Uploads_downloads_Motor Cycle Service Mechanic, OSS, L-1

JOB SPECIFICATION

JOB TITLE : MOTOR CYCLE SERVICE MECHANIC (L-1)

SECTOR : MECHANICAL ENGINEERING

SUB-SECTOR : AUTOMOTIVE

COUNCIL FOR TECHNICAL EDUCATION AND VOCATIONAL TRAINING NATIONAL SKILL TESTING BOARD MADHYAPURTHIMI, BHAKTAPUR

January 2006

1

The National Skill Standards and Test was developed by:

1. Mr. Shreedhar Devkota Adviser General Manager, BYS

2. Mr. Bhakta Bahadur Ale Coordinator Campus Chief, I.O.E. Thapathali Campus.

3. Mr. Dhruba Prasad Dhungel Member-Secretary Technical Officer Skill Testing Division, CTEVT.

4. Mr. Suresh Bhaila Member Technical Assistant Skill Testing Division, CTEVT.

5. Mr. Pushpa Narayan Manandhar Member Hari Narayan Motorcycle Workshop Kamal Pokhari, Kathmandu.

Approved by the Tripartite National Skill Testing Board, 1991

2

JOB SPECIFICATION 1 JOB TITLE: MOTORCYCLE SERVICE MECHANIC

LEVEL - 1 2 JOB DESCRIPTION:

A motorcycle service mechanic L-1 changes engine oil, front fork oil, lubricates transmission and components and services air filter, battery and spark plug.

3 LIST OF TASKS:

1. Changing engine oil.

2. Lubricating Transmission.

3. Changing front fork oil.

4. Lubricating components.

5. Servicing air filter.

6. Servicing battery.

7. Servicing spark plug.

4. QUALIFYING NOTES (ENTRY REQUIREMENTS NOTES) - Physical requirements: Normal health, no special physical requirement demanded by this job. - Education requirements: Able to understand verbal instructions and read workshop manual and / or manufacturer's

specification.

3

TASK SPECIFICATION

5 TASK: 1 JOB TITLE: MOTORCYCLE SERVICE MECHANIC L-1 TASK TITLE: CHANGING ENGINE OIL.

6 TASK ELEMENTS: 1.1 Receives instructions verbal / written.

1.2 Dons protective clothing.

1.3 Selects common hand tools.

1.4 Selects engine lubricants.

1.5 Removes the engine oil filler cap.

1.6 Removes the engine oil drain plug.

1.7 Drains the engine oil.

1.8 Cleans crankcase.

1.9 Reinstalls the drain plug.

1.10 Refills engine oil.

1.11 Checks engine oil level and engine for oil leaks.

1.12 Refits the engine oil filler cap.

1.13 Cleans excess oil from engine and work area.

1.14 Cleans and returns tools.

4

TASK SPECIFICATION

7 TASK PERFORMANCE REQUIREMENTS

A motorcycle / engine, Workshop manual with lubrication chart, Engine oil, Open ended ring spanners, Funnel, Used oil container, Measuring pot, Wire brush, Kerosene, Jute, Oil seal / Gasket, Waste rags.

8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools selected.

Engine lubricants selected as per manufacturer's specifications.

Engine oil filler cap and drain plug removed without damaging seal / threads.

Engine oil drained into specified container without spilling on the ground.

Engine crankcase cleaned for mud / iron particles and foreign materials.

Drain plug reinstalled without damaging seal / threads.

Engine oil refilled to the specified level as per manufacturer's specification.

Engine checked for oil leaks no leakage found.

Engine oil filler cap refitted without damaging seal / threads.

Excess oil form engine and work area cleaned.

Used tools cleaned and returned to the specified location.

5

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

1 3 Knowledge, care and use of common hand tools such as open ended ring spanners.

Important of safety clothing.

4 Knowledge of types of engine lubricants & its viscosity & grade.

Consequence of using wrong size of spanners.

5 Knowledge of procedure of removing engine oil filler cap.

Health hazards associated with engine lubricants.

