Type X & Ex [px] 6000 SERIES 91 Type X & Ex [px] Subject to modifications without notice Pepperl+Fuchs Group www.pepperl-fuchs.com USA: +1 330 486 0002 [email protected][email protected]Singapore: +65 6779 9091 [email protected]Copyright Pepperl+Fuchs Germany: +49 621 776 2222 Part No 905611 09/08 02 Description The 6000 series Type X, EEx ‘px’ purge pressurization system protects general-purpose equipment mounted in a standard enclosure so that it can be located and operated in a hazardous area. The hazardous area classification can be Class I and/or Class II, Division 1/Zone 1 and/or Zone 21. The 6000 series operates by controlling and monitoring compressed instrument air or inert gas through the protected enclosure(s) to remove and prevent the accumulation of flammable gas, vapors, or dust. The 6000 series system features these main parts: • Electronic processor (EPCU) housed in an explosion/ flameproof enclosure • Intrinsically safe electrical/pneumatic manifold assembly • Input/output connections and controls for operation • I.S. user interface for programming and monitoring the system • 316L stainless steel type 4X enclosure for EPCU and connections • Pressure relief vent with flow and pressure monitoring at the exhaust The user interface allows programming of up to 4 switch inputs, temperature modules, enclosure power contacts, 2 auxiliary outputs, and various operational functions. Also, the user interface screen allows monitoring and easy setup of configurable variables. With the user interface menus, configuration of the standard information for setup and operation of a system such as purge time, flow rates, pressures, and enclosure size are easily programmable. Additional features allow Class I and Class II operation, inputs for system bypass, enclosure power on/off, temperature overload and activation of Rapid Exchange flow for cooling or auxiliary relay for separate cooling source, delay power shutdown, and much more. The two auxiliary contact outputs can be configured to activate on most of the input switches or any of the configured alarm states for pressure, flows, and temperature. The power for the solenoid valve on the manifold unit, inputs, and EPV-6000 vent are provided by the EPCU through the internal, galvanically isolated intrinsic barrier. No additional intrinsic safety barriers are required for annunciation. The adjustable mounting brackets and the universally mounted vent make the 6000 system easy to install horizontally or vertically onto the enclosure. Component kits are available at a cost savings for custom installation requirements. The 6000 series provides a complete system for purging and pressurizing enclosures for hazardous location operation. The 6000 series system can be set up for Class I/ Division 1 (Zone 1), Class II/Division 1 (Zone 21), or both Class I & Class II/Division 1(Zone 1 & Zone 21) applications in accordance with the NEC-NFPA 70, NFPA496, ISA 12.4, IEC61241-4, and EN60079-2. This system also complies with IEC61508, SIL 2 level of integrity with SIL 3 option available. 6000 Series Standard Model Applications Class I & Class II, (≤ 450 ft 3 ) Zone I & Zone 21 (12.7 m 3 ) Model Numbers: 6000 Type X & Ex px Designation: Rapid Exchange ® Purging Systems Model 6000 Enclosure Volume: 450 ft 3 / 12.7 m 3 max. EX approvals: Ex II 2GD EEx px, ib, de, d, IIC, Demko ATEX to the EN60079-2 for gas, IEC61241-4 for dust, designated Ex px cULus: Type X, Class I / Division 1 / Groups A-D, Class II / Division 1 / Groups E, F, & G to the NFPA 496 IECEx: IEC Ex UL08.0003 Safety Integrity Level: IEC 61508, SIL 2. SIL 3 option available Model EPV-6000-AA-01 Model 6000-DV-S2-UN-WH-AC User-interface Control unit w/ Ex enclosure Manifold with solenoid Component Kit (model 6000-DV-S2-UN-CF-AC)
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Type X & Ex [px] · Type X & Ex [px] 6000 SERIES 94 Type X & Ex [px] Subject to modifications without notice Pepperl+Fuchs Group USA: +1 330 486 0002
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Description The 6000 series Type X, EEx ‘px’ purge pressurization system protects general-purpose equipment mounted in a standard enclosure so that it can be located and operated in a hazardous area. The hazardous area classification can be Class I and/or Class II, Division 1/Zone 1 and/or Zone 21. The 6000 series operates by controlling and monitoring compressed instrument air or inert gas through the protected enclosure(s) to remove and prevent the accumulation of flammable gas, vapors, or dust.
