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ASFILE NO.
SERVICE MANUAL Remote Control Digital
Color Television HT32546 (U.S.A.)
(CANADA)
ORIGINAL VERSION
Chassis No. 32546-00
NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in theService Manual.
If the Original VersionService Manual ChassisNo. does not match theunit’s, additional ServiceLiterature is required. Youmust refer to “Notices” to theOriginal Service Manualprior to servicing the unit.
SAFETY PRECAUTIONSWARNING: The chassis of this receiver has a floating ground with thepotential of one half the AC line voltage in respect to earth ground.Service should not be attempted by anyone not familiar with the precautions necessary when working on this type of equipment.
The following precautions must be observed:
1. An isolation transformer must be connected in the power linebetween the receiver and the AC line before any service is performed on the receiver.
2. Comply with all caution and safety-related notes provided on theside of the cabinet, inside the cabinet, on the chassis, and thepicture tube.
3. When replacing a chassis in the cabinet, always be certain that allthe protective devices are installed properly, such as controlknobs, adjustment covers, shields and barriers.
4. Before replacing the back cover of the set, thoroughly inspect theinside of the cabinet to see that no stray parts or tools have beenleft inside.
Before returning any television to the customer, the service technician must perform the following safety checks to be surethat the unit is completely safe to operate without danger of electrical shock.
ANTENNA COLD CHECKRemove AC plug from the 120 VAC outlet and place a jumperacross the two blades. Connect one lead of an ohmmeter to thejumpered AC plug, and touch the other lead to each exposed antennaterminal (UHF and VHF antenna terminals). The resistance mustmeasure between 1M ohm and 5.2M ohm. Any resistance valuebelow or above this range indicates an abnormality which requirescorrective action.
LEAKAGE CURRENT CHECKPlug the AC line cord directly into a 120 VAC outlet. (Do not use anisolation transformer for this check.) Use an AC voltmeter, that has5000 ohms per volt or more sensitivity. Connect a 1500 ohm 10 wattresistor, paralleled by a 0.15 µF 150 VAC capacitor, between aknown good earth ground (water pipe, conduit, etc.) and allexposed metal parts of the cabinet (antennas, handle bracket, metalcabinet, screw heads, metal overlays, control shafts, etc.). Measurethe AC voltage across the 1500 ohm resistor. The AC voltage shouldnot exceed 750 mV. A reading exceeding 750 mV indicates that adangerous potential exists. The fault must be located and correct-ed. Repeat the above test with the receiver power plug reversed.
NEVER RETURN A RECEIVER TO THE CUSTOMER WITHOUT TAKING THE NECESSARY CORRECTIVE ACTION.
PRODUCT SAFETY NOTICEWhen replacing components in a receiver, always keep in mindthe necessary product safety precautions. Pay special attentionto the replacement of components marked with a star () in theparts list and in the schematic diagrams. To ensure safe productoperation, it is necessary to replace those components with theexact same PARTS.
X-RADIATION PRECAUTIONThe primary source of X-RADIATION in solid-state receivers is the pic-ture tube. The picture tube is specially constructed to limit X-Rayemission. For continued X-RADIATION protection, the replacementtube must be the same type as the original (including the suffix letter inthe part numbers). Excessive high voltage may produce potentiallyhazardous X-RADIATION. To avoid such hazards, the high voltage mustbe maintained within specific limits. Refer to the X-RADIATION WARN-ING NOTE on the CHASSIS SCHEMATIC in this service manual forspecific high voltage limits. If the high voltage exceeds specified limits,check the components specified on the chassis schematic diagramand take the necessary corrective action. Carefully follow the instruc-tions for the +B Voltage Check and the High Voltage Check to maintainthe high voltage within the specified limits.
HIGH VOLTAGE HOLD-DOWN TESTTo prevent X-RADIATION from the picture tube due to excessivehigh voltage, a HOLD-DOWN circuit is provided in the high voltagecircuit. Every time the receiver is serviced, the high voltage HOLD-DOWN circuit must be tested for proper operation. Refer to theHIGH VOLTAGE HOLD-DOWN TEST in service adjustments.
SERVICING ELECTROSTATICALLY SENSATIVE DEVICESSemiconductors (solid-state devices) that can be damaged by staticelectricity are referred to as Electrostatically Sensitive (ES) devices.Examples of typical ES devices are: Integrated Circuits (IC), Field-Effect Transistors (FET), and “chip” components. The followingtechniques should be observed strictly, to reduce the occurrence ofsemiconductor damage due to electrostatic discharge.
1. Immediately prior to handling any semiconductor component oran assembly containing a semiconductor device or devices, dis-charge the electrostatic buildup on your body by touching aknown earth ground. You may also obtain and wear a commer-cially available discharging wrist strap device.CAUTION: Be sure to remove the wrist strap before applyingpower to any unit being serviced.
2. After removing an ES equipped assembly, place it on a conduc-tive surface, such as, aluminum foil, to prevent buildup orexposure to static electricity.
3. Use only grounded-tip soldering irons to solder or unsolder ESdevices.
4. Use only anti-static solder removal devices. Some suction-typedevices can generate static electricity adequate to damage ESdevices.
5. A replacement ES device will come packaged in protective material(conductive foam, aluminum foil, or some comparable conductivematerial). Do Not remove an ES device from its protective packag-ing unless you are prepared to install it immediately.
6. Precisely prior to removing an ES device from its protective pack-aging, touch the protective packaging to the chassis or assembly in which the device will be installed.CAUTION: Be sure that no power is applied to the chassis or circuitassembly.
7. Incidental body movements, such as, lifting a foot from a carpetedfloor or the rubbing of fabric together can generate static electricitysufficient to damage ES devices. Therefore, minimize all bodymovements while handling exposed (unpackaged) ES devices.
SAFETY INSTRUCTIONS
0.15 µF 150V AC
1500 ohm10 watt
Good earth groundsuch as a water pipe,conduit, etc.