6 Knowledge of procedure of removing engine oil drain plug.

7 Knowledge of process for draining oil.

8 Knowledge of cleaning crankcase and necessity for cleaning.

9 Knowledge of procedure of installing drain plug.

10 Knowledge of methods for refilling engine oil.

Interpretation of specification for type & quantity of engine oil.

11 Knowledge of procedure for checking engine oil for leakage.

12 Knowledge of tightening procedure of engine oil filler cap.

13 Methods of cleaning excess oil from engine or work area.

Hazards due to oily surface.

14 Process for cleaning & returning tools.

6

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: CHANGING ENGINE OIL

TASK NO: 1 Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE ?

1.1 Dress in appropriate safety clothing.

1.2 Select the appropriate common hand tools.

1.3 Select engine lubricants as per manufacturer's specification.

1.4 Remove engine oil filler cap and drain plug without damaging seal / threads.

1.5 Drain engine oil into specified container without spilling on the ground.

1.6 Clean engine crankcase for mud / iron particles and foreign materials.

1.7 Reinstall drain plug without damaging seal / threads.

1.8 Refill engine oil to the specified as per manufacturer's specifications.

1.9 Check engine and engine oil and found no leakage.

1.10 Refit engine oil filler cap without damaging seal / threads.

1.11 Clean excess oil form engine and work area.

1.12 Clean used tools and return to specified location.

1.13 Complete the test within specified time.

7

TASK SPECIFICATION 5 TASK: 2 JOB TITLE: MOTORCYCLE SERVICE MECHANIC L-1

TASK TITLE: LUBRICATING TRANSMISSION.

6 TASK ELEMENTS:

2.1 Received instruction verbal / written.

2.2 Dons protective clothing.

2.3 Selects common hand tools and equipment.

2.4 Selects lubricating oil.

2.5 Checks and reports on lubricating oil level and condition.

2.6 Removes filler cap.

2.7 Drains lubricating oil.

2.8 Cleans gearbox.

2.9 Installs drain plug.

2.10 Refills lubricating oil.

2.11 Checks gear box for oil leaks.

2.12 Cleans excess oil from gearbox and work area.

2.13 Cleans and returns tools and equipment.

8

TASK SPECIFICATION

7 TASK PERFORMANCE REQUIREMENTS A motorcycle, Workshop manual with lubrication chart, Open ended and ring spanner, allen keys, Lubricating oil, Funnel, Used

lubrication oil container, Kerosene, Jute / Waste rags. 8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools and equipment selected.

Lubricating oil selected as per manufacturer's specification.

Lubricating oil level and condition checked as instructed and the correct condition reported.

Filler cap removed without damaging seal / threads.

Lubricating oil drained into specified container without spilling on the floor.

No iron particles / foreign materials in gearbox.

Drain plug removed.

Drain plug reinstalled without damaging seal / threads.

Lubricating oil refilled with specified oil to indicated level.

Gearbox checked for oil leaks and no leakage found.

Excess oil from gearbox and work area cleaned.

The tools and equipment used cleaned and returned to specified location.

9

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

2 3 Knowledge, care and use of common hand tools such as open ended, ring spanners and allen keys.

Types and applications of protective clothing. Consequence of using wrong size of spanner.

4 Knowledge of types of lubricating oil level and its conditions.

Use of workshop manual, manufacturer's specification.

Health hazard associated with lubricating oil.

5 Knowledge of checking procedure of oil level and its condition.

6 Knowledge of removing procedure of filler cap.

7 Knowledge of draining procedure of lubricating oil.

8 Knowledge of cleaning procedure of gearbox.

9 Knowledge of installing procedure of drain plug.

10 Knowledge of refilling procedure of lubricating oil.

Interpretation of specification for type and quantity of oil.

11 Knowledge of checking procedure of gearbox for leakage.

Hazards due to oily surface

12 Knowledge of cleaning procedure of excess oil form gearbox and work area.

13 Knowledge of cleaning and returning procedure of tools and equipment.

10

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: LUBRICATING TRANSMISSON.

TASK NO: 2

Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE?

