Innovations in Petrochemistr y Ultratrace Oygenate Analysis www.is-x.be IS X
Introduction
Oxygenates are known for the poisoning of catalysts. They interfere or even entirely halt processes, like polymerisation, which results in an overall decrease in polymer quality.
Detailed information on oxygenates at trace levels is of utmost importance to the petrochemical industry.
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Observation
New generation catalysts are more sensitive to poisoning by oxygenates.
Standard technology is unable to address the increasing need for more sensitive analyses.
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Current state-of-the-art ISX
Gas chromatography, GC/FID.
Dedicated analyzer equipped with two capillary columns. First dimension consists of an apolar column, second dimension column is polar.
Polar column is protected by backflushPolar column is a ‘Lowox’ column.
Lowox column ISX
Multi-layer PLOT column with a specific selectivity for polar compounds.
Temperature stable up to 350°C with virtually no bleed.
The use of an apolar precolumn extends the application range from C1/C4 hydrocarbons to C12 hydrocarbons.
Target compounds ISX
A broad range of analytes, such as,
Ethers, DME, MTBE, ETBE, etc Alcohols, MeOH, EtOH, i-PrOH, etc Ketones, acetone, MEK, etc
But also,
Aromatics, halogenated compounds, sulfurs, etc
HC/oxygenates
Oxygenates
FID
Rxi-1, 15 m x 530 µm
Lowox, 10 m x 530 µm
BF
Typical set-up ISX
Remarkable trend ISX
MS state-of-the-art has changed dramatically over the last couple of years.
Latest generation of instruments are bench top size, easy to tune & calibrate and require little maintenance (vacuum lock technology).
Innovation
Combining our knowledge on column technology with our expertise to built custom analyzers.
Fully exploiting the power of the new Thermo ISQ single quadrupole mass spectrometer.
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Strengths of MS
New benchmarks for,
Identification of unknowns Trace quantification of target analytes Superior accuracy with isotope dilution
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Our approach ISX
Standard detector switch possible.
Lowox column is not available in MS friendly (narrow bore) dimensions. It is mandatory to introduce an adequate restriction in order to avoid the MS vacuum from protruding the system.
Backflush pressure settings need careful optimization.
Set-up for MS ISX
ISQ
Rxi-1, 15 m x 530 µm
Lowox, 10 m x 530 µm
BF
Restriction, 5 m x 250 µm
HC/oxygenates
Oxygenates
Thermo Trace GC Uitgerust met GSV, LSV, S/SL & vaporizer.
Thermo ISQ Fast scanning single quadrupool MS.
Instrument details ISX
Experiments ISX
Following tests were carried out,
10 ppm oxygenates, FID 10 ppm oxygenates, ISQ (scan mode) 10 ppm oxygenates, ISQ (SIM mode) 10 ppb oxygenates, ISQ (SIM mode) Isobutylene sample Naphtha sample
GC conditions ISX
Oven : 50°C (5 min) 240°C (10 min) @ 5°C/minS/SL : 200°C (splitless mode)Carrier: He @ 50 kPa (constant pressure mode)FID : 200°CMS : full scan/SIM
Oven kept at 200°C when idle. Backflush activated in order to avoid accumulation of siloxane bleed.
