U750 Aug 2008 - Husky Injection Molding Systems · Minimum nozzle pitch dimensions for the Ultra 750 nozzle are provided on the right and below. For applications that exceed 16 drops,

Nozzle Selection

Ultra 750Ultra 750 Nozzle PitchMinimum nozzle pitch dimensions for the Ultra 750 nozzle are provided on the right and below. For applications that exceed 16 drops, .

Thermal Gate

NOTE:The sprue minimum radius 40.4 mm (1.60") and the X and Y minimum distances must all be satisfied.

• For 8 or fewer drops x and y must be greater than 45.0 mm (1.77").

• For 12 drops and greater, x and y must be greater than 76.2 mm (3.00").

•

Thermal Gate

Large Pitch Valve Gate (VG-LX)


• X and Y must be greater than 71.0 mm (2.80").

Large Pitch Valve Gate (VG-LX)

X

Y

44.5

[1.7

5]

44.5[1.75]

R 40.4[1.60]min.

X

Y 50.0

[1.9

7]

50.0

[1.9

7]

50.0[1.97]

802008.08Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

Contact Husky for more information

Nozzle Selection

Large Piston Valve Gate (VG-EX)


X and Y must be greater than 92.0 mm (3.622").

NOTE: Minimum distance between outermost nozzle drop center to outer edge of the manifold plate is 125mm (4.921”). If reduced distance is required, contact Husky.

Large Piston Valve Gate (VG-EX)

X

Y

59.0

[2.323]

59.0

[2.3

23]

65.0

[2.5

59]

81 2008.08Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.


Nozzle Selection Ultra 750 VG

Ultra 750 VG

Plate Sizing - Pocket Detail

Thermal CalculationsBL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html

- OR -Contact Husky for plate thickness and critical bore depths.

Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures.

For more than 16 drops

Ultra 750 VG Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")

25.5[1.00]



Nozzle SelectionUltra 750 VG

Gate Detail

Plunger Contact Husky with any gate insert backup concerns

Taper

Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes require customized parts. Obtain for the specific

application from Husky prior to machining.



Click here for taper / plunger comparison.

R 3.0 [0.12]

R 3.0 [0.12]

5.91

[0.2

33]

19.060 +0.010

[0.7504 +0.0004]

18.80 +0.10[0.740 +0.004]

1.5

[0.0

6]

31.0 [1.22]

R 0.8 [0.03]

0.40.8

0.8

60

0.8

9.78

[0.3

85]

17.3

[0.6

8]

0.0050.0002

A

0.01 A

0.0004 AMETRICIMPERIAL

G

G



http://cache.husky.ca/hotrunners/apps/9_0/engm/pdf/taper-plunger.pdf

Nozzle Selection Ultra 750 VX

Ultra 750 VX






Ultra 750 VX Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")

25.5[1.00]



Nozzle SelectionUltra 750 VX

Gate Detail

Contact Husky with any gate insert backup concerns

Clearance required in this area > 0.50mm (0.020”). Front face of nozzle tip cannot make contact.

NOTE:Extra tip stock available for contouring.

Gate Steel: Hardened tool steel such as 49-51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and / or corrosive resins, fillers and / or additives.




Nozzle Selection Ultra 750 VG-UF


Ultra 750 VG-UF






Ultra 750 VG Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")

25.5[1.00]

Nozzle SelectionUltra 750 VG-UF



Gate Detail


Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.



R 3.0 [0.12]

R 3.0 [0.12]

5.91

[0.2

33]

19.060 +0.010

[0.7504 +0.0004]

18.80 +0.10[0.740 +0.004]

1.5

[0.0

6]

31.0 [1.22]

R 0.8 [0.03]

0.40.8

0.8

60

0.8

9.78

[0.3

85]

17.3

[0.6

8]

0.0050.0002

A

0.01 A


G

Nozzle Selection U750 VG-R

Ultra 750 VG-R




Nominal dimensions shown for layout purpose only.Actual dimensions dependent on operating temperatures.


Ultra 750 VG-R Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.2 (2.37")6 - 16 60.00 (2.362") 75.1 (2.96") 80.3 (3.16")

25.5[1.00]



Nozzle SelectionU750 VG-R

Gate Detail


Taper

Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives

1.000 (0.0394"), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes

require customized parts. Obtain for the specific application from Husky prior to machining.




