Table of Contents Page Rod Operated Switch Installation................................................................................................................................................................................................. 2 Switch Installation..........................................................................................................................................................................................................................2 Handle Installation.........................................................................................................................................................................................................................2 Cutting Connecting Rod..............................................................................................................................................................................................................2 Connecting Rod Installation.......................................................................................................................................................................................................3 Cable Operated Mechanism Installation...................................................................................................................................................................................4 Cable Operated Switch Installation.........................................................................................................................................................................................5 Handle Installation.........................................................................................................................................................................................................................5 Handle Mechanism Installation.................................................................................................................................................................................................5 Connecting Rod Adjustment Procedure....................................................................................................................................................................................6 Enclosure without Handle Cutout................................................................................................................................................................................................7 Door Catch Bracket Installation.....................................................................................................................................................................................................7 Conversion from Right Hand to Left Hand Operation (If Required).................................................................................................................................8 Line Terminal Guard Installation...................................................................................................................................................................................................8 Line Terminal Adapter Installation...............................................................................................................................................................................................8 Trailer Fuse Block Installation (400A Fuses)..............................................................................................................................................................................9 Trailer Fuse Block Installation (600A Fuses)............................................................................................................................................................................10 Bulletin 1494V/U Disconnect Switch Optional Accessory List.........................................................................................................................................11 Universal Disconnect Switch Installation Instructions (600A) (Cat 1494V-DS600; Series D) Tools Needed: 1/2" Socket, 5/16" Allen Wrench, Hammer, Center Punch, File, Flat Head Screwdriver, Phillips Screwdriver, 9/32" Drill Bit, Needlenose Pliers, Hacksaw Installation Instructions WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants. Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product. WARNING: The following procedures are critical to the proper operation of the disconnect handle and switch. Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the operator.
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Universal Disconnect Switch Installation Instructions (600A) · 4 Universal Disconnect Switch Installation Instructions (600A) 2 3 1 Assemble the cable mechanism bracket to the disconnect
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Table of Contents Page
Rod Operated Switch Installation................................................................................................................................................................................................. 2
Connecting Rod Installation.......................................................................................................................................................................................................3
Connecting Rod Adjustment Procedure....................................................................................................................................................................................6
Enclosure without Handle Cutout................................................................................................................................................................................................7
Door Catch Bracket Installation.....................................................................................................................................................................................................7
Conversion from Right Hand to Left Hand Operation (If Required).................................................................................................................................8
Line Terminal Guard Installation...................................................................................................................................................................................................8
Line Terminal Adapter Installation...............................................................................................................................................................................................8
Universal Disconnect Switch Installation Instructions (600A)(Cat 1494V-DS600; Series D)
Tools Needed: 1/2" Socket, 5/16" Allen Wrench, Hammer, Center Punch, File, Flat Head Screwdriver, Phillips Screwdriver, 9/32" Drill Bit, Needlenose Pliers, Hacksaw
Installation Instructions
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from
contaminants.
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of
practice. In case of malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.
WARNING: The following procedures are critical to the proper operation of the disconnect handle and switch. Failure to follow these steps can result in damage to the equipment and/or
Use template D to locate handle holes on mounting plate. Overlay template F (600 A) over D .
Install defeater lever.
Cut (2) Connecting Rods; first rod connects the handle to the switch, second rod provides stiffening for the enclosure flange and mounting panel. Installation of both rods is required.
NN m
inus 3-3/4"Enclosure
Working Depth(Inside Flange of Enclosure toMounting Plate)
MountingPlate
Measure working depth of enclosure. Measure, mark and cut (2) connecting rods.
5
1
1 2 Remove burrs.3
2 3
Install disconnect switch.7
IMPORTANT:Apply grease to O-Ringto retain into handle groove.
7-11 lb-in0.79-1.2 Nm
6D
HOLD FLUSH
TO INSID
E
OF ENCLOSUREMEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP HANDLE H
OLE
BOTTOM HANDLE H
OLE
TAPE HOLD FLUSH
TO INSID
E
OF ENCLOSURE
MEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP
BOTT
D
113
2
4
90-130 lb-in10-15 Nm
8-1/4"
4-1/8"
6-5/8"
15"
2-1/16"
6-1/2"
42052-185-01 (1)
Printed in
U.S.A.
F
Disconnect Switc
h Hole Location Template (6
00A)
RIGHT Hand In
stallatio
n
(Use opposite
side for le
ft hand in
stallatio
n)
Switch M
ounting Holes
Center punch and drill
(4) 9
/32" holes fo
r #5/16-18 th
read
forming (T
AP-TITE) screws provided w
ith switc
h
Center punch and drill(4) 9/32" dia. holes forthread forming screwsprovided with switch.
1 Assemble the cable mechanism bracket to the disconnect switch. Rotate connecting rod into drive bar approximately9 - 10 turns.