FID analysis ISX
10 ppm standard
C:\Xcalibur\...\Backflush\lowox10_006 5/12/2011 2:21:52 PMlowox 1ul zonder backflush
RT: 9.33 - 25.61
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25Time (min)
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21.27
14.0912.93 14.2921.8112.65
20.4919.9718.1717.63
11.4815.66
16.6814.9513.69 18.39
11.8216.31
24.5624.36 25.0219.65 22.9916.79 22.6319.34
10.84
9.71 10.28
NL:3.60E4FID_Right Analog lowox10_006
MS in scan mode ISXC:\Xcalibur\...\Deans\Lowox10ppm_014 7/6/2011 11:21:50 AMEV4 ON --> Lowox op FID EV OFF op 1.4min. Nieuwe fleske
RT: 9.86 - 35.58
10 12 14 16 18 20 22 24 26 28 30 32 34Time (min)
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11.85
11.94
21.72 33.71
21.3434.6619.45
18.97
27.46 31.4528.40
16.91 32.3712.2323.98
22.71
25.7228.68
20.65
17.46 26.0125.00 31.0633.5630.63
16.4715.07 18.3012.519.94 14.94
NL:7.58E8TIC MS Lowox10ppm_014
10 ppm standard
C:\Xcalibur\...\Deans\Lowox10ppm_014 7/6/2011 11:21:50 AMEV4 ON --> Lowox op FID EV OFF op 1.4min. Nieuwe fleske
RT: 24.30 - 27.59 SM: 5B
24.4 24.6 24.8 25.0 25.2 25.4 25.6 25.8 26.0 26.2 26.4 26.6 26.8 27.0 27.2 27.4Time (min)
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RT: 27.47AA: 1448900376SN: 421RMS
RT: 25.72MA: 861248696SN: 208RMS
RT: 26.02AA: 190896618SN: 58RMS
RT: 25.00AA: 180287915SN: 53RMS
RT: 25.49AA: 174796812SN: 48RMS
RT: 26.93AA: 130996047SN: 40RMS
26.12 26.28 26.61 27.2024.34 26.51 26.8425.1724.8524.50 24.72
RT: 25.72MA: 762981197SN: 6013RMS
RT: 27.47AA: 317826969SN: 3097RMS
RT: 26.01AA: 22502668SN: 241RMS
RT: 26.93AA: 19025095SN: 198RMS
RT: 25.49AA: 18239560SN: 180RMS
RT: 26.25AA: 971450SN: 14RMS
RT: 26.46AA: 873581SN: 11RMS
RT: 24.36AA: 828757SN: 10RMS 27.3424.71 27.0824.93 25.14 25.29
NL:3.15E8TIC MS Lowox10ppm_014
NL:1.13E8m/z= 42.50-43.50+57.50-58.50 MS Lowox10ppm_014
Influence of ion extraction ISX
Acetone in scan mode
MS in SIM mode ISXC:\Xcalibur\...\Deans\Lowox10ppm_024 8/26/2011 12:13:39 PMEV4 OFF --> alles op MS SIM
RT: 27.89 - 28.97 SM: 5B
27.9 28.0 28.1 28.2 28.3 28.4 28.5 28.6 28.7 28.8 28.9Time (min)
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RT: 28.35AA: 691361100SN: 28640
RT: 28.70AA: 2025302SN: 110
RT: 28.12AA: 493968SN: 21
RT: 28.35MA: 485789577SN: 186
RT: 28.67AA: 2515062SN: 115
RT: 28.79AA: 984212SN: 58
RT: 28.23AA: 124392SN: 28
RT: 28.10AA: 522135SN: 24
RT: 27.94AA: 271516SN: 16
RT: 28.85AA: 38161SN: 10 28.9428.04
NL: 1.35E8TIC F: {0,0} + c EI SIM ms [28.50-29.50, 56.50-57.50, 57.50-58.50] MS ICIS Lowox10ppm_024
NL: 9.71E7m/z= 28.50-29.50+56.50-57.50+57.50-58.50 MS lowox10ppm_023
Propanol in SIM and scan mode
Overview of results ISX
Name FID, S/NMS (FS),
S/NMS (EIC),
S/NMS (SIM),
S/N
Diethyl ether 421 494 1096 34369
Acetaldehyde 440 74 1805 4377
ETBE 755 489 7462 49959
MTBE 695 411 2199 36818
Diisopropylether 795 528 5233 55688
Propanal 323 107 2083 8595
t-Amyl ether 520 592 2260 32977
Propyl ether 500 636 8395 34980
iso-Butanal 478 185 2405 18183
Butyraldehyde 323 242 1439 7182
Methanol 41 56 70 255
Continued… ISX
Name FID, S/NMS (FS),
S/NMS (EIC),
S/NMS (SIM),
S/N
Acetone 247 190 4465 25127
Valeraldehyde 311 471 2604 54614
MEK 323 421 629 1385
Ethanol 414 105 497 1544
iso-Propanol 448 265 1320 2538
Propanol 420 228 666 2329
Allyl alcohol 515 178 564 6988
iso-Butanol 422 465 3424 19447
t-Butanol 408 373 858 20125
n-Butanol 290 203 546 7239
Average sensitivity gains ISX
Changing over from FID to MS in SIM mode results in a substantial gain in sensitivity for all oxygenates.