G

G




Nozzle Selection Ultra 750 HT-D

Ultra 750 HT-D






Ultra 750 HT-D Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J

S K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

56.8

7 -

156.8

8[2

.239 -

6.1

76]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[ .189 x 0.410]

5.03 + 0.03 x 7.5 DP[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L27.4

- 1

44.4

[1.0

8 -

5.6

9]

25.5[1.00]



Nozzle SelectionUltra 750 HT-D

Gate Detail


Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

Gate Diameter < 0.6mm (0.024”)

is application specific, contact Husky prior to machining. is variable according to gate diameter.

0.6mm (0.024”) <Gate Diameter < 1.2mm (0.047”)


Gate Diameter > 1.2mm (0.047”)


1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]60

0.8

13

.50

[0.5

31

]

9.1

0[0

.35

8]

5.3

4[0

.21

0]

Int

Pt

0.005

0.0002

A

0.01 A

0.0004 AMETRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle Selection Ultra 750 HT-DX

Ultra 750 HT-DX






Ultra 750 HT-DX Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J

S

K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

67

.84

- 1

67

.84

[2.6

7 -

6.6

1]

62.0[2.44]

40.00[1.574 ]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + 0.03 x 7.5 DP

[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L2

7.4

- 1

44

.4[1

.08

- 5

.69

]

25.5[1.00]



Nozzle SelectionUltra 750 HT-DX

Gate Detail









60

[0.5516 +0.0002]

14.010 + 0.005

31.0 [1.22]

R 3.0[0.12]

0.8

21.0 [0.83]

1.0

[0.0

4]0.

5[0

.02]

60

R 1.5[0.06]

R 1.5[0.06]

0.8

25.0

0 [.9

84]

21.1

0 [0

.831

]

5.34

[0.2

10]

16.7

0 [0

.66]

R .8[0.03]

13.80 [0.543]

0.4 0.005

0.0002

A

0.01 A


Int P

ts

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle Selection Ultra 750 HT-T

Ultra 750 HT-T






Ultra 750 HT-T Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J S

K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

56.8

7 -

156.8

8[2

.239 -

6.1

76]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + .03 x 7.5 DP[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L27.4

- 1

44.4

[1.0

8 -

5.6

9]

25.5[1.00]



Nozzle SelectionUltra 750 HT-T

Gate Detail









1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]

60

0.8

13.5

0[0

.531

]

9.10

[0.3

58]

5.34

[0.2

10]

Int P

t

0.005

0.0002

A

0.01 A

0.0004 AMETRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle Selection Ultra 750 HT-U

Ultra 750 HT-U






Ultra 750 HT-U Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J S

K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

56.8

7 -

156.8

8[2

.239 -

6.1

76]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + 0.03 x 7.5 DP

[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L27.4

- 1

44.4

[1.0

8 -

5.6

9]

25.5[1.00]



Nozzle SelectionUltra 750 HT-U

Gate Detail









1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]

60

0.8

13.5

0[0

.531

]

9.10

[0.3

58]

5.34

[0.2

10]

Int P

t

0.005

0.0002

A

0.01 A

0.0004 AMETRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle Selection Ultra 750 HT-S6

Ultra 750 HT-S6






Ultra 750 HT-S6 Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

MIN

SL

31.0[1.22]

R 0.8[0.03]

R 1.5[0.06]

R 3.0[1.2]

BL

10.0[ .39]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + 0.03 x 7.5 DP[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L

61

.2 -

15

1.2

[2

.41

- 5

.95

]

27

.4 -

14

4.4

[1.0

8 -

5.6

9]

J

S

K

N

25.5[1.00]



Nozzle SelectionUltra 750 HT-S6

Gate Detail




18.80 +0.10

[.740 +.004]

19.060 +0.005

[.7504 +.0002]

0.4

R 0.8[.03]

31.0 [1.22]

0.5

[.0

2]

x 4

516.5

[.6

5]

R 3.0[.12]

R 3.0[.12]

26.0

[1.0

20.8

0.01 A

0.0004 A

B

]

0.005

0.0002

A

METRIC

IMPERIAL

1.5

0 [

.059]

R0.4

SR 6.50 0.04[.256 .002]

90

8.0

0 [

.315]

60

0.8

0.4

0.8

G

SR

Ce

nte

r

SR

Tangent

S

0.0

5-0

.10

[.0

02

-.0

04

]

LA

ND

G

V



Nozzle Selection Ultra 750 HT-UF

Ultra 750 HT-UF





* Thicker manifold plate required to satisfy minimum L-dimension.


