IB series P2 type Planetary gear drive for servo motor No.Z2008E-1 IB Series PK1 Type Planetary Gear Reducer for Servo Motor Right Angle Type Power Transmission & Controls Group Headquarter ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025, Japan Specifications, dimensions, and other items are subject to change without prior notice. No.Z2008E-1.0 EA04 Printed 2016.07 Worldwide Locations U.S.A Sumitomo Machinery Corporation of America (SMA) 4200 Holland Blvd. Chesapeake, VA 23323, U.S.A. TEL (1)757-485-3355 FAX (1)757-485-7490 Canada SM Cyclo of Canada, Ltd. (SMC) 1453 Cornwall Road, Oakville, Canada ON L6J 7T5 TEL (1)905-469-1050 FAX (1)905-469-1055 Mexico SM Cyclo de Mexico, S.A. de C.V. (SMME) Av. Desarrollo 541, Col. Finsa, Guadalupe, Nuevo León, México, CP67132 TEL (52)81-8144-5130 FAX (52)81-8144-5130 Brazil Sumitomo Industrias Pesadas do Brasil Ltda. (SHIB) Rodovia do Acucar (SP-075) Km 26 Itu, Sao Paulo, Brasil TEL (55)11-4886-1000 FAX (55)11-4886-1000 Chile SM-Cyclo de Chile Ltda. (SMCH) San Pablo 3507, Quinta Normal, Santiago, Chile TEL (56)2-892-7000 FAX (56)2-892-7001 Argentina SM-Cyclo de Argentina S.A. (SMAR) Ing. Delpini, 2236 Area de Promocion el Triangulo, Partido Malvinas Argentinas Grand Bourg, Buenos Aires, Argentina B1615KGB TEL (54)3327-45-4095 FAX (54)3327-45-4099 Guatemala SM Cyclo de Guatemala Ensambladora, Ltda. (SMGT) Parque Industrial Unisur, 0 Calle B 19-50 Zona 3, Bodega D-1 Delta Bárcenas en Villa Nueva, Guatemala TEL (502)6648-0500 FAX (502)6631-9171 Colombia SM Cyclo Colombia, S.A.S. (SMCO) Carrera 11, No.93A-53, Office 203, Bogotá, Colombia TEL (57)1-3000673 Germany Sumitomo (SHI) Cyclo Drive Germany GmbH (SCG) Cyclostraße 92, 85229 Markt Indersdorf, Germany TEL (49)8136-66-0 FAX (49)8136-5771 Austria Sumitomo (SHI) Cyclo Drive Germany GmbH (SCG) SCG Branch Austria Office Gruentalerstraße 30A, 4020 Linz, Austria TEL (43)732-330958 FAX (43)732-331978 Belgium Sumitomo (SHI) Cyclo Drive Germany GmbH (SCG) SCG Branch Benelux Office Heikneuterlaan 23, 3010 Kessel-Lo, Leuven, Belgium TEL (32)16-60-83-11 FAX (32)16-60-16-39 France SM-Cyclo France SAS (SMFR) 8 Avenue Christian Doppler, 77700 Serris, France TEL (33)164171717 FAX (33)164171718 Italy SM-Cyclo Italy Srl (SMIT) Via dell' Artigianato 23, 20010 Cornaredo (MI), Italy TEL (39)293-481101 FAX (39)293-481103 Spain SM-Cyclo Iberia, S.L.U. (SMIB) C/Landabarri No. 3, 6° B, 48940 Leioa, Vizcaya, Spain TEL (34)9448-05389 FAX (34)9448-01550 Sweden SM-Cyclo Scandinavia AB (SMSC) Industrigatan 21B, 234 35 Lomma, Sweden TEL (46)40220030 United Kingdom SM-Cyclo UK Ltd. (SMUK) Unit 29, Bergen Way, Sutton Fields Industrial Estate, Kingston upon Hull, HU7 0YQ, East Yorkshire, United Kingdom TEL (44)1482-790340 FAX (44)1482-790321 Turkey SM Cyclo Turkey Güç Aktarım Sis. Tic. Ltd. Sti. (SMTR) Büyükdere Çayırbaşı Cd. Dede Yusuf Sk. No: 11, 34453 Sarıyer Istanbul, Turkey TEL (90)216-384-4482 FAX (90)216-384-4482 China Sumitomo (SHI) Cyclo Drive China, Ltd. (SCT) 11F, SMEG Plaza, No. 1386 Hongqiao Road, Changning District, Shanghai, China (P.C. 200336) TEL (86)21-3462-7877 FAX (86)21-3462-7922 Hong Kong SM-Cyclo of Hong Kong Co., Ltd. (SMHK) Rm 1301, CEO Tower, 77 Wing Hong Street, Cheung Sha Wan, Kowloon, Hong Kong TEL (852)2460-1881 FAX (852)2460-1882 Korea Sumitomo (SHI) Cyclo Drive Korea, Ltd. (SCK) Royal Bldg. 9F Rm. 913, 5 Danju-Dong, Chongro-Ku, Seoul, Korea 110-721 TEL (82)2-730-0151 FAX (82)2-730-0156 Taiwan Tatung SM-Cyclo Co., Ltd. (TSC) 22 Chungshan N. Road 3rd., Sec. Taipei, Taiwan 104, R.O.C. TEL (886)2-2595-7275 FAX (886)2-2595-5594 Singapore Sumitomo (SHI) Cyclo Drive Asia Pacific Pte. Ltd. (SCA) 15 Kwong Min Road, Singapore 628718 TEL (65)6591-7800 FAX (65)6863-4238 Philippines Sumitomo (SHI) Cyclo Drive Asia Pacific Pte. Ltd. (SCA) Philippines Branch Office B2B Granville Industrial Complex, Carmona, Cavite 4116, Philippines TEL (63)2-584-4921 FAX (63)2-584-4922 TEL (63)46-430-3591 TEL (63)46-438-20579 - 81 Vietnam SM-Cyclo (Vietnam) Co., Ltd. (SMVN) Factory 2B, Lot K1-2-5, Road No. 2-3-5A, Le Minh Xuan Industrial Park, Binh Chanh Dist., HCMC, Vietnam TEL (84)8-3766-3709 FAX (84)8-3766-3710 Malaysia SM-Cyclo (Malaysia) Sdn. Bhd. (SMMA) No.7C, Jalan Anggerik Mokara 31/56, Kota Kemuning, Seksyen 31, 40460 Shah Alam, Selangor Darul Ehsan, Malaysia TEL (60)3-5121-0455 FAX (60)3-5121-0578 Indonesia PT. SM-Cyclo Indonesia (SMID) Jalan Sungkai Blok F 25 No. 09 K, Delta Silicon 5, Lippo Cikarang, Bekasi 17530, Indonesia TEL (62)21-2961-2100 FAX (62)21-2961-2211 Thailand SM-Cyclo (Thailand) Co., Ltd. (SMTH) 1 Empire Tower, Unit 2103-4, 21st Floor, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120, Thailand TEL (66)2670-0998 FAX (66)2670-0999 Australia Sumitomo (SHI) Hansen Australia Pty. Ltd. (SHAU) 181 Power St, Glendenning, NSW 2761, Australia TEL (61)2-9208-3000 FAX (61)2-9208-3050 India Sumi-Cyclo Drive India Private Limited (SMIN) Survey No. 130, Hissa No. 02, Jeevan Nagar, Off Mumbai-Bangalore Bypass, Tathawade, Pune - 411033, India TEL (91)20-6674-2900 FAX (91)20-6674-2901 Japan Sumitomo Heavy Industries, Ltd. (SHI) ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025, Japan TEL (81)3-6737-2511 FAX (81)3-6866-5160
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Transcript
IB series P2 typePlanetary gear drive for servo motor
No.Z2008E-1
IB Series PK1 Type Planetary Gear Reducer for Servo M
otor Right Angle Type
Power Transmission & Controls GroupHeadquarter ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025, Japan
Speci�cations, dimensions, and other items are subject to change without prior notice.
No.Z2008E-1.0EA04 Printed 2016.07
Worldwide LocationsU.S.ASumitomo Machinery Corporation of America (SMA)4200 Holland Blvd. Chesapeake, VA 23323, U.S.A.TEL (1)757-485-3355 FAX (1)757-485-7490
CanadaSM Cyclo of Canada, Ltd. (SMC)1453 Cornwall Road, Oakville, Canada ON L6J 7T5TEL (1)905-469-1050 FAX (1)905-469-1055
MexicoSM Cyclo de Mexico, S.A. de C.V. (SMME)Av. Desarrollo 541, Col. Finsa, Guadalupe,Nuevo León, México, CP67132TEL (52)81-8144-5130 FAX (52)81-8144-5130
BrazilSumitomo Industrias Pesadas do Brasil Ltda. (SHIB)Rodovia do Acucar (SP-075) Km 26Itu, Sao Paulo, Brasil TEL (55)11-4886-1000 FAX (55)11-4886-1000
ChileSM-Cyclo de Chile Ltda. (SMCH)San Pablo 3507, Quinta Normal, Santiago, ChileTEL (56)2-892-7000 FAX (56)2-892-7001
ArgentinaSM-Cyclo de Argentina S.A. (SMAR)Ing. Delpini, 2236 Area de Promocion el Triangulo,Partido Malvinas Argentinas Grand Bourg,Buenos Aires, Argentina B1615KGBTEL (54)3327-45-4095 FAX (54)3327-45-4099
GuatemalaSM Cyclo de Guatemala Ensambladora, Ltda. (SMGT)Parque Industrial Unisur, 0 Calle B 19-50 Zona 3,Bodega D-1 Delta Bárcenas en Villa Nueva, GuatemalaTEL (502)6648-0500 FAX (502)6631-9171
SwedenSM-Cyclo Scandinavia AB (SMSC)Industrigatan 21B, 234 35 Lomma, SwedenTEL (46)40220030
United KingdomSM-Cyclo UK Ltd. (SMUK)Unit 29, Bergen Way, Sutton Fields Industrial Estate, Kingston upon Hull, HU7 0YQ, East Yorkshire, United KingdomTEL (44)1482-790340 FAX (44)1482-790321
TurkeySM Cyclo Turkey Güç Aktarım Sis. Tic. Ltd. Sti. (SMTR)Büyükdere Çayırbaşı Cd. Dede Yusuf Sk. No: 11,34453 Sarıyer Istanbul, Turkey TEL (90)216-384-4482 FAX (90)216-384-4482
Hong KongSM-Cyclo of Hong Kong Co., Ltd. (SMHK)Rm 1301, CEO Tower, 77 Wing Hong Street,Cheung Sha Wan, Kowloon, Hong Kong TEL (852)2460-1881 FAX (852)2460-1882
KoreaSumitomo (SHI) Cyclo Drive Korea, Ltd. (SCK)Royal Bldg. 9F Rm. 913, 5 Danju-Dong, Chongro-Ku,Seoul, Korea 110-721 TEL (82)2-730-0151 FAX (82)2-730-0156
TaiwanTatung SM-Cyclo Co., Ltd. (TSC)22 Chungshan N. Road 3rd., Sec. Taipei, Taiwan 104, R.O.C.TEL (886)2-2595-7275 FAX (886)2-2595-5594
SingaporeSumitomo (SHI) Cyclo Drive Asia Paci�c Pte. Ltd. (SCA)15 Kwong Min Road, Singapore 628718TEL (65)6591-7800 FAX (65)6863-4238
• Selection Table 3 (Rating table) … 14Allowable radial & axial load on the output flange … 16
• Selection procedure … 18• Dimension drawings … 20• Nominal life calculation of main
bearing … 24• Mechanical accuracy of
output part of the reducer … 26• Tightening torque and allowable
transmitted torque for output flange bolts … 26
• Solid shaft design (Option) … 26• Motor installation procedure … 27• Moment of inertia, GD2 (at motor shaft) … 28• Formula for calculation of Moment