Minimal sensitivity gain is a factor of 5 for MEK, ethanol, isopropanol en propanol. Maximal gain equals a factor of 200 for valeraldehyde.
C:\Xcalibur\...\Deans\Lowox10ppb_ITS_001 9/7/2011 9:24:05 AMEV4 OFF --> alles op MS SIM
RT: 17.84 - 57.02
18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56Time (min)
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39.41
36.3332.99
32.69
46.50
45.4941.6449.62
44.97
46.7036.6743.7041.07
49.10 53.6549.95 53.9942.6039.2119.03 35.3831.8925.9225.66 27.46 31.0823.3919.38
NL:8.11E8TIC MS Lowox10ppb_ITS_001
Oxygenates at 10 ppb ISX
DIPE
Methanol
Acetaldehyde C:\Xcalibur\...\Deans\Lowox10ppb_ITS_002 9/7/2011 11:49:13 AMEV4 OFF --> alles op MS SIM
RT: 20.49 - 27.54
20.5 21.0 21.5 22.0 22.5 23.0 23.5 24.0 24.5 25.0 25.5 26.0 26.5 27.0 27.5Time (min)
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25.38
25.88 25.98
NL: 1.83E7TIC F: {0,0} + c EI SIM ms [28.50-29.50, 43.50-44.50] MS Lowox10ppb_ITS_002
Repeatability ISX
Acetaldehyde
c:\xcalibur\...\datas\deans\spiab_006 8/25/2011 3:50:51 PMEV4 OFF --> alles op MS SIM
RT: 24.27 - 27.44 SM: 5B
24.4 24.6 24.8 25.0 25.2 25.4 25.6 25.8 26.0 26.2 26.4 26.6 26.8 27.0 27.2 27.4Time (min)
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27.3327.2027.0926.9226.7626.6826.5326.3426.2225.34 25.54 26.1425.8725.8125.2625.0124.9324.8124.6024.4924.34
RT: 25.59MA: 22935403
27.2927.1927.0926.9526.61 26.7026.5526.3326.2425.9725.8025.27 25.4625.0324.8524.7724.5824.46
RT: 25.56MA: 20650477
27.3027.1827.0026.8526.6526.5126.4126.2025.67 25.9525.4625.2824.92 25.0524.8424.6924.38 24.60
RT: 25.56MA: 21944573
27.23 27.4327.0826.9526.8126.7226.5326.4626.2225.65 25.92 26.1025.21 25.2925.1024.61 24.70 24.8824.45
RT: 25.51MA: 21203332
27.3427.2026.9626.7326.6026.5226.4126.2726.1025.8725.6625.3125.2325.0724.8424.7824.6324.49
NL:6.10E6m/z= 28.50-29.50+43.50-44.50 MS SPIAB_002
NL:4.92E6m/z= 28.50-29.50+43.50-44.50 MS spiab_003
NL:4.45E6m/z= 28.50-29.50+43.50-44.50 MS spiab_004
NL:5.05E6m/z= 28.50-29.50+43.50-44.50 MS spiab_005
NL:4.54E6m/z= 28.50-29.50+43.50-44.50 MS spiab_006
Continued… ISXc:\xcalibur\...\datas\deans\spiab_006 8/25/2011 3:50:51 PMEV4 OFF --> alles op MS SIM
RT: 32.73 - 34.84 SM: 5B
32.8 33.0 33.2 33.4 33.6 33.8 34.0 34.2 34.4 34.6 34.8Time (min)
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34.1233.83 34.27 34.6433.45 34.52 34.8034.3433.60 33.7832.99 33.0832.76 33.3733.1632.89 33.29
RT: 33.92MA: 8671376
34.0333.83 34.15 34.55 34.8334.6533.62 34.4234.3233.25 33.5333.4333.10 33.3532.9732.9132.74
RT: 33.89MA: 8517965
34.0633.78 34.11 34.7534.6734.44 34.6034.3534.2433.6533.5233.26 33.33 33.4032.99 33.1032.9032.81
RT: 33.86MA: 8452666
33.9534.01 34.5434.26 34.4633.78 34.40 34.5934.18 34.8133.24 34.7033.5033.14 33.5833.4333.05 33.2632.9432.76
RT: 33.85MA: 8791114
