up550manual_3

InstructionManual

IM 05E01C02-42E

Model UP550Program ControllerUsers Manual forCascade Primary-loop Control

IM 05E01C02-42E1st Edition

Blank Page

i

IM 05E01C02-42E

IntroductionThank you for purchasing the UP550 program controller.

How to Use the ManualsPurpose Title Description

Setup Describes the tasks (installation, wiring, and others) required to make the controller ready for operations.

Basic operation Describes examples of setting PV input types. Making settings described herein and program creation in 3. Programming allow you to carry out basic control.

General understand-ing of programming operations

Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters.

Program creation Describes examples of creating basic programs. The use of the program pattern setup charts included in the 3.7 Program Pattern Setup Charts is recommended.

Brief operation Contains the parameter map used as a guideline for setting parameters.

Function description and setpoint recording

Briefly describes the functions of parameters. In addition, each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller.

Operating procedures and troubleshooting

Describes key operation sequences. For operation controlthrough external contact inputs, see the external contactinputs described in 1.5 Terminal Wiring Diagrams.

1. Installation

2. Initial Settings

3. Programming

3.5 Program Parameter Map3.6 Lists of Program Parameters

4. Operations

6.1 Parameter Map

6.2 Lists of Parameters

Controllers Applicable to Cascade Primary-loop ControlThe specification codes of the UP550 applicable to cascade primary-loop control are givenin the table below.

UP550-01 UP550-21

Regarding This Users Manual(1) This manual should be provided to the end user. Keep an extra copy or copies of the

manual in a safe place.(2) Read this manual carefully to gain a thorough understanding of how to operate this

product before starting operation.(3) This manual describes the functions of this product. Yokogawa M&C Corporation

(hereinafter simply referred to as Yokogawa) does not guarantee the application ofthese functions for any particular purpose.

(4) Under absolutely no circumstances may the contents of this manual, in part or inwhole, be transcribed or copied without permission.

(5) The contents of this manual are subject to change without prior notice.(6) Every effort has been made to ensure that the details of this manual are accurate.

However, should any errors be found or important information be omitted, pleasecontact your nearest Yokogawa representative or our sales office.

1st Edition : May 31,2000-00Media No. IM 05E01C02-42E (CD) 1st Edition : May 2000 (YK)All Rights Reserved Copyright 2000, Yokogawa M&C Corporation

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IM 05E01C02-42E 1st Edition : May 31,2000-00

Safety PrecautionsThe following symbol is indicated on the controller to ensure safe use.

CAUTION

This symbol on the controller indicates that the operator must refer to an explanation in theusers manual in order to avoid the risk of injury or death of personnel or damage to theinstrument. The manual describes how the operator should exercise special care to avoidelectric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy users manuals and in the users manualsupplied on the CD-ROM.

NOTEIndicates that operating the hardware or software in a particular manner may damage it orresult in a system failure.

IMPORTANTDraws attention to information that is essential for understanding the operation and/orfeatures of the controller.

Regarding Force MajeureYokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect,caused by the use of or unpredictable defects of the product.

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IM 05E01C02-42E

CONTENTS1. Installation .............................................................................................. 1-1

1.1 Model and Suffix Codes.................................................................................. 1-11.2 How to Install ................................................................................................... 1-21.3 How to Connect Wires .................................................................................... 1-51.4 Hardware Specifications ................................................................................ 1-71.5 Terminal Wiring Diagrams ............................................................................ 1-13

2. Initial Settings ......................................................................................... 2-12.1 Names and Functions of Front Panel Parts ................................................... 2-22.2 Setting UP mode (Setting First at Power-on) ................................................. 2-32.3 Changing UP mode ......................................................................................... 2-42.4 Setting Primary PV Input Type ....................................................................... 2-62.5 Changing Tracking Input Type ..................................................................... 2-102.6 Initializing Parameters .................................................................................. 2-12

3. Programming .......................................................................................... 3-13.1 Overview of Program Patterns ....................................................................... 3-13.2 Example of Program Pattern Setup Charts ................................................... 3-23.3 Creating Program Patterns............................................................................. 3-43.4 Changing Program Patterns..........................................................................3-113.5 Program Parameter Map............................................................................... 3-143.6 Lists of Program Parameters ....................................................................... 3-163.7 Program Pattern Setup Charts ..................................................................... 3-213.8 Explanation of Program Functions .............................................................. 3-24

4. Operations .............................................................................................. 4-14.1 Monitoring-purpose Operating Displays Available during Operation ......... 4-14.2 Performing/Canceling Auto-tuning ................................................................ 4-34.3 Setting PID Manually ....................................................................................... 4-44.4 Selecting Program Pattern Number (PT.No) .................................................. 4-64.5 Switching between RUN and RESET Modes ................................................. 4-74.6 Switching between AUTO and MAN ............................................................... 4-84.7 Manipulating Control Output during Manual Operation ............................... 4-94.8 Enabling/Disabling Hold Mode of Program Operation ............................... 4-104.9 Changing Program Setpoint when in Hold Mode .........................................4-114.10 Executing Advance Function ................................................................... 4-12

1st Edition : May 31,2000-00

Model UP550Program ControllerUsers Manual for Cascade Primary-loop Control

IM 05E01C02-42E 1st Edition

IM 05E01C02-42E

Toc-24.11 Switching to Local-mode (LOCAL) Operation ............................................. 4-134.12 Changing Setpoint during Local-mode Operation ...................................... 4-14

5. Troubleshooting and Maintenance ........................................................ 5-15.1 Troubleshooting .............................................................................................. 5-15.2 Maintenance .................................................................................................... 5-5

5.2.1 Cleaning ........................................................................................... 5-55.2.2 Replacing Brackets ........................................................................... 5-55.2.3 Attaching Terminal Cover .................................................................. 5-55.2.4 Replacing Parts with a Limited Service Life ....................................... 5-75.2.5 Replacing Control Output Relays ...................................................... 5-8

6. Parameters.............................................................................................. 6-16.1 Parameter Map ................................................................................................ 6-16.2 Lists of Parameters ......................................................................................... 6-6

7. Function Block Diagram and Descriptions............................................ 7-1


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IM 05E01C02-42E

1. InstallationThis chapter describes installation, wiring, and other tasks required to make thecontroller ready for operation.

1.1 Model and Suffix CodesBefore using the controller, check that the model and suffix codes match your order.

Model Suffix Code DescriptionUP550 Program controller (provided with retransmission output and 15 V DC loop power supply as standard)

-0 Standard type-1 Position proportional type-2 Heating/cooling type

Type

Optional functions 01None With communication, auxiliary analog input, and 1 additional DI

Check that the following items are provided: Program controller (of ordered model) .................................. 1 Brackets (mounting hardware) ............................................. 1 pair Unit label.............................................................................. 1 Users Manuals for Single-loop Control ................................ 7 (A2 size) Users Manual (Reference) (CD-ROM version) .................... 1

Correspondence between the Model and Suffix Codes, and the ContactInput/Output Terminals Provided

Check the model ordered and the presence/absence of contact inputs and outputs in thefollowing table.

Contact input terminals Contact output terminalsModel and Suffix Codes DI1 DI2 DI3 DI4 DI5 DI6 DI7 DO1 DO2 DO3 DO4

UP550- 1UP550- 0

DI8 DO5 DO6 DO7

indicate that the contacts are available.

Note: For details on the functions of contact inputs/outputs, see 1.5 Terminal Wiring Diagrams.