Ultra 750 HT-UF Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J

S K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

77

.5 -

15

6.5

[3.0

5 -

6.1

6]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[ .189 x 0.410]

5.03 + 0.03 x 7.5 DP[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L2

7.4

* -

14

4.4

[1.0

8 -

5.6

9]

25.5[1.00]



Nozzle SelectionUltra 750 HT-UF

Gate Detail









1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]

60

0.8

13.5

0[0

.531

]

9.10

[0.3

58]

5.34

[0.2

10]

Int P

t

0.005

0.0002

A

0.01 A

0.0004 A METRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle Selection Ultra 750 HT-DC

Ultra 750 HT-DC






Ultra 750 HT-DC Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J S

K

N

SL

31.0[1.22]

R 1.5[0.06]

R 3.0[1.2]

BL

56

.87

- 1

56

.88

[2.2

39

- 6

.17

6]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + 0.03 x 7.5 DP

[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L2

7.4

- 1

44

.4[1

.08

- 5

.69

]

25.5[1.00]



Nozzle SelectionUltra 750 HT-DC

Gate Detail



S

0.4

60

31.0 [1.22]

60

21.0 [0.83]

1.5[0.06]R

3.0[0.12]R

14.005 + 0.005

[0.5514 + 0.0002]

0.4

0.5

[0.0

2]

0.5

[0.0

2]13.0

0[0

.512

]3.

50[0

.138

]

0.005

0.0002

A

0.01 A

0.0004 A

METRIC

IMPERIAL



Nozzle Selection Ultra 750 TS

Ultra 750 TS






Ultra 750 TS Plate SizingNumber of Drops Manifold Height J S K N

2 - 4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")

J S

K

N

SL

31.0[1.22]

R 1.5[.06]

R 3.0[1.2]

BL

56

.87

- 1

56

.88

[2.2

39

- 6

.17

6]

62.0[2.44]

40.00[1.574]

4.8 x 10.4 DP[0.189 x 0.410]

5.03 + 0.03 x 7.5 DP[0.198 + 0.001 x 0.30]

44.01 + 0.03[1.733 + 0.001]

L2

7.4

- 1

44

.4[1

.08

- 5

.69

]

25.5[1.00]



Nozzle SelectionUltra 750 TS

Gate Detail


Clearance required in this area >.50 (0.020"). Front face of nozzle tip cannot make contact.

NOTE:Extra tip stock is available for contouring.


Resin Type Sprue Height Sprue DiameterSemi-crystalline 10 (0.39") 3 (0.12")

Amorphous 5 (0.20") 3.5 (0.14")

S

8.5

[0.3

3]

4.2

0 [

0.1

65] R 0.10 + 0.10

[0.004 +0.004] 9.005 + 0.005

[0.3545 + 0.0002]

31.0 [1.22]

137

R 1.5[0.06]

0.4

0.4

Land

0.005

0.0002

A

0.01 A

0.0004 A

METRIC

IMPERIAL



Nozzle Selection Ultra 750 HS

Ultra 750 HS


*Refer to following page for definitions. Ultra 750 HS

1.50 [0.059]R

0.50 [0.020]R

25.1

50.

01[0

.990

0.00

04]

22.1

5[0

.872

]

5.00

[0.1

97]

97.01 +0.02-0.00 3.819 +0.001

-0.000

LOC. RING RELIEF

53.02 +0.02-0.00 2.087 +0.001

-0.000

70.00 [2.756]

0.5 [0.02] X 30

0.50 [0.020]R

1.5 [0.06]R

WIR

E G

RO

OV

E

10.0

[0.3

94]

WIRE GROOVE45

LR DIA.

PL

BL

SR

+ -+ -

30.1

5

0.01

+ - + - P

L -

BL

+ [1

.187

0

.000

4]

Orifice

-

-

88.9 [3.50]

60.0 [2.36]

4x 484x 32

12.7

[0.0

5]

84.0 [3.31]

72.0 [2.83]

70.0 [2.76] REF

4X M6 X 12.0DP

4X M8 X 16.0DP

4X R 7.50 [0.295]

31.21 [1.229] REF

19.10 [0.752] REF

4X 15.00 [0.591]

30.5

0 [1

.201

] REF

28.1

0 [1

.106

] REF



Nozzle SelectionUltra 750 HS

Dimensions

Design Criteria

• Ultra 750 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature.

• If required PL is outside published range, extended lead times may apply. Please contact Husky.

• Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions.

• Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky .

Ultra 750 HS “A” Dimension Chart (Thermal Gate)PL (Plate Length) LR DIA LR RELIEF DIA RAD ORIFICE

HT-D 79.5 (3.13") - 180.0 (7.09")HT-T 79.5 (3.13") - 180.0 (7.09")HT-U 79.5 (3.13") - 180.0 (7.09")

HT-DX 80.6 (3.17") - 200.9 (7.91")HT-DC 79.5 (3.13") - 180.0 (7.09")

TS 79.5 (3.13") - 180.0 (7.09")

101.31 (3.99")101.57 (4")100 (3.94")120 (4.72")125 (4.92")160 (6.30")

105 (4.13")105 (4.13")105 (4.13")124 (4.88")129 (5.08")

163.71 (6.45")

FLAT10.00 (.394")12.70 (.500")15.50 (.610")19.05 (.750")20.00 (.787")40.00 (1.575")

5.00 (.196”)6.35 (.249”)8.00 (.315")11.50 (.453")




Gate Detail HT-D / HT-T / HT-U









1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]

60

0.8

13.5

0[0

.531

]

9.10

[0.3

58]

5.34

[0.2

10]

Int P

t

0.005

0.0002

A

0.01 A

0.0004 A METRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V




Gate Detail HT-DX









60

[0.5516 +0.0002]

14.010 + 0.005

31.0 [1.22]

R 3.0[0.12]

0.8

21.0 [0.83]

1.0

[0.0

4]0.

5[0

.02]

60

R 1.5[0.06]

R 1.5[0.06]

0.8

25.0

0 [.9

84]

21.1

0 [0

.831

]

5.34

[0.2

10]

16.7

0 [0

.66]

R .8[0.03]

13.80 [0.543]

0.4 0.005

0.0002

A

0.01 A


Int P

ts

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V




Gate Detail HT-DC



S

0.4

60

31.0 [1.22]

60

21.0 [0.83]

1.5[0.06]R

3.0[0.12]R

14.005 + 0.005

[0.5514 + 0.0002]

0.4

0.5

[0.0

2]

0.5

[0.0

2]13.0

0[0

.512

]3.

50[0

.138

]

0.005

0.0002

A

0.01 A

0.0004 A

METRIC

IMPERIAL




Gate Detail TS


Clearance required in this area >.50 (0.020"). Front face of nozzle tip cannot make contact.

NOTE:Extra tip stock is available for contouring. Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

Resin Type Sprue Height Sprue DiameterSemi-crystalline 10 (0.39") 3 (0.12")

Amorphous 5 (0.20") 3.5 (0.14")

S

8.5

[0.3

3]

4.2

0 [

0.1

65] R 0.10 + 0.10

[0.004 +0.004] 9.005 + 0.005

[0.3545 + 0.0002]

31.0 [1.22]

137

R 1.5[0.06]

0.4

0.4

Land

0.005

0.0002

A

0.01 A

0.0004 A

METRIC

IMPERIAL



Nozzle Selection Ultra 750 HT-UF

Gate Detail HT-UF









1.5

[0.06]

R

1.5[0.06]R

60

14.010 + 0.005

[0.5516 +0.0002]

31.0 [1.22]

0.4

R 3.0 [.12]

0.8

21.0 [0.83]

1.0

[0.0

4]

0.5

[0.0

2]

60

0.8

13.5

0[0

.531

]

9.10

[0.3

58]

5.34

[0.2

10]

Int P

t

0.005

0.0002

A

0.01 A

0.0004 A METRIC

IMPERIAL

90

110

0.8

0.4

0.05

G

V

S

+ 0.

03[0

.002

+ 0

.001

]

G

V

2.02

[0.0

80]

90

110

4.54 [0.179]0.8

0.4

0.4

0.05

GS

+ 0.

03[0

.002

+ 0

.001

]

G

V

90

110

4.54 [0.179]0.8

0.4

0.10

GS2.02

[0.0

80]

+ 0.

03[0

.004

+ 0

.001

]

G

V



Nozzle SelectionUltra 750 SCVG

Ultra 750 SCVG


4X M8 (5 16 -18)0.3 A B METRIC

0.01 A B IMPERIAL

0.03 B [ 0.001 B ]

METRIC IMPERIAL

[.03]R 0.8

57.2

20.

