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Unit 4-Material Management-Organizational Structure

Apr 04, 2018

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    Material Management(MM)

    - Organizational

    Structures -

    Unit 4

    MELJUNCORTES

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    Business Process Integration

    MM

    OrgD

    ata

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    Organizational Data

    A hierarchy in which theorganizational units in an enterpriseare arranged according to tasks andfunctions

    Are static data and are rarelychanged

    The definition of organization units isa fundamental step, it is a criticalfactor in how the company will bestructured

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    R/3

    FIFinancial

    Accounting

    COControlling

    PSProject

    SystemWFWorkflow

    ISIndustry

    Solutions

    MMMaterials

    Mgmt.

    HRHuman

    Resources

    SDSales and

    Distribution

    PPProduction

    Planning

    QMQuality

    Mgmt.PMPlant Maintenance

    SMServiceMgmt.

    Client / Server

    Integrated Business

    Solution

    ECEnterpriseControlling

    AMFixed Assets

    Mgmt.

    Materials Management (MM)

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    Unit 4 Overview

    Unit Concept

    Purchasing and SAP R/3

    Procurement Process Organizational Structures

    Organizational Relationships

    Warehouse Management

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    Unit Concept

    The purchasing process involves theacquisition of goods and services tosupport the creation of goods andservices in the organization

    In this unit the structure required forthe purchasing process is presented

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    Purchasing and SAP R/3

    The purchasing process exists in theMaterials Management (MM) moduleof SAP R/3 and Finance (FI) module

    The structure includes elements ofthe Materials Management (MM) andFinance (FI) modules

    Master data for the purchasingprocess exists in the (MM) and (FI)modules

    The purchasing process can and

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    Components of MaterialsManagement

    Materials

    Management

    (MM)

    Logistics

    InvoiceVerification

    Material

    Master

    Physical

    Inventory

    Valuation

    MRP

    Service

    Entry

    Sheet

    Service

    Master

    Product

    CatalogPurchasing

    Inventory

    Mgmt.

    Foreign

    Trade/

    Customs

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    Procurement Process(Procure-to-Pay)

    PurchaseRequisition

    Paymentto Vendor

    NotifyVendor

    VendorShipment

    InvoiceReceipt

    GoodsReceipt

    PurchaseOrder

    3-WayMatch

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    Organizational Structures

    Plant

    Valuation Area

    Storage Locations Purchasing Organizations

    Purchasing Groups

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    Plant

    Lowest valuation area

    Organizational level where Material

    Requirements (MRP) runs Generally used to describe a

    production site, a distribution center

    or centralized warehouse May be a physical or logical unit

    Can be a factory, a warehouse, a

    regional distribution center, a service

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    Plant

    a part of a building, an entirebuilding, or a collection of buildings

    A single building can house multipleplants

    A company code can have multiple

    plants A plant can belong to only one

    company code

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    Ex. Coca-Cola Enterprises

    Coca-cola enterprises provides us witha good example of a company that hasseveral types of plants. It operates

    factories that produce both rawmaterials and finished goods. Somefactories produce the syrup that forms

    the basis of the Coca-Cola productsyou are familiar with. Other factoriescombine the syrup with carbonated

    water during the bottling process to-

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    Ex. Coca-Cola Enterprises

    The finished goods which consists ofcases of bottles and cans of Coca-Cola products, are then shipped to

    regional distribution centers forstorage until they are transported toend customers, such as retailers. The

    syrup factory, the bottling factory,and the distribution center are allconsidered plants in Coca-Colas SAP

    ERP system.

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    Valuation Area

    The valuation area determines atwhich level a material is valuated(inventory value is established)

    SAP R/3 allows valuation at thecompany code or plant level, butrecommends valuation area be set atthe plant level

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    Storage Location

    Subdivision of a plant

    Where materials are managed

    (inventory management)/where stockis physically kept

    Raw Materials

    Maintenance, Repair, and Other (MRO) Finished Product

    May be a physical or logical unit

    A lant can have multi le stora e

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    Storage Location

    Specific storage locations mayinclude:

    Shelves, bins, cabinets, trays, hanger

    A plant must have at least 1 storagelocation if it needs to track the

    quantity and value of materials in itsinventory.