Turn the connecting rod counter-clockwise (less than 1 turn) until hole in threaded rod aligns with hole in cable mechanism lever.
90-130 lb-in10-15 Nm
ConnectingRod
Cable MechanismLever
4 Attach connecting rod to cable mechanism lever.
1
2
ConnectingRod
Cable MechanismLever
90-130 lb-in10-15 Nm
1/2"
9/16"
5/16"
Fully seat boltprior to attachingnut.
Lubricate
90-130 lb-in10-15 Nm
Cable Operated Mechanism Installation1
Publication 1494V-IN028A-EN-P - March 2018
IMPORTANT: Verify that the cable assembly does not interfere with any mechanical and moving parts. Keep the cable conduit away from all heat sources and current carrying terminals,
fuses, transformers, etc.
IMPORTANT: When locating the 600A switch, verify that the minimum diameter for the loop of the cable between the switch mechanism and the handle mechanism is not less than 10 inches.
Enclosure without Handle Cutout• Enclosures with a flange thickness less than 3/16" use dimensions below to install disconnect handle.
Locate Handle
Right hand flange shown. Mirror for left hand flange.
Drill Handle Holes
8-1/4" 2-1/16"
6-5/8"
Ø9/32"
15"
8-1/4"
1 2 3
Publication 1494V-IN028A-EN-P - March 2018
Door Catch Bracket InstallationRight hand installation shown (for left hand installation follow similar procedures)
Door Catch Mounting Bracket:• Provided with projections for welding.• Projections can also be used as a guide for drilling holes in the enclosure door.•• User to supply the hardware for fastening the bracket. • The bracket hardware must be inaccessible to unauthorized personnel. • Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
Dimension K (3/4" to 1")• When using large disconnect handle kit only (1494F-M2 or -S2), use door catch provided with handle kit.• When using large disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")• When using large disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with door hardware kit.
Bulletin 1494V/U Disconnect Switch Optional Accessory List
Catalog Number and Description
ElectricalInterlock
AuxiliaryContact
AluminumLugs
Optional Accessories(Installation Instructions
Included with Accessory Kits)
Switch with Right Hand Mechanism 1495-N34 (1-N.O./N.C.)*1495-N35 (2-N.O./N.C.)*
*Requires Adapter Kit 1495-N36
595-A (1-N.O.)*595-B (1-N.C.)*
*Requires Adapter Kit 595-N1
ProtectiveCover
with Door
SwitchRating
FuseClass
Fuse ClipRating
Cat No.
250V 600V
400A 400AH, J, R600A 1495-N61
600A ---- ----Non-Fusible 1495-N61
600A 600AJ600A 1495-N61
600A 600AH,R600A N/A
LUGS (Pkg Qty 3) TYPE TORQUE GAUGE (AWG)1494R-N101494R-N11*1494R-N12
Wire
325 LB-INCU ONLY(2) 1/0…350 MCM
*For Separately Mounted Fuse Blocks (2 per kit)
*Special Purpose Not For General Use
CopperLugs
(1) 1/0…500 MCM
LUGS (Pkg Qty 3) TYPE TORQUE GAUGE (AWG)1494U-LA600
Wire
325 LB-INAL / CU (2) 1/0…500 MCM
LUGS (Pkg Qty 3) TYPE TORQUE GAUGE (AWG)1494U-LM600*
FOR LOADSIDE ONLY
Wire
35 LB-INAL / CU
(12) 6…425 LB-IN (12) 820 LB-IN (12) 14…10
MultiportLugs
LineTerminalAdapters
1494U-ALT600(Pkg Qty 2)
EEE Yönetmeliğine Uygundur.
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Sheet
Size Ver
Of 11
A 0110000021669Dr. DateG. USHAKOW 03-21-13
MATERIALSIZE
FOLD
TWO SIDES PRINTEDBODY STOCK WHITE
BODY INK BLACK8-1/2" W x 11" H
FLAT
17" W x 11" H
Page Layout
8 - 1/2"
17"
Front SidePage 12
Back SidePage 11
Front SidePage 1
Back SidePage 2
Front Side
Saddle Stitched
Page 3
Back SidePage 4
Front SidePage 10
Back SidePage 9
Front SidePage 5
Back SidePage 6
Front SidePage 8
Back SidePage 7
SPECIFICATIONS FOR12 PAGE INSTRUCTION SHEET8-1/2” W x 11” H - FINAL FOLD
8 - 1/2" 8 - 1/2"
17"
8 - 1/2" 8 - 1/2"
17"
8 - 1/2"
Final Fold
11”8-1/2”
11"
Note: After folding---Printed in (Country where printed*), part number(s) and barcode (when used) should be visible.
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PN-123456DIR 10000000000 (Version 00)Printed in U.S.A.