UDCLB Diamond Coated 2 Flute UDC Series UDCB Ball End Mills Long Neck Ball End Mills UDCLBF UDCBF High Precision Ball End Mills High Precision Long Neck Ball End Mills UDCLRS Long Neck Radius End Mills UDCMX Drills UDCT Thread Mills Tungsten Carbide End Mills UNIMAX Series Vol. 8 Total 12 Models Total 45 Models Total 14 Models Total 37 Models Total 30 Models Total 19 Models Total 10 Models For Cemented Carbide and Ceramic Materials *Added milling parameters for low hardness Tungsten Carbide for UDCBF/UDCLBF/UDCB/UDCLB.
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Tungsten Carbide End Mills UNIMAX Series · EDM and UDCB Direct Milling Comparison UDCB R3 Ball End Mill Deep tapered circular pocket milling on Cemented Carbide 【Case Study】
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UDCLB
Diamond Coated 2 Flute UDC Series
UD CB Ball End Mills
Long Neck Ball End Mills
UDCLBFUD CBF High Precision Ball End Mills
High Precision Long Neck Ball End Mills
UDCLRS Long Neck Radius End Mills
UDCMX Drills
UDCT Thread Mills
Tungsten Carbide End Mills UNIMAX Series
Vol. 8
Total 12 Models
Total 45 Models
Total 14 Models
Total 37 Models
Total 30 Models
Total 19 Models
Total 10 Models
For Cemented Carbide andCeramic Materials
*Added milling parameters for low hardness Tungsten Carbide for UDCBF/UDCLBF/UDCB/UDCLB.
2
Features Revolutionary Diamond coating offers excellent cutting performance
A Strong and Powerful Diamond Coating - UDC!!
Direct Milling of Cemented Carbide - No Grinding!
The normal expectation when milling Cemented Carbide would be a powdered swarf….
By using a deep cut into the Cemented Carbide, UDCB creates a “fan shaped” chip, just like cutting steel!
UDCB R0.5 Ball End Mill
Spindle Speed
Feed Rate
Coolant
30,000 min -1
300 mm/min
0.1 mm
Air Blow
Work Material
Tool
Cemented CarbideVM-40 (90HRA)
(a) Inside view of a curled chip (surface side)
(b) Outside view (tool / rake side)
A Strong and Powerful Diamond Coating - UDC!!1
Direct Milling of Cemented Carbide - No Grinding!2
UDCB 2010-0700 (R0.5×0.7)
Chip size
UDCB chip evacuation
UNION TOOL's Diamond film that is coated using the hot filament CVD method is developed to improve hardness and durability, with outstanding adhesion to the cutting tool. Using fine particle composition control, the UDC coating has dramatically improved hardness and durability.
Features of special high-performance Diamond film!
Sandblasting tests the film adhesion and wear resistance
UNION TOOL
Competitor
The film is sandblasted and its resistance to peeling measured by time
UDC
Tool
Life
(DIA
CO
AT e
qual
s 10
0%)
Coating Patented in Japan
Special high-performance Diamond film. A new Diamond coating developed to improve hardness and durability, with outstanding adhesion to the cutting tool.
DIA COAT
Axial Depth ap“Fan-shaped”
chip created
3
“Cutting” Cemented Carbide is achieved using the latest Diamond coating - UDC
EDM and UDCB Direct Milling Comparison
UDCB R3 Ball End MillDeep tapered circular pocket milling on Cemented Carbide
【Case Study】 Simulation of deep pocket milling with UDCB R3
After milling
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
Machining Cost
Machining Cost
Cycle Time (h)
Cycle Time
6
5
4
3
2
1
0EDM Direct Milling
Removed with one tool !1.4cc of VM-40 material
UDCB Advantages
・80% cycle time reduction・60% machining cost reduction・No substrate damage - Reduces polishing time - unlike EDM・Excellent accuracy of the finished part
Reductions with time and cost savings:80% cycle time and 60% machining cost reduction
EDM
Qty/h
Total
MakingCopper Electrode
Tool
Material
Machine
Operator
Machine
OperatorEDM
3
1
2
2
3
3
Unit Price Total¥ ¥ ¥ ¥
3,000
2,000
5,000
8,000
5,000
8,000
9,000
2,000
10,000
16,000
15,000
24,000
76,000
2
3
5
(h)Cycle Time
Direct Milling
Qty/h
Total
MillingCarbide
Tool (UDCB)
Machine
Operator
1
1
1
Unit Price Total
17,500
5,000
8,000
17,500
5,000
8,000
30,500
1
1
(h)Cycle Time
Tool
Work Material
Spindle Speed
Feed Rate
Axial Depth
Radial Depth
Coolant
Cycle Time
Material Removal Amount
UDCB 2060-0420 (R3x4.2)
Cemented Carbide VM-40 (90HRA)
20,000 min-1
200 mm/min
0.2 mm
0.4 mm
Air Blow
52 min
1,400 mm3 (1.4 cc) 26.9 mm3/min
3
Work Sample Work Size
UDCB
Deep Milling Video
ap
ae
3
2
Features Revolutionary Diamond coating offers excellent cutting performance
A Strong and Powerful Diamond Coating - UDC!!
Direct Milling of Cemented Carbide - No Grinding!
The normal expectation when milling Cemented Carbide would be a powdered swarf….
By using a deep cut into the Cemented Carbide, UDCB creates a “fan shaped” chip, just like cutting steel!
UDCB R0.5 Ball End Mill
Spindle Speed
Feed Rate
Coolant
30,000 min -1
300 mm/min
0.1 mm
Air Blow
Work Material
Tool
Cemented CarbideVM-40 (90HRA)
(a) Inside view of a curled chip (surface side)
(b) Outside view (tool / rake side)
A Strong and Powerful Diamond Coating - UDC!!1
Direct Milling of Cemented Carbide - No Grinding!2
UDCB 2010-0700 (R0.5×0.7)
Chip size
UDCB chip evacuation
UNION TOOL's Diamond film that is coated using the hot filament CVD method is developed to improve hardness and durability, with outstanding adhesion to the cutting tool. Using fine particle composition control, the UDC coating has dramatically improved hardness and durability.
Features of special high-performance Diamond film!
Sandblasting tests the film adhesion and wear resistance
UNION TOOL
Competitor
The film is sandblasted and its resistance to peeling measured by time
UDC
Tool
Life
(DIA
CO
AT e
qual
s 10
0%)
Coating Patented in Japan
Special high-performance Diamond film. A new Diamond coating developed to improve hardness and durability, with outstanding adhesion to the cutting tool.
DIA COAT
Axial Depth ap“Fan-shaped”
chip created
3
“Cutting” Cemented Carbide is achieved using the latest Diamond coating - UDC
EDM and UDCB Direct Milling Comparison
UDCB R3 Ball End MillDeep tapered circular pocket milling on Cemented Carbide
【Case Study】 Simulation of deep pocket milling with UDCB R3
After milling
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
Machining Cost
Machining Cost
Cycle Time (h)
Cycle Time
6
5
4
3
2
1
0EDM Direct Milling
Removed with one tool !1.4cc of VM-40 material
UDCB Advantages
・80% cycle time reduction・60% machining cost reduction・No substrate damage - Reduces polishing time - unlike EDM・Excellent accuracy of the finished part
Reductions with time and cost savings:80% cycle time and 60% machining cost reduction
Cemented Carbide Micro Needles milled with UDCLB R0.5x5 Long Neck Ball
Cemented Carbide Hexalobular milled with UDCLB R0.5x5 & R0.5x2 Long Neck Ball
Size: φ9, 6 mm depth
Tool
Spindle Speed Feed Rate
Axial Depth Radial Depth
Coolant Cycle Time Material Removal Amount
UDCLB 2010-0500 (R0.5×5 mm)
Work Material Super Micro Grain Cemented CarbideVF-20 (92.5HRA)
R0.5 ball End Mill reaches deep into thepocket (6 mm) with a great depth of cut.
