San Diego, 17 January 2017 Elena Gil Tuxpan Combined cycle full scope simulator
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Simulation products & services
Simulator Supply and UpgradeDifferent Scopes and Technologies (over 50 simulators supplied)
Modernization of Simulator PlatformsBest-estimate models implementationNew Simulation Tools
Operation and Maintenance of SimulatorsManagement System ConfigurationSW and HW Corrective MaintenancePlant Modifications Implementation
Simulator Assisted EngineeringSafety Analysis SupportPlant Design Modification AssessmentProcedures and I&C Systems ValidationVirtual Reality
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Tuxpan Combined cycle
983 MW two-unit combined cycle
Operated by GPG, Global Power Generation
(Gas Natural Fenosa Group)
Operating since 2003
Mitsubishi technology
• 2 Gas Turbines M501F
• 2 HRSG (Heat Recovery Steam
Generator)
• 1 Steam Turbine
• DCS DIASYS NETMATION
Proprietary & Confidential 2017 Tecnatom S.A.
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Tuxpan CC Full scope simulator
• Tecnatom was awarded the contract for the simulator development and supply
International procurement process in 2015
• Reference unit – Tuxpan III
• Enables training in full-range operation from the control room
• Covers normal operation, operational transients and abnormal operation due to failures in equipment
• Compliant with ANSI/ISA-77.20.01-2012 Fossil Fuel Power Plant Simulators. Functional requirements
Control room full scope simulator
• Simulation environment
• Instructor station
• Thermal-hydraulic, logic & control and electric models
Developed with Tecnatom´s simulation technology suite
• Mitsubishi Distributed Control System (DCS)
• Performance & condition monitoring tool
Human Machine Interfaces, both simulated
Proprietary & Confidential 2017 Tecnatom S.A.
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2015 2016aug oct dec feb apr jun aug oct dec
Kick-off meeting
8/1/2015
Technical Specification Approval
11/30/2015
Acceptance Test Procedures Approval
5/16/2016
FAT approval
10/14/2016
RFT
Design
HMI development
Model development
Integration
Factory Acceptance Testing
Site Acceptance Testing
Tuxpan CC FSS. Project plan
Proprietary & Confidential 2017 Tecnatom S.A.
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Simulator architecture
SIMULATION ENVIRONMENT
HMI DB
SIM DB
WEBSERVICE TCP/IP
WEBSERVICE TCP/IP
HMI
Instructor Station
DIASYS Netmation DCS
Monitoring tool
Logic & control
Hydraulic Electrical
Simulation models
Proprietary & Confidential 2017 Tecnatom S.A.
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DCS simulation
DCS: DIASYS NETMATION, by MITSUBISHI HITACHI POWER SYSTEMS
Solution for the implementation of the DCS in the simulator:Simulation by the development of an automatic translator
Proprietary & Confidential 2017 Tecnatom S.A.
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DCS simulation
Mitsubishi DCS
DIASYS Netmation
Tecnatom´s simulation tools
• Control & Logic – Team_Logic
• Displays – Team_Sketch
DCS
Translator
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DCS simulation
Online modification of logic interlocks, setpoints and field values
Proprietary & Confidential 2017 Tecnatom S.A.
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Performance monitoring simulation
EtaPRO: Commercial tool for performance and condition monitoring
Solution for the implementation in the simulator: Simulation with Tecnatom´s simulation tools
Proprietary & Confidential 2017 Tecnatom S.A.
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Tecnatom´s simulation technology
MODELLING
BOP + AUXILIARIES
TEAM SUITE MODEL
BUILDER
THERMAL-HYDRAULIC
THERMAL-HYDRAULIC
NSSS CODES
ELECTRICAL
CONVENTIONAL
MODELS
LOGIC & CONTROLNEUTRONICS
SIMULATION
ENVIROMENT
SIMULATION TECHNOLOGY
TEAM_SUITE
INPUT - OUTPUT
INSTRUCTOR
STATION
HMI BUILDER
CONFIGURATION MANAGEMENT SYSTEM
MODELING
TOOLS
©
Proprietary & Confidential 2017 Tecnatom S.A.
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Tecnatom´s simulation technology
THERMAL-HYDRAULIC
ELECTRICAL
LOGIC & CONTROL
Proprietary & Confidential 2017 Tecnatom S.A.
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P&ID
Isometric
Equipment data
Balance of plant
TEAM_FLOW
TEAM_FLOW – Multi-fluid networks builder
Design for thermal-hydraulic net calculations in real time
Mass, energy and momentum conservation principles
Flows, pressures, temperatures, concentration and activity calculation
Tecnatom´s simulation technology
Proprietary & Confidential 2017 Tecnatom S.A.
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TEAM_LOGIC – Logic & control model builder
Design to solve logic nets in real time
Libraries of icons similar to plant diagrams (analog, digital, instruments, wiring, etc.)
Translator tool - Automatic translation from plant control
Tecnatom´s simulation technology
Plant logic diagramTeam_Logic
equivalent diagram
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Electric diagram
Equipment data
TEAM_ELECTRIC
TEAM_ELECTRIC – Electric network builder
Design to solve electrical nets in real time
Resolution of a net with Kirchhoff and Norton equations (Nodes (V) and Lines (I))
Voltage, intensity, frequency and power calculations
Tecnatom´s simulation technology
Proprietary & Confidential 2017 Tecnatom S.A.
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Simulator-based training programs
Basic Course
• Overall knowledge about the plant operation
• Non-operator personnel. Management and maintenance
• Equipment operation and troubleshooting
Induction Course
• Normal operation in different conditions
• Entry-level operators
• Response to operational incidents
Re-training Course
• Normal operation and unusual transients
• Plant operators and shift supervisors
• Customized according to plant needs
Hybrid Course
• Other technologies operation
• Plant operators and shift supervisors
• Different technologies, operating experience
Proprietary & Confidential 2017 Tecnatom S.A.
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Conclusions
Tuxpan combined cycle full scopesimulator is a high precision tool,allowing the training in the whole rangeof relevant operation scenarios
DCS simulation by an automatictranslator is an efficient and reliableimplementation solution
The development and supply of thesimulator has been a success, in termsof quality, cost and timescale
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@tecnatom_aero
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