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UBC Bearings of America Limited. basic BEARING knowledge.

Mar 26, 2015

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Page 1: UBC Bearings of America Limited. basic BEARING knowledge.

UBC Bearings of America Limited

Page 2: UBC Bearings of America Limited. basic BEARING knowledge.

basicBEARINGknowledge

Page 3: UBC Bearings of America Limited. basic BEARING knowledge.

What is a Bearing Used for?

Designed to:

Reduce friction

Carry loads

Guide moving parts

Page 4: UBC Bearings of America Limited. basic BEARING knowledge.

Rolling and Sliding Friction

µ

µ

Page 5: UBC Bearings of America Limited. basic BEARING knowledge.

Component parts of a ball bearing

Seal Rolling elements Inner ringOuter ring Cage Seal

Page 6: UBC Bearings of America Limited. basic BEARING knowledge.

Shields Low-friction seals Seals

-Z and -2Z -RZ and -2RZ -RS and -2RS

Contaminantexclusion

Silentrunning

Greaseretention

SpeedcapabilityS

eal a

nd

Sh

ield

Var

iati

ons

Page 7: UBC Bearings of America Limited. basic BEARING knowledge.

Application Shield Seal

Need 2Z 2RZ 2RS

Low friction +++ ++(+) –torque

High speed +++ ++(+) –ability

Grease + ++ +++retention

Dust + ++ +++exclusion

Water – – +exclusion

Low/high Depends on: Depends on:operatingtemperature Grease – Grease

– Rubber mix

+++ Excellent ++ Good + Fair – Poor

Characteristics of Different Seals

Page 8: UBC Bearings of America Limited. basic BEARING knowledge.

Storage Requirements

Page 9: UBC Bearings of America Limited. basic BEARING knowledge.

Roller and Ball Raceway Contact

Page 10: UBC Bearings of America Limited. basic BEARING knowledge.

Axial and Radial load capability

Axial load

Radial loadCombined load

Fa

Fr

Page 11: UBC Bearings of America Limited. basic BEARING knowledge.

Roller Types

Spherical roller(asymmetrical)

Taper roller

Spherical roller(symmetrical)

Needle roller

Cylindrical roller

Ball

Page 12: UBC Bearings of America Limited. basic BEARING knowledge.

Ball and Roller Bearing Ranges

Deep groove

Ball bearings Roller bearings+Angularcontact

Self-aligning Cylindrical Taper Spherical

Page 13: UBC Bearings of America Limited. basic BEARING knowledge.

Load Capabilities

Load carrying capacityis expressed as the basicdynamic load rating

Page 14: UBC Bearings of America Limited. basic BEARING knowledge.

Ball Bearing Capabilities

Deep groove Angular contact Self-aligning

Radial load Axial load Speed Accommodates

carrying capacity carrying capacity capability misalignment

Page 15: UBC Bearings of America Limited. basic BEARING knowledge.

Function of the Cage

Prevent immediate contact betweenrolling elements to minimize frictionand heat generation

Guide the rolling elements

Provide space for lubricant

Retain the rolling elements when bearings of separable designare mounted or dismounted

Page 16: UBC Bearings of America Limited. basic BEARING knowledge.

Cage Variants

Nylon cage Steel cage Solid brass cage

Page 17: UBC Bearings of America Limited. basic BEARING knowledge.

Nylon Cages

+ Lightweight

+ High elasticity

+ Good sliding properties

+ Good marginallubrication properties

– Operating temperature< +120 °C

Page 18: UBC Bearings of America Limited. basic BEARING knowledge.

Steel Cages

+ Lightweight

+ High strength

+ High vibration andacceleration resistance

– Sensitive topoor lubrication

+ No operatingtemperature limit

Page 19: UBC Bearings of America Limited. basic BEARING knowledge.

Solid Brass Cages

+ Very high strength

+Suitable for very highspeed in connectionwith circulating oil

– Relatively (very) expensive

+ Very high vibration andacceleration resistance

Page 20: UBC Bearings of America Limited. basic BEARING knowledge.

Internal Clearances

Radialclearance

Axialclearance

Page 21: UBC Bearings of America Limited. basic BEARING knowledge.

The bearing internal clearance is definedas the total distance through which onebearing ring can be moved relative to the other under zero measuring load.