2.1 Dress in appropriate safety clothing.

2.2 Select the appropriate common hand tools and equipment.

2.3 Select lubricating oil as per manufacturer's specification.

2.4 Check and report on lubricating oil level and its condition.

2.5 Remove filler cap without damaging seal / threads.

2.6 Drain lubricating oil into specified container without spilling on the floor.

2.7 Clean gearbox.

2.8 Reinstall drain plug without damaging seal / threads.

2.9 Refill lubricating oil with specified oil indicated level.

2.10 Check gearbox for oil leaks and no leakage found.

2.11 Clean excess oil from gearbox and work area.

2.12 Clean and return used tools and equipment to specified location.

2.13 Complete the test within specified time.

11

TASK SPECIFICATION 5 TASK: 3 JOB TITLE: MOTORCYCLE SERVICE MECHANIC L-1

TASK TITLE: CHANGING FRONT FORK OIL. 6 TASK ELEMENTS:

3.1 Receives instructions verbal / written.

3.2 Dons protective clothing.

3.3 Selects common hand tools.

3.4 Opens the drain plug.

3.5 Allows fork oil to drain out.

3.6 Removes fork caps situated under the handlebars.

3.7 Cleans inside of fork.

3.8 Reinstalls drain plug .

3.9 Refills new fork oil.

3.10 Replaces fork cap and accessories.

3.11 Cleans motorbike and the work area.

3.12 Clean and returns tools.

12

TASK SPECIFICATION

7 TASK PERFORMANCE REQUIREMENTS A motorcycle, Workshop manual with lubrication chart, Open ended and ring spanners, New fork oil, Funnel, Jute, Used fork

oil container, Measuring cylinder. 8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools selected.

Drain plug opened as specified without damaging thread

Fork oil drained out into specified container without spilling on the ground.

Fork caps under handlebars removed as specified without damaging thread.

Inside of the fork cleaned using cleaning solvent.

Drain plug reinstalled as specified.

New fork oil refilled to specified level as per manufacturer's specification.

Fork caps and accessories replaced to required as per manufacturer's specification.

Motorcycle and work area cleaned.

Used tools cleaned and returned to specified location.

13

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

3 3 Knowledge of types and application of common hand tools i.e. spanners.

Important of safety clothing.

4 Knowledge of front fork location and process of opening drain plug.

Identification of front fork on pictorial or expanded vies.

5 Knowledge of draining fork oil.

6 Knowledge of removing procedure of fork caps.

7 Knowledge of cleaning solvent and cleaning procedure of inside of for fork.

8 Knowledge of reinstalling procedure of drain plug.

Interpretation of specification for types and quantity of oil.

Hazards involved in fork oil.

9 Knowledge of types and application of new oil and its refilling procedure.

10 Knowledge of replacing procedure of fork cap and accessories.

Hazards involved in oily surface.

11 Knowledge of cleaning procedure of motorbike and the work area.

12 Knowledge of cleaning and returning procedure of used tools.

14

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: CHANGING FRONT FORK OIL.

TASK NO: 3 Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE?

3.1 Dress in appropriate safety clothing. 3.2 Select appropriate common hand tools. 3.3 Open drain plug as specified without damaging thread. 3.4 Drain fork oil into specified container without spilling on the

ground. 3.5 Remove fork caps situated under handlebars as specified

without damaging thread. 3.6 Clean inside of fork using cleaning solvent. 3.7 Reinstall drain plug as specified without damaging seal / thread. 3.8 Refill new fork oil to specified level as per manufacturer's

specifications. 3.9 Replace fork caps and accessories to require components as per

manufacturer's specification. 3.10 Clean excess oil form motorbike and work area. 3.11 Clean used tools and return to specified location. 3.12 Complete the test within specified time.