AC OUTLET
TELEVISIONRECEIVER
READING SHOULD NOT EXCEED 750 mV.AC VOLTMETER
(5000 ohms per volt or more sensitivity)
To be touched to all of exposed metal parts.Voltmeter Hook-up for Leakage Current Check.
GENERAL
This set has an on-screen Service Menu system included in the CPU that allows remote operation for most of the service adjustments.To enter the Service Menu, first disconnect the AC power cord. Then while pressing the Volume – key on the front control panel,reconnect the AC power cord. The adjustments can now be made with the remote control or front control panel keys.
ON-SCREEN SERVICE MENU SYSTEM
1. Enter the Service Menu:
• While pressing the Volume – key on the front control panel, reconnectthe AC power cord. The Service Menu Display will now appear. See Figure 1.
2. Service Adjustments:
• Press the Channel or key to select the desired service menuitem you want to adjust. (See page 5 for On-screen Service Menu.)
• Use the Volume + or – key or number keys to adjust the data.The + or – keys will increase or decrease the data sequentially.The number keys (0 ~ 7) toggle only their respective bits between 1 and 0 and are used to change the Sub-Address. For example tochange bit 5 press the number 5 key. See below.
3. Exit from the Service Menu:
• Press the MENU key (remote) to turn off the Service Menu display.
NOTE: The and symbols used in the following service adjustments refer to the Channel Up and Down keys not the Menu keys.
SERVICE ADJUSTMENTS
— 3 —
IC802 (EEPROM) REPLACEMENT
When IC802 (EEPROM) is replaced, IC801 (CPU) will automatically write the initial reference data into IC802 for basic TV operation.However, the bus data should be checked and some bus data should be set up before attempting the service adjustments.(See pages 5 ~ 7, Table 1, for detailed bus data information.)
INITIAL BUS DATA SETUPNote: When IC802 (EEPROM) is replaced, change the following initial reference data for proper TV operation before
attempting service adjustments.
1. Disconnect the AC power cord (AC 120V line).
2. While pressing the Volume – key, reconnect the AC power cord. The Service Menu display will now appear.
3. Select NO. 3C SCO (Sub Color) with or key. Adjust the data with + or – key for 15.
4. Select NO. 3D STI (Sub Tint) with or key. Adjust the data with + or – key for 26.
5. Select NO. 41 HP (H Phase) with or key. Adjust the data with + or – key for 10.
6. Select NO. 42 VS (V Size) with or key. Adjust the data with + or – key for 52.
7. Select NO. 43 VSP7VKI6VDC (V Sep Up / V Kill / V DC) with or key. Adjust the data with + or – key for 16.
8. Select NO. 44 HBL5VLN (H Blk L / V Lin ) with or key. Adjust the data with number keys for 30.
3C SCO15 00010101
Figure 1. Service Menu Display
ITEM NO.
TITLE
BINARY DATA(8 bit)
HEX DATA
(b7) (b6) (b5) (b4) (b3) (b2) (b1) (b0)
0 1 0 1 0 1 1 0 BINARY DATA
(8 bit)
CONTINUED ON PAGE 4
— 4 —
INITIAL BUS DATA SETUP (Cont.)
9. Select NO. 47 VTS6VC3CDM (V Test / V Comp / Count Down Mode) with or key. Adjust the data with + or – keyfor 20.
10. Select NO. 4C RD (Red Drive) with or key. Adjust the data with + or – key for 50.
11. Select NO. 4D GD (Green Drive) with or key. Adjust the data with + or – key for 0A.
12. Select NO. 4E BD (Blue Drive) with or key. Adjust the data with + or – key for 50.
13. Select NO. 69 EWD (E/W DC) with or key. Adjust the data with + or – key for 18.
14. Select NO. 6A EWA (E/W Amp) with or key. Adjust the data with + or – key for 1E.
15. Select NO. 6B EWT (E/W Tilt) with or key. Adjust the data with + or – key for 22.
16. Select NO. 6C ECB4ECT (E/W Bottom / E/W Top) with or key. Adjust the data with + or – key for 75.
17. Select NO. 6D EWS7ETS3HSC (E/W Corner Switch / E/W Test / H Size Comp) with or key. Adjust the data with +or – key for 81.
18. Select NO. 8D HR (OSD H Position) with or key. Adjust the data with + or – key for 20.
19. Select NO. 8E SBO (Sub Bright Offset) with or key. Adjust the data with + or – key for 07.
20 Select NO. 92 DCL (YUV Color Difference) with or key. Adjust the data with + or – key for 00.
21. Select NO. B1 4AVP2EWA (4:3 CRT AV/Comp Pix2 East/West Amp Difference) with or key. Adjust the data with + or – key for F6.
22. Select NO. B3 4AVP2ECT (4:3 CRT AV/Comp Pix2 East/West Corner Top Difference) with or key. Adjust the datawith + or – key for FF.
23. Select NO. B4 4AVP2ECB (4:3 CRT AV/Comp Pix2 East/West Corner Bottom Difference) with or key. Adjust thedata with + or – key for FF.
24. Select NO. BA 4DIGP3VBL (4:3 CRT Digital Pix3 V Blk SW) with or key. Adjust the data with + or – key for 00.
25. Press the MENU key to turn off the Service Menu display.
SERVICE ADJUSTMENTS (Cont.)
— 5 —
Table 1. ON-SCREEN SERVICE MENU
When IC802 (EEPROM) is replaced, check the bus data to confirm they are the same as below. The shaded menu should bechecked and be set up or readjusted according to the procedures described in the following pages. Initial Setup Data markedwith an * should be changed from Initial Reference Data. (See pages 3 and 4 for Initial Bus Data Setup.)