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1.2 How to Install

NOTETo install the controller, select a location where:1. no one may accidentally touch the terminals,

150mm150mm

150mm

150mm

2. mechanical vibrations are minimal,3. corrosive gas is minimal,4. temperature can be maintained at about 23C and

the fluctuation is minimal,5. no direct radiant heat is present,6. no magnetic disturbances are caused,7. no wind blows against the terminal board (reference junction compensation element),8. no water is splashed,9. no flammable materials are around,

Never place the controller directly on flammable items or equipment.If the controller has to be installed close to flammable items or equipment, be sure toprovide shielding panels all around the controller, at least 150 mm away from every side;the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mm-thick uncoated steel plates.

Installation PositionInstall the controller at an angle within 30 from horizontal with the front panel facing up-ward. Do not install it facing downward. The position of right and left sides should be hori-zontal.

Front panel of controller Must not

exceed 30

30 Rear of controller


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External Dimensions and Panel Cutout Dimensions

PVE2PVE1

(25)

(53)

[(N-1)96+92]117 min.

145 min.

+0.80

+0.

80

92

+0.8092

+0.8092

N stands for the number of controllers to be installed. However, the measured value applies if N 5.

10011

UP550

General installation Side-by-side close installation

1 to 10 mm (Panel thickness)Small bracket

Large bracket

91.8

112

Unit: mm

96

96


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How to Install

CAUTION

Turn off the power to the controller before installing it on the panel because there is apossibility of electric shock.

After opening the mounting hole on the panel, follow the procedures below to install thecontroller:1. Insert the controller into the opening from the front of the panel so that the terminal

board on the rear is at the far side.2. Set the brackets in place on the top and bottom of the controller as shown in the figure

below, then tighten the screws of the brackets. Take care not to overtighten them.

Large bracket (top mounting hardware)

Terminal board

Small bracket(bottom mounting hardware)

Panel

Insert a screwdriver into thebrackets to tighten the screws.

Direction to insert the controller

Insert the controller into the opening from the front of the panel.


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1.3 How to Connect Wires

CAUTION

1) Before carrying out wiring, turn off the power to the controller and check that thecables to be connected are not alive with a tester or the like because there is a possi-bility of electric shock.

2) Wiring must be carried out by personnel who have basic electrical knowledge andpractical experience.

NOTE1) Provide power from a single-phase instrument power supply. If there is a lot of noise in

the power line, insert an insulating transformer into the primary side of the line and usea line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.As a countermeasures against noise, do not place the primary and secondary powercables close to each other.

2) For thermocouple input, use shielded compensating lead wires for wiring. For RTDinput, use shielded wires that have low conductor resistance and cause no significantdifferences in resistance between the three wires.The cables to be used for wiring, terminal specifications, and recommended parts areas shown below.

3) Control output relays may be replaced. However, because they have a life of 100,000times that of the resistance load, use auxiliary relays to turn on/off a load.

4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valvescauses malfunction or relay failure; always insert a CR filter for use with alternatingcurrent or a diode for use with direct current, as a spark-removal surge suppressioncircuit, into the line in parallel with the load.

For DC Relay Wiring For AC Relay Wiring

R

UP550

Diode(Mount it directly to the relay coil terminal (socket).)

External DC power supply O.C Relay

UPs contact Relay(Use one with a relay coilrating less than the UPs

contact rating.)

R

UP550

CR filter (Mount it directly to the relay coil terminal (socket).)

External AC power supply

Relay(Use one with a relay coil rating less than the UPs

contact rating.)

UPs contact


1-6


Cable Specifications and Recommended Cables

Purpose Name and ManufacturerPower supply, grounding, relay contact outputs 600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2 Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -

(See Yokogawa Electrics GS 6B1U1-E.)RTD Shielded wires (three conductors), UL2482 (Hitachi Cable) Other signals Shielded wires

Recommended Terminal Lugs

3.7mm

7 m

m o

r le

ss

3 .7mm

7 m

m o

r le

ss

or

0.3 to 1.65 mm2 0.8 Nm or less

Applicable wire size Tightening torque

Terminal Covers

Target Model Part Number Sales UnitFor UP550 T9115YD 1

1-7


1.4 Hardware SpecificationsPV Input Signals

Number of inputs: 1 (terminals 11 - 12 - 13 ) Input type: Universal input system. The input type can be selected with the software. Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms Burnout detection: Functions at TC, RTD and standard signal (0.4 to 2 V or 1 to 5 V)

Upscale, downscale, and off can be specified.For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

Input bias current: 0.05 A (for TC or RTD b-terminal) Measurement current (RTD): About 0.13 mA Input resistance: 1 M or more for thermocouple or mV input

About 1 M for DC voltage input Allowable signal source resistance: 250 or less for thermocouple or mV input

Effects of signal source resistance: 0.1 V/ or less2 k or less for DC voltage inputEffects of signal source resistance: About 0.01%/100

Allowable wiring resistance: for RTD inputMaximum 150 /wire: Conductor resistance between three wires should be equalHowever, maximum 10 /wire for a range of -150.0 to 150.0C.Wire resistance effect: 0.1C/10

Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input

Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode120 dB (50/60 Hz) or more in common mode

Reference junction compensation error: 1.0C (15 to 35C)1.5C (0 to 15C, 35 to 50C)

Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals (Tracking Input)Available only for controllers with auxiliary analog input terminals.

Number of inputs: 1 (terminals 21 - 22 ) Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC Sampling period: 100, 200 and 500 ms

The sampling period of a auxiliary input signal is associated with the PV inputs sam-pling period.

Input resistance: About 1 M Input accuracy: 0.3% of input span 1 digit for 0 to 2 V DC

0.2% of input span 1 digit for 0 to 10 V DC0.375% of input span 1 digit for 0.4 to 2.0 V DC0.3% of input span 1 digit for 1 to 5 V DCUnder standard operating conditions (232C, 5510% RH, power frequency of 50/60 Hz)

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Loop Power SupplyPower is supplied to a two-wire transmitter.(15 V DC: terminals 14 - 15 )A resistor (10 to 250 ) connected between the controller and transmitter converts acurrent signal into a voltage signal, which is then read via the PV input terminal.Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuitagainst a field short-circuit)

Retransmission OutputEither PV, program setpoint, or control output is output.Either the retransmission output or the loop power supply can be used with terminals14 - 15 .

Number of outputs: 1 (terminals 14 - 15 ) Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less

than 0 mA is not feasible) Load resistance: 600 or less Output accuracy: 0.1% of span (5% of span for 1 mA or less.)

Under standard operating conditions (232C, 5510% RH, power frequency of 50/60 Hz)

Control OutputUniversal output system, The output type can be selected with the software.

Current output(Standard type: terminals 16 - 17 )

Number of outputs 1switched between a voltage pulse output

and current output.Output signal 4-20, 0-20, 20-4, or 20-0 mA DC

Load resistance 600 or less

Output accuracy 0.1% of span (5% of span for 1 mA or less)

Under standard operating conditions (232C, 5510% RH, power frequency of 50/60 Hz)

Voltage pulse output(Standard type: terminals 16 - 17 )

Number of outputs

1switched between a voltage pulse output and current output.

Output signal On-voltage = 12 V or more (load resistance: 600 or more)Off-voltage = 0.1 V DC or less

Resolution 10 ms or 0.1% of output, whichever is larger

Relay contact output(Standard type: terminals 1 - 2 - 3 )

Number of outputs 1

Output signal Three terminals (NC, NO, and common) Contact rating 250 V AC or 30 V DC, 3 A (resistance load)

Resolution 10 ms or 0.1% of output, whichever is larger


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Contact Inputs Purpose: Program pattern no. selection, and run/reset switching Number of inputs: Differs with model and suffix codes as shown in the table below.