Total : 156 minTotal : 274.4 mm3
Milling Conditions Process 1 Process 2 Process 3
Tool
Work Material
Spindle Speed
CoolantCycle Time
Feed Rate Axial Depth
Material Removal Amount
Radial Depth
RoughingMax 3.5mm depth
RoughingMax 6mm depth
UDCLB 2010-0500UDCLB 2010-0200
Air Blow
Super Micro Grain Cemented CarbideVF-20 (92.5HRA)
30,000 min-1
300 mm/min
0.05 mm
0.3 mm
58 min
152.8 mm3 120 mm3 1.6 mm3
0.25 mm
64 min
0.005 mm
0.03 mm
34 min
Finishing
� After finishing process
①
Max 2.5 mm depth②
Max 5.0 mm depth
30,000 min-1
300 mm/min
0.1 mm
Air Blow
0.05 mm
52 min
80.1 mm3
0.05 mm Bottom 0.02 mm
39 min
76.5 mm3
Overall size : 6 x 6 x 5 mm
Pin size : Tip diameter: Ø 0.2 mm Root diameter: Ø 0.34 mm Pin length: 5 mm
Cemented Carbide Hexalobular milled with UDCLB R0.5x5 & R0.5x2 Long Neck Ball 7
Cemented Carbide Micro Needles milled with UDCLB R0.5x5 Long Neck Ball 8
One tool for ① and one for ②. 2 tools were used in total.
Super durabledeep milling!
UDCLBHexalobular Milling Video
Diameter 0.2 mm
Carbide micro pin!
ap
ae
ap
ae
8 9
Cemented Carbide UDCLRS Ø 2xCR0.05x2 Long Neck Radius End Mill
10 Alumina / Zirconia Hexalobular milled with UDCB R0.5x0.7 Ball End Mill
After Finishing
Milling Conditions Roughing Parameter
20,000 min-1
750 mm/min
0.9 mm
0.01 mm
Air Blow
10 mm x 8 mm x 1.8 mm
16 m
Air Blow
0.01 mm
-
144 mm3 -
20,000 min-1
100 mm/min0.01 mm Surface0.9 mm Side
(0.01 mm×5 Times)
Finishing Parameter
Work Material
Spindle Speed
Tool
Coolant
Milling Size
Milling Distance
Feed Rate
Axial Depth
Material Removal Amount
Radial Depth
Super Micro Grain Cemented CarbideVM-40 (90HRA)
Overhang : 15 mm
Tool
Spindle Speed Feed Rate
Axial Depth Radial Depth
Coolant Cycle Time Material Removal Amount
UDCB 2010-0070 (R0.5×0.7)
Alumina / Zirconia
30,000 min-1
300 mm/min
0.05 mm
0.05 mm
Water Soluble
98 min
88.4 mm3 0.9 mm3/min
Work Material
One End Mill for both roughing and finishing processes. 2 tools were used in total.
Ra: 0.069μmRz: 0.535μm
Cut-off length : 0.25 mm
Ra: 0.010μm (10 nm)
Rz: 0.078μm (78 nm)
Cut-off length : 0.08 mm
Hexalobular Size: Ø9 mm x 2.2 mm depth
Alumina Zirconia
Surface Quality
Work sample after finishing process
Cemented Carbide UDCLRS Ø 2xCR0.05x2 Long Neck Radius End Mill 9
*Designed for the materials stated in the application chart of each series.
0.01 mm Surface0.05 mm Side
Mirror surface finishwith zero pits!
UDCLRSSide Milling Video
Versatile coating ! *
UDCLRS 2020-005-020
ap
ae
ap
ae
88
Cemented Carbide Micro Needles milled with UDCLB R0.5x5 Long Neck Ball
Cemented Carbide Hexalobular milled with UDCLB R0.5x5 & R0.5x2 Long Neck Ball
Size: φ9, 6 mm depth
Tool
Spindle Speed Feed Rate
Axial Depth Radial Depth
Coolant Cycle Time Material Removal Amount
UDCLB 2010-0500 (R0.5×5 mm)
Work Material Super Micro Grain Cemented CarbideVF-20 (92.5HRA)
R0.5 ball End Mill reaches deep into thepocket (6 mm) with a great depth of cut.
Total : 156 minTotal : 274.4 mm3
Milling Conditions Process 1 Process 2 Process 3
Tool
Work Material
Spindle Speed
CoolantCycle Time
Feed Rate Axial Depth
Material Removal Amount
Radial Depth
RoughingMax 3.5mm depth
RoughingMax 6mm depth
UDCLB 2010-0500UDCLB 2010-0200
Air Blow
Super Micro Grain Cemented CarbideVF-20 (92.5HRA)
30,000 min-1
300 mm/min
0.05 mm
0.3 mm
58 min
152.8 mm3 120 mm3 1.6 mm3
0.25 mm
64 min
0.005 mm
0.03 mm
34 min
Finishing
� After finishing process
①
Max 2.5 mm depth②
Max 5.0 mm depth
30,000 min-1
300 mm/min
0.1 mm
Air Blow
0.05 mm
52 min
80.1 mm3
0.05 mm Bottom 0.02 mm
39 min
76.5 mm3
Overall size : 6 x 6 x 5 mm
Pin size : Tip diameter: Ø 0.2 mm Root diameter: Ø 0.34 mm Pin length: 5 mm
Cemented Carbide Hexalobular milled with UDCLB R0.5x5 & R0.5x2 Long Neck Ball 7
Cemented Carbide Micro Needles milled with UDCLB R0.5x5 Long Neck Ball 8
One tool for ① and one for ②. 2 tools were used in total.
Super durabledeep milling!
UDCLBHexalobular Milling Video
Diameter 0.2 mm
Carbide micro pin!
ap
ae
ap
ae
8 9
Cemented Carbide UDCLRS Ø 2xCR0.05x2 Long Neck Radius End Mill
10 Alumina / Zirconia Hexalobular milled with UDCB R0.5x0.7 Ball End Mill
After Finishing
Milling Conditions Roughing Parameter
20,000 min-1
750 mm/min
0.9 mm
0.01 mm
Air Blow
10 mm x 8 mm x 1.8 mm
16 m
Air Blow
0.01 mm
-
144 mm3 -
20,000 min-1
100 mm/min0.01 mm Surface0.9 mm Side
(0.01 mm×5 Times)
Finishing Parameter
Work Material
Spindle Speed
Tool
Coolant
Milling Size
Milling Distance
Feed Rate
Axial Depth
Material Removal Amount
Radial Depth
Super Micro Grain Cemented CarbideVM-40 (90HRA)
Overhang : 15 mm
Tool
Spindle Speed Feed Rate
Axial Depth Radial Depth
Coolant Cycle Time Material Removal Amount
UDCB 2010-0070 (R0.5×0.7)
Alumina / Zirconia
30,000 min-1
300 mm/min
0.05 mm
0.05 mm
Water Soluble
98 min
88.4 mm3 0.9 mm3/min
Work Material
One End Mill for both roughing and finishing processes. 2 tools were used in total.
Ra: 0.069μmRz: 0.535μm
Cut-off length : 0.25 mm
Ra: 0.010μm (10 nm)
Rz: 0.078μm (78 nm)
Cut-off length : 0.08 mm
Hexalobular Size: Ø9 mm x 2.2 mm depth
Alumina Zirconia
Surface Quality
Work sample after finishing process
Cemented Carbide UDCLRS Ø 2xCR0.05x2 Long Neck Radius End Mill 9
*Designed for the materials stated in the application chart of each series.
0.01 mm Surface0.05 mm Side
Mirror surface finishwith zero pits!