The 6000 series system features these main parts:• Electronicprocessor(EPCU)housedinanexplosion/
Theuserinterfaceallowsprogrammingofupto4switchinputs,temperaturemodules,enclosurepowercontacts,2 auxiliary outputs, and various operational functions. Also,theuserinterfacescreenallowsmonitoringandeasysetup of configurable variables. With the user interface menus, configuration of the standard information for setup andoperationofasystemsuchaspurgetime,flowrates,pressures, and enclosure size are easily programmable. AdditionalfeaturesallowClassIandClassIIoperation,inputsforsystembypass,enclosurepoweron/off,temperatureoverloadandactivationofRapidExchangeflowforcoolingorauxiliaryrelayforseparatecoolingsource,delaypowershutdown,andmuchmore.Thetwoauxiliarycontactoutputscanbeconfiguredtoactivateonmostoftheinputswitchesoranyoftheconfiguredalarmstatesforpressure,flows,andtemperature.
Thepowerforthesolenoidvalveonthemanifoldunit,inputs,andEPV-6000ventareprovidedbytheEPCUthroughthe internal, galvanically isolated intrinsic barrier. No additional intrinsic safety barriers are required for annunciation.
The adjustable mounting brackets and the universally mounted vent make the 6000 system easy to install horizontally or vertically onto the enclosure. Component kits are available at a cost savings for custom installation requirements.
The 6000 series provides a complete system for purging and pressurizing enclosures for hazardous location operation.
The 6000 series system can be set up for Class I/ Division 1 (Zone 1), Class II/Division 1 (Zone 21), or both Class I & Class II/Division 1(Zone 1 & Zone 21) applications in accordance withtheNEC-NFPA70,NFPA496,ISA12.4,IEC61241-4,andEN60079-2.ThissystemalsocomplieswithIEC61508,SIL2levelofintegritywithSIL3optionavailable.
6000 Series
Standard Model Applications
Class I & Class II, (≤ 450 ft3) Zone I & Zone 21 (12.7 m3)
Model Numbers: 6000 Type X & Ex pxDesignation: Rapid Exchange®PurgingSystemsModel6000EnclosureVolume: 450ft3/12.7m3 max.
EX approvals: Ex II 2GD EEx px, ib, de, d, IIC, Demko ATEXtotheEN60079-2forgas,IEC61241-4 for dust, designated Ex px
cULus: Type X, Class I / Division 1 / Groups A-D, Class II / Division1/GroupsE,F,&GtotheNFPA496
The 6000 series consists of the control unit and user interface mountedina316LstainlesssteelType4X(IP66)enclosurewiththepneumaticsolenoidvalvemountedontheunit.Aproportional valve can be ordered in place of the solenoid valve forcontinuouscontrolofflowandpressuretotheenclosure.TheEPV-6000seriesreliefventisseparateandismountedtothe enclosure. The 6000 series control unit is also available in a kit form that consists of the key components of the system, the control unit, and the user interface. It does not include the enclosure and manifold. The user interface includes a panel-mount bracket so that it can be panel mounted to the customer’s enclosure. The pneumatic valve for the protective gas can be supplied by the customer, or the 6000 series manifold or proportionalvalvecanbepurchasedseparately.TheEPV-6000relief vent is still required.
The components of the 6000 series control unit are listed below:
The 6000 series control unit and vent can be universally mounted to the customer enclosure. Top, bottom, right-, or left-sidemountingcanbecompletedwithonlyonecontrolunitandvent. Mounting configuration does not need to be designated whenordering.Oneunitisusedforenclosuresizesupto450ft3 (12.7m3).
Electronic Power Control Unit – EPCU TheEPCUhousestheredundantmicroprocessors,enclosurepowercontacts,(2)auxiliarycontacts,powersupplymodule,galvanically isolated barriers for the inputs, vent(s), and temperaturemodules;allstackableandeasytoremoveandinstall into the explosionproof enclosure that houses them. Thepowersupplymoduleisavailablein24VDCor100-250VACunits.Theenclosurepowercontactsareforced-guidedsafetyrelays. The auxiliary contacts can be user configured for different functions depending on user requirements.