Model and Suffix Codes Number of Inputs

7

8

UP550- 0

UP550- 1

Input type: Non-voltage contact or transistor open collector input Input contact rating: 12 V DC, 10 mA or more On/off determination: For non-voltage contact input, contact resistance of 1 k or less

is determined as on and contact resistance of 20 k or more as off.For transistor open collector input, input voltage of 2 V or less is determined as onand leakage current must not exceed 100 A when off.

Minimum status detection hold time: PV inputs sampling period 3

Contact Outputs Purpose: Event output, FAIL output, and others Number of outputs: 7 points Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A Transistor contact rating: 24 V DC, 50 mA

Display Specifications PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm Setpoint display: 32128 dot LCD with back lighting Status indicating lamps: LEDs

Safety and EMC Standards Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992

Approved by CSA1010CSA1010 installation category (overvoltage category): CATII (IEC1010-1)Approved by UL508

EMC standards: This instrument complies with the following EMC standards (theinstrument continues to operate at a measuring accuracy of within 20% of the rangeduring tests):- EMI (emission), EN55011: Class A Group 1- EMS (immunity), EN50082-2: 1995


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Construction, Installation, and Wiring Construction: Only the front panel is dust-proof and drip-proof (protection class IP55)

For side-by-side close installation the controller loses its dust-proof and drip-proofprotection.

Material: ABS resin and polycarbonate Case color: Black Weight: About 1 kg or less Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm Installation: Panel-mounting type. With top and bottom mounting hardware (1 each) Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm Installation position: Up to 30 upward facing (not designed for facing downward) Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz Power consumption: Max. 20 VA (8.0 W max.) Data backup: Lithium battery with life expectancy of 10 years Withstanding voltage

- Between primary terminals* and secondary terminals**:At least 1500 V AC for 1 minute (Note)

- Between primary terminals* and grounding terminal:At least 1500 V AC for 1 minute (Note)

- Between grounding terminal and secondary terminals**:At least 1500 V AC for 1 minute

- Between secondary terminals**:At least 500 V AC for 1 minute

* Primary terminals indicate power terminals and relay output terminals** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact

input terminalsNote: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.

Insulation resistance: 20 M or more at 500 V DC between power terminals andgrounding terminal

Grounding: Class 3 grounding (grounding resistance of 100 or less)


1-11


Signal Isolations PV input terminals: Isolated from other input/output terminals. Not isolated from the

internal circuit. Auxiliary analog input terminals: Isolated from other input/output terminals and the

internal circuit 15 V DC loop power supply terminals: Not isolated from analog current output and

voltage pulse control output. Isolated from other input/output terminals and internalcircuit.

Analog current output terminals (for control output and retransmission): Not isolatedbetween current outputs and from 15 V DC loop power supply and voltage pulsecontrol output. Isolated from other input/output terminals and internal circuit.

Voltage pulse control output terminals: Not isolated from current outputs and 15 V DCloop power supply. Isolated from other input/output terminals and internal circuit.

Relay contact control output terminals: Isolated between contact output terminals andfrom other input/output terminals and internal circuit.

Contact input terminals: Not isolated between contact input terminals and from com-munication terminals. Isolated from other input/output terminals and internal circuit.

Relay contact output terminals: Not isolated between relay contact outputs. Isolatedfrom other input/output terminals and internal circuit.

Transistor contact output terminals: Not isolated between transistor contact outputs.Isolated from other input/output terminals and internal circuit.

RS-485 communication terminals: Not isolated from contact input terminals. Isolatedfrom other input/output terminals and internal circuit.

Power terminals: Isolated from other input/output terminals and internal circuit. Grounding terminals: Isolated from other input/output terminals and internal circuit.

1-12


Environmental Conditions Normal operating conditions:

Ambient temperature: 0 to 50C (40C or less for side-by-side close installation)Temperature change rate: 10C/h or lessAmbient humidity: 20 to 90% RH (no condensation allowed)Magnetic field: 400 A/m or lessContinuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or lessContinuous vibration at 14 to 150 Hz: 4.9 m/s2 or lessShort-period vibration: 14.7 m/s2, 15 seconds or lessShock: 14.7 m/s2 or less, 11 msInstallation height: Height above sea level of 2000 m or lessWarm-up time: 30 minutes or more after power on

Transportation and storage conditions:Temperature: -25 to 70CTemperature change rate: 20C/h or lessHumidity: 5 to 95% RH (no condensation allowed)

Effects of changes in operating conditions- Effects from changes in ambient temperature:

- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C,whichever is larger

- On auxiliary analog input, 0.02% of F.S./C- On RTD input, 0.05C/C (ambient temperature) or less- On analog output, 0.05% of F.S./C or less

- Effects from power supply fluctuation (within rated voltage range)- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is

larger- On analog output, 0.05% of F.S./10 V or less

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1.5 Terminal Wiring Diagrams

NOTEDo not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.


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UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control

1

2

3

4

5

6

7

8

9

10

41

42

43

44

45

46

47

48

49

50

31

32

33

34

35

36

37

38

39

40

21

22

23

24

25

26

27

28

29

30

11

12

13

14

15

16

17

18

19

20

External contact inputs

Common

Tracking switching signal output when DI7=ON,Result of PID computation output when DI7=OFF

Common

* The functions of the external inputs are the defaults for cascade primary-loop control. To change the functions, reconfigure the Contact Input Registration setup parameters.

* The functions of the external outputs are the defaults for cascade primary-loop control. To change the functions, reconfigure the Contact Output Registration setup parameters.

Stop of program operation when DI6 changes from OFF to ON

Start of program operation when DI5 changes from OFF to ON

ON when using 16 or more of program patterns

DI1DI2

1 2 3 4ON

ONOFFOFF

ONON OFF

OFF

5 6 7 8ON

ONOFFOFF

ONON OFF

OFFDI3DI4

OFFOFF

OFFOFF

OFFOFF

ONOFF

ONOFF

ONOFF

ONOFF

OFFON

9 10 11 12ON

ONOFFOFF

ONON OFF

OFF

13 14 15ON

ONOFFOFF

ONON

OFFON

OFFON

OFFON

ONON

ONON

ONON

ONON

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)

23

24

RS-485 communication * Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps

25

26

27

SDB(+)

SDA(-)

RDB(+)

RDA(-)

SG

21

22

Auxiliary analog input

* Wiring can only be carried out for controllers with auxiliary analog input.

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

-

+

Default: 1-5 V DC

12

13

TC input

11

12

RTD input

13

12

13

mV/V input

Installation category (overvoltage category): II (IEC1010-1)

A

b

B

NOTE

-

+

-

+

PrimaryPV input

Tracking signal * Not configured at factory before shipment See 2. Initial Settings.

12

13

Note: Connecting a 250 resistor to the terminals is optional.Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint 41).

Receiving 4-20 mA DC Current Signals with the Controller

250 4-20mA

-

+

* Factory-set to PV retransmission.

* Retransmission output 1 is not available if a 15 V DC loop power supply is used.

14

15

Retransmission output 1*

4-20 or 0-20 mA DC

14

15

15 V DC loop power supply*

14.5-18.0 V DC(21 mA DC max.)

