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K+S Group K+S Entsorgung GmbH Underground Waste Disposal Alexander Baart, [email protected] Dr. Volker Lukas, [email protected]
23

Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

May 12, 2018

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Page 2: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH K+S Group | Facts and figures

Sites in 22 countries

A world wide leader in the sectors of:

• Special and standard fertilisers

• Plant care products

• Salt products

• More than 15,000 employees

• Revenue 2010e: 4.6 - 5 billion €

• Since september 2008 one of 30 DAX-listed

companies, Germany‘s most important stock

exchange index

Page 3: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH K+S Group | Business units

K+S Group

Core business fertilizers Core business salt

Complementary

business segments

Nitrogen

Fertilisers Salt

Waste Management

Recycling Potash and

Magnesium Products Animal hygiene

products

Logistics

Trading

business (CFK)

Page 4: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH K+S Entsorgung | Profile

• A K+S Group business segment since 1991

• Disposal activities are centrally steered from

Kassel

• Reutilisation, disposal and recycling at

company-owned facilities

• Largest number of sites and technologies on the

market

• Internationally active, with representatives in

8 countries

• Pioner of underground waste disposal with

first facility woldwide: Herfa-Neurode (1972)

• Revenue 2009: 67.2 m. € Europe´s leading company

in the field of underground

waste disposal

Page 5: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH K+S Entsorgung | Solutions

Underground disposal:

• Safest solution for the disposal of hazardous

waste

• The permanent and sustainable exclusion of the

contaminants from the biosphere

• Mantainance free

Underground disposal plants (UTD):

• Herfa-Neurode

• Zielitz

• Heilbronn

• Sondershausen

Long-term-safe disposal

solution

Page 6: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH Underground waste disposal facilities | Germany

Underground waste disposal plants

1 Herfa-Neurode

2 Zielitz

3 Heilbronn

4 Sondershausen

Page 7: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH

Formation of the salt layers 250 million years ago

Evaporation caused by solar heat

Barrier

Salt deposit

Potash deposit

Semi-enclosed sea

Salted sea water

Geology | Formation of the salt and potash deposits

Page 8: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH Geology | Cross section

Deposit thickness up to 350 metres | Gastight

Page 9: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH

conveyor belt

crusher

fresh

air

exhausted

air

mining direction

ventilation

barrier

pillar

Mining | Room and pillar system, plan view

Page 10: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Prerequisites

The safest solution for the

disposal of hazardous

waste

Prerequisites for underground waste disposal

• Waste storage only in disused, excavated areas of the mine

• Storage area has to be remote from extraction area with possiblity to be sealed off from it

• Cavities remain open and have no backfill obligation

• Cavities have to be stable and must remain accessible even after prolongend time

• Mine has to be dry and free of water

• Storage areas have to be sealed off from water-bearing layers by geological barriers

Page 11: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH Underground Disposal | Specific safety assessment

Technical

planning

Waste data

Hydro-

geological data

Geological

data

Environ-mental

impact

assessment

Safety concept

Risk assessment

of the operational

phase

Safety of:

operation

stability of

cavities

Geotechnical risk

assessment

Long-term-safety

evidence

Assessment of:

natural and

technical

barriers

incidents and

contingencies

the overall

system

Page 12: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Storage Conditions

Not acceptable for underground disposal are wastes that are:

• explosive

• self inflammable

• spontaneous combustile

• infectious

• radioactive

• releasing hazardous gases

• liquid

• increasing their volume

Page 13: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Delivery

Page 14: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Acceptance control

Page 15: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Shaft transport

Page 16: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Underground transport

Page 17: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Storage chambers

Page 18: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Separating by walls

Page 19: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Sample storage

• Internal identification codes

• 79,500 samples stored

• Clear, traceable documentation

Page 20: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Material groups

Structure and

documentation

Wastes are separated by 17 material groups:

• Alkaline wastes

• Alkaline wastes, moisture sensitive

• Acid wastes

• Acid wastes, moisture sensitive

• Cyanides (acid / alkaline)

• Mercury (acid / alkaline)

• Organic wastes (acid / alkaline)

• Hydroxide sludges

• Capacitors

• Transformers (Cu / Fe)

• Parts of transformers (Cu / Fe)

• Other wastes

Page 21: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | A unique disposal plant

Shaft at Werk Werra

• First underground waste disposal plant

worldwide

• Complex safety installations

• Complex documentation to allow precise

backtracking

• Retain samples of every single waste delivery

• Retrievability of wastes for recovery of resources

• High capacities and flexibility

• Infrastructure of a major company

Page 22: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH UTD Herfa-Neurode | Multi-barrier-system

Natural barriers

• Salt (gastight) 350 m

• Clay (watertight) 100 m

• Bunter stone 500 m

Artificial barriers

• Packaging

• Brick walls & Field dams

• Waste repository zone dams (accesses barred

by massive dams)

• Long-term-safe shaft backfilling (watertight) Long-term-safe and

maintenance-free No other post closure maintenance, wastes

are irrevocably removed from the biosphere

Page 23: Underground Waste Disposal - GRS - Gesellschaft für ... · Prerequisites for underground waste disposal •Waste storage only in disused, excavated areas of the mine •Storage area

K+S Group

K+S Entsorgung GmbH

T h a n k y o u f o r y o u r a t t e n t i o n !

The safest form of disposal is to collect the harmful substances separately in

the most concentrated form possible and to remove them for good from the

biosphere.

UTD Herfa-Neurode