No. TITLE INITIAL REFERENCE INITIAL SETUP INITIAL SETUP FUNCTIONDATA HEX DATA HEX DATA BINARY
3B SCN 1F 1F 00011111 Sub Contrast (4~0)
3C SCO 1A 15* 00010101 Sub Color (5~0)
3D STI 20 26* 00100110 Sub Tint (4~0)
3E SB 18 18 00011000 Sub Bright (5~0)
3F SSH 00 00 00000000 Sub Sharpness (4~0)
40 AFC6HFR 90 90 10010000 AFC(6) Horizontal Frequency (5~0)
41 HP 0B 10* 00010000 Horizontal Phase (4~0)
42 VS 60 52* 01010011 Vertical Size
43 VSP7VKI6VDC 0A 16* 00010110 V Sync Sep (7) V Kill (6) V DC (5~0)
44 HBL5VLN 2F 30* 00110000 H Blanking L (6~5) V. Linearity (4~0)
45 HBR5VST 41 41 01000001 H Blanking R (6~5 V Shift (3~0)
46 VSC 11 11 00010001 Vertical S Correction (4~0)
47 VTS6VC3CDM 28 20* 00100000 V Test (7~6) V Compression (5~3)Count Down Mode (0)
The microprossesor used in this model is a multi-purposetype and is used in several different models. To ensureproper operation and the correct features for your particu-lar model, the program codes must be correct.
Note 1. Option Data 1 (NO. 83 OPT) should be hexadecimal
00 (00000000 binary). See page 4 INITIAL DATA SETUP,step 27, for set up procedure. If this program code is wrongthe TV will not operate properly.
Note 2. Option Data 2 (NO. 84 OP2) should be hexadecimal
20 (00100000 binary). See page 4 INITIAL DATA SETUP,step 28, for set up procedure. If this program code is wrongthe TV will not operate properly.
Note 1.
Red/Blue Drive Adjustments in Service Menu NO. A7 DRV:
Adjust Red and Blue Drive Levels alternately with 1, 3, 7,and 9 keys on the remote control. See Figure 2. The DriveLevel adjustment data will be written in the Service MenuNo. 4C RD and 4E BD automatically.
1 2 3
4 5 6
7 98
RB(–) RB(+)
BB(–) BB(+)
(N/A)
GB(–) (N/A) GB(+)
(N/A)
FOR RED BIAS ADJUSTMENT
FOR BLUE BIAS ADJUSTMENT
FOR GREEN BIAS ADJUSTMENT
Figure 2.
Figure 3.
1 2 3
4 5 6
7 98
RD(–) RD(+)
BD(–) BD(+)
(N/A)
(N/A) (N/A) (N/A)
(N/A)
FOR RED DRIVE ADJUSTMENT
FOR BLUE DRIVE ADJUSTMENT
Note 2.
Red/Green/Blue Bias Adjustments in Service Menu
A8 (No Vertical Sweep):
Adjust each Bias Level with 1, 3, 4, 6, 7, or 9 key on theremote control. See Figure 3. The Bias Level adjustmentdata will be written in the Service Menu No. 49 RB,No. 4A GB, and No. 4B BB automatically.
DRIVE AND BIAS ADJUSTMENTS
BIT FUNCTIONDATA
0 1
0 ~ 1 TV / HOTEL / MON N/A N/A
2 VIDEO MODE N/A N/A
3 ~ 4 CLOCK N/A N/A
5 ASPECT RATIO 4:3 16:9
6 NOT USED — —
7 SURROUND N/A N/A
BIT FUNCTIONDATA
0 1
0 V-GUIDE N/A N/A
1 COLOR ENHANCER N/A N/A
2 INITIAL CH & XDS N/A N/A
3 NOT USED — —
4 PIP N/A N/A
5 COMPONENT NONE YES
6 BASS & TREBLE / TONE N/A N/A
7 GAME N/A N/A
— 9 —
SERVICE ADJUSTMENTS (Continued)
ANTENNA CONNECTIONS
This receiver is designed for UHF/VHF and Digital RF recep-tion. A 75 ohm terminal is provided for UHF/VHF receptionand a separate 75 ohm terminal is provided for Digital RFreception. When connecting a CATV antenna system, con-nect the 75 ohm coaxial cable directly to the 75 ohmterminal. For 300 ohm VHF antenna, use an adapter (notincluded with the TV set).
CIRCUIT PROTECTION
Fuse F601 (6A) is included in the AC line. This fuse must bereplaced with the proper fuse (see Parts List).
+B VOLTAGE CHECK
1. Connect Voltmeter + lead to TJ1 (130.0 V) and – lead toground (Power/Deflection board).
2. Connect receiver to AC 120V line.3. Tune receiver to an active channel.4. Set the picture controls to the Auto or Reset (use MENU
key and or key or RESET key).5. Voltage must measure between 128.0 V and 132.0V.
If the voltage is out of range, the power circuit must bechecked. No +B adjustment is provided on this chassis.
HORIZONTAL CENTERING ADJUSTMENT
1. Tune receiver to an active channel.2. Check that picture is in the horizontal center of TV
screen. If picture is not centered horizontally, performsteps 3 - 6.
3. Turn off the receiver and disconnect the AC power cord.(120V AC line)
4. While pressing the VOLUME – key, reconnect the ACpower cord. The Service Menu display will now appear.
5. Select NO. 41 (HP: Horizontal Phase, Bit 4 ~ 0) with or key.
6. Adjust the data with numeric keys for horizontal center. Toturn off the Service Menu display, press the MENU key.
HORIZONTAL WIDTH ADJUSTMENT
1. Tune receiver to an active channel.2. Check the picture for proper width. If width is not cor-
rect, perform steps 3 - 6.3. Turn off the receiver and disconnect the AC power cord.4. While pressing the VOLUME – key, reconnect the AC
power cord. The Service Menu display will now appear.5. Select NO. 69 (EWD: East/West DC Bit 5 ~ 0) with
or key.6. Adjust the data with numeric keys for proper width. To
turn off the Service Menu display, press the MENU key.