of inertia, Load torque and Acceleration torque … 29
• Formula for calculation of Moment of inertia, GD2 … 30
• Motor accuracy … 31• Warranty and safety precautions … 32
( )
( )
( )
Output Shaft(Flange shaft)
Sun Gear
Main Bearing(Angular ball bearing)
Input Shaft & Coupling
Planetary Gear
Structure Nomenclature
Standard Speci�cation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Number Part Name
1 Output Shaft2 Oil seal3 Main Bearing4 Sun Gear of Output5 Planetary Gear of Output6 Casing with Internal Gear7 Sun Gear of Input8 Planetary Gear of Input9 Internal Gear of Input
CYCLO DRIVE F SeriesIB SeriesCYCLO DRIVE for servo motors
Recommendedmodels
FIBSV
Motion Control Drive of Sumitomo Drive Technologies are available for various areas requiring precision control.
Application Examples
Industrial RobotAxis Driving, Robot slider
FIB
Machine Tool Magazine Drive
FIB
Peripheral Equipment for Machine Tool Loader, Unloader
SVIB
Pipe Bender
Packaging Machine (Pillow-Shape Wrapping Machine)
IB
Press Machine
Machine Tool Turret Lathe
Machine Tool Auto Pallet Changer
FIBSV
IB
IB
IB
- Backlash Initial backlash setting is 3minutes- Rated torque 350 - 1500N·m- Allowable peak torque 650 - 3000N·m- Allowable maximum input speed 6000r/min (Frame size P240 Reduction ratio 16 - 100)- Reduction system Planetary gear mechanism
- No.1 Compactness in the industry Large diameter precision angular bearing, supporting output shaft, allows large radial load with compact casing.- Responsiveness to Newest Servo Motors for Simpler Applications!- Low noise using helical gear.
Specifications
Features
Liquid Crystal Transfer Robot Axis Driving, Robot Slider
FIB
2
CYCLO DRIVE F SeriesIB SeriesCYCLO DRIVE for servo motors
Recommendedmodels
FIBSV
Motion Control Drive of Sumitomo Drive Technologies are available for various areas requiring precision control.
Application Examples
Industrial RobotAxis Driving, Robot slider
FIB
Machine Tool Magazine Drive
FIB
Peripheral Equipment for Machine Tool Loader, Unloader
SVIB
Pipe Bender
Packaging Machine (Pillow-Shape Wrapping Machine)
IB
Press Machine
Machine Tool Turret Lathe
Machine Tool Auto Pallet Changer
FIBSV
IB
IB
IB
- Backlash Initial backlash setting is 3minutes- Rated torque 350 - 1500N·m- Allowable peak torque 650 - 3000N·m- Allowable maximum input speed 6000r/min (Frame size P240 Reduction ratio 16 - 100)- Reduction system Planetary gear mechanism
- No.1 Compactness in the industry Large diameter precision angular bearing, supporting output shaft, allows large radial load with compact casing.- Responsiveness to Newest Servo Motors for Simpler Applications!- Low noise using helical gear.
Specifications
Features
Liquid Crystal Transfer Robot Axis Driving, Robot Slider
FIB
3
Backlash Initial backlash setting is 3-minutes
Efficiency (Note 1) 90% or more at rated output torque (with reduction ratio 4, 5, 7, 10)
Noise Level (Note 2) 70dB(A) 0.5m
Lubrication systemGrease lubrication The units are filled with grease at the time of shipping.It is ready for immediate use.
Same direction as the rotation direction of input gear.
MaterialCase with internal gear and gear : Chrome-Molybdenum SteelOutput and input shaft : S45C
Mounting location Indoor (without dust and water)
Ambient temperature
0~ 40℃Consult us when the operation condition exceeds the above and when special grease is necessarysuch as food manufacturing machine.
Ambient humidity 85% or less. There should be no condensation.
Altitude 1000m or below
Ambient atmosphere
There should be no corrosive gases, explosive gases, vapor, or dust.
Mounting angle All angles possible (no limitation)
PaintBlack oxide coating for housing with internal gearOutput shaft comes with rustproof treatment at the time of shipping.
Actual reduction ratio
Please refer ratio table above.
Surface temperature of the reducer
80℃ or below. Consult us for continuous operation.
Note) 1. The efficiency depends on input speed, load torque, grease temperature, reduction ratio, etc. 2. This is a reference value. It depends on the type and mounting condition.
