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UNITECH QUALITY IS OUR BREATH, QUALITY IS OUR GROWTH
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UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

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Page 1: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

UNITECH

QUALITY IS OUR BREATH, QUALITY IS OUR GROWTH

Page 2: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

WOOSU BEST OUTSTANDING PERFORMANCE AWARD OF THEYEAR 2012

Page 3: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

WOOSU BEST OUTSTANDING PERFORMANCE AWARD OF THE YEAR2012-2013

Page 4: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

ACHIEVE 100 PPM CERTIFICATEFORM WOOSU

SUPPORT HYUNDAI

Page 5: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

WOOSU BEST OUTSTANDING PERFORMANCE AWARD OF THE YEARNOV’ 2013

Page 6: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

WOOSU BEST OUTSTANDING PERFORMANCE AWARD OF THE YEARNOV’ 2013

Page 7: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

OUR COMPANY

Page 8: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

OUR OFFICE

Page 9: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

CONTENTS

Page 10: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

COMPANY PROFILE - I

UNITECH is a Engineering Company, Manufacturing PrecisionMachining Components, CNC Turning Components., VMCMachined Components,

Our Company is located at Poonamallee Bye Pass Road, asuburb area in west Chennai and near to Hyundai Motor India,Chennai plant on Chennai – Mumbai National Highways (NH4),Chennai is one of the industrial belts in India. Chennai is wellconnected to all the major cities in India and well developedinfrastructure facilities.

Our Company have Five CNC Lathes, One VMC andConventional Machines Set Up in Our Own Building with 3000Sq.ft .

COMPANY PROFILE - I

UNITECH is a Engineering Company, Manufacturing PrecisionMachining Components, CNC Turning Components., VMCMachined Components,

Our Company is located at Poonamallee Bye Pass Road, asuburb area in west Chennai and near to Hyundai Motor India,Chennai plant on Chennai – Mumbai National Highways (NH4),Chennai is one of the industrial belts in India. Chennai is wellconnected to all the major cities in India and well developedinfrastructure facilities.

Our Company have Five CNC Lathes, One VMC andConventional Machines Set Up in Our Own Building with 3000Sq.ft .

Page 11: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

Our Company has its own Quality System amended as perstandards. The company focuses mainly on implementation andmonitoring of Quality System to the root level, involving andtraining all employees, concentrating more on preventive actionsand making continued efforts for continuous improvements.

Our aims towards customer satisfaction. It is achieved bysupplying components conforming to the specified / agreedspecifications adhering strictly to the delivery schedule.

We are specializes in to manufacturing precision machinedcomponents on CNC Lathes and VMC. Full-fledged facilities forthe above available in the company premises and highly skilledproduction and Quality team.

Our Company has its own Quality System amended as perstandards. The company focuses mainly on implementation andmonitoring of Quality System to the root level, involving andtraining all employees, concentrating more on preventive actionsand making continued efforts for continuous improvements.

Our aims towards customer satisfaction. It is achieved bysupplying components conforming to the specified / agreedspecifications adhering strictly to the delivery schedule.

We are specializes in to manufacturing precision machinedcomponents on CNC Lathes and VMC. Full-fledged facilities forthe above available in the company premises and highly skilledproduction and Quality team.

Page 12: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

We highlight below some of the manufacturing items at the unit:

Precision Machining Components:Windmill / General Gear boxSpares like Spacer, Ring Carrier, Drive Shafts, Bearing Covers,Bearing Bush, Labyrinth Bush, Labyrinth Cover etc., Within0.02 MM accuracy.

CNC Turning Components: Automotive Components, GeneralEngineering Components, General Gear Box Components.Within 0.005 MM accuracy machining in parallelism andperpendicularity tolerances.

Valve Body Machining : Gate Valve Body, Plug Valve Body,Flanged End and Butt Weld End are Machined with CustomersMaterial as Job Work.

Jigs & Fixtures: Welding jig, Inspection jig, Fixture forwelding, Machining and Inspection with Design.

We highlight below some of the manufacturing items at the unit:

Precision Machining Components:Windmill / General Gear boxSpares like Spacer, Ring Carrier, Drive Shafts, Bearing Covers,Bearing Bush, Labyrinth Bush, Labyrinth Cover etc., Within0.02 MM accuracy.

CNC Turning Components: Automotive Components, GeneralEngineering Components, General Gear Box Components.Within 0.005 MM accuracy machining in parallelism andperpendicularity tolerances.

Valve Body Machining : Gate Valve Body, Plug Valve Body,Flanged End and Butt Weld End are Machined with CustomersMaterial as Job Work.

Jigs & Fixtures: Welding jig, Inspection jig, Fixture forwelding, Machining and Inspection with Design.