UDCLRSSide Milling Video
Versatile coating ! *
UDCLRS 2020-005-020
ap
ae
ap
ae
Work Material
10
UDCBFSize ~
Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials. Upgraded version of UDCB.New Diamond coating and flute design increase material removal amount.Chip pocket designed on tool tip improves the surface finishing quality.Special cutting edge treatment helps to avoid the edge chipping & level gap on the work piece.Recommended to use on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Total 12 models Unit (mm)
****
ModelNumber
UDCBF 2002-0014
UDCBF 2003-0021
UDCBF 2004-0028
UDCBF 2005-0035
UDCBF 2006-0042
UDCBF 2007-0049
UDCBF 2008-0056
UDCBF 2009-0063
UDCBF 2010-0070
UDCBF 2012-0084
UDCBF 2015-0105
UDCBF 2020-0140
Radius ofBall Nose
R
R0.1
R0.15
R0.2
R0.25
R0.3
R0.35
R0.4
R0.45
R0.5
R0.6
R0.75
R1
Lengthof Cut
ℓ
0.14
0.21
0.28
0.35
0.42
0.49
0.56
0.63
0.7
0.84
1.05
1.4
Shank TaperAngle
Bta
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
Ø
ShankDiameter
d
4
4
4
4
4
4
4
4
4
4
4
4
* Additional Model
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute High Precision Ball End Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
Technical Achievement Award
2014 JCTMA
Additional 4 ModelsPatent Pending
11
UDCBF Milling Conditions
11
Note:
・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.
・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.
・Tool setting length should achieve the least possible overhang.
・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.
・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.
・Use an inclined or helical approach (Recommended inclination angle: <5 degree).
・Decrease both spindle speed and feed rate proportionally.
・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.
・Recommend water soluble coolant for Hard Brittle (Non-Metallic) Materials.
・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.
・Remove chips to prevent heat generation and ignition during milling process.
・Protective gear, such as safety glasses and face guards are required when milling.
・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40, VC-70, VU-70 (CIS standard) for Cemented Carbide, and Alumina for Hard Brittle Materials. These are for reference only.
Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials.
For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Hard Brittle Materials; milling shape and strategy; machine rigidity
and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
WORK MATERIAL CEMENTED CARBIDE(≧87HRA)HARD BRITTLE MATERIALS CEMENTED CARBIDE (<87HRA)
Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials. Upgraded version of UDCB.New Diamond coating and flute design increase material removal amount.Chip pocket designed on tool tip improves the surface finishing quality.Special cutting edge treatment helps to avoid the edge chipping & level gap on the work piece.Recommended to use on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Total 12 models Unit (mm)
****
ModelNumber
UDCBF 2002-0014
UDCBF 2003-0021
UDCBF 2004-0028
UDCBF 2005-0035
UDCBF 2006-0042
UDCBF 2007-0049
UDCBF 2008-0056
UDCBF 2009-0063
UDCBF 2010-0070
UDCBF 2012-0084
UDCBF 2015-0105
UDCBF 2020-0140
Radius ofBall Nose
R
R0.1
R0.15
R0.2
R0.25
R0.3
R0.35
R0.4
R0.45
R0.5
R0.6
R0.75
R1
Lengthof Cut
ℓ
0.14
0.21
0.28
0.35
0.42
0.49
0.56
0.63
0.7
0.84
1.05
1.4
Shank TaperAngle
Bta
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
Ø
ShankDiameter
d
4
4
4
4
4
4
4
4
4
4
4
4
* Additional Model
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute High Precision Ball End Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
Technical Achievement Award
2014 JCTMA
Additional 4 ModelsPatent Pending
11
UDCBF Milling Conditions
11
Note:
・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.
・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.
・Tool setting length should achieve the least possible overhang.
・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.
・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.
・Use an inclined or helical approach (Recommended inclination angle: <5 degree).
・Decrease both spindle speed and feed rate proportionally.
・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.
・Recommend water soluble coolant for Hard Brittle (Non-Metallic) Materials.
・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.
・Remove chips to prevent heat generation and ignition during milling process.
・Protective gear, such as safety glasses and face guards are required when milling.
・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40, VC-70, VU-70 (CIS standard) for Cemented Carbide, and Alumina for Hard Brittle Materials. These are for reference only.
Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials.
For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Hard Brittle Materials; milling shape and strategy; machine rigidity
and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
WORK MATERIAL CEMENTED CARBIDE(≧87HRA)HARD BRITTLE MATERIALS CEMENTED CARBIDE (<87HRA)
.Long Neck Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle (Non-Metallic) Materials. Upgraded version of UDCLB, New Diamond coating and flute design increase material removal amount.Chip pocket designed on tool tip improves the surface finishing quality.Special cutting edge treatment helps to avoid the edge chipping & level gap on the work piece.Recommended to use on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoidcontact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not makecontact with the work piece.
Total 45 models Unit (mm)
ModelNumber
Radius ofBall Nose
R
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d1
Shank TaperAngleBta
Effective Length byInclined Angles
30‘ 1° 1° 30‘ 2° 3°
*
*
*
*
*
*
*
*
UDCLBF 2002-0030
R0.1
0.3
0.14 0.18 16°
0.30 0.31 0.32 0.32 0.34
UDCLBF 2002-0050 0.5 0.51 0.52 0.54 0.55 0.59
UDCLBF 2002-0075 0.75 0.77 0.79 0.81 0.84 0.89
UDCLBF 2002-0100 1 1.02 1.05 1.09 1.12 1.20
UDCLBF 2004-0050
R0.2
0.5
0.28 0.36 16°
0.54 0.55 0.56 0.58 0.61
UDCLBF 2004-0100 1 1.06 1.08 1.12 1.15 1.22
UDCLBF 2004-0150 1.5 1.57 1.62 1.67 1.72 1.83
UDCLBF 2004-0200 2 2.09 2.15 2.22 2.29 2.44
UDCLBF 2006-0100
R0.3
1
0.42 0.56 16°
1.05 1.08 1.11 1.13 1.20
UDCLBF 2006-0150 1.5 1.57 1.61 1.66 1.70 1.81
UDCLBF 2006-0200 2 2.08 2.14 2.21 2.27 2.42
UDCLBF 2006-0300 3 3.12 3.21 3.31 3.41 3.65
UDCLBF 2006-0400 4 4.15 4.27 4.41 4.55 4.87
UDCLBF 2006-0500 5 5.18 5.34 5.51 5.69 6.09
UDCLBF 2006-0600 6
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
ShankDiameter
Ø d
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4 6.21 6.40 6.61 6.83 7.32
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
2 Flute High Precision Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
sample
Technical Achievement Award2014 JCTMA
Additional 8 ModelsPatent Pending
12
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics : Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
13
2 Flute High Precison Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
ModelNumber
Radius ofBall Nose
R
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d 1
Shank TaperAngleBta
Effective Length byInclined Angles
30’ 1° 1° 30’ 2° 3°
No Interference
UDCLBF 2008-0200
R0.4
2
0.56 0.76 16°
2.08 2.14 2.20 2.26 2.40
UDCLBF 2008-0300 3 3.11 3.20 3.30 3.40 3.62
UDCLBF 2008-0400 4 4.14 4.27 4.40 4.54 4.85
UDCLBF 2008-0500 5 5.18 5.33 5.50 5.67 6.07
UDCLBF 2008-0600 6 6.21 6.40 6.60 6.81 7.29
UDCLBF 2008-0800 8 8.27 8.53 8.80 9.09 9.74
UDCLBF 2010-0150
R0.5
1.5
0.7 0.96 16°
1.56 1.60 1.64 1.68 1.77
UDCLBF 2010-0200 2 2.08 2.13 2.19 2.25 2.38
UDCLBF 2010-0250 2.5 2.59 2.66 2.74 2.81 2.99
UDCLBF 2010-0300 3 3.11 3.20 3.29 3.38 3.60
UDCLBF 2010-0400 4 4.14 4.26 4.39 4.52 4.83
UDCLBF 2010-0600 6 6.20 6.39 6.59 6.80 7.27
UDCLBF 2010-0800 8 8.27 8.52 8.79 9.08 9.72
UDCLBF 2010-1000 10 10.33 10.65 10.99 11.35 12.17
UDCLBF 2015-0200
R0.75
2
1.05 1.4 16°
2.11 2.15 2.20 2.25 2.37
UDCLBF 2015-0400 4 4.17 4.28 4.40 4.53 4.81
UDCLBF 2015-0600 6 6.23 6.41 6.60 6.81 7.26
UDCLBF 2015-0800 8 8.29 8.54 8.80 9.08 9.71
UDCLBF 2015-1000 10 10.36 10.67 11.00 11.36 12.16
UDCLBF 2015-1200 12 12.42 12.80 13.20 13.64 14.60
UDCLBF 2020-0300
R1
3
1.4 1.9 16°
3.20 3.27 3.35 3.43 3.62
UDCLBF 2020-0400 4 4.23 4.34 4.45 4.57 4.84
UDCLBF 2020-0600 6 6.30 6.47 6.65 6.85 7.29
UDCLBF 2020-0800 8 8.36 8.60 8.85 9.13 9.74
UDCLBF 2020-1000 10 10.42 10.73 11.06 11.41 12.19
UDCLBF 2020-1200 12 12.48 12.86 13.26 13.68 14.63
UDCLBF 2020-1400 14 14.55 14.99 15.46 15.96 17.08
UDCLBF 2020-1600 16 16.61 17.12 17.66 18.24 19.53
UDCLBF 2020-1800 18 18.67 19.25 19.86 20.52
UDCLBF 2020-2000 20
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
4
4
4
4
4
4
ShankDiameter
Ø d
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4 20.74 21.38 22.06 22.79 No Interference
* Additional Model
13
12
UDCLBFSize ~
.Long Neck Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle (Non-Metallic) Materials. Upgraded version of UDCLB, New Diamond coating and flute design increase material removal amount.Chip pocket designed on tool tip improves the surface finishing quality.Special cutting edge treatment helps to avoid the edge chipping & level gap on the work piece.Recommended to use on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoidcontact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not makecontact with the work piece.