A N F X ー P240 F ー1T L3ー20
MC Drive IB Series
Output Shaft Direction (Unlimited Mounting Direction)
Standard: BlankSpecial specification: S
Reduction Ratio
Input Method Motor Flange Code
Backlash SymbolL3: 3 min specification
Type and Frame Size
P240250
Output Shaft Type SymbolFlange Shaft F
Solid Shaft (Keyless) NSolid Shaft (with Key) W
Ratio(= exact ratio)
1-stage 2-stage
4 5 7 10 16 20 25 28 35 40 50 70 100
Mounting (Flange Attachment Type)
* The solid shaft is optional.
Nomenclature
Standard Specification
4
Nomenclature, Standard Specification IB Series P2 Type
5
Selection Table 1 (Frame Size Combination Table for Each Motor Rated Speed)
Rated Motor Speed 1000 [r/min] Rated Motor Speed 1500 [r/min]Servo MotorCapacity
Note) 1. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E). 2. Refer to Selection Table 3 (on pages 14, 15) for rated torque, allowable acceleration or deceleration peak torque, allowable maximum momentary torque, allowable
maximum input speed, and allowable mean input speed for each frame size. 3. Refer to Selection Table 3 (on pages 14, 15) for %ED and allowable continuous operation period of each speed. 4. Refer to Selection Table 3 (on pages 14, 15) for allowable acceleration or deceleration peak torque for combinations marked ● . 5. Note the no load running torque (below table) when using combination with . Please choose smaller units (P1 type) or larger motor when no load running torque is too large for your application.
Note) 1. Torque necessary at the input side to rotate the reducer at no load condition. 2. This is the representative value when the ambient temperature is 20℃ .
P240
P240P240
P240
P250
P250
P250
P250
IB Series P2 Type
6
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
1. Fanuc Corporationβis Series (Rated speed: 2000~ 1500r/min) * ● is available to be driven by rated torque.
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
IB Series P2 Type
7
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
αiF Series (Rated speed: 3000~ 2000r/min)
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
IB Series P2 Type
8
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
2. Mitsubishi Electric CorporationMELSERV0-J4HG-JR Series (Rated speed: 1500r/min, 200V&400V class) * ● is available to be driven by rated torque.
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E). 4. Confirm no-load running torque when models is selected. If it has large no-load running torque, consider to use IB-P1 type.
IB Series P2 Type
9
MELSERV0-J4 HG-SR Series (Rated speed: 2000r/min, 200V&400V class)
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
(r/min) 4 5 7 10 16 20 25 28 35 40 50 70 100
500 HG-SR52 (B)HG-SR524 (B) 2000 P240 P240 P240 P240 DA
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E). 4. Confirm no-load running torque when models is selected. If it has large no-load running torque, consider to use IB-P1 type.
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)IB Series P2 Type
10
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
3. Yaskawa Electric CorporationΣ-7 Series SGM7A model (Rated speed: 3000r/min)
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
IB Series P2 Type
11
4. Sanyo Denki Co., Ltd.SANMOTION R SeriesR2 Series (Rated speed: 2000/1500/1000r/min)
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)IB Series P2 Type
12
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
5. Panasonic CorporationMDME Type (Rated speed: 2000r/min) *The reduction ratios with ● are possible at rated torque
Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
IB Series P2 Type
13
Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufactures)
MHME Type (Rated speed: 1500r/min)Servo Motor Capacity (W)
Nomenclature of Servo Motor Reduction Ratio MotorFlange CodeType Rated Speed
Note) 1. Refer to Selection Table 3 (on pages 14-17) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial and axial load for each frame size.
2. Refer to Selection Table 3 (on pages 14-15) for allowable acceleration or deceleration peak torque for combinations marked ●. 3. Smaller frame size (P1 series) is recommended when using combination with , please refer the catalog for IB series P1 type (catalog no. Z2004E).
■:Allowable continuous operation period: maximum 5min., 30%ED ■:Allowable continuous operation period: maximum 10min., 50%ED
Note) 1. Rated output torque Rated output torque implies allowable mean load torque at each input speed. Rated output torque for below 1500r/min input
speed is the same as 1500r/min. Allowable input power is the value converted from rated output torque, when it is 100%. This value is in consideration of efficiency. 2. Allowable maximum input speed and allowable mean input speed Reducer may be used within maximum input speed indicated in the Table above, however, allowable mean input speed is limited
by operation rate (%ED). 3. Allowable acceleration or deceleration peak torque Allowable peak torque at normal start and stop. 4. Allowable maximum momentary torque Allowable maximum momentary torque at emergency stop or heavy shock, when loading 1000 times in overall lifetime. 5. Rated torque which is not shown in the rating table can be calculated by using below formula.
Rated torque under allowable mean input speed is same as the torque at allowable mean input speed.
( )T1 = T00.3N0
N1T1 : Calculated rated torque (N·m)N1 : Average input speed (r/min)T0 : Rated torque from rating table at input speed which is close to N1 (N·m)
N0 : Input speed related to T0 from rating table (r/min)
IB Series P2 Type
15
Selection Table 3 (Rating Table)
2000 1500 1000 Allowable acceleration or decelera-
Note) 1. Radial load is the value applied to the position 30mm from the end face of output shaft flange. (with no axial load) Multiply radial load locating factor to the value in the above table when the radial load is applied to locations other than the position 30mm from the end face
of the output shaft flange. 2. Axial load is the value applied to the center of the output flange. (with no radial load)
Note) 1. Radial load is the value applied to the position 30mm from the end face of output shaft flange. (with no axial load) Multiply radial load locating factor to the value in the above table when the radial load is applied to locations other than the position 30mm from the end face
of the output shaft flange. 2. Axial load is the value applied to the center of the output flange. (with no radial load)
Selection Table 3 (Allowable External Rating)
When a gear or sheave is mounted on the output shaft, radial load and axial load should be equal to or less than allowable value.Check radial & axial load by following the next formulas (1 to 3).
