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NIIGATA MACHINE TECHNO CO., LTD. Niigata, Japan SPN SERIES BOX in BOX® SPN503/ SPN701/ SPN901 UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING CENTER A World Leader of Horizontal Machining Centers 1300 Okayama, Higashi-ku, Niigata city, Niigata pref, 950-0821 Japan Phone : +81-25-270-9011 Fax : +81-25-271-5827 http://www.n-mtec.com NIIGATA MACHINE TECHNO USA, INC. 1501 Landmeier Road Elk Grove Village, IL 60007 USA, 630-283-5880 [email protected] NIIGATA MACHINE TECHNO CO., LTD. Representative Office Carl-Zeiss-Strasse 22, D-42579 Heiligenhaus, Germany Phone : +49-171-4128798 NIIGATA MACHINE TECHNO (SHANGHAI) CO., LTD. 1F-1A, No. 2, 1245 Zhong Shan Road (West), Changning District, Shanghai, 200051, China Phone : +86-21-6115-6925 Fax : +86-21-6115-6926 The contents herein are subject to change without notice. All non-metric values are converted from metric measurements. Copy right ©2017 NIIGATA MACHINE TECHNO CO., LTD. All right reserved. 2017.3.2000.SAN
12

UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

Mar 17, 2020

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Page 1: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

NIIGATA MACHINE TECHNO CO., LTD.Niigata, Japan

SPN SERIES

BOX in BOX®

SPN503/SPN701/SPN901

UNRIVALED PERFORMANCE─HIGH PRODUCTION HORIZONTAL MACHINING CENTER

A World Leader of Horizontal Machining Centers

1300 Okayama, Higashi-ku, Niigata city, Niigata pref, 950-0821 JapanPhone : +81-25-270-9011 Fax : +81-25-271-5827http://www.n-mtec.com

NIIGATA MACHINE TECHNO USA, INC. 1501 Landmeier Road Elk Grove Village, IL 60007 USA, 630-283-5880 [email protected]

NIIGATA MACHINE TECHNO CO., LTD. Representative OfficeCarl-Zeiss-Strasse 22, D-42579 Heiligenhaus, GermanyPhone : +49-171-4128798

NIIGATA MACHINE TECHNO (SHANGHAI) CO., LTD. 1F-1A, No. 2, 1245 Zhong Shan Road (West), Changning District, Shanghai, 200051, ChinaPhone : +86-21-6115-6925 Fax : +86-21-6115-6926

The contents herein are subject to change without notice.All non-metric values are converted from metric measurements.Copy right ©2017 NIIGATA MACHINE TECHNO CO., LTD. All right reserved. 2017.3.2000.SAN

Page 2: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●2 3●

NIIGATA, THE ORIGINATOR OF THE "BOX in BOX®" DESIGN,INTRODUCES THE 3rd/4th GENERATION SPN SERIES─THE HIGH PERFORMANCE SPN503/SPN701/SPN901 HORIZ ONTAL MACHINING CENTERS

CONTENTS

BIG 3 FEATURES…………●2─●3

KEEPING LONG-TERM STABILITY…………●6─●7

HIGH PRECISION CUTTING…………●8─●9

HIGH PRODUCTIVITY…………●10─●13

WIDE RANGE OF OPTIONAL FEATURES…………●14─●15

MACHINE DIMENSIONS…………●16─●21

SPECIFICATIONS…………●22─●23

Building on a century of machine tool design and innovation, Niigata is proud to be recognized as a leader and specialist in horizontal machining centers. Niigata’s renowned “BOX in BOX®” SPN machines were introduced in 1993 and have earned the global respect as the VALUE leader. As a compliment to Niigata’s intelligent design, there are a growing number of imitators.However, those, who try to copy or mimic Niigata, can not match the functionality of the components which work in harmony in the Niigata SPN machines. While others try to “catch-up”, Niigata continues to innovate in introducing the 3 model SPN series.

■The casting design, the leading linear roller-guide way system, the unique reliable tool changer, and the spindle cutting capability are designed to allow you to achieve your goal of accurate parts produced in the shortest time.

■Dependable, repeatable, long-term stability is achieved in the stationary column design.