Page 22: UBC Bearings of America Limited. basic BEARING knowledge.

Why Internal clearance?

• In order to fit a bearing tightly on a shaft, it is necessary that the shaft is slightly larger than the bore of the inner ring. When the bearing is mounted, the inner ring will be expanded and consequently the space available for the rolling elements will be reduced. The reduction in space available for rolling elements when the bearing is mounted is accommodated by the internal clearance.

Page 23: UBC Bearings of America Limited. basic BEARING knowledge.

Why Internal clearance?

• Steel will expand with increased temperature. In operation, the temperature of the various parts of a bearing will not remain uniform and resulting in varying degrees of expansion which is compensated by the internal clearance.

Page 24: UBC Bearings of America Limited. basic BEARING knowledge.

Internal Radial Clearance

Clearance range

C1 Clearance less than C2

C2 Clearance less than Normal

C3 Clearance greater than Normal

C4 Clearance greater than C3

C5 Clearance greater than C4

COLD

WARM

Reducedradial

clearance

Expansion

Compression

Page 25: UBC Bearings of America Limited. basic BEARING knowledge.

The internal clearance required is dependent upon the mounting fit and the operating conditions. In case of doubt, a bearing with greater internal clearance shall always be selected.

Page 26: UBC Bearings of America Limited. basic BEARING knowledge.

Effect of Internal Preload and Clearance on Bearing Life

Relative basic rating life L10, %

Preloading Clearance

Page 27: UBC Bearings of America Limited. basic BEARING knowledge.

Correct Fits

Tolerance range for bearings manufactured to ISO

Page 28: UBC Bearings of America Limited. basic BEARING knowledge.

Operating conditions

Available space Misalignment

Speed Life

Load/Direction

Bearing Selection Factors

Page 29: UBC Bearings of America Limited. basic BEARING knowledge.

International Organization forStandardization

ISOISO

ISO Standards

Page 30: UBC Bearings of America Limited. basic BEARING knowledge.

Diameter Series

Page 31: UBC Bearings of America Limited. basic BEARING knowledge.

Relationship: Diameter and Width Series

Diameter Series

Width Series Height Series

Page 32: UBC Bearings of America Limited. basic BEARING knowledge.

Dimension Series

Width Series

Dia

met

er S

erie

s

Page 33: UBC Bearings of America Limited. basic BEARING knowledge.

Bore diameter Written as Example

Below 10 mm

3

.

.

9

3

.

.

9

623

.

.

629

10 – 17 mm

10

12

15

17

00

01

02

03

6200

6201

6202

6203

20 – 480 mm

20

25

.

.

480

04

05

.

.

96

6204

6205

.

.

61896

Above 500 mm 710 /710 241/710

Bore designation system

Page 34: UBC Bearings of America Limited. basic BEARING knowledge.

How the Designation System Works

Bearing types

Radial bearings, width (B, T) Thrust bearing, height (H)

Outside diameter (D)

Bearing size d/5

(30 mm bore diameter)

Page 35: UBC Bearings of America Limited. basic BEARING knowledge.

Tapered Bore Suffixes

Suffix K

Suffix K30

Taper 1:12

Taper 1:30

Page 36: UBC Bearings of America Limited. basic BEARING knowledge.
Page 37: UBC Bearings of America Limited. basic BEARING knowledge.

Dee

p g

roov

e b

all b

eari

ng

Page 38: UBC Bearings of America Limited. basic BEARING knowledge.

Sel

f-al

ign

ing

bal

l bea

rin

g

Page 39: UBC Bearings of America Limited. basic BEARING knowledge.

Pla

ne

thru

st b

all b

eari

ng

Page 40: UBC Bearings of America Limited. basic BEARING knowledge.

An

gula

r co

nta

ct b

all b

eari

ng

Page 41: UBC Bearings of America Limited. basic BEARING knowledge.

Sp

her

ical

rol

ler

bea

rin

g

Page 42: UBC Bearings of America Limited. basic BEARING knowledge.

Tap

er r

olle

r b

eari

ng

Page 43: UBC Bearings of America Limited. basic BEARING knowledge.

Cyl

ind

rica

l rol

ler

bea

rin

g

Page 44: UBC Bearings of America Limited. basic BEARING knowledge.

THE END