Kiril Levkov, CEO LLC TurboEnergy 2015 TurboSphere INNOVATIVE MACHINE FOR UTILIZATION OF NATURAL GAS OVERPRESSURE ENERGY
Kiril Levkov, CEO
LLC TurboEnergy2015
TurboSphere
INNOVATIVE MACHINE FOR UTILIZATION OF
NATURAL GAS OVERPRESSURE
ENERGY
Natural gas transmission system
75 b
ar
12 b
ar
3-6 barIndustry Residential
Compressor(spends 4-8% of transported gas)
Well
20,3 bar 0,1 bar
Electricity15-500 kW
Overpressureenergy
3 - 55 bar>500 m3/h
3
Low grade heat energy20 - 40 C
TurboSphere – 3 in 1:Turbine wheel
Heat exchangerGenerator
Velocity: 3000 rpm;Size: from 600x600x600 mm;Weight: from 300 kg;
Advantages
Low velocity
Internal multistage heating
The possibility of regulating
Work without fuel consumption
No need for extra equipmentImpermeability
4
The existing turboexpanders from 1000 kW Limited objects
TurboSphere from 15 kW Thousands of objects!
Manufacture and supply Consumers
TurboSphere(15-500kW)
Natural gas consumersindustry, electric and heat generation
Natural gas distributors Gazprom, Beltopgaz, gazsystem etc.
Outsourcing(partners)
B2g market50% of sales
B2b market50% of sales
5
TurboEnergy
R&D and engineering
2015 2020 2025 2030 20350
200
400
600
800
1000
Size of the market, bln. RUB
Series5USAEuropeRussia
Belaru
s
Russia
Europ
eUSA
010000200003000040000500006000070000
Quantity of units
low pressurehigh pressure
56%17%
22%
6%
Market by power range
0-30 kW
30-60 kW
60-200 kW
200-450 kW
6
Costs: overpressure energy – $ 0 waste heat – $ 0 TurboSphere – $1500-2000 per 1kWLCOE during 8 years – 2-4 ¢/kWh payback period – 3-4 year.
…for own needs …for saleElectricity (15-500 kW)
7
Project teamKirill LEVKOVProject managerEducation: Belarusian National Technical University, profession - Industrial heat power engineering, Master of Science.
Key experience and knowledge: energy carrier production and distribution systems, turbomachinery, business-planning, innovative management.
Achievements: awards from contests, exhibitions and conferences. Training programs and studies abroad (USA, Germany, Syria, Lithuania). More than 30 scientific publications.
Leonid LEVKOVChief project developerEducation: Belarusian Polytechnic Institute, profession - Heat and gassupply and ventilation.
Key experience: 50 years of work in technical equipment design, development and appliance of energy saving technologies, project realization of heat and gas supply, ventilation and air conditioning systems.
Knowledge: gas and thermodynamics, energyefficiency, etc.
Achievements: invention of a new turbine type.
ALEKSANDR PANKOV
Chief mechanic-technologist
ALEKSANDR NOVIKOV
Chief designer
SERGEI SVERCHKOV
Developer
ELENA SHCHEMELEVA
Project manager
MATVEI CHERENKOV
Mechanical engineer
MAKSIM NEKHAICHIK
Electrical engineer
ANDREI TABATCHIKOV
Designer-technologist
VLADIMIR ROMANIUK
Scientific leader
More than 12 professionals
8
Achievements
9
Patented technology
21 Honor diplomas
Skolkovo minigrant
More than 15 partners: industry, engineering, R&D, sales
- TurboSphere prototype 10kW
Road map
2004-2014 2015-2016 2017-…
The idea, patent, R&D,model sample, preliminary test
Pilot project, certification, IP
Commercialization
Science and research department
Production and testing laboratory
Production
Invested resources: Required investment: Further fundingfrom
10
14
42
CAPEX, mln RUB OPEX, mln RUB
7
3110 12
Financial plan
2015 2016 2017 2018 2019 2020
-30.0
-20.0
-10.0
0.0
10.0
20.0
NPV (r=30%)
Mln
. RU
B
11
2015 2016 2017 2018 2019 20200
5
10
15
un
its
Planning manufacture
ParameterMeasu
reTurboSphere DGU-8 TRex 370 MDG-20 MTG 160
Picture -
Country - CIS UkraineCzech
RepublicRussia Germany
Electric power kW15, 30,
(60, 120, 250, 500)8 - 10 11 - 15 20 160
Rotational velocity rpm 3000 3000 3000 40000 45000
Flow rate m3/h 500 - 50000 1800 - 10000 1500 - 2000 17000 3000 - 10000
Input pressure bar 3-55 10-75 15-23 54 40
Stages of expansion - 3-20 1 1 1 1
Dimensions mm 820х600х820 N/A 400х600 N/A 1.093х955х735
Gas heating type - internalexhaust gases
external - boiler heater
Installation site - GRS and CGS GRS GRS GRS GRS
Source type -
rejected heat gas gas - gas
Voltage V 380 220/380 400 380 400
Cost$ Per 1 kW
1500 - 2000 N/A 4000 N/A ~7000
Comparison with analogues
Partners:Key partners:
Principles of cooperation:Joint realizationSelf-financingNo property transfer
Technology development, testtraining and carrying out
Production and testing base,
TurboSphere trial operation
Construction documentation development,
TurboSphere and testbed production