Default: 4-20 mA DC

-

+

-

+

Load resistance: 600 or less16

17

Current output

4-20mADC

Output to secondary-loop

-

+

19

18

40

39

38

37

20

28

30

DI1

DI2

DI3

DI4

DI5

DI6

COM

COM

DI8

19

18

40

39

38

37

20

28

30

DI1

DI2

DI3

DI4

DI5

DI6

COM

COM

DI8

+5V

+5V

+5V

+5V

+5V

+5V

36DI7 36DI7

+5V

+5V

Contact Transistor contactUP

Contact rating: 12 V DC, 10 mA or more

6

5

External contact outputs

4

7

34

33

DO1

DO2

DO3

COM

DO4

DO5

Relay

Transistor

Time event 2 output

PV event 1 output

PV event 2 output

Instrument alarm 1 output

Common

Time event 1 output

32DO6

31DO7

35COM

Time event 3 output

Common

FAIL output tosecondary-loop

(ON when normal)

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

UP

8

9

Power supply

10

L

N

Allowable range: 100-240 V AC (10%) (free voltage) 50/60 Hz shared

Power supply

CAUTIONBefore carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

15 V DC Power Supply Wired to Sensor in Two-wire System Configuration

12

13

14

15

100

Two-wire transmitter

PV input 0.4-2.0 V DC

signal

Loop power supply 14.5-

18.0 V DC

External resistor (Note)

4-20mADC

Note: Connecting a 100 resistor to the terminals is optional. Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs) 1st Edition : M

ay 31,2000-00

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IM 05E01C02-42E

2. Initial SettingsThis chapter describes examples of setting PV input types. Refer to examples ofvarious settings to understand how to set parameters required. Refer to 6.1 Param-eter Map for an easy to understand explanation of setting various parameters. Ifyou cannot remember how to carry out an operation during setting, press the DISPkey no more than four times. This brings you to the display (operating display) thatappears at power-on. After carrying out the settings described here, create pro-grams in 3. Programming.

Power-on

See 2.2 Setting UP mode (Setting First at Power-on), or 2.3 Changing UP mode.

Denotes a step that must always be followed.

Denotes a step that should be followed as necessary.

Setup Procedure

See 2.4 Setting Primary PV input Type.

Changing tracking input.

See 2.5 Changing Tracking Input Type.

Set setup parameters.

Set programpatterns.

Initialize parameters.

Set operating parameters.

Controller operation

See 2.6 Initializing Parameters.

Be sure to follow this step whenever a change of setting is made to

the UP mode or to the PV input type.

See 3. Programming.

(Factory-set to Single-loop Control UP mode 1.)

(Factory-set to 1-5 V DC.)

Set UP mode 2.

(Factory-set to not configured.)Set PV input.


2-2


2.1 Names and Functions of Front Panel Parts

PVE2

PVE1

6. Process variable (PV) display 7. Setpoint display

8. Instrument alarm indicator lamps

3. Event indicator lamps

4. Status indicator lamps

1. Indicator lamp for PV2 display

2. Program monitor lamps

5. Light-loader interface

11. DISP key

15. RESET key14. RUN key

9. SET/ENT key13. PT.No key

10. MODE key

12. and keys

Name of Part Function

1. Indicator lamp for PV2 displayIs lit when secondary PV is displayed on PV display.Not used in Cascade Primary-loop Control.

4. Status indicator lamps

3. Event indicator lamps

5. Light-loader interface

7. Setpoint display (LCD)

8. Instrument alarmindicator lamps

9. SET/ENT key S E T / E N T Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch

between the operating display and the main menu for operating parameter setting display alternately.

12. and keys

Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu orsubmenu of parameter setting display is shown.

Display the statuses of PV events, time events and instrument alarm in orange.PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on.TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on.AL1 lamp: Comes on when instrument alarm 1 turns on.Is lit (in green) to indicate the status of operation or control.PRG:Is lit when in program mode.RST:Is lit when in reset mode.HLD:Is lit when in hold mode.LOC:Is lit when in local mode.MAN:Is lit when in manual mode.CAS:Not used in Cascade Primary-loop Control.Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool. Displays PV. Displays an error code (in red) if an error occurs. Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve opening, or a parameter. Displays an error code if an error occurs. The AL1 lamp comes on in orange if instrument alarm 1 occurs.

13. PT.No key

10. MODE key Presents a display for switching between the hold, advance, local, AUTO and MAN modes.

14. RUN key

15. RESET key

Use this key when the controller is at a reset to select a program pattern number onan operating display.

Pressing this key for more than 2 seconds while an operating display is shown starts the controller.Pressing this key for more than 2 seconds while an operating display is shown stops the controller.

11. DISP key

Used to switch between displays. Pressing this key while any operating display is shownlets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.)

6. Process variable (PV) display

MODE

DISP

2. Program monitor lamps : Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing.

RESET

RUN

PT.No

2-3


2.2 Setting UP mode (Setting First at Power-on)

NOTEThe controller displays an operating display when the power is turned on. The submenuIN appears at this point if the type of PV input has not been defined yet. In this case, set aUP mode to Cascade Primary-loop Control, following the operating procedure describedbelow. Then, set PV input type and others.

The following operation describes a procedure of setting a UP mode to Cascade Primary-loop Control (set 2).

1. Bring the operating display into view (display appears at power-on).PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

SETUP sub menuinput setIN

RST lamp ON.

Displays submenu IN.

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key once to display thesubmenu MD.

SET/ENT

PT.No RUN RESET

DISPMODE

UP mode setSETUP sub menu

MD

3. Press the SET/ENT key once to display theparameter UPM (controller mode).

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/MD #1UP mode select

UPM = 1

4. Press the or key to display therequired setpoint 2.

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/MD #1

changing!UP mode select

UPM = 2Blinks during

change.

5. Press the SET/ENT key once to register thesetpoint.

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


UPM = 2

6. The controller re-starts (which is normal).Then, set PV input type. See step 8 andlater of 2.4 Setting Primary PV InputType.


2-4

IM 05E01C02-42E

2.3 Changing UP modeThe following operation describes a procedure of changing a UP mode to Cascade Pri-mary-loop Control (set 2).


SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------

SEGNO: 0/ 0RCY: 0/ 0

SP: -270.0C

RST lamp ON.


2. Press the SET/ENT key for more than 3 secondsto call up the main menu PROG.

SET/ENT

PT.No RUN RESET

DISPMODE

programmingmain menu

PROG

3. Press the key once to display the mainmenu STUP.

SET/ENT

PT.No RUN RESET

DISPMODE

password inputmain menu

STUP

4. Press the SET/ENT key once to display the mainmenu PARA.

SET/ENT

PT.No RUN RESET

DISPMODE

setup parameterSETUP main menu

PARA

5. Press the key once to display the mainmenu UPMD.

SETUP main menu

SET/ENT

PT.No RUN RESET

DISPMODE

UP550 configurationUPMD

6. Press the SET/ENT key once to display thesubmenu MD.

SET/ENT

PT.No RUN RESET

DISPMODE


MD

7. Press the SET/ENT key once to display theparameter UPM.

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


UPM = 1


2-5

IM 05E01C02-42E

8. Press the or key to display thesetpoint 2.

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/MD #1

changing!UP mode select

UPM = 2Blinks during

change.


SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


UPM = 2

10. The controller re-starts (which is normal).Then, set PV input type. See step 8 andlater of 2.4 Setting Primary PV InputType.



2-6


2.4 Setting Primary PV Input TypeThe following operating procedure describes an example of setting a K-type thermocouple(-200.0 to 500.0C) and a measurement range of 0.0 to 200.0C.Primary PV input (Factory-shipped setting: Not configured)

PV input terminal Thermocouple/mV/V input..............................RTD input .................................................. - - 131211

- 1312

Minimum value of PV input range (RL1)

Instrument input range

-270.0C 1370.0C

0.0C 800.0CMaximum value of

PV input range (RH1)Minimum value of

PV input scale (SL1)

1V 5V

0.0m3/h 50.0m3/hMaximum value of

PV input scale (SH1)

2V 4V

RL1 RH1

Parameters to be set for temperature input 1. PV input type (IN1): Set according to a sensor 2. Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled. 3. Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

Parameters to be set for voltage input 1. PV input type (IN1): Set according to an input signal 2. Maximum value of PV input range (RH1): Set the maximum value of an input signal. 3. Minimum value of PV input range (RL1): Set the minimum value of an input signal. 4. Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display. 5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

(Set a reading for the maximum value of the input signal.)6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

(Set a reading for the minimum value of the input signal.)

