    A

    B

    C

    D

  • 40 User Manual Revision A

    Putty pump

    Replacing putty barrels

    Then the putty barrel is close to empty you will get a warning.

    There are two types of putty pumps, one for the 200L barrels and one for the 10L (or 20L)

    buckets. The two pumps are operated the same way.

    1. Lift the pump and the barrel a few cm from the floor using the air cylinder control (A)

    valve located at the pump ram. Set it to the upper position until the barrel is lifted a

    few cm from the floor and move it to the center (horizontal) position.

    2. Press the small button (B) to inflate air into the empty barrel and simultaneously

    move the lifting handle a little upp, this opens the air flow. The barrel will then come

    off the wiper plate. (The small pump has a air valve with a long handle next to the air

    inlet. This has to be opened by turning it clockwise and pulling it out 10mm).

    3. Continue to inflate air and to lift pump until the barrel is free.

    A

    B

  • Argos Panel Repair System

    Revision A User Manual 41

    4. Replace the barrel with a new full one and make a pile of putty in the center of the

    barrel to make it easier for the pump to get to the putty. Scrape of the putty from

    the bottom side of the wiper plate and put it on the pile in the center of the barrel.

    5. Clean and lubricate the rim of the wiper plate.

    6. Open the ventilating valve on the wiper plate for the air to escape. The channel

    through the wiper plate needs to be opened with a long screwdriver or similar.

    7. Make sure that the barrel is centered under the pump and lower the pump into the

    barrel. Then/if the putty starts to come out of the ventilation valve you must close it.

    Then the wiper plate is pushed all the way now to the putty it is ready. Leave the air

    cylinder control (A) in the lower position to have a constant press on the wiper plate.

    8. The pressure on the wiper plate can be adjusted by using the regulator on the pump.

    For the large 200L pump it should be a 6 bar. For the small 10L pump it should be 4

    bar.

    9. To get the putty into the pump you might need to open the valve on top of the

    pump and drain some air/putty. Open the valve and place a cup or similar under the

    drain. Open the air valve by pushing on the small blue knob on the air valve. The

    pump starts and you will hear and see then the pump start to pump putty. Let the

    putty flow for 5 sec and stop the pump. Close the putty drain valve and the putty

    pump is ready for use.

    Ventilating valves

  • 42 User Manual Revision A

    The putty pump air motor is using higher air pressure than standard mill air. The pressure

    booster is installed next to the pumps and can be adjusted if needed.

    Lubricating putty pumps

    Then the putty pumps needs lubricating in two positions.

    1. Air motor needs lubrication through the air. Refill oil in the lubricating units then

    necessary.

  • Argos Panel Repair System

    Revision A User Manual 43

    2. The putty pump is lubricated through the oil cup around the pump shaft. We

    recommend to use the Graco Throat Seal Liquid (TSL) oil.

  • 44 User Manual Revision A

    Router bit

    Replacement

    Then the router bit is worn out or broken it needs to be replaced.

    Use a 16mm spanner to lock the spindle and a 24mm spanner to open the chuck.

    Replace with a new router bit with desired diameter. Put the new drill bit into the chuck

    so that 35mm of the bit is outside the chuck and secure it by tightening the chuck.

  • Argos Panel Repair System

    Revision A User Manual 45

    Calibrating the routing depth

    Use a small piece of plywood (or another suitable material that does not harm the router

    bit).

    Push the Router down activation button on the router tool. This activates the small air

    cylinders on the router tool.

    Router down activation button

    Routing depth adjustment

    Depth calibration handle

    Locking handle for depth

    adjustment

  • 46 User Manual Revision A

    Release the lower clamp that fixes the router and turn the depth adjustment wheel to 0.

    Leave the lower clamp unlocked.

    Release the upper clamp and press the small piece of plywood up against the router base

    plate. Check that you are lifting the router with the plate then you press it up against the

    base plate. While holding the plate with one hand, lock the upper clamp with the other

    hand.

    The 0 mm reference position is now set.

    Adjusting the routing depth

    Release the lower clamp that fixes the router and rotate the height adjustment wheel to

    desired depth and lock the lower clamp again. The height adjustment wheel is marked in

    mm and 1/10mm.

  • Argos Panel Repair System

    Revision A User Manual 47

    Error / Warning messages

    Error / Warning massages handling

    Then an error message is displayed the repair system will normally stop and the operator

    needs to take the necessary actions to resolve the situation.

    # Alarm /

    Warning Description

    Line

    Stop Comments / Actions

    114 Error PRS: Communication to

    workstation# PLC

    (10.4.19.4x : 51941) down

    Yes Reset the workstation PLC by turning off the

    power to it.

    114 Error PRS: Error when creating

    socket (port 51941)

    Yes Reset the workstation PLC by turning off the

    power to it.

    115 Error Camera # on line name

    seems to be inactive

    Yes One camera on one line doesnt deliver data.

    Turn power off on complete system. Leave

    off for 15 seconds.

    116 Error PRS: Emergency stop

    activated

    Yes Reset the emergency stop or the safety gates

    for the repair station working area.

    140

    -

    143

    Warning WorkStation # is disabled No Enable this workstation if this is unwanted.

    200 Error Line name:

    The boards have come

    end to end (no space

    between)

    Yes The image is so long it is cut by the system.

    Panel stopped in system?

    This will cause long images.

    Panels come end to end?

    The system needs space between the panels.

    Clear panel jam and start the line again.

    202 Error Line name:

    Light has failed

    Yes Camera sees only dark lines.

    Check for debris in the camera system.

    Check that light is on and functioning.

    Clean lights and cameras.

    Check light level on lights using Cameraview.

    The lights may be due for changing.

    Check that camera sees the panel. The

    cameras may be tilted out of position.

  • 48 User Manual Revision A

    # Alarm /

    Warning Description

    Line

    Stop Comments / Actions

    305 Error System error Yes Based on feedback on 24VDC failed.

    Check wiring on I/O and signal distribution

    box. Measure voltage on camera system

    power.

    405 Warning Line name: Large

    deviation from calibration.

    Check calibration.

    No The system compares each panel with

    existing calibration curve. If the difference is

    great on consecutive boards, a warning is

    given,

    Clean system and lights thoroughly.

    Recalibrate if its not better. Make sure new

    curve looks OK.

    406 Warning Line name: Calibration

    curve may be too narrow.

    Check calibration.

    No The panels you are running are wider than

    the panels you calibrated on.

    Clean and recalibrate.

    427 Error Line name: Could not

    find any x mm calibration

    curve

    No Calibrate the mentioned camera line Line

    name.

    560 Error Missing air pressure Yes Check the air valves for the system.

    561 Warning Putty level in barrel A is

    low

    No Replace the Putty barrel.

    562 Warning Putty level in barrel B is

    low

    No Replace the Putty barrel.

    570

    -

    573

    Error Tool # on workstation #

    ran off board

    Yes Verify that the Tool has not been damaged

    and clear the message. The system will skip

    repairing this panel and continue on the next.

    611 Error Missing data from one

    camera line

    Missing data from Line

    name

    Yes The localsynchronizer times out waiting for

    images from one line.

    Check cabling and general condition on the

    lights and cameras in question.

    Lights may be out.

    Run Cameraview to check light levels.

    See error #202

    645 Warning Disk is nearly full, ## MB

    left

    No The disk is running full. The system stores

    more data than the garbage collector can

    clean.

  • Argos Panel Repair System

    Revision A User Manual 49

    # Alarm /

    Warning Description

    Line

    Stop Comments / Actions

    Registry settings must be changed, contact

    Argos Support.