15

TASK SPECIFICATION 5 TASK: 4 JOB TITLE: MOTORCYCLE SERVICE MECHANIC, L-1

TASK TITLE: LUBRICATING COMPONENTS. 6

TASK ELEMENTS:

4.1 Receives instructions verbal / written.

4.2 Dons protective clothing.

4.3 Selects common hand tools and equipment.

4.4 Selects lubricants.

4.5 Cleans, inspects and reports the condition of components.

4.6 Lubricates in brake lever holder, brake cable, brake pedal, clutch lever holder, clutch cable, side stand pivot, drive chain, throttle cable and throttle grip etc.

4.7 Cleans excess oil from all lubricated parts and work area.

4.8 Cleans and returns tools and equipment.

16

TASK SPECIFICATION 7 TASK PERFORMANCE REQUIREMENTS

A motorcycle, Workshop manual with lubrication chart, Lubricating oil or Grease, Grease gun, Oil can, Open ended and ring spanners set, Screwdriver (flat and Phillips), Kerosene, Jute / Waste rags.

8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Common hand tools and equipment selected as instructed.

Lubricants selected as per manufacturer's specification.

Brake lever holder, Brake cable, and Brake pedal, Clutch lever holder, Clutch cable, Side stand pivot, Drive chain, Throttle cable and throttle grip lubricated as specified lubricants (grease or motor oil.)

All parts cleaned, Condition checked, Correct condition reported as instructed.

Excess oil from all lubricated parts and work area cleaned as instructed.

Used tools and equipment cleaned and returned to specified location.

17

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

4 3 Knowledge of care and use of common hand tools and equipment such as open ended and ring spanner set, screwdriver, grease gun etc.

Interpretation of workshop manual.

Important of safety clothing.

4 Knowledge of types and application of lubricants such as grease and motor oil.

5 Knowledge of checking procedure of parts condition and reporting.

6 Knowledge of lubricating procedure of necessary components.

Interpretation of lubricating chart and specification.

Hazards involved in handling lubricants.

7 Knowledge of cleaning method of excess oil from all lubricated parts and work area.

Hazards involved in oily surface.

8 Knowledge of cleaning used tools and equipment and returning to specified location.

18

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: LUBRICATING COMPONENTS.

TASK NO: 4 Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE?

4.1 Dress in appropriate safety clothing.

4.2 Select appropriate common hand tools and equipment as specified.

4.3 Select lubricants as per manufacturer's specification.

4.4 Lubricate in brake lever holder, brake cable, brake pedal, clutch lever holder, clutch cable, side stand pivot, drive chain, throttle cable, throttle grip as specified lubricants (grease or motor oil.)

4.5 Clean, check and report the correct condition of all parts.

4.6 Clean lubricants (grease or motor oil) from all lubricated parts and work area as instructed.

4.7 Clean used tools and equipment and return to specified location.

4.8 Complete the test with in specified time.

19

TASK SPECIFICATION 5 TASK: 5 JOB TITLE: MOTORCYCLE SERVICE MECHANIC. L-1

TASK TITLE: SERVICEING AIR FILTER (CLEANER). 6 TASK ELEMENTS:

5.1 Receives instructions verbal / written.

5.2 Dons protective clothing.

5.3 Selects common hand tools.

5.4 Removes air filter case cover.

5.5 Removes air filter.

5.6 Removes elements.

5.7 Inspects and reports on condition of element / seating surface.

5.8 Cleans air filter and air filter element.

5.9 Refits air filter element.

5.10 Refits air filter.

5.11 Refits filter case cover.

5.12 Cleans and returns tools.

20

TASK SPECIFICATION

7 TASK PERFORMANCE REQUIREMENTS A motorcycle, Workshop manual, Open ended and ring spanners, Strap wrench, Filter element, non-flammable cleaning solvent,

Screwdriver, Motor oil, Jute, Cotton, Waste rags, Air compressor.

8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools selected.

Air filter case cover removed.

Air filter removed from motorcycle as per instruction.

Air filter element removed without damage.

Condition of filter element inspected and finding reported.

Mud, dust or foreign particles removed from air filter and air filter element.

Air filter element refitted as per instructions without damage.

Air filter refitted to the motorcycle as per instructions.

Filter case cover refitted.

Used tools cleaned and returned to specified location.