VERTICAL SIZE ADJUSTMENT
1. Tune receiver to an active analog channel.2. Check the vertical size of the picture. If the vertical size
is too large or small, perform steps 3 ~ 6.3. Turn off the receiver and disconnect the AC power cord.4. While pressing the VOLUME – key, reconnect the AC
power cord. The Service Menu display will now appear.5. Select NO. 42 (VS: Vertical Size, Bit 6 ~ 2) with or
key.6. Adjust the data with + or – key for full scan. To turn off
the Service Menu display, press the MENU key.
VERTICAL CENTERING ADJUSTMENT
1. Tune receiver to an active channel.2. Check that picture is in the center of TV screen. If picture
center is too low, change resistor R513 from 680 ohm 1W to470 ohm 1W. If picture center is too high, add resistor R512(470 ohm, 1W).
RF AGC ADJUSTMENT
1. Tune receiver to strongest VHF station in your area.2. Set contrast and brightness controls for maximum.3. Turn off the receiver and disconnect the AC power cord
(120V AC line).4. While pressing the Volume – key, reconnect the AC power
cord. The Service Menu display will now appear.5. Select NO. 62 RAD (RF AGC Delay Bit 5 ~ 0) with or
key.6. Adjust the data with + or – key in the direction which
causes snow to appear; then in the opposite directionuntil the snow just disappears.
7 .To turn off the Service Menu display, press the MENU key.
VIDEO LEVEL
1. Connect color-bar generator to antenna terminals.
2. Turn off the receiver and disconnect the AC power cord(AC 120V line).
3. Connect oscilloscope to TP16 (Q132 emitter) and ground.
4. While pressing the Volume – key, reconnect the ACpower cord. The Service Menu will now appear.
5. Select NO. 63 VL (Video Level Bit 4 ~ 2) with the or key.
6. Adjust with the number keys (4~2) for an oscilloscopereading of 1.0 ± 0.1 VP-P at TP16. Press the MENU key toturn off the Service Menu display.
CAUTIONFOR CONTINUED PROTECTION AGAINST
A RISK OF FIRE, REPLACE ONLY WITH
THE SAME TYPE 6A, 125V FUSE.
ATTENTION : POUR MAINTENIR LA PRO-
TECTION CONTRE LES RISQUES
D’ INCENDIE UTILISER UN FUSIBLE DE
RECHANGE DE MEME TYPE 6A, 125V.
6A 125V
1.0 ± 0.1 VP-P
Figure 4.
— 10 —
FOCUS ADJUSTMENT
Adjust focus control (T402) for well defined scanning lines.
HIGH VOLTAGE CHECK
Note: +B (+130.0V) Voltage Check and GrayscaleAdjustment must be completed before attemptinghigh voltage Check.
1. Connect high voltage voltmeter – lead to ground, andconnect + lead to anode of picture tube.
2. Tune receiver to an active channel and confirm TV isoperating properly.
3. Eliminate the beam current by adjusting the contrastand brightness controls to minimum.
4. Confirm high voltage is within 29.6 KV and 34.5 KV. Ifreading is not within range, check horizontal circuit.
No high voltage adjustment is provided on this chassis.
BRIGHTNESS LEVEL ADJUSTMENT
Note: Grayscale, RF AGC, Video Level, and High Voltage Checkmust be adjusted before attempting BrightnessLevelAdjustment.
1. Connect a color-bar generator to the antenna terminals.
2. Switch the generator to the crosshatch pattern.
3. Reset the picture controls to the Auto levels.
4. Connect voltmeter (high impedance) + lead to terminalTP51 and – lead to terminal TP50 on main board. Setvoltmeter for 1.5V ~ 3V range.
5. Turn off the receiver and disconnect the AC power cord.
6. While pressing the Volume – key, reconnect the ACpower cord. The Service Menu display will now appear.
7. Select NO. 3E SB (Sub Brightness) with or key.
8. Adjust the data with + or – key for 680mVDC.
9. Press the MENU key to turn off the Service Menu display.
10. Check brightness level on every active channel, readjust(repeat steps 5 ~ 9), if necessary.
Note: Do not set to excessive brightness level, otherwisethe contrast level will be suppressed.
PURITY AND CONVERGENCE ADJUSTMENTS
Purity and Convergence have been aligned at the factory.No re-alignment is necessary.
GRAYSCALE ADJUSTMENT
1. Set the picture controls to the Auto levels or Reset (useMENU key and or key or RESET key).
2. Turn off the receiver and disconnect the AC power cord(120V AC line).
3. While pressing the Volume – key, reconnect the ACpower cord. The Service Menu display will now appear.
4. Select NO. 49 RB (Red Bias), NO. 4A GB (Green Bias),and NO. 4B BB (Blue Bias) with or key and set eachdata to 00 with + or – key.
5. Select NO. 4C RD (Red Drive) and NO. 4E BD (Blue Drive)with or key and set each data to 50 with + or – key.
6. Set NO. 4D GD (Green Drive Reduction) data to 0A, NO. 3ESB (Sub-Brightness) data to 18, NO. 3C SCO (Sub Color)data to 15, NO. 3D STI (Sub Tint) to 26, and NO. 3F SSH(Sub Sharpness) data to 00 with or , and + or – keys.
7. Turn Screen Control (T402) to minimum (fully counter-clockwise).
8. Select the Service Menu NO. A8 (No Vertical Sweep)with or key.
9. Advance Screen Control (T402) clockwise to obtain justvisible one color line. If line does not appear, place thiscontrol to maximum (fully clockwise).
10. Raise each Bias Level with 3, 6, and 9 keys to obtain just visible white line. See Figure 5.
11. Select the Service Menu NO. A7 DRV (Drive Adjustments)with or key.
12. Adjust Red and Blue Drive Levels alternately with 1, 3,7, or 9 key to produce normal black and white picture inhighlight areas. See Figure 6.
