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Update on Cryostat & Cryogenic Infrastructure B. Schwingenheuer (K.T.Knöpfle) MPI-K Heidelberg 11 March 2009, Padova
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Update on Cryostat & Cryogenic Infrastructure

Feb 06, 2017

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Page 1: Update on Cryostat & Cryogenic Infrastructure

Update on Cryostat & Cryogenic Infrastructure

B. Schwingenheuer(K.T.Knöpfle)MPI-K Heidelberg11 March 2009, Padova

Page 2: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

Reason for Bernhard being at LNGSwhere repair is in progress.

Page 3: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

top vessel head

steel debris

Page 4: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

top vessel headsteel debris

Page 5: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

lifting eyescratches

Page 6: Update on Cryostat & Cryogenic Infrastructure

Cor

rosi

on o

f the

cry

osta

t

necksteel enclosures

Page 7: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

cylindrical shellsteel enclosures

Page 8: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

weldpoor pickling/passivation

Page 9: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

weldpoor pickling/passivation

Page 10: Update on Cryostat & Cryogenic Infrastructure

Corrosion of the cryostat

bottom vessel headpoor pickling/passivation

Page 11: Update on Cryostat & Cryogenic Infrastructure

Latest Piping & Instrumentation Diagram

Alarm relevantsensors

Page 12: Update on Cryostat & Cryogenic Infrastructure

Modifications: instrumentations for exhaust gas heater

Added: - 2 temperature sensors at heater output- 2 differential pressure sensors for rough measurement of gas flow rate- temperature sensors for cooling water- cooling water flow meter- water pump for heating by water from water tank- rupture disk in bypass of heater for the case of clogging

► Draft available on ‘GERDA Alarm Levels and Corresponding Actions’

Page 13: Update on Cryostat & Cryogenic Infrastructure

Modifications: “Safety valves” for transfer line to cryostat

Added 2 pressure controlled valves- open if pressure in LN2 pipe high

In case of rupture of the tri-axial line- pressure in LN2 drops- both valves close

Page 14: Update on Cryostat & Cryogenic Infrastructure

Status of hardware

Page 15: Update on Cryostat & Cryogenic Infrastructure

Latest Piping & Instrumentation Diagram

Alarm relevantsensors

valv

ebo

x

Page 16: Update on Cryostat & Cryogenic Infrastructure

Status of hardwareValve box during Factory Acceptance Test PTFE Filter

InfraRed pictures ofbody of cold valve box Johnston connection

Page 17: Update on Cryostat & Cryogenic Infrastructure

Valve box + cryogenic pipes at LNGS

Page 18: Update on Cryostat & Cryogenic Infrastructure

Latest Piping & Instrumentation Diagram

Alarm relevantsensors

stor

age

tank

sex

haus

tgas

hea

ter

Page 19: Update on Cryostat & Cryogenic Infrastructure

Storage tanks + exhaust gas heater

storage tanks in place - heater delivered

Page 20: Update on Cryostat & Cryogenic Infrastructure

Latest Piping & Instrumentation Diagram

Alarm relevantsensors

man

ifold

, hea

texc

hang

ers,

pip

ing

insi

decr

yost

at

Page 21: Update on Cryostat & Cryogenic Infrastructure

“Piping inside cryostat”Test installation in Heidelberg

Missing: shroud to keep Rn away from crystal array

Page 22: Update on Cryostat & Cryogenic Infrastructure

Latest Piping & Instrumentation Diagram

Alarm relevantsensors

bers

tdis

ks, s

afet

yvl

aves

, pip

ing,

.

Page 23: Update on Cryostat & Cryogenic Infrastructure

“Piping outside the cryostat”

Design is practically finished, parts are ordered, welding of most parts by Uni Dresden

Heater and safety devices atLevel 6000

heater burst disk

from burst disk ofinsulation vacuum

from cryostat

safetyvalve

burst disk

Page 24: Update on Cryostat & Cryogenic Infrastructure

PLC status

PLC at MPI Heidelberg

First version of PLC program available: - tests in HD as far as possible completed- WEB server running on PLC too slow,

modification:get PLC data via TCP/IP and programWEB server on PC

Future modification of PLC program- safety logic + I/O after discussion in GERDA - MODBUS communication to LNGS safety

Commissioning at LNGS by anapur

Page 25: Update on Cryostat & Cryogenic Infrastructure

Schedule + Summary- surprisingly large corrosion on cryostat:reasons: (1) debris from works on platform

(2) carbon steel enclosures(3) insufficient pickling & passivation(4) scratches(5) debris in water or moved by water from bottom of WT to cryostat

treatment = grinding + pickling + passivation

- cryogenic pipes + valves box will be installed in week 12 by DeMaCo

- storage tanks installed - exhaust gas heater waiting for installation

- PLC ready for commissioning at LNGS

- other piping ready for installation middle/end of April

- mechanical shroud design for Rn shielding still to be tested (end of March) ‏

final installation after clean room is available, time estimate = 4 weeks,start filling of cryostat end of June?

- installation further improved w.r.t. safety

- draft available on ‘GERDA Alarm Levels and Corresponding Actions’