(1) Radial load Pr
Pr =TℓR ≦
Pro・LfCf・Fs1
[N]
(2) Axial load Pa
Pa ≦ Pao
Cf・Fs1 [N]
(3) When radial and axial load co-exist
( PrPro・Lf +
PaPao )・Cf・Fs1 ≦ 1
Pr : Actual radial load [N]
Tℓ : Equivalent torque on output shaft [N·m]
R : Pitch circle radius of sprocket, gear, or sheave [m]
○ %ED % ED= T × 100 ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Formula 3to
0.3
× Fs2‥‥‥‥ Formula 2 n=4,5,6‥‥‥ (Table 3)
Calculation in Load Pattern of Fig.2
Evaluate ANFX-P240F-0XL3-16 for following specification.
to the position 60mm from the flange surface
TA : Acceleration peak time 800N·m
TR : Normal running torque 300N·m
TB : Peak torque at breaking 600N·m
Shock torque: 1000N·m (700 times during overall lifetime)nA : Average Input speed during acceleration 1500r/minnR : Input speed with normal running 3000r/minnB : Average Input speed during deceleration 1500r/min
tA : Acceleration time 0.2stR : Normal running time 5.0stB : Deceleration time 0.2stP : Standstill timee 4.0stO : Running time 5.4sT : Single cycle time 9.4sOutput shaft radial load: Belt drive, Small impact
There shall be almost no shock in application 3500N
- Allowable rating output torque at average input speed Select ANFX-P240F-0XL3-16 temporarily.
Since the allowable average input speed is 3000 (r/min), the
allowable average output torque is 475N·m.- Check Average output torque 349.3 < 475.0.....OK
Selection Table 3 (Rating Table) P. 15
%ED Calculation at Average Input Speed Interpolation method
80 × (2889- 3000)- 60 × (2889- 2500)2500-3000
≒ 64.4
: Calculated %ED : Average input speed : Speed lower than the average input speed on the rating table : Allowable %ED at the above speed : Speed higher than the average input speed on the rating table : Allowable %ED at the above-mentioned speed
Note) 1. Dimensions and mass shown in the above figures are subject to change without prior notification. 2. The reduction ratios in this table are based on motor combinations shown in Selection Table 2. Contact us for any combinations not shown above. 3. The shape of tapping hole for motor mounting is Through Hole or Useful Thread Length. 4. The tolerance of ∅S for motor flange code 0X and DD is "+0.010 to +0.035". 5. The tolerance of ∅S for motor flange code DL is F7 (+0.030 to +0.060).
Note) 1. Dimensions and mass shown in the above figures are subject to change without prior notification. 2. The reduction ratios in this table are based on motor combinations shown in Selection Table 2. Contact us for any combinations not shown above. 3. The shape of tapping hole for motor mounting is Through Hole or Useful Thread Length. 4. This is equipped with flange plate. Flange plate is sent as assembly parts and needs to be set by customer. (Installation method is shown at p.27) 5. The tolerance of ∅S for motor flange code 0X and DD is "+0.010 to +0.035".
Note) 1. Dimensions and mass shown in the above figures are subject to change without prior notification. 2. The reduction ratios in this table are based on motor combinations shown in Selection Table 2. Contact us for any combinations not
shown above. 3. The shape of tapping hole for motor mounting is Through Hole or Useful Thread Length. 4. The tolerance of ∅S for motor flange code DD is "+0.010 to +0.035". 5. The tolerance of ∅S for motor flange code DL is F7 (+0.030 to +0.060).
Note) 1. Dimensions and mass shown in the above figures are subject to change without prior notification. 2. The reduction ratios in this table are based on motor combinations shown in Selection Table 2. Contact us for any combinations not shown above. 3. The shape of tapping hole for motor mounting is Through Hole or Useful Thread Length. 4. The tolerance of ∅S for motor flange code 0X and DD is "+0.010 to +0.035". 5. The tolerance of ∅S for motor flange code DL is F7 (+0.030 to +0.060).
Note)4
Note)4
Note)5
□212 L
40
∅47
H7
∅18
8 h
7∅
155
h7
7
2510
5
∅250
∅93
∅131
120°
45° 4-∅22
18-M10 Depth 159-M12 Depth 18
45°
∅LA
□LD
4-LZ
∅LC
8°26.5°
16° 16°8°16°
16° 26.5°LRmax
∅LB
H7∅
S H7
LRmin
LFLE
LG
M Hexagon socket head bolt
Note) 3
Note
) 4, 5
L
40
∅47
H7
∅18
8 h7
∅15
5 h7
7
2510
5
LRmax
∅LB
H7∅
S H7
LRmin
LFLE
LG
4*LZ
∅LC
45°
∅LA
M Hexagon socket head bolt
Note) 3
Adapter plate shape A (Square flange)
IB Series P2 Type
24
If the radial load and axial load �uctuate, con rm the lifetime converting to equivalent load.