13. Check for proper grayscale at all brightness levels.To turn off the Service Menu display, press the MENU key.
Note: If Grayscale Adjustment is made after picture tubereplacement, check Brightness Level Adjustment.
1 2 3
4 5 6
7 98
RB(–) RB(+)
BB(–) BB(+)
(N/A)
GB(–) (N/A) GB(+)
(N/A)
Figure 5. Remote Control Number keys’ functions in
Service Menu NO. A8 (No Vertical Sweep)
1 2 3
4 5 6
7 98
RD(–) RD(+)
BD(–) BD(+)
(N/A)
(N/A) (N/A) (N/A)
(N/A)
Figure 6. Remote Control Number keys’ functions in
Service Menu NO. A7 DRV
FOR RED DRIVE ADJUSTMENT
FOR BLUE DRIVE ADJUSTMENT
FOR GREEN BIAS ADJUSTMENT
FOR RED BIAS ADJUSTMENT
FOR BLUE BIAS ADJUSTMENT
— 11 —
SERVICE ADJUSTMENTS (Continued)
SUB COLOR AND SUB HUE ADJUSTMENT
Sub Color
1. Connect a color-bar generator to the analog antennaterminal. Set picture controls to Auto level.
2. Switch the generator to the color-bar (NTSC) pattern.
3. Connect oscilloscope probe to TP35 and ground.
4. Turn off the receiver and disconnect the AC power cord.
5. While pressing the VOLUME – key, reconnect the ACpower cord. The Service Menu display will now appear.
6. Select NO. 3C (SCO: Sub Color, Bit 5 ~ 0) with or key.
7. Set the data with numeric keys 5 ~ 0 for 1.15 ± .15 V p-p.See Figure 7.
Sub Hue (Tint)
8. Select NO. 3D (STI: Sub Tint, Bit 5 ~ 0) with or key.9. Set the data with numeric keys 5 ~0 for waveform
shown in Figure 7 (Stair Steps).
HIGH VOLTAGE HOLD-DOWN TEST
Every time the receiver is serviced, the HIGH VOLTAGE HOLD-DOWN circuit must be tested for proper operation by following these steps:
1. Connect receiver to 120V AC line. Tune receiver to activechannel. Reset the picture controls to the Auto level.
2. Check that the voltage measured between TP7 and TE7(ground side) on the P/D PC board is within 16.5 VDC to21 VDC. If the voltage is out of this range, the Hold-DownCircuit must be checked.
3. Connect a DC Voltage supply to TP7 and TE7 through a100 ohm 1/4W resistor. Adjust the DC voltage to 23 VDC.The receiver should shut down, losing raster and sound.Then the receiver should turn off automatically. This reaction indicates that the Hold-Down circuit is func-tioning properly. If the receiver does not shutdown, amalfunction is indicated and its cause must be found andcorrected.
4. To obtain picture again, remove the DC Supply and waita few minutes. Now turn on the receiver.
MULTI-SOUND SECTION ADJUSTMENTS
Note: Multi-Sound Section must be adjusted after A101 (U/V Tuner), IC3401 (MTS Decoder), DigitalModule or IC802 (EEPROM) is replaced.
INPUT LEVEL ADJUSTMENT
1. Connect a signal to the analog antenna terminal withaudio of 1 KHZ 100% modulation.
2. Turn off the receiver and disconnect the AC power cord(AC 120V line).
3. Connect voltmeter (RMS) to TP317 and ground on theMain PC board.
4. While pressing the VOLUME – key, reconnect the ACpower cord. The Service Menu will now appear.
5. Select NO. 80 (ATT: MTS Input Level) with the or key.
6. Adjust the + or – key for a voltmeter reading of 400 ±20 mVrms at TP317.
SEPARATION ADJUSTMENT
7. Turn off the receiver and disconnect the AC power cord(AC 120V line).
8. Connect oscilloscope CH1 to TP317 and CH2 to TP318and ground.
9. Connect an MTS TV/Stereo generator to antenna terminal.
10. While pressing the VOLUME – key, reconnect the ACpower cord. The Service Menu will now appear.
11. Select pilot, 300Hz audio frequency and Left modulat-ing signal.
12. Select NO. 81 (WDB: Wide Band) with the or key.
13. Adjust the + or – key for minimum low frequencies atTP317. (See Figure 8.)
14. Select 4 KHz audio frequency and Right modulating signal.
15. Select NO. 82 (SPC: Spectral) with the or key.
16. Adjust the + or – key for minimum high frequencies atTP318. (See Figure 8.)
Repeat adjustments (steps 11–16) until no further decreasesin amplitude can be obtained. Press the MENU key to turnoff the Service Menu display.
Minimize L leakage
Minimize R leakage
4KHz
300Hz
TP317 (R)
TP318 (L)
Figure 8. Separation Adjustments
W
B
C M
G
1 H
R
Y
Figure 7. Sub Color
1.15 ± .15 V p-p
PINCUSHION CORRECTION ADJUSTMENT
1. Connect a color-bar generator to the antenna terminalsand select a crosshatch pattern.
2. Set the picture controls to the Auto level.
3. Turn off the receiver and disconnect the AC power cord(AC 120V line).
4. While pressing the Volume – key, reconnect the ACpower cord. The Service Menu will now appear.
5. Select No. 6B EWT with or key and adjust with + or– key for equal tilt at top and bottom.
6. Select No. 6A EWA with or key and adjust with + or– key for straight vertical lines at the center.
7. Select No. 6C ECB4ECT with or key and adjust withnumber keys for straight vertical lines at the top andbottom.
8. Repeat steps 5 through 7 for best pincushion adjust-ment.
9. Press the MENU key to turn off the Service Menu dis-play.
OSD ADJUSTMENT
1. Connect a color-bar generator to the analog antennaterminal.
2. Set the picture controls to the Auto level.
3. Turn off the receiver and disconnect the AC power cord.(120V AC line)
4. While pressing the VOLUME – key, reconnect the ACpower cord. The Service Menu display will now appear.
5. Select NO. 8D (HR: OSD H Position) with or key.
6. Adjust the + or – key for proper position shown inFigure 9. To turn off the Service Menu display, pressthe MENU key
— 12 —
091
OSD 03 00000011
50mm
VisibleArea
Figure 9.