■The innovative casting design yields industry’s most rigid “T-shaped” base – enabling the use of a 3-point contact with your floor, and more accurate machining.

■The most reliable tool changer, Niigata’s Synchronous Swing Motion (SSM) ATC continues to give you years of fast dependable performance.

■8000, 10000, 12000, 15000 min-1(rpm) spindles give you the choice to fit your application.

SPN SERIES

Page 3: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●4 5●

NIIGATA’s ORIGINAL THINKING AND CONTINUOUS IMPRO VEMENTSYIELD THE GREATEST VALUE IN HIGH SPEED HORIZONTAL MACHINING CENTERSINTRODUCING THE LATEST "SPN" FAMILY

■EXCELLENT CHIP EVACUATION

■HUGE WORK ENCLOSURES

■CONVENIENT WORK PLATFORM

SPN901SPN901

SPN503 SPN701 SPN901TRAVEL X axis: 800 mm (31 .5 ”) 1000 mm (39 .4 ”) 1500 mm (59 .1 ”) Y axis: 750 mm (29 .5 ”) 950 mm (37 .4 ”) 1300 mm (51 .2 ”) Z axis: 750 mm (29 .5 ”) 850 mm (33 .5 ”) 1150 mm (45 .3 ”)

PALLET SIZE 500 × 500 mm 630 × 630 mm 800 × 800 mm (19 .7 ”× 19 .7 ”) (24 .8 ”× 24 .8 ”) (31 .5 ”× 31 .5 ”)

Maximum Work Piece Swing diameter: 800 mm (31 .5 ”) 1100 mm (43 .3 ”) 1750 mm (68 .9 ”)Height: 1000 mm (39 .4 ”) 1200 mm (47 .2 ”) 1400 mm (55 .1 ”)

Spindle Speed 8000 min-1 (rpm) 〜15000 min-1 (rpm)

Spindle Power AC30 kW (40 HP) 〜AC45 kW (60 HP)

Rapid Traverse 50 m/min (1968 ipm) 60 m/min (2362 ipm) 50 m/min (1968 ipm)(X, Y, Z axis) OP: 61m/min (2400 ipm)

High Torque Spec. and High Power Spec. Spindle are available ─ See page 12.

SPN SERIES

cSPN503 cSPN701 cSPN901

Page 4: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●6 7●

THE INNOVATIVE “SPN” DESIGN BEGINS WITH THE “BOX in BOX®” STRUCTURE, ORIGINATED BY NIIGATA. The stationary “one-piece” column is mounted on a rigid T-shaped “mono-cast” base. This is the heart of machine squareness, which is so critical in achieving accurate machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement is realized.

SPN503/701/901UNRIVALED STABILITY

NIIGATA ORIGINATED THE "BOX in BOX®" MACHINE DESIGN to PROVIDE HIGH-SPEED, OPTIMUM CUTTING PERFORMANCE AND LONG-TERM STA BILITY.INTRODUCING THE SPN SERIES─the INNOVATION CONTI NUES─

®

SPN SERIES

•Mass of Moving Body (Spindle Saddle) is as Light as 1/3.

•Absolute Wide Guide Span

•Rigid Saddle

•High Output Spindle is Vertically Guided at Center of Gravity.

•Fixed Column and Z-guide Face is Ground Finished by Gantry Bed Grinder.

THREE POINT BASE CASTING

•Honeycomb design improves structual rigidity.

•Solid base structure allows for simple 3-Point leveling.

ULTRA RIGID CONSTRUCTION

•Stationary column fixed directly to machine base yields increased cutting capability at top of Y-axis stroke.

•Way mounting surfaces are machined and ground flat to assure optional alignment and accuracy.

•Lower rail mounted perpendicular to upper rail allows mass of spindle saddle to be supported fully thereby increasing rigidity and accuracy.

•Reduced mass of spindle headstock assembly contributes to lower maintenance and a longer service

life.