Total 45 models Unit (mm)
ModelNumber
Radius ofBall Nose
R
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d1
Shank TaperAngleBta
Effective Length byInclined Angles
30‘ 1° 1° 30‘ 2° 3°
*
*
*
*
*
*
*
*
UDCLBF 2002-0030
R0.1
0.3
0.14 0.18 16°
0.30 0.31 0.32 0.32 0.34
UDCLBF 2002-0050 0.5 0.51 0.52 0.54 0.55 0.59
UDCLBF 2002-0075 0.75 0.77 0.79 0.81 0.84 0.89
UDCLBF 2002-0100 1 1.02 1.05 1.09 1.12 1.20
UDCLBF 2004-0050
R0.2
0.5
0.28 0.36 16°
0.54 0.55 0.56 0.58 0.61
UDCLBF 2004-0100 1 1.06 1.08 1.12 1.15 1.22
UDCLBF 2004-0150 1.5 1.57 1.62 1.67 1.72 1.83
UDCLBF 2004-0200 2 2.09 2.15 2.22 2.29 2.44
UDCLBF 2006-0100
R0.3
1
0.42 0.56 16°
1.05 1.08 1.11 1.13 1.20
UDCLBF 2006-0150 1.5 1.57 1.61 1.66 1.70 1.81
UDCLBF 2006-0200 2 2.08 2.14 2.21 2.27 2.42
UDCLBF 2006-0300 3 3.12 3.21 3.31 3.41 3.65
UDCLBF 2006-0400 4 4.15 4.27 4.41 4.55 4.87
UDCLBF 2006-0500 5 5.18 5.34 5.51 5.69 6.09
UDCLBF 2006-0600 6
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
ShankDiameter
Ø d
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4 6.21 6.40 6.61 6.83 7.32
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
2 Flute High Precision Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
sample
Technical Achievement Award2014 JCTMA
Additional 8 ModelsPatent Pending
12
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics : Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
13
2 Flute High Precison Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
ModelNumber
Radius ofBall Nose
R
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d 1
Shank TaperAngleBta
Effective Length byInclined Angles
30’ 1° 1° 30’ 2° 3°
No Interference
UDCLBF 2008-0200
R0.4
2
0.56 0.76 16°
2.08 2.14 2.20 2.26 2.40
UDCLBF 2008-0300 3 3.11 3.20 3.30 3.40 3.62
UDCLBF 2008-0400 4 4.14 4.27 4.40 4.54 4.85
UDCLBF 2008-0500 5 5.18 5.33 5.50 5.67 6.07
UDCLBF 2008-0600 6 6.21 6.40 6.60 6.81 7.29
UDCLBF 2008-0800 8 8.27 8.53 8.80 9.09 9.74
UDCLBF 2010-0150
R0.5
1.5
0.7 0.96 16°
1.56 1.60 1.64 1.68 1.77
UDCLBF 2010-0200 2 2.08 2.13 2.19 2.25 2.38
UDCLBF 2010-0250 2.5 2.59 2.66 2.74 2.81 2.99
UDCLBF 2010-0300 3 3.11 3.20 3.29 3.38 3.60
UDCLBF 2010-0400 4 4.14 4.26 4.39 4.52 4.83
UDCLBF 2010-0600 6 6.20 6.39 6.59 6.80 7.27
UDCLBF 2010-0800 8 8.27 8.52 8.79 9.08 9.72
UDCLBF 2010-1000 10 10.33 10.65 10.99 11.35 12.17
UDCLBF 2015-0200
R0.75
2
1.05 1.4 16°
2.11 2.15 2.20 2.25 2.37
UDCLBF 2015-0400 4 4.17 4.28 4.40 4.53 4.81
UDCLBF 2015-0600 6 6.23 6.41 6.60 6.81 7.26
UDCLBF 2015-0800 8 8.29 8.54 8.80 9.08 9.71
UDCLBF 2015-1000 10 10.36 10.67 11.00 11.36 12.16
UDCLBF 2015-1200 12 12.42 12.80 13.20 13.64 14.60
UDCLBF 2020-0300
R1
3
1.4 1.9 16°
3.20 3.27 3.35 3.43 3.62
UDCLBF 2020-0400 4 4.23 4.34 4.45 4.57 4.84
UDCLBF 2020-0600 6 6.30 6.47 6.65 6.85 7.29
UDCLBF 2020-0800 8 8.36 8.60 8.85 9.13 9.74
UDCLBF 2020-1000 10 10.42 10.73 11.06 11.41 12.19
UDCLBF 2020-1200 12 12.48 12.86 13.26 13.68 14.63
UDCLBF 2020-1400 14 14.55 14.99 15.46 15.96 17.08
UDCLBF 2020-1600 16 16.61 17.12 17.66 18.24 19.53
UDCLBF 2020-1800 18 18.67 19.25 19.86 20.52
UDCLBF 2020-2000 20
OverallLength
L
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
4
4
4
4
4
4
ShankDiameter
Ø d
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4 20.74 21.38 22.06 22.79 No Interference
* Additional Model
13
14
UDCLBF Milling Conditions
WORK MATERIAL CEMENTED CARBIDE (≧87HRA) HARD BRITTLE MATERIALS CEMENTED CARBIDE(<87HRA)
These milling parameters are based on VF-20, VM-40, VC-70, VU-70 (CIS standard) for Cemented Carbide, and Alumina for Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials.For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
15
UDCLBF NoteNote:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <1 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
14
UDCLBF Milling Conditions
WORK MATERIAL CEMENTED CARBIDE (≧87HRA) HARD BRITTLE MATERIALS CEMENTED CARBIDE(<87HRA)
These milling parameters are based on VF-20, VM-40, VC-70, VU-70 (CIS standard) for Cemented Carbide, and Alumina for Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials.For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
15
UDCLBF NoteNote:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <1 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
16
UDCBSize ~
Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Total 14 models Unit (mm)
Shank TaperAngle
Bta
---
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
ModelNumber
UDCB 2002-0014
UDCB 2003-0021
UDCB 2004-0028
UDCB 2005-0035
UDCB 2006-0042
UDCB 2007-0049
UDCB 2008-0056
UDCB 2009-0063
UDCB 2010-0070
UDCB 2020-0140
UDCB 2030-0210
UDCB 2040-0280
UDCB 2050-0350
UDCB 2060-0420
Radius ofBall Nose
R
R0.1
R0.15
R0.2
R0.25
R0.3
R0.35
R0.4
R0.45
R0.5
R1
R1.5
R2
R2.5
R3
Lengthof Cut
ℓ
0.14
0.21
0.28
0.35
0.42
0.49
0.56
0.63
0.7
1.4
2.1
2.8
3.5
4.2
OverallLength
L
50
50
50
50
50
50
50
50
50
50
60
60
60
60
ShankDiameter
Ød
4
4
4
4
4
4
4
4
4
4
6
6
6
6
2 Flute Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
16
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
Features
17
UDCB Milling Conditions
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <1 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials. For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)ae:Radial Depth(mm)=Pf Pyramid Milling Video
VF-20(92.5HRA)Pyramid Milling Video
VM-40(90HRA)Hexalobular Milling Video
VF-20(92.5HRA)
WORK MATERIAL CEMENTED CARBIDE(≧87HRA) CEMENTED CARBIDE(<87HRA) HARD BRITTLE MATERIALS
Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Total 14 models Unit (mm)
Shank TaperAngle
Bta
---
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
16°
ModelNumber
UDCB 2002-0014
UDCB 2003-0021
UDCB 2004-0028
UDCB 2005-0035
UDCB 2006-0042
UDCB 2007-0049