Adjust No. 6B EWT for equal tilt:Ta=Tb, Tc=Td.
Ta Tc
Tb Td
Figure 10.
Figure 11.
Adjust No. 6A EWA for the centerpart of the vertical line to be straight.
Figure 12.
Adjust No. 6C ECB4ECT for straight ver-tical lines at the top (3 ~ 0) andbottom (7 ~ 4) with the numberkeys.
ECT
ECB
— 13 —
SERVICE HINTS
POWER FAILURE DETECTOR
This unit is equipped with a Power Failure Detector functionincluded in the CPU which checks for an abnormal condi-tion in the chassis power supplies, including the powersupply derived from the Horizontal Output Transformer.
If, while the power is on, a failure is caused by any of thefollowing that results in a low voltage supply, the CPU willturn the unit off in 1.5 seconds to prevent further damage:
• Failure within the power supply circuits.
• A short circuit in the load side from the supply.
• Stoppage of the Horizontal Output Oscillator caused bythe X-Radiation protection Hold-Down Circuit.
If, while the power is off, the power is switched on and anyof these failures remains uncorrected, the CPU will shut offthe power within three seconds.
Check the following if the unit is turned off by the powerfailure detector.
1. Disconnect the AC power cord (120V AC line) for at least10 seconds.
2. Connect a DC Voltmeter to the circuits shown below.
3. Press the Power key and check for the proper voltagesupplies.
4. If any of these voltages is low, the power failure detec-tor should turn the unit off within three seconds.
5. Check all circuits shown below.
Note: This unit is equipped with a Power Surge Protectionfeature included in the CPU. If power failure occursthree times within 15 minutes, the CPU will stopfunctioning automatically to help prevent secondarydamage. (TV will not turn on by pressing the powerkey.) To reset the operating programs within the CPU,disconnect the AC power cord for at least 10 seconds.
30
IC801 (UOC)
Main
D509TJ4
D429 D428
Q681
Q682
Q683
D651
29Power ON/OFF
Power Fail
Video
D654
D643
D801
PIN11K5DMBP/F ACK
HoldDownCircuit
IC6523.3VDM
Q64114VTV
IC49015VTV
VERTVCC
DM
— 14 —
MECHANICAL DISASSEMBLIES
CABINET BACK REMOVAL
1. Refer to Figure 1, remove 12 screws.
2. Pull off cabinet back and remove.
CHASSIS REMOVAL
1. Remove cabinet back.
2. Discharge the picture tube anode (2nd anode lead) to thedag coating (picture tube grounding lead).
4. Remove chassis completely by sliding it straight back.
PICTURE TUBE REMOVAL
CAUTION: Do not disturb the deflection yoke or magnet
assembly on the picture tube neck. Care must be taken to
keep these assemblies intact, unless picture tube is being
replaced. Discharge the picture tube to the coating before
handling the tube.
1. Remove chassis, referring to Chassis Removal instruc-tions.
2. Place cabinet’s front face down on a soft surface.
3. Remove the screw on each corner of the picture tube andGENTLY lift the picture tube out of the cabinet.
4. Install a replacement picture tube in reverse order.Properly install the degaussing coil and picture tubegrounding lead on the picture tube. See Figure 2.
Note: If Picture Tube is being replaced, mount the DegaussingCoil properly on the replacement tube. See Figure 2.
Figure 2. Picture Tube Removal
Figure 1. Cabinet Back Removal
DEGAUSSINGCOIL
DEGAUSSINGCOIL HOLDER
PICTURE TUBEGROUNDING LEAD
TO PICTURE TUBESOCKET BOARDGROUND
DEGAUSSING COILSOCKET
VIDEO
DIGITAL ANTENNA IN
(MONO)
VIDEO2
(MONO)S-VIDEO
UHFVHF
CATV
R
L
Y
LR
PBPR
DIGITAL AUDIOOUTPUTAUDIO
OUTPUT
— 15 —
CHASSIS ELECTRICAL PARTS LIST
CAPACITORS
NOTES:Read description of the Capacitor as follows:
(Example)CERAMIC 100P K 50V
Rated VoltageTolerance Symbols:less than 10PFA . .Not specifiedB . .±0.1PF C . .±0.25PFD . .±0.5PF F . .±1PFG . .±2PF R . .+0.25 - 0PFS . .+0 - 0.25PF E . .+0 - 1PFmore than 10PFA . .Not specifiedB . .±0.1% C . .±0.25%D . .±0.5% F . .±1%G . .±2% H . .±3%J . .±5% K . .±10%L . .±15% M . .±20%N . .±30% P . .+100 - 0%Q . .+30 - 10% T . .+50 - 10%U . .+75 - 10% V . .+20 - 10%W .+100 - 10% X . .+40 - 20%Y . .+150 - 10% Z . .+80 - 20%
IC002 QLA42052-E--N IC LA42052-EIC490 QBA178M05T--N IC BA178M05T
IC501P QLA7849-----N IC LA7849-E IC601 QSE130NH----N IC SE130NH