Saddle

Spindle

Base

Ground Z-guide face

Stationary Column

Wid

e S

pac

e

Full-Thru Rib

SPN901c cSPN503

Page 5: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●8 9●

SPN503/701/901

Installation After 1.5 years After 3 years

〈X AXIS〉

〈Y AXIS〉

UNIT:μm(+) (-)

(+)

(-)

0→0→0 0→0→0 0→0→0 0→0→0 0→0→0

0→0→-2 -1→0→-1 0→-1→-2 0→0→0 0→0→-2

-1→0→-2 -2→-2→-2 0→-2→-2 0→-1→-2 -1→0→-3

-2→-1→-3 -2→-2→-3 -2→-2→-2 0→-1→-2 -1→-1→-3

-1→0→0 -2→-2→-2 -2→-2→0 0→0→0 0→0→-1

(Y-130)

(Y-230)

(Y-380)

(Y-530)

(Y-630)(X-150) (X-250) (X-400) (X-550) (X-650)

NIIGATA’S “BOX in BOX®” DESIGN ENSURES LONG-TERM STABILITY OF MACHINE ACCURACYHere is the data to proof unrivaled stability of machine accuracy. It is basically no change of the machine accuracy after 3 years of the machine installation.

NIIGATA HIGH PRECISION CUTTING

NIIGATA PRECISION

SPN503 SPN901Cutting accuracy(μm)

Items SPN503 SPN901

q Roundness 3.8 2.2

w Squarrenss(A) 3 3

e Squarrenss(A) 6 2

r Parallelism(A) 1 1

t Squarrenss(E) 1 6

y Squarrenss(E) 1 1

u Parallelism(E) 1 7

i-P1 Position error(O) 7 8

i-P2 Position error(O) 8 6

i-P3 Position error(O) 2 4

i-P4 Position error(O) 8 0

o-P1 Concentricity(8-P1) 1 4

o-P2 Concentricity(8-P2) 6 1

o-P3 Concentricity(8-P3) 2 2

o-P4 Concentricity(8-P4) 3 2

!0 Cylindricity 7 3

!1 Squarrenss(I) 2 0

!2 Concentricity(O) 8 5

EXACTING ACCURACY (Cutting data by SPN503/SPN901 with scale feedback system)

EXACTING ACCURACY(ACCURACY OF CIRCULAR INTERPOLATION)

SPN503 SPN901Roundness……… 10 μm (0 .0004 ”) 10 μm (0 .0004 ”)(Tolerance)

Roundness……… 2 .8 μm (0 .00011 ”) 2 .2 μm (0 .00009 ”)(Actual record)

●Cutting Data (SPN503 / 901)Material…………… A5052Diameter………….. φ218 mm {8 .58 ”}Cutting tool………. φ16 mm {0 .62 ”} end mill 4 T Carbide

SPN SERIES

Page 6: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●10 11●

SPN503/701/901 ●q

SPN503●Rapid traverse

50m/min(1968 ipm)●Option

61m/min(2400 ipm)

SPN701●Rapid traverse

60m/min(2362 ipm)

ULTRA RIGID AND HIGH LOAD TYPE OF ROLLER GUIDE WAY SYSTEM…………e

To maximize rigidity and dampening, roller bearing guides are adopted on the X, Y and Z axes.The combined engineering features, such as enhanced rigidity of the machine construction, wider span of the X and Y axes guide ways, and the roller guide way system meet rigorous production needs.The roller bearings are guided with roller retainers resulting in no roller-to-roller contact and less friction.

SELF LUBRICATION FUNCTION wLong duration lubrication designed into the ball nut and linear roller truck means lower operating cost and responsibility to the environment.

●w

SPN901●Rapid traverse

50m/min(1968 ipm)

Saddle

●r

●t

NIIGATA’S UNIQUE SYNCHRONOUS SWING MOTION (SSM) AUTO TOOL CHANGING SYSTEM.………q

For high speed and weight the SSM has proven to be the most reliable tool exchange mechanism. It employs Fanuc servo technology to achieve ease of maintenance and operator friendliness.

HIGH PRODUCTIVITY

ATC Time (Exclude ATC shutter open/close time)

SPN503 (Tool weight 20kg {40lbs})T to T…1.4 s C toC…3 .8 sSPN701 (Tool weight 20kg {40lbs})T to T…1.4 s C toC…3 .8 sSPN901 (Tool weight 30kg {66lbs})T to T…2 .7s C toC…5 .8 s

SYNCHRONOUS SWING MOTION (SSM) ATC

●e

SHORTER CYCLE TIME DELIVERS HIGH PRODUCTIVITY

NIIGATA’s INNOVATION LEADS TO HIGH SPEED,HIGH PRODUCTIVITY

DESIGN DETAILS FOCUSES ON OPERATOR FRIENDLINESS……r

The operator panel is positioned to the left side of operator door giving excellent accessibility and ease of operation.The manual pulse generator has XYZ axis coordinate display by LCD as an option.