Set a range to be controlled Set a range to

be controlled

PV input rangePV input range

PV input scale

Instrument input range

Example of Temperature Input Example of Voltage Input

NOTEThe controller may automatically initialize the registered operating parameter setpoints ifany change is made to the data item PV Input Type (IN1), Maximum Value of PV InputRange (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position(SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale(SL1). After a change has been made to any of these data items, be sure to verify theregistered operating parameter setpoints to ensure that they are correct. If any data itemhas been changed to its default, set it to a required value.

1. Bring the operating display into view (display appears at power-on).The PV display in the figure below shows the error code for input burnout ( ) if PV inputwiring is not yet complete. The error code disappears when you wire the PV input terminals cor-rectly.

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: -270.0C

RST lamp ON.


2-7



SET/ENT

PT.No RUN RESET

DISPMODE


PROG


SET/ENT

PT.No RUN RESET

DISPMODE


STUP


SET/ENT

PT.No RUN RESET

DISPMODE


PARA


SETUP main menu

SET/ENT

PT.No RUN RESET

DISPMODE



SET/ENT

PT.No RUN RESET

DISPMODE


MD

7. Press the key once to display thesubmenu IN.

SETUP sub menu

SET/ENT

PT.No RUN RESET

DISPMODE

input setIN

8. Press the SET/ENT key once to display theparameter IN1 (PV input type).

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #1input 1 type select

IN1 = OFF

9. Press the or key to display therequired setpoint. The figure below showsan example of setting the PV input type to aK-type thermocouple (-200.0C to 500.0C).

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #1

changing!input 1 type select

IN1 = typeK3Blinks during

change.


SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


IN1 = typeK3

11. Press the SET/ENT key once to display theparameter UNI1.

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #2input 1 unit select

UNI1 = C

2-8


12. Press the SET/ENT key once to display theparameter RH1 (maximum value of PVinput range).

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #3input 1 range high

RH1 = 500.0

13. Press the or key to display therequired setpoint. The figure below showsan example of setting the maximum valueof the PV input range to 200.0C.

MENU:UPMD/IN #3

changing!input 1 range high

RH1 = 200.0

SET/ENT

PT.No RUN RESET

DISPMODE

Blinks during change.


SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #3input 1 range high

RH1 = 200.0

15. Press the SET/ENT key once to display theparameter RL1 (minimum value of PVinput range).

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #4input 1 range low

RL1 = -200.0

16. Press the or key to display therequired setpoint.The figure below shows an example ofsetting the minimum value of the PV inputrange to 0.0C.

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #4

changing!input 1 range low

RL1 = 0.0Blinks during

change.


SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #4input 1 range low

RL1 = 0.0

If the type of input is voltage, also config-ure the PV Input Decimal Point Position(SDP1), Maximum Value of PV Input Scale(SH1) and Minimum Value of PV Input Scale(SL1) parameters that are displayed afterthis.

18. Press the SET/ENT key for more than 3 seconds. This returns you to the display shown at power-on(figure below).

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

RST lamp ON.

2-9

IM 05E01C02-42E

Instrument Input Range Codes

Input Type Instrument Input Range CodeInstrument

Input Range Measurement Accuracy

OFF (0)

typeK1 (1) -270.0 to 1370.0C-450.0 to 2500.0F

Set the data item PV Input Type "IN1" to the OFF option to leave the PV input type undefined.

typeK2 (2) -270.0 to 1000.0C-450.0 to 2300.0FK

-200.0 to 500.0C-200.0 to 1000.0F

J typeJ (4) -200.0 to 1200.0C-300.0 to 2300.0F

typeT1 (5) -270.0 to 400.0C-450.0 to 750.0FT

typeT2 (6) 0.0 to 400.0C-200.0 to 750.0F

0.1% of instrument range 1 digit at 0C or more0.2% 1 digit for temperatures below 0C, where the accuracy is: 2% of instrument range 1 digit for temperatures below -200.0C for a type-K thermo-couple, or 1% of instrument range 1 digit for temperatures below -200.0C for a type-T thermocouple.

B typeB (7) 0.0 to 1800.0C32 to 3300F0.15% of instrument range 1 digit at 400C or more5% of instrument range 1 digit at less than 400C

S typeS (8) 0.0 to 1700.0C32 to 3100FR typeR (9) 0.0 to 1700.0C32 to 3100F

0.15% of instrument range 1 digit

N typeN (10) -200.0 to 1300.0C-300.0 to 2400.0F

0.1% of instrument range 1 digit0.25% of instrument range 1 digit for temperatures below 0C

E typeE (11) -270.0 to 1000.0C-450.0 to 1800.0F

L(DIN) typeL (12) -200.0 to 900.0C-300.0 to 1600.0F-200.0 to 400.0C-300.0 to 750.0FtypeU1 (13)U(DIN)

typeU2 (14) 0.0 to 400.0C-200.0 to 1000.0F

0.1% of instrument range 1 digit at 0C or more0.2% 1 digit for temperatures below 0C, where the accuracy is:1.5% of instrument range 1 digit for temperatures below -200.0C for a type-E thermocouple.

W typeW (15) 0.0 to 2300.0C32 to 4200F 0.2% of instrument range 1 digit

Platinel 2 Plati2 (16) 0.0 to 1390.0C32.0 to 2500.0F 0.1% of instrument range 1 digit

PR20-40 PR2040 (17) 0.0 to 1900.0C32 to 3400F0.5% of instrument range 1 digit at 800C or moreNo accuracy is guaranteed at less than 800C

Thermocouple

Unspecified

W97Re3-W75Re25 W97Re3 (18)

0.0 to 2000.0C32 to 3600F 0.2% of instrument range 1 digit

JPt1 (30) -200.0 to 500.0C-300.0 to 1000.0F 0.1% of instrument range 1 digit (Note 1) (Note 2)JPt100

JPt2 (31) -150.00 to 150.00C-200.0 to 300.0F 0.2% of instrument range 1 digit (Note 1)

Pt1 (35) -200.0 to 850.0C-300.0 to 1560.0F

Pt2 (36) -200.0 to 500.0C-300.0 to 1000.0F

0.1% of instrument range 1 digit (Note 1) (Note 2)RTD

Pt100

Pt3 (37) -150.00 to 150.00C-200.0 to 300.0F 0.2% of instrument range 1 digit (Note 1)

0.4 to 2 V 0.4 to 2 V (40)Standard signal 1 to 5 V 1 to 5 V (41)

0 to 2 V 0 to 2 V (50)0 to 10 V 0 to 10 V (51)

0.400 to 2.000 V1.000 to 5.000 V0.000 to 2.000 V

0.00 to 10.00 V-10 to 20 mV mv 1 (55) -10.00 to 20.00 mVDC voltage0 to 100 mV mv 2 (56) 0.0 to 100.0 mV

0.1% of instrument range 1 digitDisplay range is scalable in a range of -19999 to 30000. Display span is 30000 or less.

typeK3 (3)

Numbers in ( ) are the setting value that apply when the communication is used.