User-Interface Controller - UIC The 6000 series is user programmable for many of the configurableoptionsavailable.Thisisdonewiththeintrinsicallysafeuser-interfaceonthefaceoftheunit,whichcanalsoberemotemounted.Theuser-interfaceisa2x20LCDthatisprogrammed through a set of buttons on the menu driven unit. All configuration and options are programmed through this unit. Therearealso(5)LEDsforeasyvisualindicationofoperation:
• SafePressure–Thisturnson(blue)whensafepressureisachieved inside the enclosure.
• Enclosurepower–Thisis(red)whentheenclosurepowerisoff,and(green)whenenclosurepowerison.Theenclosurepowercanbeononlyafterasuccessfulpurgeandasafepressureisachieved.Bypassoptionallowspowertoremainonif safe pressure is lost.
Pneumatic Manifold with I.S. Solenoid• ManifoldwithI.S.solenoidvalve:Themanifoldsystemis
mounted on the 6000 control unit providing a needle valve to setenclosurepressureandanI.S.solenoidvalvethatisusedforpurging(RapidExchange).PowerfortheI.S.solenoidvalveisprovidedbytheEPCUandisgalvanicallyisolated.Regulatedinstrument-grade air or nitrogen is required.
• Proportionalvalveoption:TheI.S.proportionalvalveisseparated on the 6000 control unit and provides continuous flowandpressuretotheenclosureforpurging(RapidExchange)andpressurization.PowerfortheI.S.solenoidvalveisprovidedbytheEPCUandisgalvanicallyisolated.Noneedlevalveisrequired.Pressurescanbecontrolledfromausersetpoint.
The6000seriesunitcanbeorderedwithoutthemanifoldorproportionalvalvesothatcustomerscanusetheirownmethod or valves for purging and pressurization. If a third-party electronic valve is used, the valve must be certified and installed inaccordancewiththehazardouslocationwhereitisoperating.Theuseofthe6000seriesmanifoldunitallowseasyandcorrectinstallation of the system.
Requirements for Purging/PressurizationCertificationsallowthe6000seriestobeusedonenclosuresin a gas, dust, or both gas and dust hazardous atmospheres. Gas atmospheres require the purging of the enclosure. Dust atmospheres require the physical removal of all the dust that collects inside. Both gas and dust atmospheres require the following:1)removingthedust,2)sealingtheenclosure,andthen3)purgingtheenclosure.Afterthesesequences,thepressurewithintheenclosureisabovetheminimumlevel.Theequipmentwithintheenclosurecan be energized.
Purge Timing When using the 6000 series in a gas or gas and dust location, the time for purging an enclosure can be based either on a knownpurgerateandtime(fixedpurgetime),orbasedontheflowratebeingmeasuredfromthevent(dynamicpurgetime).Bothmethodsbasethetimeontheflowmeasurementatthevent,andcompletetheprocessinsteps.TheEPCUwilltakethereadings from the vent and use the appropriate reading (listed below)astheuseableflowrate.Forexample,iftheflowratemeasurementfromtheEPV-6000ventis7SCFM,theEPCUwilluse5SCFMastheflowrateforevaluation.Theflowratemeasurement steps and corresponding enclosure pressures are asfollows: •[email protected]”w.c.,(141l/[email protected].) •[email protected]”w.c.,(340l/[email protected].) •[email protected]”w.c.,(565l/[email protected].) •[email protected]”w.c.,(850l/[email protected].)
Fixed Purge Time If the purge time must be held to a specific time, then this time isbasedontheknownenclosurevolume,numberofvolumeexchanges,andflowratethroughthevent.Iftheflowrateisbelowtherequiredminimum,thenthepurgingcyclewillresetandwillnotstartuntiltheflowrateisabovetheselectedrate.Thissetupdoesnotallowpurgeflowtogobelowthevaluerequiredandwillnotrecalculatethetimeforpurgingifitgoesabove the required purge rate. This measurement method is the sametypeaswasusedinourprevioussystem,the4000series.
Dynamic Purge Time Dynamicpurgetimeallowsthepurgetimetobeupdatedtothepurgeflowthroughthevent.Thismethodisnotdependentonaconstantflowfromtheprotectivegassource.Itbasesthepurgetimeonthemeasuredflowandnotasetflow.Thisisveryusefulwhentheprotectivegassupplypressurevariesthroughoutthepurgingcycleorwhenitmayvaryfromoneinstallation to another.