21

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

5 3 Knowledge of types, care and use of common hand tools such as open ended and ring spanners, strap wrench, screwdriver.

Interpretation of workshop manual.

Types and application of protective clothing.

4 Knowledge of air filter location and removing procedure of air filter case cover.

5 Knowledge of removing procedure of air filter.

Identification of air filter on pictorial or expanded view.

6 Knowledge of air filter element and removing procedure of air filter element.

7 Knowledge of contaminated, efficient and faulty air filter element.

8 Knowledge of cleaning procedure of air filter and element.

Hazards involved in cleaning solvent.

9 Knowledge of refitting procedure of air filter element.

10 Knowledge of refitting procedure of air filter.

11 Knowledge of refitting procedure of case cover.

12 Knowledge of cleaning procedure of used tools and returning to the specified location.

22

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: SERVICING AIR FILTER (CLEANER)

TASK NO: 5

Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE?

5.1 Dress in appropriate safety clothing.

5.2 Select appropriate common hand tools.

5.3 Remove air filter case cover.

5.4 Remove air filter from motorcycle as per instruction.

5.5 Remove air filter element as per instruction.

5.6 Inspect the condition of element and report the finding.

5.7 Remove mud, dust or foreign materials from air filter element and air filter.

5.8 Refit air filter element as per instruction without damage.

5.9 Refit air filter to the motorcycle as per instruction.

5.10 Refit air filter case cover.

5.11 Clean used tools and return to specified location.

5.12 Complete the test within specified time.

23

TASK SPECIFICATION

5 TASK: 6 JOB TITLE: MOTORCYCLE SERVICE MECHANIC, L-1 TASK TITLE: SERVICING BATTERY

6 TASK ELEMENTS:

6.1 Receives instruction verbal / written.

6.2 Dons protective clothing.

6.3 Selects common hand tools.

6.4 Selects battery cleaning kits / materials and terminal puller.

6.5 Removes battery cables.

6.6 Inspects and reports on damaged battery cable clamps.

6.7 Cleans battery terminals.

6.8 Checks electrolyte's specific gravity.

6.9 Tops up battery with distilled water.

6.10 Refits battery cables.

6.11 Cleans and returns tools

24

TASK SPECIFICATION 7 TASK PERFORMANCE REQUIREMENTS

Battery, Spanners (open, ended and ring), Screwdriver, Pliers, Hammer, Battery clamp puller, Battery cleaning kit, Hydrometer, Distil water, Workshop manual, Kerosene, Jute, Cotton and waste rags.

8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools selected.

Battery cleaning kits, materials and terminal puller selected.

Battery cables removed without damage to battery and cable.

Battery cable and clamp inspected, finding of twisting, crushing or naked wire reported, damaged clamp reported.

Alkali deposit removed from battery terminals.

Electrolyte's specific gravity determined.

Battery toped up with distilled water as instructed.

Battery cable refitted without damage to battery terminals and clamped firmly.

Used tools and battery cleaning kits cleaned and returned to specified location.

25

9 10 TASK TRAINING DATA TASK

NO T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

6 3 Knowledge of common hand tools (spanner, screwdriver, pliers and hammer) and its application.

4 Knowledge of battery cleaning kit and terminal clamp puller and its application.

5 Knowledge of polarity of battery and terminal clamp.

6 Discriminating operable and non-operable terminal clamp.

7 Alkali deposited and its removing procedure.

8 Knowledge of specific gravity of electrolyte and its importance, knowledge of hydrometer and its use.

9 Knowledge of distilled water and topping up procedure.

10 Importance of fitting battery cable and its procedure.

11 Tools cleaning procedure and location of storing place.

26

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: SERVICING BATTERY

TASK NO: 6 Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET

DID THE CANDIDATE?