( ) ( ) ( )
( ) ( ) ( )
3
2211
33222
3111
nn
nnn
tntntn
FrtnFrtnFrtnFre
+++・
++=
・・・
・・・…… Formula (3)
3
2211
33222
3111
nn
nnn
tntntn
FatnFatnFatnFae
+++
++=
・・・
・・・… Formula (4)
n
nn
ttt
tntntnNeo
・・・・・・
++
+++=
21
2211 …………………………… Formula (5)
Equivalent radial load Fre
Equivalent axial load Fae
Equivalent output speed Neo
・
・ ・
・ ・
・
・
・ ・・
・
・・
・・
・・
・ ・・
Time
Time
Time
t1 t2
Fa1
Fa2
t3
Fa3
Fr1
Fr2
Fr3
n1
n2
n3
t4
+
+
+
Radial loadA
xial loadO
utput speed
Nominal life calculation of Main Bearing
The main bearing of P2 Type of IB Series uses angular bearing to allow high radial load moment.Check the lifetime of the main bearing through the following calculation.
Check Procedure
[1] Calculation of the equivalent radial load and equivalent axial load (Formulas (3), (4))↓[2] Calculation of the bearing reaction force RA and RB (Formulas (1), (2))↓[3] Calculation of the dynamic equivalent load (Table 6)↓[4] Calculation of the equivalent output speed (Formula (5))↓[5] Calculation of the bearing lifetime (Formula (6))
General purpose chain 1.00 Uniform load (no shock) 1.0Machine gear or pinion 1.25 Moderate shocks 1.0 - 1.2
Belt 1.50 Heavy shocks 1.4 - 1.6
Table 10 Symbols in Formula (6)Neo Equivalent output speed r/min Refer to formula (5)
P Dynamic equivalent load N Refer to Table 6C Dynamic rated load N Refer to Table 5Cf Load location factor - Refer to Table 8Fs Shock factor - Refer to Table 9
Calculated lifetime L 10h
310 6
=C
L 10h …… Formula (6) 60・Neo Cf・Fs・P
IB Series P2 Type
26
Specifications of Output Part of the Reducer
Mechanical Accuracy of Output Part of the ReducerMechanical position accuracy of flange shaft is indicated below.
Output Shaft Flange Shaft
0.06⊥
0.05
A
∅0.05◎ A
B
A
0.05B
Figure 5 Mechanical Position Accuracy of Flange Shaft
Tightening Torque and Allowable Transmitted Torque for Output Flange BoltsThe following table shows the number of bolts, size, tightening torque, and allowable transmitted torque when tightening the output flange of the reducer with bolts.
Frame Size BoltNumber-Size
Bolt PCDmm
Bolt tightening torqueAllowable
transmitted torque by bolts (for each pitch)
Allowabletransmitted torque by bolts
(total)N·m kgf · cm N·m kgf · m N·m kgf · m
P2406-M10 50 65.7 670 736 75
2635 2699-M10 86 65.7 670 1899 194
P2509-M12 93 114 1160 2985 304
8770 89418-M10 131 65.7 670 5785 590
- Bolt: Use hexagon socket bolts whose JIS B1176 Strength Class is 10.9.- Locking measure: Use adhesive (Loctite 262, etc.) or conical spring washer (JIS B 1251 Class 2).- Coefficient of friction: 0.15
Shaftend key and keyway dimensions conform to JIS B 1301-1996 (ISO) “Keys and Their Corresponding Keyways: Parallel keys (Tightening Type)”).
99
∅50 h7
75
M10 Depth 20
R0.4
110
∅65 h7
137
M12 Depth 24
R0.4
99
∅50 h7
9
75
M10 Depth 20
67
5.5
14
R0.4
7
110
∅65 h7
137
M12 Depth 24
99
18
11
R0.4
Figure 6 Dimension Drawing of Solid Shaft (Keyless/With Key)
IB Series P2 Type
27
Motor Installation Procedure
Coupling hole diameter Tightening bolt
Tightening torque
Allowable transmission torque
mm N·m N·m
∅ 24M8 35 212
M10 65 212
∅ 28M8 35 224
M10 65 224
∅ 35M8 35 244
M10 65 379M12 102 379
∅ 42M10 65 426M12 102 637
∅ 55 M12 102 782
Strait with/without key type of motor shaft should be connected to reducer.(Remove the key from straight motor shaft with key for assembly.)Follow the precess below from (1) through (8) for assembly.
(1) Wipe off the antirust agent oil on the plane surfaces of the motor and reducer.(2) Place reducer on an appropriate worktable with output shaft on the bottom side.(3) Remove the plug of the setting hole ([1] in figure below) from the Adapter plate.(4) Turn the coupling ([3] in figure below) and align the coupling tightening bolt head to the setting hole.(5) a) Assemble without flange plate
Insert motor shaft into the center hole of the coupling, press in vertically and fit the spigot of the motor and the adapter plate.
b) Assemble with flange plate Set the flange ([5] in figure below) between motor and adapter plate ([4] in figure below). After fitting the spigot of the flange plate and adapter plate, insert motor shaft into the center hole of the coupling, press in vertically and fit the spigot of the motor and the flange plate.
(6) Tighten motor mounting bolts ([4] in figure below) and fix the motor and adapter plate.(7) Tighten the coupling tightening bolt through the setting hole using a torque wrench. Refer to Table 11 for necessary
tightening torque.(8) Mount plug in the setting hole of the adapter plate. Make sure that the selected unit can allow a maximum emergency torque in your operation cycle by using following
formula.
Table 11 Bolt Tightening Torque
Make sure that the selected unit can allow maximum emergency torque in your operation cycle.