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    OrganizationalRelationships

    Plant/Storage Location

    Storage Location

    20 - Quality

    Storage Location

    10 - Inventory

    Plant P001

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    Purchasing Organization

    Organizational unit responsible forthe procurement of materials andservices.

    SAP requires that purchasingorganizations be assigned at theplant level

    A purchasing organization can beassigned to more than one plant

    A purchasing organization can be

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    Plant/Purchasing Organization (1)

    One plant multiple purchasing organizations

    Purchasing

    Organization P002

    Purchasing

    Organization P001

    Plant P001

    Organizational Relationships

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    Plant/Purchasing Organization (2)

    Each plant has its own purchasing organization

    Purchasing

    Organization P002

    Plant P002

    Purchasing

    Organization P001

    Plant P001

    OrganizationalRelationships

    (Continued)

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    Plant/Purchasing Organization (3)

    One purchasing organization for multiple plants

    Plant P002Plant P001

    Purchasing

    Organization P001

    OrganizationalRelationships

    (Continued)

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    OrganizationalRelationships

    (continued) Plant/Purchasing

    Organization (4)

    One purchasing organization for multiple company codes

    Company Code

    C002

    Company Code

    C001

    Purchasing

    Organization P001

    Plant P002Plant P001

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    Purchasing Group

    Responsible for specified purchasingactivities

    Often used to identify individualbuyers

    Used for reporting

    O i i l

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    OrganizationalRelationships

    Purchasing Organization/PurchasingGroup

    Purchasing Group002

    Purchasing Group001

    Purchasing

    Organization P001

    O i i l S

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    Organizational Structure

    Purchasing

    Organization P001

    Company Code

    C001

    Storage Location

    20 - Quality

    Storage Location

    10 - Inventory

    Plant P001

    PurchasingGroup

    001

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    Ex. Dell and Intel

    Dell Computers and Intel Corporationillustrate how purchasingorganization manage both local and

    global procurement strategies. Dellhas manufacturing facilities in theUnited States, Brazil, Ireland, Poland,

    China, Malaysia, and India. Thecompany purchases vast quantitiesof Intel microprocessors for its

    various computer product lines

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    In turn, Intel maintains a dedicatedsales force at Dells headquarters tonegotiate purchasing contracts and

    manage the relationship. Dell has acentral purchasing organization thatconsolidates procurement

    requirements globally and negotiatespricing centrally with Intel. However,the actual purchase orders are

    created t the local Dell

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    In other words, Dell US purchaseschips from Intel US, Dell Chinapurchases chips from Intel China, and

    so on. All purchases are based onglobal contract and pricing termsnegotiated between Dell and Intel

    headquarters, but they are executedlocally by the purchasing groups forthe various plants. This arrangement

    ensures that Dell receives the best

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    At the same time, however, the localmanufacturing facilities maintaincontrol over the tactical purchasing

    activities because the purchasingorganization is located on the samepremises. Intel also benefits from this

    arrangement by gaining globalvisibility into Dells purchasing sothat the company can better adjust

    their manufacturing capacity to

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    Warehouse Management

    Not required for the purchasingfunctionality of SAP R/3

    A separate module in the SAP R/3environment

    Many functions and elements can be

    performed outside of the module

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    Warehouse Management

    Elements Receiving, identifying and sortinggoods

    Placing goods into storage bins Taking inventory

    Monitoring and inspecting goods in

    storage Preplanning distribution of materials

    Picking and accumulating orders

    W h M t

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    Warehouse ManagementRelationships

    InventoryManagement(MM)

    WarehouseManagement (WM)

    Company Code

    Plant

    Storage Loc.

    Warehouse

    AisleStorage Rack

    Quantity

    U it 4 E i

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    Unit 4 Exercises

    28. Verify Valuation Area

    29. Define Plant (P_ _ _)

    30. Define Storage Locations for Inventoryand Quality

    31. Define Purchasing Organization

    32. Create Purchasing Groups

    33. Assign Plant to Company Code

    34. Assign Purchasing Organization toCompany Code

    35. Assign Purchasing Organization to Plant

    36. Setup Parameter ID

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    Company CodeC002Company CodeC001

    Purchasing

    Organization P001

    Plant P002Plant P001

    Purchasing

    Organization P002

    Plant P002

    Purchasing

    Organization P001

    Plant P001