DURABLE WAY COVERS FOR HIGH SPEED POSITIONING……t

It is simple, yet effective. The heat-resistant durable covers are inter-connected providing uniform movement with spindle- saddle.•No collision parts. Fast and silent•Durable and smooth movement•Cover is one sheet, Minimizes coolant and/or swarf escape.

SPN SERIES

Page 7: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●12 13●

qw10000 /12000 min-1 SPINDLE (503 , 701)

VARIETY OF HIGH PERFORMANCE SPINDLESThe spindle of performance is one of key evidence of the capability of the ma-chine. The spindles provide Speed, Power, and Accuracy for full range of cutting conditions. 8000 min-1(rpm), 10000 min-1(rpm), 12000 min-1(rpm), 15000 min-1(rpm) / High Power Spec., and 8000 min-1(rpm)/ High Torque Spec. are also available.

e8000 min-1 SPINDLE (503 , 701, 901) t8000 min-1 SPINDLE High Torque Spec. (701, 901)

r15000 min-1 SPINDLE High Power Spec. (503 , 701, 901)

SPN503/701/901─ HIGH PRODUCTIVITY

•Material: S45 C •Tool: φ160 ×8 T•Cutting volume: 700 cm3 /min (42 .7 in3 /min)•Cutting depth: 6 mm (0 .24 ")•Cutting width: 120 mm (4 .72 ")•Feedrate: 980 mm/min (38 .6 ipm)•Spindle speed: 350 min-1 (350 rpm)•Surface Speed: 176 m/min (577 SFM)

•Material: S45 C•Tool: φ60 insert style drill•Spindle load: 60 %•Zaxis load: 30 %•Spindle speed: 795 min-1 (795 rpm)•Feedrate: 95 mm/min (3 .7 ipm)•Surface Speed: 150 m/min (492 SFM)

260301

120

H=640

260

120

H=950 φ160

•Drilling─SPN901 Spindle 8000 min-1 (rpm)

•Milling Cutter─SPN901 Spindle 8000 min-1 (rpm)

•Material: S45 C •Tool: φ160 ×8 T•Cutting volume: 493 cm3 /min (29 .9 in3 /min)•Cutting depth: 6 mm (0 .24 ")•Cutting width: 120 mm (4 .72 ")•Feedrate: 686 mm/min (27.0 ipm)•Spindle speed: 400 min-1 (400 rpm)•Surface Speed: 200 m/min (656 SFM)

•Material: S45 C •Tool: φ60 insert style drill•Spindle load: 66 %•Zaxis load: 77 %•Spindle speed: 795 min-1 (795 rpm)•Feedrate: 95 mm/min (3 .7 ipm)•Surface Speed: 150 m/min (492 SFM)

260301

120

H=770

BHC

•Drilling─SPN701 Spindle 12000 min-1 (rpm)

•Milling Cutter─SPN701 Spindle 12000 min-1 (rpm)

XY

Z

300

• Material: S48 C •Tool: φ125×6 T• Cutting volume: 458 cm3 /min (27.9 in3 /min)• Cutting depth: 4 mm (0 .157 ”)• Cutting width: 100 mm (3 .93 ”)• Feedrate: 1146 mm/min (45 .1 ipm)• Spindle Speed: 637min-1 (637 rpm)• Surface Speed: 250 m/min (820 SFM)

260

100

H=355 φ125

•Milling Cutter─SPN503 Spindle 10000 min-1 (rpm)

SPINDLE SPEED AND TORQUE DIAGRAM

Spi

ndle

Tra

nsm

ittin

g To

rque

(N・

m) {310 ft.lbs}

Mot

or p

ower

(kW

)

{40HP}

Spindle speed(min-1)

Spi

ndle

Tra

nsm

ittin

g To

rque

(N・

m)

{442ft.lbs}

{40HP}

Mot

or p

ower

(kW

)