UDCB 2008-0056
UDCB 2009-0063
UDCB 2010-0070
UDCB 2020-0140
UDCB 2030-0210
UDCB 2040-0280
UDCB 2050-0350
UDCB 2060-0420
Radius ofBall Nose
R
R0.1
R0.15
R0.2
R0.25
R0.3
R0.35
R0.4
R0.45
R0.5
R1
R1.5
R2
R2.5
R3
Lengthof Cut
ℓ
0.14
0.21
0.28
0.35
0.42
0.49
0.56
0.63
0.7
1.4
2.1
2.8
3.5
4.2
OverallLength
L
50
50
50
50
50
50
50
50
50
50
60
60
60
60
ShankDiameter
Ød
4
4
4
4
4
4
4
4
4
4
6
6
6
6
2 Flute Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
16
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
Features
17
UDCB Milling Conditions
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <1 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Hard Brittle Materials. For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)ae:Radial Depth(mm)=Pf Pyramid Milling Video
VF-20(92.5HRA)Pyramid Milling Video
VM-40(90HRA)Hexalobular Milling Video
VF-20(92.5HRA)
WORK MATERIAL CEMENTED CARBIDE(≧87HRA) CEMENTED CARBIDE(<87HRA) HARD BRITTLE MATERIALS
Long Neck Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoid
contact with the workpiece, we recommend the user controls the
precise value of this angle. Shank taper angle should not make
2 Flute Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
Size
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
19
UDCLB Milling Conditions
Note:
・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <5 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.
Tool life may differ depending on the type of Cemented Carbide / Ceramics / Hard Brittle Materials. For best result, fine parameter adjustments may be required, depending on the materials
of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
WORK MATERIAL CEMENTED CARBIDE(≧87HRA) CEMENTED CARBIDE(<87HRA) HARD BRITTLE MATERIALS
Long Neck Ball type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Features
The shank taper angle shown is not an exact value and to avoid
contact with the workpiece, we recommend the user controls the
precise value of this angle. Shank taper angle should not make
2 Flute Long Neck Ball for Cemented Carbide, Ceramics and Hard Brittle Materials
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
sample
Size
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
1* DCB / DCLB series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Work MaterialCARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
19
UDCLB Milling Conditions
Note:
・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Use an inclined or helical approach (Recommended inclination angle: <5 degree).・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.
Tool life may differ depending on the type of Cemented Carbide / Ceramics / Hard Brittle Materials. For best result, fine parameter adjustments may be required, depending on the materials
of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
* Feed Rate 2: Approach feed rate and contact time on the surface.
ap:Axial Depth(mm)
ae:Radial Depth(mm)=Pf
WORK MATERIAL CEMENTED CARBIDE(≧87HRA) CEMENTED CARBIDE(<87HRA) HARD BRITTLE MATERIALS
The shank taper angle shown is not an exact value and to avoidcontact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not makecontact with the work piece.
Total 30 models Unit (mm)
ModelNumber
OutsideDiameter
Ø D
CornerRadius
CR
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d1
Shank TaperAngleBta
OverallLength
L
ShankDiameter
Ø d
Effective Length byInclined Angles
30‘ 1° 1° 30‘ 2° 3°
0.3
0.5
0.8
1
1.5
2
0.15
0.25
0.4
0.5
0.75
1
0.28
0.46
0.76
0.96
1.44
1.9
16°
16°
16°
16°
16°
16°
R0.03
R0.05
R0.03
R0.05
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
UDCLRS 2003-003-006
UDCLRS 2003-005-006
UDCLRS 2005-003-005
UDCLRS 2005-003-010
UDCLRS 2005-005-005
UDCLRS 2005-005-010
UDCLRS 2008-003-008
UDCLRS 2008-003-016
UDCLRS 2008-005-008
UDCLRS 2008-005-016
UDCLRS 2008-010-008
UDCLRS 2008-010-016
UDCLRS 2010-003-010
UDCLRS 2010-003-020
UDCLRS 2010-005-010
UDCLRS 2010-005-020
UDCLRS 2010-010-010
UDCLRS 2010-010-020
UDCLRS 2015-003-015
UDCLRS 2015-003-030
UDCLRS 2015-005-015
UDCLRS 2015-005-030
UDCLRS 2015-010-015
UDCLRS 2015-010-030
UDCLRS 2020-003-020
UDCLRS 2020-003-040
UDCLRS 2020-005-020
UDCLRS 2020-005-040
UDCLRS 2020-010-020
UDCLRS 2020-010-040
0.6
0.6
0.5
1
0.5
1
0.8
1.6
0.8
1.6
0.8
1.6
1
2
1
2
1
2
1.5
3
1.5
3
1.5
3
2
4
2
4
2
4
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
0.61
0.61
0.55
1.06
0.55
1.06
0.86
1.68
0.85
1.68
0.85
1.68
1.06
2.09
1.06
2.09
1.06
2.09
1.61
3.16
1.61
3.16
1.61
3.16
2.20
4.26
2.20
4.26
2.20
4.26
0.63
0.63
0.56
1.10
0.56
1.09
0.88
1.73
0.88
1.73
0.88
1.73
1.10
2.16
1.09
2.16
1.09
2.16
1.66
3.26
1.66
3.26
1.66
3.26
2.27
4.40
2.27
4.40
2.27
4.40
0.65
0.65
0.58
1.13
0.58
1.13
0.91
1.79
0.91
1.79
0.90
1.78
1.13
2.23
1.13
2.23
1.12
2.22
1.72
3.37
1.72
3.37
1.71
3.36
2.35
4.55
2.34
4.55
2.34
4.54
0.67
0.67
0.60
1.17
0.60
1.17
0.94
1.85
0.94
1.85
0.93
1.84
1.17
2.31
1.17
2.31
1.16
2.30
1.78
3.49
1.78
3.48
1.77
3.48
2.43
4.70
2.42
4.70
2.42
4.69
0.72
0.72
0.64
1.25
0.64
1.25
1.01
1.99
1.01
1.98
0.99
1.97
1.25
2.48
1.25
2.47
1.24
2.46
1.91
3.74
1.90
3.74
1.89
3.73
2.61
5.05
2.60
5.05
2.59
5.04
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
2 Flute Long Neck Radius End Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
sample
1* The new DCLRS SP series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
21
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Ceramics / Hard Brittle Materials.For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
*Feed Rate 2: Approach feed rate and contact time on the surface.
Long Neck Radius type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.
Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.
By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.
Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Features
ModelNumber
Spindle Speed(min-1)
Z-Level Milling Flat Milling Side Milling Slotting
UDCLRSの備考は、P22に記載しております。Refer to page 22 for UDCLRS note.
21
20
UDCLRSSize ~
The shank taper angle shown is not an exact value and to avoidcontact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not makecontact with the work piece.
Total 30 models Unit (mm)
ModelNumber
OutsideDiameter
Ø D
CornerRadius
CR
EffectiveLength
ℓ 1
Lengthof Cutℓ
NeckDiameter
Ø d1
Shank TaperAngleBta
OverallLength
L
ShankDiameter
Ø d
Effective Length byInclined Angles
30‘ 1° 1° 30‘ 2° 3°
0.3
0.5
0.8
1
1.5
2
0.15
0.25
0.4
0.5
0.75
1
0.28
0.46
0.76
0.96
1.44
1.9
16°
16°
16°
16°
16°
16°
R0.03
R0.05
R0.03
R0.05
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
R0.03
R0.05
R0.1
UDCLRS 2003-003-006
UDCLRS 2003-005-006
UDCLRS 2005-003-005
UDCLRS 2005-003-010
UDCLRS 2005-005-005
UDCLRS 2005-005-010
UDCLRS 2008-003-008
UDCLRS 2008-003-016
UDCLRS 2008-005-008
UDCLRS 2008-005-016
UDCLRS 2008-010-008
UDCLRS 2008-010-016
UDCLRS 2010-003-010
UDCLRS 2010-003-020
UDCLRS 2010-005-010
UDCLRS 2010-005-020
UDCLRS 2010-010-010
UDCLRS 2010-010-020
UDCLRS 2015-003-015
UDCLRS 2015-003-030
UDCLRS 2015-005-015
UDCLRS 2015-005-030
UDCLRS 2015-010-015
UDCLRS 2015-010-030
UDCLRS 2020-003-020
UDCLRS 2020-003-040
UDCLRS 2020-005-020
UDCLRS 2020-005-040
UDCLRS 2020-010-020
UDCLRS 2020-010-040
0.6
0.6
0.5
1
0.5
1
0.8
1.6
0.8
1.6
0.8
1.6
1
2
1
2
1
2
1.5
3
1.5
3
1.5
3
2
4
2
4
2
4
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
0.61
0.61
0.55
1.06
0.55
1.06
0.86
1.68
0.85
1.68
0.85
1.68
1.06
2.09
1.06
2.09
1.06
2.09
1.61
3.16
1.61
3.16
1.61
3.16
2.20
4.26
2.20
4.26
2.20
4.26
0.63
0.63
0.56
1.10
0.56
1.09
0.88
1.73
0.88
1.73
0.88
1.73
1.10
2.16
1.09
2.16
1.09
2.16
1.66
3.26
1.66
3.26
1.66
3.26
2.27
4.40
2.27
4.40
2.27
4.40
0.65
0.65
0.58
1.13
0.58
1.13
0.91
1.79
0.91
1.79
0.90
1.78
1.13
2.23
1.13
2.23
1.12
2.22
1.72
3.37
1.72
3.37
1.71
3.36
2.35
4.55
2.34
4.55
2.34
4.54
0.67
0.67
0.60
1.17
0.60
1.17
0.94
1.85
0.94
1.85
0.93
1.84
1.17
2.31
1.17
2.31
1.16
2.30
1.78
3.49
1.78
3.48
1.77
3.48
2.43
4.70
2.42
4.70
2.42
4.69
0.72
0.72
0.64
1.25
0.64
1.25
1.01
1.99
1.01
1.98
0.99
1.97
1.25
2.48
1.25
2.47
1.24
2.46
1.91
3.74
1.90
3.74
1.89
3.73
2.61
5.05
2.60
5.05
2.59
5.04
Diameter and Ball R accuracy measurements are printed on the label to support High Precision milling.
2 Flute Long Neck Radius End Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
sample
1* The new DCLRS SP series are highly recommended for Glass Filled Plastic milling.2* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○*1
☆ ◎*2
21
These milling parameters are based on VF-20, VM-40 (CIS standard) for Cemented Carbide, and Alumina for Ceramics and Hard Brittle Materials. These are for reference only.Tool life may differ depending on the type of Cemented Carbide / Ceramics / Hard Brittle Materials.For best result, fine parameter adjustments may be required, depending on the materials of Cemented Carbide / Ceramics / Hard Brittle Materials; milling shape and strategy; machine rigidity and spindle capability.
*Feed Rate 2: Approach feed rate and contact time on the surface.
Long Neck Radius type End Mills for milling Cemented Carbide, Ceramics and Hard Brittle Materials.
Developed to give improved hardness and durability, new Diamond coating also has outstanding adhesion to the cutting tool.
By combining the new coating with optimum cutting geometries, the tool literally cuts the Cemented Carbide.
Leaves a burr and pit free surface finish on semi-roughing & finishing process.
Features
ModelNumber
Spindle Speed(min-1)
Z-Level Milling Flat Milling Side Milling Slotting
UDCLRSの備考は、P22に記載しております。Refer to page 22 for UDCLRS note.
21
22
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Does not require to be slowed down in the approach sequence when slotting and side milling.・Use an inclined or helical approach when Z-level milling (Recommended inclination angle: <1 degree).・For flat and side milling, set the axial depth (ap) and radial depth (ae) to allow for the uncut material of the corner radius.・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
UDCLRS Note
23
Thread milling
3 minutes/hole16 holes/tool
on thread milling
After drilling holes before threading
After thread milling
After drilling holes before threading
After thread milling
Work Size:20 x 20 x 10 mm
Work Size:50 x 50 x 10 mm
Tool
Work Material
Spindle Speed
Feed Rate
Peck Amount
Coolant
Hole Specification
Cycle Time
Hole Before Threading Thread Milling
UDCMX 2250-100
2,000 min-1 20,000 min-1
5 mm/min 3 mm/min
Blind Hole 8 mm depth x 16 holes Blind Hole 6 mm depth x 16 holes
2 min 2 sec per hole 9 min 15 sec per hole
0.5 mm ─
Cemented CarbideVM-40 (90HRA)
Air Blow
UDCT M3-0.5-6
Tool
Work Material
Spindle Speed
Feed Rate
Vertical Distance
Coolant
Hole
Cycle Time
Hole Before Threading (Helical Drilling) Thread Milling
UDCLB 2060-1500
8,000 min-1 5,300 min-1
50 mm/min 30 mm/min
Through Hole Ø6.8 10 mm depth x 16 holes Through Hole 10 mm depth x 16 holes
NEXT STAGEIntroducing revolutionary new tools for "Direct Drilling & Thread Milling" on Cemented Carbide !!
Cracks are minimized.
Time and cost savings comparing to EDM process.
Highly precise thread geometry generated by single path threading.
New standard for Cemented Carbide Machining
UDCLB: 2 tools for roughing and 1 tool for chamfering / finishing. Total 3 tools were used in total.
Cemented Carbide UDCLB R3x15 mm (Hole Before Threading) + UDCT M8x16 mm (Thread Milling)
Cemented Carbide UDCMX Ø 2.5x10 mm Flute Length (Hole Before Threading) + UDCT M3 (Thread Milling)
Features
22
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Does not require to be slowed down in the approach sequence when slotting and side milling.・Use an inclined or helical approach when Z-level milling (Recommended inclination angle: <1 degree).・For flat and side milling, set the axial depth (ap) and radial depth (ae) to allow for the uncut material of the corner radius.・Decrease both spindle speed and feed rate proportionally.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
UDCLRS Note
23
Thread milling
3 minutes/hole16 holes/tool
on thread milling
After drilling holes before threading
After thread milling
After drilling holes before threading
After thread milling
Work Size:20 x 20 x 10 mm
Work Size:50 x 50 x 10 mm
Tool
Work Material
Spindle Speed
Feed Rate
Peck Amount
Coolant
Hole Specification
Cycle Time
Hole Before Threading Thread Milling
UDCMX 2250-100
2,000 min-1 20,000 min-1
5 mm/min 3 mm/min
Blind Hole 8 mm depth x 16 holes Blind Hole 6 mm depth x 16 holes
2 min 2 sec per hole 9 min 15 sec per hole
0.5 mm ─
Cemented CarbideVM-40 (90HRA)
Air Blow
UDCT M3-0.5-6
Tool
Work Material
Spindle Speed
Feed Rate
Vertical Distance
Coolant
Hole
Cycle Time
Hole Before Threading (Helical Drilling) Thread Milling
UDCLB 2060-1500
8,000 min-1 5,300 min-1
50 mm/min 30 mm/min
Through Hole Ø6.8 10 mm depth x 16 holes Through Hole 10 mm depth x 16 holes
NEXT STAGEIntroducing revolutionary new tools for "Direct Drilling & Thread Milling" on Cemented Carbide !!