33.9933.76 34.4534.05 34.3234.19 34.8134.56 34.7632.75 32.93 33.5833.4733.3333.12 33.2532.98
NL:1.61E6m/z= 42.50-43.50+57.50-58.50 MS SPIAB_002
NL:1.04E6m/z= 42.50-43.50+57.50-58.50 MS spiab_003
NL:1.10E6m/z= 42.50-43.50+57.50-58.50 MS spiab_004
NL:1.03E6m/z= 42.50-43.50+57.50-58.50 MS spiab_005
NL:1.58E6m/z= 42.50-43.50+57.50-58.50 MS spiab_006
Acetone
Isobutylene feed ISXC:\Xcalibur\...\datas\Deans\SPIAB_007 8/26/2011 1:45:55 PMEV4 OFF --> alles op MS SIM
RT: 0.78 - 57.02
5 10 15 20 25 30 35 40 45 50 55Time (min)
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33.0533.36
25.4536.72
49.8147.87 56.2151.9247.2541.8338.9236.5428.51 32.34
24.7123.1420.1718.69
NL:1.38E8TIC MS SPIAB_007
Dimethylether
Acetaldehyde
Methanol
t-Butanol Ethanol
2-Propanol
Aceton
C:\Xcalibur\...\Deans\Naphta_ITS_002 9/7/2011 2:21:29 PMEV4 OFF --> alles op MS FS
RT: 15.01 - 57.00
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56Time (min)
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22.5617.20 21.29
20.6217.5816.32
23.74
24.34 26.41
26.70
27.5228.15
28.36
29.05
29.81 31.09
43.3940.56 46.0737.5834.4431.55
39.79 45.0737.1833.19 41.5739.4046.45 48.57 49.17 56.1852.72 54.40
NL:3.53E10TIC MS Naphta_ITS_002
Naphta feed in scan mode ISX
C:\Xcalibur\...\Deans\Naphta_ITS_001 9/7/2011 12:55:07 PMEV4 OFF --> alles op MS SIM
RT: 19.57 - 56.81
20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56Time (min)
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26.43
27.53
26.07
19.70
40.5620.6031.10 43.39
46.0728.20
34.4520.74
28.5839.80
31.8224.45 34.05 45.0841.4121.54 30.0522.3639.3636.19
33.4837.60 46.60 47.30 49.76 50.81 52.66 54.46 56.64
NL:3.27E9TIC MS Naphta_ITS_001
Naphta feed in SIM mode ISX
Acetaldehyde
TAME
MethanolC:\Xcalibur\...\Deans\Naphta_ITS_001 9/7/2011 12:55:07 PMEV4 OFF --> alles op MS SIM
RT: 32.01 - 34.18
32.2 32.4 32.6 32.8 33.0 33.2 33.4 33.6 33.8 34.0Time (min)
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Re
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32.92
33.12
32.7432.52 32.53
33.19
32.47
32.39
NL: 7.79E7TIC F: {0,0} + c EI SIM ms [28.50-29.50, 30.50-31.50, 31.50-32.50] MS Naphta_ITS_001
Concluding remarks ISX
We provide the first description and full validation of oxygenate analysis by means of MS.
Our state-of-the-art TraceOx Analyzer permits quantitative analysis of oxygenates, sulfurs and other relevant components at the low ppb level with superior robustness and accuracy.
Additional opportunities ISX
Other questions that might be addressed by means of hyphenated MS solutions,
Analysis of raw materials Dedicated customer support Address customer complaints Competitor intelligence
Contact details ISX
For more details on this study, please contact
Dr. Joeri [email protected]++32-(0)10/45.00.25
www.is-x.be