IC652 QBA33BC0T---N IC BA33BC0TIC653 QLA5774-E---N IC QLA5774-E---MIC681 QPQ050ES1MXPN IC PQ050ES1MXPIC803 QLA79200----N IC LA79200IC1201 QCD4053BE---N IC CD4053BEIC3401 QCXA2234Q---P IC CXA2234Q-T6
COILS
LF601 1AV4F35B0290N LINE FILTER1AV4F35B0700N LINE FILTER
Pin Name Function I/O Description1 Vcc Power in 5Vdc2 DA OUTPUT0 Not used OUT Open3 DA OUTPUT1 Not used OUT Open4 N.C.5 I/O 7 S Detect Input IN S : Low6 I/O 6 DM CS OUT7 I/O 5 Not used OUT8 I/O 4 Not used OUT9 GND GND10 I/O 3 SCLK for DM OUT Not used11 I/O 2 NORMAL SW OUT PIXSHAPE Normal : High12 I/O 1 AV SW2 OUT13 I/O 0 AV SW1 OUT14 ADDRESS (Open) IN15 CLK CLK OUT To LA76952 (pin32)16 SDA SDA OUT To LA76952 (pin31)
System Control Pin (I/O Expander : IC803)
Video SwitchSW1 SW2
L: AV1 L: AV2-SH: AV2 H: DM-S
AV Switch (Pin12&13)
Audio SwitchSW1 SW2
TV L LAV1 L HAV2 H LDM H H
Pin Name Function I/O Description23 S00 SOUT for DM I/O24 SIO SIN for DM IN25 SCLK SCLK for DM OUT26 INT3 RC in IN Active : Low27 SDA0 IIC SDA I/O28 SCK0 IIC SCL IN29 P17 Power SW OUT (TV) ON:High30 P16 Power Failure / ACK OUT (P-F) Active : Low, (ARK) Bus release : Low31 SDA1 Bus SDA I/O32 SCL1 Bus SCL OUT33 XT1 Xin IN34 XT2 Xout OUT35 Vcc Power in 5Vdc36 AN4 Key in IN37 AN5 Beam current in IN38 AN6 RF AGC in IN39 AN7 Audio Mute OUT Mute ON : Low40 RESET RESET in IN Active : Low41 PLL FILT OUT42 CPU GND CPU GND -
System Control Pin (UOC : IC801)
— 40 —
February / 2006 SMC Published in U.S.A.
For parts or service contact
Sanyo Manufacturing Corporation
P.O. Box 2000
3333 Sanyo Road
Forrest City, Arkansas 72335-2000
— 41 — — 42 — — 44 —— 43 —
MODEL HT32546 Chassis No. 32546-00
SCHEMATIC DIAGRAMS
SERVICE NOTES:
1. When replacing parts on circuit boards, clamp the lead wires to terminals before soldering.2. When replacing high wattage resistors on circuit board, keep the resistor body 10 mm (3/8) from circuit board.3. Keep wires away from high voltage and high temperature components.
PRODUCT SAFETY NOTICE
THE COMPONENTS DESIGNATED BY A STAR () ON THIS SCHEMATIC DIAGRAM DESIGNATE COMPONENTS
WHOSE VALUES ARE OF SPECIAL SIGNIFICANCE TO PRODUCT SAFETY. SHOULD ANY COMPONENT
DESIGNATED BY A STAR NEED TO BE REPLACED, USE ONLY THE PART DESIGNATED IN THE PARTS LIST. DO NOT
DEVIATE FROM THE RESISTANCE, WATTAGE AND VOLTAGE RATINGS SHOWN.
X-RADIATION WARNING NOTE
THIS TV CONTAINS CRITICAL PARTS TO PROTECT AGAINST X-RADIATION. NOMINAL 2ND ANODE VOLTAGE IS
32.5KV AT ZERO BEAM CURRENT AT 120 VOLTS AC LINE, AND MUST NOT EXCEED 34.5KV UNDER ANY
OPERATING CONDITION. SEE HIGH VOLTAGE CHECK ON PAGE 10.
11 1
1
TOP VIEW
SIDE VIEW
COUNT TERMINALS IN
ARROW DIRECTION
MARK
ECB
A K
A K
A K
A K
AK
A
K
INFRARED EMITTING
A....ANODE
K....CATHODE
INTEGRATED CIRCUITS TRANSISTORS
1
DIODESPHOTO COUPLERS
B ... BASE
C ... COLLECTOR
E ... EMITTER
E CBE CB
E CB
E CB
E CB
ECB E CB
ECB
3213 21 GND
(2)IN(1)
OUT(3)
1 1
TOP VIEW
1
CHIP TRANSISTORS
B
C
E
TOP VIEW
B ... BASE
C ... COLLECTOR
E ... EMITTER
CHIP RESISTORS
TOP VIEW
123
12 x 10 = 12K ohm3
NOTES ON SCHEMATIC DIAGRAMS
1. All resistance values in ohms K=1,000 M=1,000,000.2. Resistors specified with resistance value are “1/6DJ.”3. Resistors specified with type of resistor, tolerence and resistance value are “1/4.”4. Unless otherwise noted on schematic, all capacitor values less than 1 are expressed in µF (Micro Farad),
and the values more than 1 are in pF.5. All capacitors are 50 WV rating unless oterhwise noted.6. Unless otherwise noted on schematic, voltage reading taken with VOM from point indicated to chassis
ground. Voltage reading taken using color-bar signal VHF channel 5, all controls at normal. Line voltage at 120volts. Some voltages may vary with signal strength.
7. Waveforms were taken with color-bar signal and controls set for normal picture. Waveforms marked withan may vary with signal strength.
8. The Symbol indicates a fusible resistor, which protects the circuit from possible short circuits.9. Parts enclosed with are related with X-radiation.
10. Isolation border line. Cold Side Hot Side
11. Schematic part location numbers may not always match the schematic symbols.The schematic symbols and part descriptions are correct and should be used.The part descriptions will be listed under the location number in the parts list.
12. “X” Part not used.“J” Jumper wire.