Maximum emergency torque ≦ Allowable transmission torque
Reduction ratio
Adapter plate
Fitting (for setting hole) [1]Coupling [3]
Motor mounting bolt [4]
Fitting (for setting hole) [1]
Fitting (for setting hole) [1]
MotorMotor mounting bolt [4]
MotorMotor
Torque wrench Torque wrench
Coupling tightening bolt [2]
Flange plate [5]
Figure 8 Assembly Diagram
Without Flange plate With Flange plate
Figure 7
IB Series P2 Type
28
Moment of Inertia/GD2 (at Motor Shaft)
- Moment of Inertia (at Motor Shaft) Unit: x10-4kg・m2
Formula for Calculation of Moment of Inertia, Load Torque, and Acceleration Torque
- Formula for Calculation of Moment of Inertia, Load Torque, and Acceleration Torque
Speci�cation
Object inner motion
VF
M( )2+JB
VF
VF
N
F
M
M
M
D
μ
M3
D1
M
μ1
μ2
D2
Cylinder 2
Cylinder 1
dp
gμ
JB: Inertia of ball screw [kgm]
M: Mass of Load [kg]P: Pitch of ball screw [m]
V: Acceleration [m/min]P: Ball pitch screw [m]
V: Acceleration [m/min]D: Drum diameter [m]
V: Velocity [m/min]R=πdp or Zp·Lpdp: P,C,D [m]Zp: Teeth numberLp: Pitch
V: Velocity [m/min]D1: Diameter of cylinder 1 [m]
V: Velocity [m/min]D1: Roll diameter [m]
M1: Mass of cylinder [kg]M2: Mass of suspended object [kg]D: Diameter of drum [m]
M1: Mass of cylinder 1 [kg]M2: Mass of cylinder 2 [kg]M3: Mass of object [kg]M4: Mass of belt [kg]D1: Diameter of cylinder 1 [m]D2: Diameter of cylinder 2 [m]
M: Mass of rack [kg]D: Pinion PCD [m]
g
J=J1+J2
J=J1+J2+J3+J4
J1: Inertia of drum [kgm2]J2: Inertia of substance [kgm2]
J1: Inertia of cylinder 1 [kgm2]J2: Inertia of cylinder 2 [kgm2]J3: Inertia of substance [kgm2]J4: Inertia of belt [kgm2]
J1: Inertia of roller 1 [kgm2]J2: Inertia of roller 2 [kgm2]
Hoisting object with a pulley
Transfer by rack or pinion
Transfer by belt conveyor
Transfer by roll �eld
1. Calculate inertia and make additions when using additional apparatus for each drive part.2. Calculate each element for frictional force and convert to frictional torque at output shaft of reducer if necessary.3. Calculate each element for external force and convert to external torque at output shaft of reducer if necessary.
Load moment of InertiaJ[kgm]
Load torque of Reducer Output Shaft
T[Nm]
Acceleration Torque Reducer Output Shaft
TS[Nm]
Relation Ship of Output Speed and Speed
N[r/min]Figure
P2π (μ·M·g+F)
P2π
2π·N·JL
60ta
2π·N·JL
60ta
2π·N·JL60ta
M1・D2
8M2・D2
4D2
M・D2
4
+ F・
D2F・ +Fℓ
12 D(F+μ·M3·g)
M1・D12
8M2・D2
2
8D1
2
D22+ ・
M3・D12
4M4・D1
2
4+
M・D12
4D(F+N·μ1+Mg·μ2)
2D1
D2·J2+J1+( )2
+
D1: Diameter of roll 1 [m]D2: Diameter of roll 2 [m]M: Equivalent mass of work [kg]
F: Tension [N]g: Gravity acceleration [9.8m/sec2]N: Welding force [N]
F: External force [N]g: Gravity acceleration [9.8m/sec2]
F: External force (N)g: Gravity acceleration [9.8m/sec2]FL: Contact loss [N·m]
Dimension: d, ℓ, a, b, c, y, R [m]Density: ρ [kg/m3]
R
d
y
ρ[kg/m3]
ρ[kg/m3]
ρ[kg/m3]
ρ[kg/m3]
Center of axle
Center of axle
Edge axle
Eccentricity
Horizontal center axis
Horizontal edge axis
Horizontal Eccentricity
Center of axle
Center of axle
Center of axle
Shape
Cylinder
Cylinder hollow
Rectangular solid
Rectangular solid
Rectangular solid
Cylinder
Cylinder
Cylinder
Sphere
Cone
Torus ·π2·R·d2·ρ12
MassM [kg]
GD2
GD2 [kgf·m2]Moment of inertia
J [kgm2]
·π·d2·ρ16 ·π·d5·ρ
160 ·π·d5·ρ
115
·π·d2·ℓ·ρ1
12 ·π·d4·ℓ·ρ1
160 ·π·d4·ℓ·ρ1
40
·π·d2·ℓ·ρ14
·π·d2·ℓ·ρ14
·π·d2·ℓ·ρ
a・b・c・ρ
a・b・c・ρ
a・b・c・ρ
14
·π·d2·ℓ·ρ14 ·π·d4·ℓ·ρ
132 ·π·d4·ℓ·ρ
18
·π·(d12-d2
2)·ℓ·ρ14 ·π·(d1
4-d24)·ℓ·ρ
132 ·π·(d1
4-d24)·ℓ·ρ
18
·(b2+c2)·ρa・b・c12
·(b2+c2)·ρa・b・c3
·(4b2+c2)·ρa・b・c12
·(4b2+c2)·ρa・b・c3
·(4b2+c2+a・b・c12
·(4ℓ+3d2)·ρπ·d2·ℓ192
·(4ℓ+3d2)·ρπ·d2·ℓ48
·(16ℓ2+3d2)·ρπ·d2·ℓ192
·(16ℓ2+3d2)·ρπ·d2·ℓ48
·(16ℓ2+3d2+π·d2·ℓ192
·(4R2+ )·ρπ2·R·d2
83d2
4·(4R2+ )·ρπ2·R·d2
23d2
4
12b·y+12y2)·ρ
·(4b2+c2+a・b・c3
12b·y+12y2)·ρ
48y·ℓ+48y2)·ρ
·(16ℓ2+3d2+π·d2·ℓ48
48y·ℓ+48y2)·ρ
IB Series P2 Type
31
Motor Accuracy
TypeMeasuring
itemMeasuring method
Sketch of measurement
Measurementinstrument
Work accuracy
Grade AA Grade A Grade B
Run-out ofshaft end
Secure the dial gauge on the floor or flange surface. Place the probe of the dial gauge on the circumference close to the shaft end. Turn the shaft once. Difference between the observed maximum and minimum values is the measured value.