05[2

.253

.002

]

BL

0.03 B [ 0.001 B ]

METRIC IMPERIAL

150.00 +0.03 0

[5.906 +.001]-.000

0.1 B [ 0.004 B ]

METRIC IMPERIAL

108.0[4.25]

+0.

03

0

0.02 METRIC

0.0008 IMPERIAL

0.03 A METRIC

0.001 A IMPERIAL

30º

2.0

0.5

[.08

.02]

PL[+

.001

0]

0

104.04 0.03 [4.096 .001]0 .0

[.03]R 0.8

10.0

[.39

]

3X 5.0 [.20] x 45˚

Air

Lin

e C

lear

ance

0.1 B [ 0.004 B ]

METRIC IMPERIAL

5.03 0.03 [.198 .001]0 -0

7.0

[.28]

12.7 [.50]

50.8 [2.00]

** THIS DOWEL INSTALLATION IS ONLY REQUIRED IFTHE NOZZLE TIP WILL BE REMOVED WHILE THE SCVGIS INSTALLED IN THE MOLD AND FIXED TO THE PLATENOR FOR APPLICATIONS REQUIRING KEYED VALVE STEMS.THE DOWEL MUST BE ORIENTED INLINE WITH THEAIR LINES.

ORIENT AIR LINES TOWARDMOLD BOTTOM OR NON-OPERATOR

SIDE TO KEEP WEEP HOLE NEARBOTTOM OF MOLD.

4X 45˚

**48 [1.89]

R 65 [2.559]



Nozzle Selection Ultra 750 SCVG

*Refer to following page for definitions.

Dimensions

Design Criteria

• Refer to Ultra 750 VG/VX for resin selection guidelines.

• Ultra 750 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating temper-ature, and mold temperature parameters.

• Actual BL dimension is based on application specific parameters supplied to Husky prior to design. Husky provides all manufacturing dimensions with customer drawings.

• Maximum operating temperature is 375° C (710° F).

• Maximum operating injection pressure is 2000 bar (29000 psi)

• Taper or plunger style stem available.

• If required PL or BL is outside published range, extended lead times may apply. Please contact Husky.

Ultra 750 SCVG Dimension Chart (Valve Gate)

NozzleBL Nominal±.5 (0.02") PL Range LR DIA RAD ORIFICE GATE DIA.

50 - 150(1.97 - 5.91”)

VG 38.2 - 138.5 (1.50 - 5.45”)

VX 28.2 - 128.5 (1.11 - 5.06)

VG107.6 - 217.8(4.24 - 8.57”)

VX97.6 - 207.8(3.84 - 8.18)

101.35 (3.99")101.57 (4")100 (3.93")120 (4.72")125 (4.92)

FLAT12.70 (.500")15.50 (.610")19.05 (.750")10.00 (.394")20.00 (.787")40.00 (1.575")

11.50 (.453") 1.0 (0.039”)1.8 (0.071")2.5 (0.098")




Gate Detail VG-P


Gate Detail VG-T

NOTE:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

1.000 (0.039"), 1.500 (0.0590), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes require customized parts. Obtain for the specific


1.000 (0.039"), 1.500 (0.0590), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes require customized parts. Obtain for the specific


R 3.0 [0.12]

R 3.0 [0.12]

5.91

[0.2

33]

19.060 +0.010

[0.7504 +0.0004]

18.80 +0.10[0.740 +0.004]

1.5

[0.0

6]

31.0 [1.22]

R 0.8 [0.03]

0.40.8

0.8

60

0.8

9.78

[0.3

85]

17.3

[0.6

8]

0.0050.0002

A

0.01 A


G

1.5

[0

.06

]

R 0.8[0.03]

R 3.0[0.12]

R 3.0[0.12]

60

9.1

[0

.36

]

18.80 +0.10

[0.740 + 0.004]

31.0 [1.22]

17

.3 [

0.6

8]

19.060 +0.005

[0.7504 +0.0002] 0.4

0.8

0.005

0.0002

A

0.01 A

0.0004 A METRIC

IMPERIAL

G



Nozzle Selection Ultra 750 SCVG

Gate Detail VX


Clearance required in this area > 0.50mm (0.020”). Front face of nozzle tip cannot make contact.

NOTE:Extra tip stock available for contouring. Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.




Gate Detail VG-R


Taper

Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.






G

G




U750 Aug 2008 - Husky Injection Molding Systems · Minimum nozzle pitch dimensions for the Ultra 750 nozzle are provided on the right and below. For applications that exceed 16 drops,

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