* Performance in the standard operating conditions (at 232C, 5510%RH, and 50/60 Hz power frequency)Note 1: The accuracy is 0.3C of instrument range 1 digit for a temperature range from 0C to 100C.Note 2: The accuracy is 0.5C of instrument range 1 digit for a temperature range from -100C to 200C.* To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 resistor. This resistor

is optional.Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

How to return to a menuPress the DISP keys once during parameter setting. This lets you return to the param-eter menu.


2-10


2.5 Changing Tracking Input TypeThe following operating procedure describes an example of changing the setting of stan-dard signal (1 to 5 V DC) (Factory-set default) to DC voltage (0 to 10 V DC).

Tracking input terminal mV/V input................................................... - 22 21


SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


0.0CSP:

RST lamp ON.



SET/ENT

PT.No RUN RESET

DISPMODE


PROG


SET/ENT

PT.No RUN RESET

DISPMODE


STUP


SET/ENT

PT.No RUN RESET

DISPMODE


PARA


SETUP main menu

SET/ENT

PT.No RUN RESET

DISPMODE



SET/ENT

PT.No RUN RESET

DISPMODE


MD

7. Press the key once to display thesubmenu IN.

SETUP sub menu

SET/ENT

PT.No RUN RESET

DISPMODE

input setIN

2-11


8. Press the SET/ENT key once to display theparameter IN3 (tracking input type).

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


IN1 = 1 - 5V

9. Press the or key to display therequired setpoint. The figure below showsan example of setting the tracking inputtype to a DC voltage (0 to 10 V DC).

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/IN #19

changing!input 3 type select

IN1 = 0 - 10VBlinks during

change.


SETUP

SET/ENT

PT.No RUN RESET

DISPMODE


IN1 = 0 - 10V


PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


0.0CSP:

RST lamp ON.

2-12

IM 05E01C02-42E

2.6 Initializing ParametersBe sure to follow the steps below after a change of setting has been made to the data itemPV Input Type, PV Input Range or PV Input Scale.


SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


0.0CSP:

RST lamp ON.



SET/ENT

PT.No RUN RESET

DISPMODE


PROG


SET/ENT

PT.No RUN RESET

DISPMODE


STUP


SET/ENT

PT.No RUN RESET

DISPMODE


PARA


SETUP main menu

SET/ENT

PT.No RUN RESET

DISPMODE



SET/ENT

PT.No RUN RESET

DISPMODE


MD

7. Press the key twice to display thesubmenu INIT.

SETUP sub menu

SET/ENT

PT.No RUN RESET

DISPMODE

parameter initializeINIT


2-13

IM 05E01C02-42E

8. Press the SET/ENT key once to display theparameter INI.

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/INIT #1parameter initialize

INI = OFF

9. Press the key to display ON.

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/INIT #1

changing!parameter initialize

INI = ONBlinks during

change.

10. Press the SET/ENT key once. The displaymomentarily becomes blank (which isnormal), indicating the parameters havebeen initialized.

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:UPMD/INIT #1parameter initialize

INI = ON



PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

RST lamp ON.

Blank Page

3-1

IM 05E01C02-42E

3. ProgrammingThis chapter explains how to create programs by citing specific examples. Createuser programs by referring to the given programming examples. Use the parametermap included in 3.5 Program Parameter Map, in order to further familiarize your-self with the required operations.Be sure to carry out the settings instructed in 2. Initial Settings before beginningany of the tasks discussed in this chapter.

3.1 Overview of Program Patterns

Programming OverviewThe programming example given here demonstrates how to do the tasks outlined below.1. Program the controller to start program operation at 25C and raise the temperature

up to 80C in 20 minutes.2. When the temperature reaches 80C, keep it at this level for 80 minutes.3. Finally, lower the temperature to 0C in 10 minutes.

Event output Set a deviation of 5C on both the positive and negative sides of a program setpoint to

allow the controller to output an event signal if the temperature goes beyond thedeviation range.

Let the controller output an event signal when the temperature stabilizes to 80C.

Segment time for segment 120 min.



Time

Temperature

Outputs an alarm if the temperature goes beyond the range program setpoint 5C.

The output turns on after 20 minutes have elapsed since the start of program operation. Then, it turns off after 100 minutes have elapsed from the start of program operation.

Example of Creating Program Pattern 1

PV event 1

Time event 1

80C

25C

0C

ON OFF

Start of program operation

Starting target setpoint (SSP1)

Target setpoint (TSP1) to be reached

by segment 1


by segment 2


by segment 31

2

3


3-2

IM 05E01C02-42E

3.2 Example of Program Pattern Setup ChartsComplete the following setup chart before setting programs in the controller. Filling in thechart makes it easier for you to input program data into the controller. See 3.7 ProgramPattern Setup Charts.In the following chart, fill in the fields with bold-face borders.

1. Maximum value of PV input range: Setpoint of the Maximum Value of PV Input Range(RH1) setup parameter

2. Minimum value of PV input range: Setpoint of the Minimum Value of PV Input Range(RL1) setup parameter

3. PV input unit: Setpoint of the PV Input Unit (UNI1) setup parameter4. Program time unit: Setpoint of the Program Time Unit (TMU) setup parameter5. Segment setting method: Setpoint of the Segment Setting Method (SEG.T) setup

parameter6. Starting target setpoint: Setpoint of the Starting Target Setpoint (SSP1) program

parameter7. Start code: Setpoint of the Start Code (STC) program parameter8. Final target setpoint, Segment time, Events (PV event and Time event) and Junction

code: Setpoint of each program parameter9. Draw the program pattern.

45

Number of repetitions (RCY)Program time unit (TMU)Segment setting method (SEG.T)

Hour, minuteTime setting

6

7

Starting target setpoint 1 (SSP1) 25C

0

Start-of-repetition segment number (RST)End-of-repetition segment number (REN)

Starting target setpoint 2 (SSP2)Start code (STC)

5th group of wait zones (5.WZ1)5th group of wait times (5.WTM)

4th group of wait zones (4.WZ1)4th group of wait times (4.WTM)

3rd group of wait zones (3.WZ1)3rd group of wait times (3.WTM)

2nd group of wait zones (2.WZ1)2nd group of wait times (2.WTM)

1st group of wait zones (1.WZ1)1st group of wait times (1.WTM)

See Users Manual (Reference) (CD-ROM version) for more information.

Define this parameter when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information.


3-3

IM 05E01C02-42E

100%

0%

Maximum value of PV input range (RH1)

Minimum value of PV input range (RL1)

Define when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information.

Unit 9

8

Segment No.Final target setpoint 1 (TSP1)Final target setpoint 2 (TSP2)Segment time (TIME/TM.RT)PID number (PID) (Note)

Event number (EV8)PV event type (TY8)/on time of time event (ON8)PV event setpoint (PE8)/off time of time event (OFF8)

Junction code (JC)

C3

100

0

1

2

1 2 3 4 5 6 7 8 9 10 11 12 1








80C

25C

80C 80C 0C

20 min 80 min

21 17 0 min

5C 80 min

10 min

0 0 0

Not used in this e

xam

ple.

Not used in this example.

Note: This parameter is shown for segment PID parameter when the setup parameter ZON is set to 0.


3-4

IM 05E01C02-42E

3.3 Creating Program PatternsThe following operating procedure describes an example of creating the program dis-cussed in 3.1 Overview of Program Patterns.

NOTEBefore creating the program, reverify the Maximum Value of PV Input Range (RH1), Mini-mum Value of PV Input Range (RL1), Program Time Unit (TMU), and Segment SettingMethod (SEG.T) parameters.If the setting of the setup parameter SEG.T is changed, the program patterns created andstored so far will be all cleared (initialized)!! Be careful.