Spindle speed(min-1)

Spi

ndle

Tra

nsm

ittin

g To

rque

(N・

m)

Mot

or p

ower

(kW

)   

  

 

Spindle speed(min-1)

{744ft.lbs}

{50HP}

Spi

ndle

Tra

nsm

ittin

g To

rque

(N・

m) {295ft.lbs} {60HP}

Mot

or p

ower

(kW

)

Spindle speed(min-1)

q10000min-1(rpm)•Spindle Power 30kW {40HP}•Max.Torque 420N·m{310ft·lbs}

w12000min-1(rpm)•Spindle Power 30kW {40HP}•Max.Torque 420N·m{310ft·lbs}

e8000min-1(rpm)•Spindle Power 30kW {40HP}•Max. Torque 600N·m{442ft·lbs}

r15000min-1(rpm)High Power Spec.•Spindle Power 45kW {60HP}•Max. Torque 400N·m{295ft·lbs}

t8000min-1(rpm)High Torque Spec.•Spindle Power 37kW {50HP}•Max. Torque 1009N·m{744ft·lbs}

SPN503 Standard Option Option Option N/A

SPN701 N/A Standard Option Option Option

SPN901 N/A N/A Standard Option Option

EXAMPLE SPN'S MACHINING PERFORMANCE

SPINDLE CONSTRUCTION

SPN SERIES

Page 8: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●14 15●

OPTIONAL FEATURES

reaches the set value. Automatic change of the tool to alternative tool is available when spare tool is ready.

•Automatic Continuous Machine Run:Automatically proceed to the next work piece after the monitoring system detects some alarm condition on current process.

•Tool Number Conversion:Eight (8) digits tool number is available as a standard function.

Coolant thru spindle center

Coolant thru flange

Coolant

Coolant

Coolant

KEY FEATURES•Display on machine operational screen:All main features shown on machine operational screen (Fanuc CNC control)

•Cutting monitor–Max Spindle load monitor / Adaptive Control / Axis load monitor / Feed rate monitor:Set the reference data of spindle load / Axis load and monitor the actual data during the machine run to minimize cutting Issues as well as machining of defective parts.

•Tool Life Monitor / Spare Tool Function:Set life time value on each tool and monitor the actual time used. The alarm occurs when the time of use

MATRIX TYPE AUTOMATIC TOOL CHANGE SYSTEM

HIGH PRESSURE TYPE COOLANT THROUGH SPINDLE SYSTEM

STANDARD EQUIPMENT

•Automatic Tool Changer With 62 ATC Tool Capacity (SPN503) 60ATC Tool Capacity (SPN701/901)

•Direct Drive Spindle 50 -10000 min-1 (rpm) (SPN503)50 -12000 min-1 (rpm) (SPN701)35 -8000 min-1 (rpm) (SPN901)

•Spindle Cooling Unit•One Degree Indexing Table•Direct Turn Type Twin Pallet Change

System With Idle Self Rotation (SPN503 / SPN701)

•Rotary Shuttle Type Pallet Change System With Walk Around Platform (SPN901)

•Chip Augers Built into the Bed•Flood Coolant System•Full Enclosure-Type Splash and Chip

Guarding System•Work Completion and Emergency Lamp•Fanuc CNC System•10.4 ” Color LCD•Rigid Tapping•Spindle Load/Speed Meter display on

CNC Screen•Self Diagnostics Function

OPTIONAL FEATURES

AXIS FEEDBACK SYSTEM•Scale Feed back System on XYZ Axes

(Optical Scale Type)•Scale Feed back System on B axis (NC

table)ATC MAGAZINE(Field Expandable)•88 /128 Tool Magazine (SPN503 only)•Matrix Style ATC System (126 / 178 /

230/308)TABLES•0 .001° (NC Table) /4 th Axis Continuous•5 Axis Application (Table on Table)PALLET and PALLET CHANGER SYSTEM•Carousel Type Multiple Pallet Changer

6 /8 /10/12 APC (only 6 and 8 APC for SPN901)

•Linear Pallet Magazine System with Niigata ICC System Controller

•Additional Pallet•T-slotted pallet (Tapped Hole pattern

with edge locator is Standard / Restric-tion of Max Load on Pallet may apply)