Work accuracy = 0.01when ≦ 100As below when L > 100
Work accuracy = 0.02when ≦ 100As below when L > 100
Work accuracy = 0.04when ≦ 100As below when L > 100
Eccentricity of flange
engagement O.D.
Secure the dial gauge on the shaft close to the flange surface. Place the probe of the dial gauge on the circumference of flange connection. Turn the shaft once. Half of the difference between the observed maximum and minimum values is the measured values.
Work accuracy = 0.01when ≦ 200As below when D > 200
Work accuracy = 0.02when ≦ 200As below when D > 200
Work accuracy = 0.03when ≦ 200As below when D > 200
Perpendicularity with respect toflange surface
Secure the dial gauge on the shaft close to the flange surface. Place the probe of the dial gauge on the flange surface close to flange circumference. Turn the shaft once. The difference between the observed maximum and minimum values is the measured value.
Work accuracy = 0.03when ≦ 250As below when D > 250
Work accuracy = 0.04when ≦ 250As below when D > 250
Work accuracy = 0.06when ≦ 250As below when D > 250
Foot-mount type and flange type
Dial gauge
D
ℓ
D
D
200 4000.010.02
D
Flange type
100 200ℓ
0.040.02
Dial gauge
Dial gauge
100 2000.010.02
ℓ
200 400
0.040.02
D
250 500
0.06
0.03
D250 500
0.08
0.04
D250 500
0.06
0.12
D
200 400
0.06
0.03
D
100 200
0.04
0.08
ℓ
IB Series P2 Type
32
Warranty
Warranty Period
The warranty period for the Products shall be 18 months after the commencement of delivery or 18 months after the shipment of the Products from the seller's works or 12 months from the Products coming into operation, whichever comes first.
Warranty Condition
In the event that any problem or damage to the Product arises during the "Warranty Period" from defects in the Product whenever the Product is properly installed and combined with the Buyer's equipment or machines, maintained as specified in the maintenance manual, and properly operated under the conditions described in the catalog or as otherwise agree upon in writing between the Seller and the Buyer or its customers; the Seller will provide, at its sole discretion, appropriate repair or replacement of the Product without charge at a designated facility, except as stipulated in the "Warranty Exclusions" as described below. However, if the Product is installed or integrated into the Buyer's equipment or machines, the Seller shall not reimburse the cost of: removal or re-installation of the Product or other incidental costs related thereto, any lost opportunity, any profit loss or other incidental or consequential losses or damages incurred by the Buyer or its customers.
WarrantyExclusions
Notwithstanding the above warranty, the warranty as set forth herein shall not apply to any problem or damage to the Product that is caused by:1. installation, connection, combination or integration of the Product in or to the other equipment or
machine that is rendered by any person or entity other than the Seller;2. insufficient maintenance or improper operation by the Buyer or its customers, such that the Product is not
maintained in accordance with the maintenance manual provided or designated by the Seller;3. improper use or operation of the Product by the Buyer or its customers that is not informed to the Seller,
including, without limitation, the Buyer's or its customers, operation of the Product not in conformity with the specifications, or use of lubricating oil in the Product that is not recommended by the Seller;
4. any problem or damage on any equipment or machine to which the Product is installed, connected or combined or on any specifications particular to the Buyer or its customers;
5. any changes, modifications, improvements or alterations to the Product or those functions that are rendered on the Product by any person or entity other than the Seller;
6. any parts in the Product that are supplied or designated by the Buyer or its customers;7. earthquake, fire, flood, sea-breeze, gas, thunder, acts of God or any other reasons beyond the control of
the Seller;8. normal wear and tear, or deterioration of the Products, parts, such as bearings, oil-seals;9. any other troubles, problems or damage to the Product that are not attributable to the Seller.
SAFETY PRECAUTIONS
- Observer the safety rules for the installation site and equipments strictly (Industrial safety and health law, technical standard for electric facilities, extension rules, plant explosion guidelines,
building standards law, etc).- Read the maintenance manual carefully before use. Request a copy from the distributor of the Product or our Sales Department if the maintenance manual is not handy. A copy of maintenance manual should always reach the actual user of the Product.- Select a sufficient product for the usage condition and application.- Install protective equipment on the machine side when the machine is used for applications which may cause loss of
human life or significant loss in facility, such as use for human transportation or elevators.- Install an oil pan or other preventive devices in case of oil leakage due to failure or termination of service life when the
machine is used for food processing equipment, clean room, or other applications that are sensitive to oil.