The programming example given in this section includes the following steps. Step 5 selects the program pattern number (PTN). Steps 7 to 9 configure the parameter Starting Target Setpoint (SSP1) (so that the

program starts from 25C). Steps 11 to 13 configure the Final Target Setpoint (TSP1) parameter for segment 1. Steps 14 to 16 configure the Segment Time (TIME) parameter for segment 1. Steps 17 to 25 configure the PV Event parameters (EV1, TY1 and PE1). Step 28 configures the Final Target Setpoint (TSP1) parameter for segment 2 (not

changed in this example). Steps 29 to 31 configure the Segment Time (TIME) parameter for segment 2. Steps 32 to 40 configure the Time Event parameters (EV1, ON1 and OFF1). Steps 43 to 45 configure the Final Target Setpoint (TSP1) parameter for segment 3. Steps 46 to 48 configure the Segment Time (TIME) parameter for segment 3.

1. Bring the operating display into view (appears at power-on).

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

Displays a process variable

(PV) value.RST lamp ON.

For steps 2 and later, illustrations of the LCD are cited to explain the procedure.



SET/ENT

PT.No RUN RESET

DISPMODE


PROG

3. Press the SET/ENT key once to display thesubmenu LOC.

SET/ENT

PT.No RUN RESET

DISPMODE

local mode setsub menu

LOC

3-5

IM 05E01C02-42E

4. Press the key once to display thesubmenu PRG.

SET/ENT

PT.No RUN RESET

DISPMODE


PRG

5. Press the SET/ENT key once to display thePattern Number parameter PTN. At thispoint, the PV display shows 01.00 (thefirst two digits denote the pattern numberand the last two digits the segment num-ber).

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:PROG/PRG #1PTno.input

PTN = 1

PV Display

6. Press the SET/ENT key once to display theSegment Number parameter SEG.

MENU:PROG/PRG #2SEGno. input

SEG = 0

SET/ENT

PT.No RUN RESET

DISPMODE

7. Press the SET/ENT key once to display theStarting Target Setpoint parameter SSP1.

MENU:PROG/PRG #3start set point 1

SSP1 = 0.0C

SET/ENT

PT.No RUN RESET

DISPMODE


8. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 25.0C.

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:PROG/PRG #3

changing!start set point 1

SSP1 = 25.0C


MENU:PROG/PRG #3start set point 1

SSP1 = 25.0C

SET/ENT

PT.No RUN RESET

DISPMODE

10. Press the SET/ENT key once to display the StartCode parameter STC.

MENU:PROG/PRG #5start code select

STC = 0

SET/ENT

PT.No RUN RESET

DISPMODE

11. Press the SET/ENT key once to display theTarget Setpoint parameter TSP1 forsegment 1. At this point, the PV displayshows 01.01 (the first two digits denotethe pattern number and the last two digitsthe segment number).

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:PROG/PRG #24target set point 1

TSP1 = 25.0C

PV Display

3-6



changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 80.0C



TSP1 = 80.0C

SET/ENT

PT.No RUN RESET

DISPMODE

14. Press the SET/ENT key once to display theSegment Time parameter TIME forsegment 1.

MENU:PROG/PRG #26segment time

TIME = -

SET/ENT

PT.No RUN RESET

DISPMODE

15. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 20 min. (0h20).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TIME = 0h20



TIME = 0h20

SET/ENT

PT.No RUN RESET

DISPMODE

17. Press the SET/ENT key once to display theEvent Number parameter EV1.

MENU:PROG/PRG #29event 1 no. select

EV1 = 0

SET/ENT

PT.No RUN RESET

DISPMODE

18. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to PV event 1 (setpoint 21).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


EV1 = 21



EV1 = 21

SET/ENT

PT.No RUN RESET

DISPMODE

20. Press the SET/ENT key once to display the PVEvent Type parameter TY1.

MENU:PROG/PRG #30PV event 1 type

TY1 = OFF

SET/ENT

PT.No RUN RESET

DISPMODE

3-7


21. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to Deviation high and lowlimits Alarm (setpoint 7).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TY1 = 7



TY1 = 7

SET/ENT

PT.No RUN RESET

DISPMODE

23. Press the SET/ENT key once to display the PVEvent Setpoint parameter PE1.

MENU:PROG/PRG #31PV event 1 set point

PE1 = 0.0C

SET/ENT

PT.No RUN RESET

DISPMODE


changing!

SET/ENT

PT.No RUN RESET

DISPMODE


PE1 = 5.0C



PE1 = 5.0C

SET/ENT

PT.No RUN RESET

DISPMODE



EV2 = 0

SET/ENT

PT.No RUN RESET

DISPMODE

27. Press the SET/ENT key once to display theJunction Code parameter JC forsegment 1.The setpoint of this parameter is notchanged in this example.

MENU:PROG/PRG #53junction code select

JC = 0

SET/ENT

PT.No RUN RESET

DISPMODE

28. Press the SET/ENT key once to display theTarget Setpoint parameter TSP1 forsegment 2.The setpoint of this parameter is notchanged in this example.At this point, the PV display shows 01.02(the first two digits denote the patternnumber and the last two digits the segmentnumber).

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 80.0C

PV Display



TIME = -

SET/ENT

PT.No RUN RESET

DISPMODE

3-8


30. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 1 hr. and 20 min.(setpoint 1h20).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TIME = 1h20



TIME = 1h20

SET/ENT

PT.No RUN RESET

DISPMODE



EV1 = 0

SET/ENT

PT.No RUN RESET

DISPMODE

33. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to time event 1 (setpoint1).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


EV1 = 1



EV1 = 1

SET/ENT

PT.No RUN RESET

DISPMODE

35. Press the SET/ENT key once to display the OnTime of Time Event parameter ON1.

MENU:PROG/PRG #30time event 1 ON time

ON1 = OFF

SET/ENT

PT.No RUN RESET

DISPMODE

36. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 0 min. (setpoint 0h00).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


ON1 = 0h00



ON1 = 0h00

SET/ENT

PT.No RUN RESET

DISPMODE

3-9


38. Press the SET/ENT key once to display the OffTime of Time Event parameter OFF1.

MENU:PROG/PRG #31time event 1 OFF time

OFF1 = OFF

SET/ENT

PT.No RUN RESET

DISPMODE

39. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 1 hr. and 20 min.(setpoint 1h20).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


OFF1 = 1h20



OFF1 = 1h20

SET/ENT

PT.No RUN RESET

DISPMODE



EV2 = 0

SET/ENT

PT.No RUN RESET

DISPMODE

42. Press the SET/ENT key once to display theJunction Code parameter JC for segment2.The setpoint of this parameter is notchanged in this example.

MENU:PROG/PRG #53junction code select

JC = 0

SET/ENT

PT.No RUN RESET

DISPMODE

43. Press the SET/ENT key once to display theTarget Setpoint parameter for segment 3.At this point, the PV display shows 01.03(the first two digits denote the patternnumber and the last two digits the segmentnumber).

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 80.0C

PV Display


changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 0.0C



TSP1 = 0.0C

SET/ENT

PT.No RUN RESET

DISPMODE



TIME = -

SET/ENT

PT.No RUN RESET

DISPMODE

3-10


47. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to 10 min. (setpoint 0h10).

changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TIME = 0h10



TIME = 0h10

SET/ENT

PT.No RUN RESET

DISPMODE

49. Programming is now complete. Press the SET/ENT key for more than 3 seconds. This returns you tothe display shown at power-on (figure below).

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

RST lamp ON.

3-11


3.4 Changing Program PatternsThe following operating procedure describes an example of changing the program patterncreated in 3.3 Creating Program Patterns to the program pattern shown in the figurebelow.