Y
(3)
Composite Video
(1)
C
(2)
R
(4)
G
(5)
B
(6)
R (CRT)
(10)
G (CRT)
(11)
B (CRT)
(12)
Heater
(13)
H-Drive (Base)
(14)
H-Drive (Collector)
(15)
H-OUT (Base)
(16)
H-OUT (Collector)
(17)
V-OUT
(18)
PCC
(19)
V-Drive (+) Out
(7)
V-Drive Out
(8)
V PUMP
(9)
B-Y
(20)
R-Y
(21)
WH OUT
(22)
WV OUT
(23)
2Y (Lower)
(26)
2(B-Y) (Lower)
(27)
2(R-Y) (Lower)
(28)
VM (Velocity Modulation)
(29)
2H (Lower)
(24)
2V (Lower)
(25)
SCHEMATIC WAVEFORMS
ELECTROSTATICALLY SENSATIVE DEVICES
Many solid-state devices (especially Integrated Circuits) are Electrostatically Sensitive, and, there-fore, require special handling techniques as described under “Servicing Electrostatically SensitiveDevices,” on page two in this service literature.
REPLACEABLE TRANSISTORS AND DIODES PIN LAYOUTS CAPACITOR AND RESISTOR CODE CHART
CAPACITOR (Example)
500 C K 1500 B D ........................... ±0.5pFT ............................ +50% –10%J ............................ ±5%K ........................... ±10%M ........................... ±20%N ........................... ±30%
Characteristics P ........................... +100% –0%Value code Z ........................... +80% –20%Tolerance code C ........................... ±0.25pFMaterial code C ........................... CeramicVoltage rating E ........................... Electrolytic
F ........................... PolyesterN ........................... PolypropyleneT ............................ TantalumK ........................... CeramicH ........................... MT-CompositeP ........................... NP. ElectrolyticM ........................... MT-Polypropylene
RESISTOR (Example)
6 Y K 4.7 D ........................... ±0.5%F ........................... ±1%G ........................... ±2%J ............................ ±5%
Value code K ........................... ±10%Tolerance code M ........................... ±20%Material code F ............................ FusibleWattage rating N ........................... Metalized Carbon
Many solid-state devices (especially Integrated Circuits) are ElectrostaticallySensitive, and, therefore, require special handling techniques as described under“Servicing Electrostatically Sensitive Devices,” on page two in this service literature.
FOR CONTINUED PROTECTION AGAINSTA RISK OF FIRE, REPLACE ONLY WITHTHE SAME TYPE 6A, 125V FUSE.ATTENTION: POUR MAINTENIR LA PROTECTIONCONTRE LES RISQUES D' INCENDIE UTILISER UNFUSIBLE DE RECHANGE DE MEME TYPE 6A, 125V.
Please add this notice to the Service Manual listed below. REVISION 5
Category:
U.S.A. / CANADADestination:
MARCH / 15 / 2007Date:
32546-00Effective from : Chassis No.
SM780110REF. No.
NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the ServiceManual. If the Service Manual Chassis No. does not match the unit’s, additional ServiceLiterature is required. This chassis is similar to Chassis No. 32546-00. Only the difference Service Information is given in this manual. For detailed Service Information,refer to the Original Service Manual and Notices for Chassis No. 32546-00 used in ModelHT3546 (SM780110).
1. IN THE BLOCK DIAGRAMSThe reason for change : Misprint
Pages 32 (CPU Data Bus Lines) and 33 (Signal Lines) are incorrect.Use the corrected diagrams in this notice.
Servicing should be performed by only trained and qualified service personnel.
Please add this notice to the Service Manual listed below. REVISION 2
Category:
U.S.A. / CANADADestination:
May / 15 / 2006Date:
32546-02Effective from : Chassis No.
SM780110-01REF. No.
NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the ServiceManual. If the Service Manual Chassis No. does not match the unit’s, additional ServiceLiterature is required. This chassis is similar to Chassis No. 32546-01. Only the difference Service Information is given in this manual. For detailed Service Information,refer to the Original Service Manual and Notices for Chassis No. 32546-01 used in ModelHT32546 (SM780110-01).
1. IN THE CHASSIS ELECTRICAL PARTS LIST MAIN BOARD
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
CMXAA3Y682AKN MT-POLYPRO 6800P H 1.5KOldCM3Y682HANA0N MT-POLYPRO 6800P H 1.5K
1. IN THE CHASSIS ELECTRICAL PARTS LIST MAIN BOARD (Cont.)
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
2. IN THE CHASSIS ELECTRICAL PARTS LIST CRT SOCKET BOARD
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
Please add this notice to the Service Manual listed below. REVISION 3
Category:
U.S.A. / CANADADestination:
June / 15 / 2006Date:
32546-03Effective from : Chassis No.
SM780110-01REF. No.
NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the ServiceManual. If the Service Manual Chassis No. does not match the unit’s, additional ServiceLiterature is required. This chassis is similar to Chassis No. 32546-01. Only the difference Service Information is given in this manual. For detailed Service Information,refer to the Original Service Manual and Notices for Chassis No. 32546-01 used in ModelHT32546 (SM780110-01).
1. IN THE CHASSIS ELECTRICAL PARTS LIST MAIN BOARD
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
CMXAA3Y602AKN MT-POLYPRO 6000P H 1.5KOldCM3Y602HANA0N MT-POLYPRO 6000P H 1.5K
1. IN THE CHASSIS ELECTRICAL PARTS LIST MAIN BOARD (Cont.)
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
CM2E154JAPA0N MT-POLYPRO 0.15U J 250V
OldCM2E154JAUAPN MT-POLYPRO 0.15U J 250V
1 NOCM2E154JAYAQN MT-POLYPRO 0.15U J 250VCMXAV2D154ABS MT-POLYPRO 0.15U M 200V
2. IN THE CHASSIS ELECTRICAL PARTS LIST CRT SOCKET BOARD
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason
3. IN THE CHASSIS ELECTRICAL PARTS LIST MISCELLANEOUS
The reason for change.A : Misprint B : Quality Reliability C : StandardizationD : Design E : Add as a possible sub F : Schematic location changeG : Purchasing Request
Page &Section
SchematicLocation
Part No. Description Q’ty Interchange-ability Reason