6.1 Dress in appropriate safety clothing.

6.2 Select appropriate common hand tools.

6.3 Select battery cleaning kit / materials and terminal puller.

6.4 Remove the battery cable using battery terminal puller without damaging the battery cable.

6.5 Inspect the battery cables and clamp and report the finding.

6.6 Remove the alkali deposited from battery terminals.

6.7 Determine the specific gravity of electrolyte using hydrometer.

6.8 Top up the battery with distilled water as instruction.

6.9 Refit the battery cable without damage to clamp and battery terminal with appropriate tightness.

6.10 Clean used tools and cleaning kits and return to the specified location.

6.11 Complete the test within specified time.

27

TASK SPECIFICATION 5 TASK: 7 JOB TITLE: MOTORCYCLE SERVICE MECHANIC, L-1

TASK TITLE: SERVICING SPARK PLUG.

6 TASK ELEMENTS:

7.1 Receives instructions verbal / written.

7.2 Dons protective clothing.

7.3 Selects common hand tools and equipment.

7.4 Removes spark plug.

7.5 Checks spark plug color and reports on condition of the spark plug.

7.6 Cleans spark plug.

7.7 Selects replacement spark plug.

7.8 Adjusts spark plug gap. 7.9 Refits spark plug.

7.10 Cleans and returns tools and equipment.

28

TASK SPECIFICATION

7 TASK PERFORMANCE REQUIREMENTS A motorcycle, Workshop manual with spark plug range chart, Spark plug wrench, Torque wrench, Point file, Emery paper,

Scraper, Wire brush, Spark plug cleaner, Spark plug testing equipment, Feeler gauge, Cotton, Jute / Waste rags.

8 TASK PERFORMANCE STANDARDS

Mechanic dressed in appropriate safety clothing.

Appropriate common hand tools and equipment selected.

Spark plug removed as specified without damaging seal and thread.

No carbon deposits on centre electrodes after cleaning spark plug with spark plug cleaning equipment and point file of scraper or emery paper or wire brush.

Faulty / inefficient / damaged spark plug identified and reported.

Replacement spark plug selected as specified (standards).

Spark plug gap adjusted as per manufacturer's specification with feeler gauge. Spark plug refitted as specified torque without damaging seal and threads.

Used tools and equipment cleaned and returned to specified location.

29

9 10 TASK TRAINING DATA

TASK NO

T.E NO

TECHNICAL KNOWLEDGE APPLIED CALCULATION

GRAPHIC INFORMATION

SAFETY & HYGIENE

7 3 Knowledge / care, types and use of common hand tools and equipment such as spark plug wrench, torque wrench, point file or scraper of emery paper, spark plug cleaner, spark plug testing equipment, feeler gauge

Interpretation of workshop manual, spark plug range chart.

Types and application of protective clothing.

4 Knowledge of removing procedure of spark plug.

Hazards involved in using tools and equipment.

5 Knowledge of cleaning procedure of spark plug and filing procedure of centre electrode after cleaning.

6 Knowledge of checking procedure of spark plug and procedure of reporting condition of the spark plug.

Hazards involved in using electrical spark plug testing equipment.

7 Knowledge of identification of spark plug in terms of reach, thread size, seat types, heat range.

8 Knowledge of adjusting procedure of spark plug gap.

9 Knowledge of refitting procedure of spark plug.

10 Knowledge of cleaning and returning location of tools and equipment.

30

TASK PERFORMANCE TEST (Skill Assessment) 11 TASK TITLE: SERVICING SPARK PLUG

TASK NO: 7 Location of test: Candidates name: Evaluators names:

12 TEST FACTORS AND ITEMS STANDARD MET STANDARD NOT MET DID THE CANDIDATE?

7.1 Dress in appropriate safety clothing.

7.2 Select appropriate common hand tools and equipment.

7.3 Remove spark plug as specified without damaging seal and threads.

7.4 Clean spark plug without carbon deposits on centre electrodes with spark plug cleaning equipment and points file.

7.5 Identify and report faulty / inefficient / damaged spark plug.

7.6 Select replacement spark plug as specified.

7.7 Adjust spark plug gap as specified with feeler gauge. 7.8 Refit spark plug as specified torque without damaging seal and

thread.

7.9 Clean and return tools and equipment to specified location.

7.10 Complete the test within specified time.