Cracks are minimized.
Time and cost savings comparing to EDM process.
Highly precise thread geometry generated by single path threading.
New standard for Cemented Carbide Machining
UDCLB: 2 tools for roughing and 1 tool for chamfering / finishing. Total 3 tools were used in total.
Cemented Carbide UDCLB R3x15 mm (Hole Before Threading) + UDCT M8x16 mm (Thread Milling)
Cemented Carbide UDCMX Ø 2.5x10 mm Flute Length (Hole Before Threading) + UDCT M3 (Thread Milling) Features
24
UDCMXSize
New Diamond coating offers excellent drilling performance on Cemented Carbide, Ceramics and Hard Brittle Materials.
By combining the new coating with optimum cutting geometries, the tool improves hole quality and longer tool life.
Makes mechanical drilling cost competitive!
Features
Total 19 models Unit (mm)
Model Number
Diameter
Ø D
Flute Length
ℓ
Overall Length
L
Shank Diameter
Ø d
Cemented Carbide
Spindle Speed(min-1)
Feed Rate(mm/min)
Peck Amount(mm)
*
*
*
*
*
UDCMX 2040-040
UDCMX 2050-050
UDCMX 2060-060
UDCMX 2070-070
UDCMX 2080-080
UDCMX 2090-090
UDCMX 2100-100
UDCMX 2110-100
UDCMX 2120-100
UDCMX 2130-100
UDCMX 2140-100
UDCMX 2150-100
UDCMX 2160-100
UDCMX 2200-100
UDCMX 2210-100
UDCMX 2250-100
UDCMX 2300-100
UDCMX 2330-120
UDCMX 2350-120
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1
2.5
3
3.3
3.5
4
5
6
7
8
9
10
10
10
10
10
10
10
10
10
10
10
12
12
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
50
50
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
20,000
15,000
11,500
9,000
7,300
6,000
5,000
4,500
4,100
3,750
3,450
3,200
3,000
2,400
2,300
2,000
1,100
1,000
910
5
5
5
5
7.5
7.5
7.5
7.2
6.8
6.5
6.2
6
6
5
5
5
3.7
3.4
3.3
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.06
0.07
0.08
0.09
0.1
0.1
0.15
0.15
0.2
0.25
0.3
0.35
Additional Model
1) Revised and reduced the spindle speed for better tool life.
These milling parameters are based on VM-40 (CIS standard) and are for reference only.Tool life may differ depending on the type of Cemented Carbide, Ceramics and Hard Brittle Materials.For best results, fine parameter adjustments may be required, depending on the Carbide, Ceramics and Hard Brittle materials; milling shape and strategy; Machine rigidity and spindle capability.
* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute Drills for Cemented Carbide, Ceramics and Hard Brittle Materials
Point Angle:130°Diameter Tolerance:0/-0.02
Additional 4 Models
24
Ø 0.4 ~ Ø 3.5
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○ ☆ ◎*
sample
25
Note:・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Recommend shallower drilling than flute length to promote good chip evacuation.・Recommend using peck drilling cycle, but one-shot drilling may extend the tool life in some cases.・Recommend air blow.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
UDCMX Note
24
UDCMXSize
New Diamond coating offers excellent drilling performance on Cemented Carbide, Ceramics and Hard Brittle Materials.
By combining the new coating with optimum cutting geometries, the tool improves hole quality and longer tool life.
Makes mechanical drilling cost competitive!
Features
Total 19 models Unit (mm)
Model Number
Diameter
Ø D
Flute Length
ℓ
Overall Length
L
Shank Diameter
Ø d
Cemented Carbide
Spindle Speed(min-1)
Feed Rate(mm/min)
Peck Amount(mm)
*
*
*
*
*
UDCMX 2040-040
UDCMX 2050-050
UDCMX 2060-060
UDCMX 2070-070
UDCMX 2080-080
UDCMX 2090-090
UDCMX 2100-100
UDCMX 2110-100
UDCMX 2120-100
UDCMX 2130-100
UDCMX 2140-100
UDCMX 2150-100
UDCMX 2160-100
UDCMX 2200-100
UDCMX 2210-100
UDCMX 2250-100
UDCMX 2300-100
UDCMX 2330-120
UDCMX 2350-120
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1
2.5
3
3.3
3.5
4
5
6
7
8
9
10
10
10
10
10
10
10
10
10
10
10
12
12
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
50
50
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
20,000
15,000
11,500
9,000
7,300
6,000
5,000
4,500
4,100
3,750
3,450
3,200
3,000
2,400
2,300
2,000
1,100
1,000
910
5
5
5
5
7.5
7.5
7.5
7.2
6.8
6.5
6.2
6
6
5
5
5
3.7
3.4
3.3
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.06
0.07
0.08
0.09
0.1
0.1
0.15
0.15
0.2
0.25
0.3
0.35
Additional Model
1) Revised and reduced the spindle speed for better tool life.
These milling parameters are based on VM-40 (CIS standard) and are for reference only.Tool life may differ depending on the type of Cemented Carbide, Ceramics and Hard Brittle Materials.For best results, fine parameter adjustments may be required, depending on the Carbide, Ceramics and Hard Brittle materials; milling shape and strategy; Machine rigidity and spindle capability.
* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute Drills for Cemented Carbide, Ceramics and Hard Brittle Materials
Point Angle:130°Diameter Tolerance:0/-0.02
Additional 4 Models
24
Ø 0.4 ~ Ø 3.5
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○ ☆ ◎*
sample
25
Note:・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Recommend shallower drilling than flute length to promote good chip evacuation.・Recommend using peck drilling cycle, but one-shot drilling may extend the tool life in some cases.・Recommend air blow.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
UDCMX Note
26
UDCTSize ~
Thread Mills for Cemented Carbide, Ceramics and Hard Brittle Materials.Direct milling offers higher efficiency and precision comparing to EDM and grinding process.Developed to give improved hardness and durability, the new Diamond coating also has outstanding adhesion to the tool.UDC series End Mills and Drills are recommended to drill holes before threading.
Features
Total 10 models Unit(mm)
ThreadDiameter
M
M2
M2.5
M3
M4
M5
M6
M8
Pitch
P
0.4
0.45
0.5
0.7
0.8
1
1.25
ToolDiameter
Ø D
1.5
1.9
2.4
3.1
3.9
4.6
5.9
Number of Flutes
2
2
2
2
2
2
2
Shank TaperAngle
Bta
16°
16°
16°
16°
16°
16°
16°
Model Number
UDCT M2-0.4-4
UDCT M2.5-0.45-5
UDCT M3-0.5-6
UDCT M4-0.7-8
UDCT M5-0.8-10
UDCT M5-0.8-15
UDCT M6-1-12
UDCT M6-1-18
UDCT M8-1.25-16
UDCT M8-1.25-24
EffectiveLength
ℓ 1
4
5
6
8
10
15
12
18
16
24
OverallLength
L
50
50
50
50
60
60
60
60
60
60
ShankDiameter
Ø d
4
4
4
4
6
6
6
6
6
6
* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute Thread Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
ℓ 1
L
ØD
Ød
Bta
Measured diameter is printed on the label.
sample
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○ ☆ ◎*
27
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Use a machine equipped with helical interpolating functions.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Decrease both spindle speed and feed rate proportionally.・The feed rate is measured at the center of the tool.・The radial cutting depth is recommended to cut all at once. Do not cut several times.・Adjust turning radius amount to meet required internal thread precision.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VM-40 (CIS standard) and are for reference only.Tool life may differ depending on the type of Cemented Carbide material.For best results, fine parameter adjustments may be required, depending on the Carbide material; milling shape and strategy; machine rigidity and spindle capability.
