SYSTEMS INTEGRATION MANUFACTURING OPTIMISATION www.simotechnology.com Manufacturing Solutions for the Future Seminar and Exhibition “Unlock Your Manufacturing Data to Drive Manufacturing Optimisation and Results”. Presenter: Pat Desmond, Managing Director, SimoTech
The presentation gives an overview of the reasons for implementing a Manufacturing Intelligence strategy and how to justify the investment. Topics covered include:
-Manufacturing Intelligence Overview -Business Drivers for Implementing a MI project -What Data are we looking for? -Developing the Business Case -Execution Strategies for Success -Some Challenges
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SYSTEMS INTEGRATION MANUFACTURING OPTIMISATION
www.simotechnology.com
Manufacturing Solutions for the Future Seminar and Exhibition
“Unlock Your Manufacturing Data to Drive
Manufacturing Optimisation and Results”.
Presenter: Pat Desmond, Managing Director, SimoTech
Presentation Topics
• Manufacturing Intelligence Overview
• Business Drivers
• What Data are we looking for?
• Typical Solutions/Vendors
• Developing the Business Case
• Execution Strategies
• Some Challenges
The Case for Change
“If you always do what you have
always done, you will always get
what you have always got”Henry Ford 1863 – 1947
Benjamin Franklin 1706 – 1790
“If you fail to plan, you
are planning to fail!”
Roy Keane Saipan 2002
Speaker Background
�25+ Years in Manufacturing Automation
�Wide range of industries including Life Sciences, Food, Waste
Water, Oil & Gas, Chemicals
�Primary focus on advancing operations by using the latest
technologies
�Primarily working with the end users to realise the results on
the ground
My ‘DATA’ Career Profile
1 MB 8 Inch floppy 128 GB
“I am passionate about using every available piece of data to
maximise processes.
That why I got into the automation business in the first place”
SimoTech Overview
“SimoTech provide Automation and Manufacturing Information Systems
Professional Services and Solutions to Manufacturing Industry”
Particular expertise is in the area of Manufacturing Information Systems for
regulated industries such as Life Sciences and Food & Beverage
Experienced in all levels of hardware and software from field
instrumentation to Manufacturing Execution Systems
SimoTech’s team has worked as End Users, Engineering Consultants, System
Integrators and Project Managers so we are uniquely positioned to
understand the challenges from all aspects
“We provide Global Experience at Local Level”
Manufacturing Intelligence Overview• Manufacturing Intelligence (MI) refers to an important class of information
technology that enables better decision-making and improved business
performance based on the ready availability of real time status and
performance metrics throughout the organization
• MI typically applies to production, planning and asset management
activities
• Typical objectives of MI are to achieve higher levels of production against
assets, reduce the cost of production and, ultimately, improve the bottom
line
• An MI platform aggregates, relates and presents operational and business
data in real time
• It does so in a manner that is intuitive and useful for every individual who
plays a role in delivering business results
• It can be applied initially to an individual site, and evolved to include all
sites, divisions, regions and the overall enterprise.
Business vs Manufacturing Intelligence
Objectives Business Intelligence Manufacturing
Intelligence
Timeframe Historical Data
(Months, Quarters,
Years)
Real-Time Data
(Min, Hrs, Days)
Areas of Interest Financials, CRM,
Supply Chain
Manufacturing,
Engineering,
Quality,
People Corporate Corporate, Local
Focus Strategic Tactical
Cost Impact on
Organisation
Bottom Line
> 10 % of turnover > 1 % of turnover
Corporate Business Drivers � Ensure consistent quality and performance across global operations
� Balance manufacturing with demand to optimize material usage and
asset utilization
� Improve and meet regulatory compliance
� Implement more flexible and agile manufacturing operations to
respond to rapidly changing market conditions
� Improve response to events that occur on the plant floor
� Meet demanding requirements and metrics for on-time delivery
through reduced repair time and increased OEE
� Reduce the cost of design, deployment, and support of
manufacturing and IT systems at global manufacturing plants
Industry Metrics
� Successful new product introductions – measured as the average share of NPI’s that hit