COOLANT SYSTEM•Spindle Center Through Coolant •Spindle Flange Through Coolant •Overhead Shower Coolant System

•Shower Coolant and Airblow Function•Work piece Washing Gun•Coolant Low Level Sensing DeviceCHIP REMOVAL•Hinge Type Lift-Up Conveyor•Lift-Up External Conveyor with Filtration

System •Chip Bucket with Caster and Handles MONITORING FUNCTION•Advanced Unmanned Monitoring Sys-

tem / NIIGATA MONITOR ACE•Spindle Probe•Table Probe•Tool Breakage Detector NSP/LSZ Type•4 Face Part Program Control FunctionSPINDLE•BIG PLUS Spindle (only for 12000 rpm

and 8000 rpm)•15000 min-1 (rpm) 45kW (60 HP) Spindle•8000 min-1 (rpm) 30 kW (40 HP) High

Torque Spindle (SPN503 and SPN701 only)

•OP: 15” LCD new HMI Main operation panel

ADVANCED UNMANNED MONITORING SYSTEMNIIGATA MONITOR ACE (NM24 Generation II)

WIDE RANGE OF OPTIONS TO ANSWER YOUR INDIVIDUAL MACHINING REQUIREMENTS

LIFT-UP EXTERNAL CONVEYOR WITH FILTRATION SYSTEM (SPN901)

SPN SERIES

CHIP CONVEYOR REAR/SIDE BOTH OPTIONS ARE AVAILABLE

FIELD EXPANDABLE ATC MAGAZINE (SPN503)Niigata's expandable ATC magazine was designed to comply with requirements to increase tool storage capacity on existing equipment at the field.

128 Tools Optional

88 Tools Optional62 Tools Standard

Page 9: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●16 17●

SPN SERIES

THE "BOX in BOX®" MACHINE LAYOUT─SPN503

SPN503 GENERAL VIEW MM(INCH)

STANDARD PALLET TOP SURFACE

MAXIMUM WORKPIECE ENVELOPE

(14

58)

(57

.4")

1000(

39.4

")DI

SCHA

RGE

HEIG

HT2500

(98

.4")

1180

(46

.5")

1180

(46

.5")

1000

(39

.4″)

Y=7

50st

(29

.5")

80(

3.1"

(1257)(49.5")

660(

26")

1255

(49

.4")

PO

WE

R S

UP

PLY

745(

29.3

")

3050

(12

0.1"

400(15.7") 400(15.7")

X=800st(31.5")

3048

(12

0")

(34

06)(

134.

1")

(3 Locations)

(25 Locations)

Section

Section

Spindle side at table 0°

100(3.94")

200(7.87")

100(3.94")

200(7.87")500(19.7")

(3.

94")

100

(3.

94")

100

200(

7.87

") 500(

19.7

")

200(

7.87

")

60

(2.

36")

60(2.36")

250±0.05 (9.84"±0.002")

(3.15")80

40(1.57")25(0.98")

25(0.98")

45

(1.

77")

36(

1.42

")18

(0.

71")

250

±0.

05

(9.

84"±

0.00

2")

(2.

95")

75 (

2.95

")75

36(1.42")

250(

9.84

")

18(0.71")

25

(0.

98")

30

(1.

18")

M16

φ26

(φ

1.02

")

φ18

(φ

0.71

")

14.5(0.57")

150(

5.9"

) Z

=750

st(

Z=29

.5")

φ800(φ31.5")

φ800(φ31.5")φ660(φ26.0")

φ800(φ31.5")

φ700(φ27.6")

(4.72"

)120

75

(29.5"

1000

(39.4"

1060

(41

.7")

1060

(41

.7")

1500(59.4")

80(3.1")

1200

(47

.2")

(40

9)(

16.1

")

(12

2)(4.

8")

2050

(80

.7")

1100

(43

.3")

(36

9)(

14.5

")

3320

(13

0.7"

)(

3442

) (13

5.5"

2120

(83

.5")

2100

(82

.7")

3150

(12

4")

(46

4)(

82.7

")

500(19.7")

1000(39.4")

Z=750st(29.5")

150(5.9")

2400(94.5") 2730(107.5")5130(202")

3630(142.9")T62/T88ATC4635(182.5")T128ATC (378)

(14.9")

1515(59.6") 1250(49.2")(MAINTENANCE AREA)(6645)(261.6")

2685(105.7")

NOTE: Dimensions shown for Rear Discharge only. Side discharge is also available.

