Connecting Global Competence UFI Operations Award 2010 Cost Efficient Operations – how to focus on what really counts
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Connecting Global Competence
UFI Operations Award 2010Cost Efficient Operations – how to focus on what really counts
Connecting Global Competence
Content
Waste Disposal in General
– Basics
– Waste categories
Former Concept / common containers
New Concept / working with compactors
– Idea
– Requirements
Connecting Global Competence
Content
Main Advantages
– Transport costs
– Handling costs
– Turnover ratio
– Other effects
Results / Summary
Conclusion
Connecting Global Competence
Waste Disposal in General
Basics
– Partner of MMG: Remondis
– Remondis handels waste containers
– Free of charge service during the show
– Fix prices for different waste categories
– Remondis issues invoice to MMG (purchase price)
– Exhibitors receive invoice for waste disposal from MMG (retail price)
– MMG bears costs for waste that remains inside the exhibition-halls after dismantling
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Concept of waste disposal / Basic ideas
Major waste categories
– Paper, board & carton
– Plastic
– Mixed Waste
– Wood and chipboard
– Carpet
– Total Tonnage approx. 3750 tons/year
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Concept of waste disposal / Basic ideas
Motivating Exhibitors to declare waste
– Form 7.2 (service manual)
– Site inspectors
– Attractive conditions (due to new concept)
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Former Concept / common containers
Use of common waste containers (without compaction)
– Positions
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New Concept / working with compactors
Idea
– Replacement of regular containers by compactors (potential positions)
Mixed Waste
Plastic
Paper
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New Concept / working with compactors
Idea
– Exemplary delivery yard
Mixed Waste
Plastic
Paper
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New Concept / working with compactors
Requirements
– Remondis: one-time invest of approx. 600.000€ in 50 reducers
– MMG: one-time invest of 40.000€ in electrical connections
– Yearly rent for reducers paid to Remondis by MMG: 104.000€
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New Concept / working with compactors
Type: BERINGER reducer x5/520 (20m³)
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Main Advantages
Transport Costs
– Waste gets compacted 5 times in the reducer resulting in less transports compared to the common 15/33m³-containers
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Main Advantages
Transport Costs
– Average fill of a 15m³-container: 800 kg
– Average fill of a 20m³-reducer: 5500 kg
– approx. 1500 transports less for 15m³/33m³ containers, each transport is 94€
• 141.000€ savings p.a.
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Main Advantages
Handling costs
– Waste in 1,5m³/2,5m³-containers gets dumped into reducers inside delivery yards
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Main Advantages
Handling costs
– Reducers are delivered directly to a recycling plant, detour to waste-sorting plant isn‘t necessary any more
• Reduction of 46,40€ per ton, approx. 3750 tons p.a. in total, 2500 tons get compacted
• 116.000€ savings p.a.
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Main Advantages
Turnover Ratio
– As 1,5m³/2,5m³-conatiners are emptied into the reducers inside the delivery yards, turnover of these containers is much faster (no detour to waste-sorting plant)
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Main Advantages
Other Effects
– Less transports lead to a positive effect on environment and to less traffic on the fair ground
– More space inside the delivery yards during set-up and dismantling
– Long term view: better conditions for exhibitors, therefore better acceptance
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Results / Summary
Cut of transport costs by:
– 141.000€ p.a.
Cut of handling costs by:
– 116.000€ p.a.
Rent for containers
– 104.000€ p.a.
Total effect p.a.
– Cut of approx. 153.000€ p.a.
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Conclusion
Thank you very much for your attention!
Please feel free to ask questions!
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