Work Material Cemented Carbide
Model Number
ThreadDiameter
M
Pitch
P
ToolDiameter
Ø D
EffectiveLength
ℓ1
Recommended Diameter ofHole Before Threading(mm)
Spindle Speed
(min-1)
Feed Rate
(mm/min)
M2-0.4-4 M2 0.4 1.5 4 Ø 1.6 20,000 3
M2.5-0.45-5 M2.5 0.45 1.9 5 Ø 2.1 20,000 3
M3-0.5-6 M3 0.5 2.4 6 Ø 2.5 20,000 3
M4-0.7-8 M4 0.7 3.1 8 Ø 3.3 10,050 30
M5-0.8-10M5 0.8 3.9
10Ø 4.2 8,000 30
M5-0.8-15 15
M6-1-12M6 1 4.6
12Ø 5 6,800 30
M6-1-18 18
M8-1.25-16M8 1.25 5.9
16Ø 6.8 3,500 20
M8-1.25-24 24
UDCT Milling Conditions
26
UDCTSize ~
Thread Mills for Cemented Carbide, Ceramics and Hard Brittle Materials.Direct milling offers higher efficiency and precision comparing to EDM and grinding process.Developed to give improved hardness and durability, the new Diamond coating also has outstanding adhesion to the tool.UDC series End Mills and Drills are recommended to drill holes before threading.
Features
Total 10 models Unit(mm)
ThreadDiameter
M
M2
M2.5
M3
M4
M5
M6
M8
Pitch
P
0.4
0.45
0.5
0.7
0.8
1
1.25
ToolDiameter
Ø D
1.5
1.9
2.4
3.1
3.9
4.6
5.9
Number of Flutes
2
2
2
2
2
2
2
Shank TaperAngle
Bta
16°
16°
16°
16°
16°
16°
16°
Model Number
UDCT M2-0.4-4
UDCT M2.5-0.45-5
UDCT M3-0.5-6
UDCT M4-0.7-8
UDCT M5-0.8-10
UDCT M5-0.8-15
UDCT M6-1-12
UDCT M6-1-18
UDCT M8-1.25-16
UDCT M8-1.25-24
EffectiveLength
ℓ 1
4
5
6
8
10
15
12
18
16
24
OverallLength
L
50
50
50
50
60
60
60
60
60
60
ShankDiameter
Ø d
4
4
4
4
6
6
6
6
6
6
* Ceramics: Alumina, Zirconia. Hard Brittle Materials: Glasses and etc.
2 Flute Thread Mills for Cemented Carbide, Ceramics and Hard Brittle Materials
ℓ 1
L
ØD
Ød
Bta
Measured diameter is printed on the label.
sample
The shank taper angle shown is not an exact value and to avoid contact with the workpiece, we recommend the user controls the contact with the workpiece, we recommend the user controls theprecise value of this angle. Shank taper angle should not make contact with the work piece.
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)Work Material
CARBONSTEELS
S45CS55C
ALLOYSTEELS
SK SCMSUS
PREHARDENEDSTEELS
NAKHPM
HARDENED STEELS CAST IRON ALUMINUMALLOYS
GRAPHITE COPPER PLASTICS GLASSFILLED
PLASTICS
TITANIUMALLOYS
HEATRESISTANT
ALLOYS
CEMENTEDCARBIDE
CERAMICS &HARD BRITTLE
MATERIALS~ 55HRC ~ 60HRC ~ 70HRC
○ ☆ ◎*
27
Note:・This application requires a high cutting force. A machine with poor rigidity and high vibration is not recommended.・Use a machine equipped with helical interpolating functions.・Allow sufficient machine and spindle warm-up time for stability and to remove any expansion of the main spindle before running the program.・Tool setting length should achieve the least possible overhang.・Avoid contact with the coated area of the shank. This will prevent tip vibration and tool jamming in the collet / holder.・Run-out and vibration should be checked dynamically at the tool point while mounted in the machine and both should achieve the lowest level possible.・Decrease both spindle speed and feed rate proportionally.・The feed rate is measured at the center of the tool.・The radial cutting depth is recommended to cut all at once. Do not cut several times.・Adjust turning radius amount to meet required internal thread precision.・Air blow is highly recommended for longer tool life. Both oil mist and oil coolant are alternatives.・Recommend water soluble coolant for Ceramics and Hard Brittle Materials.・When milling some work pieces, heavier chips may be created. To evacuate these chips it is important to accurately position the coolant nozzle on the milling part.・Remove chips to prevent heat generation and ignition during milling process.・Protective gear, such as safety glasses and face guards are required when milling.・Chips / dust generated while milling can have adverse affects on the machine parts if they are not properly evacuated. Take steps to assure proper evacuation.
These milling parameters are based on VM-40 (CIS standard) and are for reference only.Tool life may differ depending on the type of Cemented Carbide material.For best results, fine parameter adjustments may be required, depending on the Carbide material; milling shape and strategy; machine rigidity and spindle capability.
Work Material Cemented Carbide
Model Number
ThreadDiameter
M
Pitch
P
ToolDiameter
Ø D
EffectiveLength
ℓ1
Recommended Diameter ofHole Before Threading(mm)
Spindle Speed
(min-1)
Feed Rate
(mm/min)
M2-0.4-4 M2 0.4 1.5 4 Ø 1.6 20,000 3
M2.5-0.45-5 M2.5 0.45 1.9 5 Ø 2.1 20,000 3
M3-0.5-6 M3 0.5 2.4 6 Ø 2.5 20,000 3
M4-0.7-8 M4 0.7 3.1 8 Ø 3.3 10,050 30
M5-0.8-10M5 0.8 3.9
10Ø 4.2 8,000 30
M5-0.8-15 15
M6-1-12M6 1 4.6
12Ø 5 6,800 30
M6-1-18 18
M8-1.25-16M8 1.25 5.9
16Ø 6.8 3,500 20
M8-1.25-24 24
UDCT Milling Conditions
U.S. HEADQUARTERS 1260 N. Fee Ana Street, Anaheim, CA 92807-1817TEL: 714-521-6242 FAX: 714-521-8642
UPPER MIDWEST REGIONAL SERVICE CENTER155 Bridgepoint Drive, South St.Paul, MN 55075TEL: 651-552-0440 FAX: 651-552-0435Prices & Specifications are subject to change without notice.
http://www.usuniontool.com
0116 UDC8-16G
Correct application and operation is strongly advised to avoid clogging, abrasion, etc, that could cause serious accidents or injuries. Ignition or sparks generated during milling could lead to fire or extreme damage to the work piece. End Mills are made with very sharp cutting edges and must be handled with extra care.
Advisory for Safe Use of UNIMAX Tungsten Carbide End Mills
Advisory for regrinding UNIMAX Tungsten Carbide End Mills� Never regrind the tool without wearing safety glasses and a face guard.
� Never touch the cutting edge with your bare hands, as this could cause serious injury. Special caution is required when opening the package.� Dropping the tool could cause breakage or flying debris, leading to serious injury.� During milling, unexpected impact or shock on the tool could cause breakage or flying debris. Ensure to use protective items such as safety glasses and a face guard.� For best results, fine parameter adjustment may be required, depending on the materials; milling shape and strategy; machine rigidity and spindle capability.� Use a machine that has high rigidity and generates a low level of vibration.� Do not use flammable cutting oils.