NOTE: For Reference purposes only.

Page 10: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

●18 19●

SPN701 GENERAL VIEW MM(INCH)STANDARD PALLET TOP SURFACE

MAXIMUM WORKPIECE ENVELOPE

(133")(145.5")

(112.2")

(51.6")

(47.2")

(φ43.3")

Inlet of Air

Inlet of Power

(39.4")

(70.9")

(24.8")

(9.84")

Spindle side at table 0°

Section(3 Locations)

Section(24 Locations)

(4.92")

(3.15")

(12.4"±0.0008")

(4.92")

(9.84")

(12.4")

(3.94")

(3.94")

(4.92")

(9.84")

(9.84")

(24.8")

(4.92")

φ1100

φ1100(φ43.3

")

(φ43.3")

z=850st

170(6.7")

( z= 33.5") (φ35.4")

(φ43.3")

(φ39.4")

(5.9")

(47.2")

(2.95")

SPN SERIES

THE "BOX in BOX®" MACHINE LAYOUT─SPN701

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(84.4")

(360.2")

(34.6")

Inlet of Power

(325.6")

2APC Operational Box Machine Operational Panel

(149.2")

(157.5")

(128")

(54.7")

(55.1")

(167")

(158")

(85") (72.8")

(162.6")

(31.5")

(12.6")

(6.3") (6.3")

(12.6")

(14.9")

(5.3")

(5.3")

(15.7"±0.0008")

(31.5")

Spindle side at table 0°

Section(24 Locations)

Section(3 Loations)

(6.3")

(6.3")

(12.6")

(12.6")

(31.5")

φ1750

φ1750(φ68.9")

(φ68.9")

200

(z=45.3")

(7.87")

z=1150 st φ1450

φ1750

1400

150

1000

SPN SERIES

THE "BOX in BOX®" MACHINE LAYOUT─SPN901

SPN901 GENERAL VIEW MM(INCH)STANDARD PALLET TOP SURFACE

MAXIMUM WORKPIECE ENVELOPE

Page 12: UNRIVALED PERFORMANCE HIGH PRODUCTION HORIZONTAL MACHINING … · machining. Mount the spindle carrying saddle to the column and the goal of practical long-term high speed movement

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ITEMSPN503 SPN701 SPN901

Metric Inch Metric Inch Metric Inch

TRAVEL&WORK CAPACITY

X axis travel (saddle side to side) 800 mm 31 .5 " 1000 mm 39 .4 " 1500 mm 59 .1 "

Y axis travel (spindle head up and down) 750 mm 29 .5 " 950 mm 37 .4 " 1300 mm 51 .2 "

Z axis travel (table front and rear) 750 mm 29 .5 " 850 mm 33 .5 " 1150 mm 45 .3 "

Spindle center line to pallet surface 80~830 3 .15~32 .7 " 80~1030 mm 3 .15~40 .6 " 80~1380 mm 3 .15~54 .3 "

Spindle nose to table center line 150~900 5 .9~35 .4 " 170~1020 mm 6 .7~40 .2 " 200~1350 mm 7 .87~53 .15 "

TABLE Table working surface 500 × 500 mm 19 .7 × 19 .7 " 630 × 630 mm 24 .8 × 24 .8 " 800 × 800 mm 31 .5 × 31 .5 "

Table increments 1 ° [0 .001 °] 1 ° [0 .001 °] 1 ° [0 .001 °] 1 ° [0 .001 °] 1 ° [0 .001 °] 1 ° [0 .001 °]

Maximum mass on pallet 600 kg 1320 lbs 1200 kg 2640 lbs 2000 kg [2500 kg] 4400 lbs [5500 lbs]

SPINDLE Spindle drive motor AC 30 / 25 kW AC 40 / 34 HP AC 30 / 25 kW AC 40 / 34 HP AC 30 / 22 kW AC 40 / 29 .5 HP