Page 13: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

PLANT & MACHINERY’S

CNC LATHE, ACE JOBBER XL 2.Nos,CAPACITY Ø200 X 400 LENGTH

CNC LATHE UTITA T300 CNC 1.No,CAPACITY Ø450 X 1500 LENGTH

Page 14: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

PLANT & MACHINERY’S

TAKICHAWA CNC LATHE – 1.NOS ,CAPACITY Ø400 X 750 LENGTH

HWACHEON ECO STAR 2 – 1.NoCAPACITY Ø400 X 600 LENGTH

Page 15: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

PLANT & MACHINERY’S

LMW JV80 VMC - 1.NO CAPACITY 540 X 800 x 800 MM

Page 16: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

PLANT & MACHINERY’S

HMT CYLINDRICAL GRINDING MACHINE – 1.NOCAPACITY Ø400 X 1200MM LENGTH

GURU ARJUN SURFACE GRINDING -1.NOSCAPACITY 200 X 500 MM

Quality Is Our Breath Quality Is Our Growth

Page 17: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

PLANT & MACHINERY’S

ESTEEM M1TR MILLING – 1.NOSCAPACITY 200X300X600 DRO ATTACH

GMT 7.5 FEET LATHE – 1NOS CAPACITY Ø650 X 1000 MM LENGTH

MMM 6.5 FEET LATHE – 1NOS CAPACITY Ø400 X 1000 MM LENGTH

GMT 5 FEET LATHE – 3 NOS CAPACITY Ø300 X 1000 MM LENGTH

Quality Is Our Breath Quality Is Our Growth

Page 18: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

LIST OF MONITORING AND MEASURING EQUIPMENTS

MITUTOYO - DEGIMATIC HEIGHT GAUGE 600 MM

MITUTOYO – VERNIERS UP TO 600 MM

MITUTOYO - MICRO METERS UP TO 600 MM

MITUTOYO - DIAL GAUGES

MITUTOYO – BORE GAUGES UP TO 600 MM

Quality Is Our Breath Quality Is Our Growth

Page 19: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

LIST OF CUSTOMERS

Quality Is Our Breath Quality Is Our Growth

Page 20: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

Valve Body Machining

WIND MILL GEAR BOX ITEMS

Quality Is Our Breath Quality Is Our Growth

Page 21: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

Valve Body Machining

Quality Is Our Breath Quality Is Our Growth

Page 22: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

OUR MACHINING ITEMS

Page 23: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

OUR MACHINING ITEMS

Page 24: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

QUALITY POLICY

We at UNITECH are Committed to enhance Total CustomerSatisfaction By Supplying High Quality Products to OurCustomers at Timely Delivery Through Total EmployeeInvolvement and Continual Improvement in QualityManagement System.

We at UNITECH are Committed to enhance Total CustomerSatisfaction By Supplying High Quality Products to OurCustomers at Timely Delivery Through Total EmployeeInvolvement and Continual Improvement in QualityManagement System.

DATE 02.01.17 UNITECH TEAM

Quality Is Our Breath Quality Is Our Growth

Page 25: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

WORK SHOP

Quality Is Our Breath Quality Is Our Growth

Page 26: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

MORNING MARKET MONITORING

Quality Is Our Breath Quality Is Our Growth

Page 27: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

QC FINAL INSPECTION

Quality Is Our Breath Quality Is Our Growth

Page 28: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

UNITECH APPROACH TOWARDSACHIEVING 100PPM

Receiving Inspection In process Inspection Final Inspection FIFO 3C, 5S

Process qualification. Using calibrated equipment. Periodic inspection Measurement system analysis.

Periodical PreventiveMaintenance. Control of critical Spares

Revalidation Process audit System audit Product Performance Evaluation.

Quality Is Our Breath Quality Is Our Growth

Page 29: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

UNITECH INCOMING PROCESS FLOWCHART

Rev . No.: 10.06.11

Doc. No.: IPFC / 01

RAW MATERIAL RECEIPT

CHECK FOR DC / INVOICE /INSPECTION REOPRT

MOVE FOR WAITINGINSPECTION AREA

INSPECT AS PERSAMPLING

PLAN

MOVE TOSTACKING AREA

NOT OK

OK

INFROM TO CUSTOMER ABOUTDEFECTIVE SUPPLY

REJECTRETURN TO CUSTOMER

SEGRECATE100%

INSPECTIONACCEPT

NOT OK

NOT OKNOT OK

OK

Quality Is Our Breath Quality Is Our Growth

Page 30: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

UNITECH PROCESS FLOW DIAGRAM

Raw MaterialStores

IncomingInspection

Op # 10 CNCLathe

Op # 20 CNCLathe

Raw MaterialStores

IncomingInspection

Op # 10 CNCLathe

Op # 20 CNCLathe

Final InspectionDispatch Area PackingDelivery ToCustomer

CUSTOMER

Quality Is Our Breath Quality Is Our Growth

Page 31: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

9.2 Quality Organization Chart

R.GOPINATH(MANAGER)

Incoming In processFinal

Inspection QA / Systems

UNITECH ORGANISATION CHART -QUALITY

Incoming In processFinal

Inspection QA / Systems

R.KARTHICKRAJA R.KARTHICK RAJA R.KARTHICK

RAJA R.GOPINATH

Quality Is Our Breath Quality Is Our Growth

Page 32: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

9. Organization9.1 Total Company Organization Chart

SHANKAR(MD)

QUALITY &DEVOLOPEMENT Production

QualityAssurance

UNITECH ORGANISATION CHART

QUALITY &DEVOLOPEMENT Production

QualityAssurance

CNC-02 InspectorCNC-03 CNC-04CNC-01

Quality Is Our Breath Quality Is Our Growth

CNC-05 VMC

Page 33: UNITECHunitechcncmachining.com/images/Unitech-profile.pdf · UNITECH is a Engineering Company, Manufacturing Precision Machining Components, CNC Turning Components., VMC Machined

CONTACTS

M/S.UNITECHFAC: S. No.256/1A1B, RAMASWAMY PILLAI INDL. PARK,(NEAR MAHINDRA SHOW)POONAMALLEE BYE PASS ROAD,POONAMALLEE,

CHENNAI - 600 056. TAMILNADU, INDIA.

M/S.UNITECHFAC: S. No.256/1A1B, RAMASWAMY PILLAI INDL. PARK,(NEAR MAHINDRA SHOW)POONAMALLEE BYE PASS ROAD,POONAMALLEE,

CHENNAI - 600 056. TAMILNADU, INDIA.

B.SHANKAR(PACHIYAPPAN) : 9791097890B.VENKATESAN : 9791018460R.GOPINATH : 9791018461

Phone : 044-26495890

E mail: [email protected]@yahoo.co.in