ThepurgetimewillbebasedonthemeasurementoftheventandevaluationofthismeasurementfromtheEPCU.Thisallowsrecalculation of the time based on this measurement. During the dynamicpurgetime,theuser-interfacewilldisplaythepurgetimeinapercentagestartingwith0%andendingwith100%(purge time complete).
•SA–Semiautomaticmoderequirestheoperatortoengagethemanifoldsolenoidvalvemanuallywhenpurging.TheEPCUwillautomaticallydisengagewhenasuccessfulpurging is complete.
•PV–Theproportionalmodewillcontinuouslycontroltheflowrateduringandafterpurging.Thisallowsmaximumefficiency of the protective gas supply. This is very useful forareaswherethereisalimitedamountoftheprotectivegas supply available.
Inputs Thereare(4)intrinsicsafetyinputsforactivationofvariousoutputsandactionsbytheEPCU.TheseinputsacceptonlyadrycontactforactivationandaresuppliedbytheEPCU’sgalvanically isolated barrier. The assignments of the inputs for various actions are achieved through the user-interface controller.Onlyonefunctioncanoperateaninput.Theseinputscan bypass the system for live maintenance on the enclosure. The intrinsic safety inputs activate the auxiliary relays, energize the Rapid Exchange valve, de-energize the enclosure contacts, andshutthesystemdown,inadditiontomanymoreactionsand outputs.
Outputs There are (2) normally open dry contacts for the enclosure powerthatcanbeenergizedonlyafterasuccessfulpurgingandaminimumenclosurepressureismaintained.Lossofpressurewillcausethecontactstode-energizeunlesstheshutdowntimer is active or bypass mode is implemented. AlsoavailablearetheAuxiliary1andAuxiliary2,SPDTdrycontact outputs. The auxiliary outputs can be user configured using the user-interface controller and are controlled by various inputsorvariousconditionssuchaslowpressure,lossofpressure, bypass implemented, Rapid Exchange valve on, enclosure above maximum pressure setting, and many more. Both enclosure contacts and auxiliary contacts are forced-guided safety relays for functional safety.
EPV-6000 I.S. Relief Vent TheEPV-6000ventexhaustsexcesspressurefromtheenclosureifthepressurewithintheenclosureisabove1.0”w.c.andmeasuresflowandpressureduringoperation.The6000seriesventhasapressuretransducerandthermalflowsensorthatisconnectedtothe6000EPCUandisintrinsicallysafethroughthegalvanicisolationbarrierwithintheEPCU.Becausemeasurementoftheflowisalwaysattheexhaustofthepressurized enclosure, the vent is located on the enclosure(s) such that it is venting to the atmosphere.TheventisconnectedtotheI.S.terminationboardusingtheV1connectorandcablethatcomeswiththevent.TheEPV-6000 vent can be mounted vertically or horizontally and is not gravitydependent.Forcorrosiveenvironments,theEPV-6000has an optional stainless steel cap so that the body of the vent ismountedintheenclosurewithjustthestainlesssteelcapexposed to the outside environment.
Thepowerconnectionforenclosurepower,auxiliaryoutputsandpowertotheEPCUiscompletedwithintheexplosionproofenclosurethathousestheEPCU.Astainlesssteel¾”conduitextendstotheoutsideoftheType4X,IP66stainlesssteelenclosureforeasyconnectionoftheleadseals.LeadsealsorExdecableglandsarenotprovided, but are available as an option. Any certified lead seal or Ex de cable glands can be used. No special seals are required.
Mounting: Mounting can be any orientation to the enclosure Not dependent on gravityMounting hole: 1½”NPTknockouthole,mountingwithsealednutMaterial: EPV-6000-AA: 6063T6AnodizedAluminum EPV-6000-SS: 303(UNS30300)StainlessSteelcap
Sparkarrestorassembly: Protectedwith304 (UNS31603)StainlessSteelScreen Movable so that opening can be positioneddownwards
Model Number Designations Control Unit 6000 - DV - S2 - UN - WH - AC
Valve Type DV - digital solenoid valve NV - no valve