Spindle speeds 10000 min-1 10000 rpm 12000 min-1 12000 rpm 8000 min-1 8000 rpm

Spindle max. torque 420 N·m 310 ft·lbs 420 N·m 310 ft·lbs 600 N·m 443 ft·lbs

Spindle taper No.50 No.50 No.50 No.50 No.50 No.50

FEEDRATE Rapid traverse X axis 50 [61 ] m/min 1968 [2400 ] ipm 60 m/min 2362 ipm 50 m/min 1968 ipm

Y axis 50 [61 ] m/min 1968 [2400 ] ipm 60 m/min 2362 ipm 50 m/min 1968 ipm

Z axis 50 [61 ] m/min 1968 [2400 ] ipm 60 m/min 2362 ipm 50 m/min 1968 ipm

Cutting X - Y - Z 1~40000 mm/min 0 .04~1575 ipm 1~40000 mm/min 0 .04~1575 ipm 1~40000 mm/min 0 .04~1575 ipm

Table index speed / 1 ° table 25 min-1 25 rpm 20 min-1 20 rpm 12 min-1 12 rpm

NC table 25 min-1 25 rpm 20 min-1 20 rpm 11 .1 min-1 11 .1 rpm

AUTOMATICTOOL CHANGER(ATC)

Tool magazine capacity, Chain 62 [88 /128 ] 62 [88 /128 ] 60 60 60 60

Matrix [126 /178 /230 /308 ] [126 /178 /230 /308 ] [126 /178 /230 /308 ] [126 /178 /230 /308 ] [126 /178 /230 /308 ] [126 /178 /230 /308 ]

Tool selection Short cut random Short cut random Short cut random Short cut random Short cut random Short cut random

Tool shank BT50 CT50 BT50 CT50 BT50 CT50

Maximum tool length 450 mm 17 .7 " 550 mm 21 .6 " 600 mm 23 .6 "

Maximum milling cutter dia. 120 mm 4 .72 " 130 mm 5 .1 " 130 mm 5 .1 "

Ditto adjacent pockets empty 230 mm 9 .05 " 260 mm 10 .2 " 260 mm 10 .2 "

Maximum tool mass (weight) 20 kg [30 kg] 44 lbs [66 lbs] 20 kg [30 kg] 44 lbs [66 lbs] 30 kg 66 lbs

Tool change time (tool to tool) 1 .4 s 1 .4 sec. 1 .4 s 1 .4 sec. 2 .7 s 2 .7 sec.

AUTOMATICPALLET CHANGER (APC)ACCURACY

Type Direct Turn Direct Turn Direct Turn Direct Turn Rotary shuttle Rotary shuttle

Number of pallets 2 2 2 2 2 2

Positioning / full stroke X - Y - Z ± 0 .0025 mm ± 0 .00010 " ± 0 .0025 mm ± 0 .00010 " ± 0 .004 mm ± 0 .00016 "

Ditto with scales X - Y - Z ± 0 .0020 mm ± 0 .00008 " ± 0 .0020 mm ± 0 .00008 " ± 0 .003 mm ± 0 .00012 "

Repeatability X - Y - Z ± 0 .0015 mm ± 0 .00006 " ± 0 .0015 mm ± 0 .00006 " ± 0 .0015 mm ± 0 .00006 "

Ditto with scales X - Y - Z ± 0 .0010 mm ± 0 .00004 " ± 0 .0010 mm ± 0 .00004 " ± 0 .0010 mm ± 0 .00004 "

GENERAL Machine weight approx. 16000 kg 35200 lbs 20500 kg 45100 lbs 28000 kg 61600 lbs

Machine space W / D 3442 / 5130 mm 135 .5 / 201 .0 " 3366 / 7210 mm 132 .5 / 283 .9 " 4240 / 8270 mm 167 / 326 "

Ditto H 3406 mm 134 .1 " 3694 mm 145 .4 " 4130 mm 162 .6 "

Floor to table surface 1180 mm 46 .5 " 1310 mm 51 .6 " 1370 mm 53 .9 "

Power 67 kVA 67 kVA 87 kVA 87 kVA 76 kVA 76 kVA

Control Fanuc Fanuc Fanuc Fanuc Fanuc Fanuc NOTE: [ ] means optional specifications

SPN SERIES

MACHINE SPECIFICATIONS