20 min. 80 min. 10 min. Time

Temperature

80C

25C

0C

Start of program operation

90C

Details of the Change

Before change: Program operation begins with the starting target setpoint (SSP1).

After change: Program operation begins with the current PV value. The time setpoints of segment 1 precede others.

Before change: The Target Setpoint (TSP1) program parameter for segment 2 was set to 80.0C.

After change: The Target Setpoint (TSP1) program parameter for segment 2 is set to 90.0C.

Change the setpoint of the Start Code (STC) program parameter to 2.

Change the setpoint of the Target Setpoint (TSP1) program parameter for segment 2 to 90.0.

Example of Changing Program Pattern 1

Starting target setpoint (SSP1)

The Target Setpoint (TSP1) parameter for

segment 2 is changed from 80.0C to 90.0C.

CurrentPV

3-12


1. Bring the operating display into view (appears at power-on).

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

Displays a process variable

(PV) value.RST lamp ON.

For steps 2 and later, illustrations of the LCD are cited to explain the procedure.

6. Press the SET/ENT key once to display theSegment Number parameter SEG.


SEG = 0

SET/ENT

PT.No RUN RESET

DISPMODE

7. Press the SET/ENT key twice to display the StartCode parameter STC.


STC = 0

SET/ENT

PT.No RUN RESET

DISPMODE

8. Press the or key to display therequired setpoint.The figure below shows an example of theparameter set to time-prioritized PV start(setpoint 2).

SET/ENT

PT.No RUN RESET

DISPMODE

MENU:PROG/PRG #5

changing!start code select

STC = 2


SET/ENT

PT.No RUN RESET

DISPMODE


PROG

3. Press the SET/ENT key once to display thesubmenu LOC.

SET/ENT

PT.No RUN RESET

DISPMODE

local mode setsub menu

LOC

4. Press the key once to display thesubmenu PRG.

SET/ENT

PT.No RUN RESET

DISPMODE


PRG

5. Press the SET/ENT key once to display thePattern Number parameter PTN.

MENU:PROG/PRG #1PTno. input

PTN = 1

SET/ENT

PT.No RUN RESET

DISPMODE

3-13




STC = 2

SET/ENT

PT.No RUN RESET

DISPMODE

10. Press the SET/ENT key once to display theTarget Setpoint parameter TSP1 forsegment 1.


TSP1 = 80.0C

SET/ENT

PT.No RUN RESET

DISPMODE

11. Press the SET/ENT key seven times to displaythe Target Setpoint parameter TSP1 forsegment 2.At this point, the PV display shows 01.02(the first two digits denote the patternnumber and the last two digits the segmentnumber).

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 80.0C

PV Display


changing!

SET/ENT

PT.No RUN RESET

DISPMODE


TSP1 = 90.0C



TSP1 = 90.0C

SET/ENT

PT.No RUN RESET

DISPMODE

14. Changing the program is now complete. Press the SET/ENT key for more than 3 seconds. This returnsyou to the display shown at power-on (figure below).

PV

SET/ENT

PT.No RUN RESET

DISPMODE

PVE2

PVE1

PRG

PV2

TME

AL

RSTHLDLOC

1

1

234

MANCAS

PTNO: 0TM=-------


SP: 0.0C

RST lamp ON.

3-14


3.5 Program Parameter MapOperating display

key

Segment 1

Program pattern 1

key key

key

SET/ENT

keyPress this key for more than 3 seconds.

SET/ENT

Program Parameter Setting Display

LSP1

E28A

E28B

E27A

E27B

E26A

E26B

E25A

E25B

E24A

E24B

E23A

E23B

E22A

E22B

E21A

E21B

1.WZ1

1.WTM

2.WZ1

2.WTM

3.WZ1

3.WTM

4.WZ1

4.WTM

5.WZ1

5.WTM

RCY

RST

REN

Evn

ONn

OFFn

TYn

PEn

TSP1

TIME

TR.RT

PID

JC

Segment 2

Evn

ONn

OFFn

TYn

PEn

TSP1

TIME

TR.RT

PID

JC

PID

STC

SSP1

Press the key for more than

3 seconds to switch to an operating

display.

SET/ENT

LOClocal mode set

sub menu

PROGprogramming

main menu

PRGA

programmingsub menu


SEG = 0


SEG = 1


SEG = 2


PTN = 1

keySET/ENT

key or key

key or key

1st group of wait zones

1st group of wait times

2nd group of wait zones

2nd group of wait times

3rd group of wait zones

3rd group of wait times

4th group of wait zones

4th group of wait times

5th group of wait zones

5th group of wait times

Number of repetitions

Start-of-repetition segment number

End-of-repetition segment number

keySET/ENT

Setpoint for local-mode operation

Local event-28 type

Local event-28 setpoint

keySET/ENT

keySET/ENT

key or

key

DISP key

DISP

DISP

keySET/ENT

Event number

On time of time event

Off time of time event

PV event type

PV event setpoint

Final target setpoint

Time-set segment time

Ramp-set segment time

PID group number

Junction code

keySET/ENT

keyor

key

keySET/ENT

keySET/ENT

keySET/ENT

Local event-27 type


Local event-26 type


Local event-25 type


Local event-24 type


Local event-23 type


Local event-22 type


Local event-21 type


PID group number for local-mode operation

STC= 1

STC 1 The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0.

n = 1 to 8.If EVn = 1 to 16, then this parameter refers to time events 1 to 16.If EVn = 21 to 28, then this parameter refers to PV events 1 to 8.

TIME is shown when the Segment Setting Method (SEG.T) parameter is set using a time setpoint; TM.RT is shown when the Segment Setting Method (SEG.T) parameter is set using a ramp grade setpoint. The controller is factory-set to show TIME.

The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0.

key or key

key or key key or key

Starting target setpoint

Start code

Event number



PV event type

PV event setpoint




PID group number

Junction code

Parameters of program pattern 1

3-15


Program patterns 2 to 30

ALL.S

PTN.S

ALL.E

COPY

CLEAR

Segment 3

Evn

ONn

OFFn

TYn

PEn

TSP1

TIME

TR.RT

PID

JC

Segment 99

Evn

ONn

OFFn

TYn

PEn

TSP1

TIME

TR.RT

PID

JC

EDITprogram edit

sub menu


SEG = 3


SEG = 99



PTN = 2

SEG = 0

keySET/ENT

Shows the number of remaining unused

segments.Shows the number of

segments within a pattern.

Shows the number of remaining unused

events.

Program pattern copying

Program pattern clearance

keyor

key

keySET/ENT

keySET/ENT

keyor

key

keyor

key

keySET/ENT

keySET/ENT

DISP key

These parameter symbols appear on the PV display.

DISP

Event number



PV event type

PV event setpoint




PID group number

Junction code

Event number



PV event type

PV event setpoint




PID group number

Junction code

Pressing the key once during programming returns to the display marked A .

3-16


3.6 Lists of Program Parameters* Parameters relating to PV or program setpoints should all be set in real numbers.

For example, use temperature values to define program setpoints and PV eventsetpoints for temperature input.

* The User Setting column in the table below is provided for the customer to recordsetpoints.

Local Setpoint ParametersLocated in: Main menu = PROG ; Submenu = LOC

Parameter Symbol

Name of Parameter Setting Range and Description Initial Value

Setpoint for local-mode operation

0.0 to 100.0% of PV input range 0.0% of PV input range

PID group number for local-mode operation

Shown for segment PID para

up550manual_3

Documents

up550 program controller

program creation

theusers manual

program parameter map3

functions of parameters

basic operation

lists of program parameters4

parameter table