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KEN WOO D T S-440SPS-430SP-4a 0 SPECIFICATIONS 2 HF TRANSCEIVE R CONTENT S CIRCUIT DESCRIPTION 4 SEMICONDUCTORS 27 PARTS LIST 3 5 PC BOARD SCHEMATIC DIAGRA M SWITCH UNIT 6 9 FILTER UNIT 70, 7 1 PLL UNIT 72, 7 3 RF UNIT 74, 7 5 CONTROL UNIT 76, 7 7 DISPLAY UNIT 76, 7 7 FINAL UNIT 78 IF UNIT 78, 7 9 AT UNIT 80 DISASSEMBLY 81 PACKING 88 ADJUSTMENT 8 9 LEVEL DIAGRAM 10 1 BLOCK DIAGRAM 10 3 OPTIO N PS-50 104 PS-430 109 VS-1 1 1 1 SP-430 11 4 MB-430 11 4 AT-440 11 4 YK-88S /S N 11 4 YK-88C/CN 11 4 SCHEMATIC DIAGRAM 113
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TS-440S Service Manual

Oct 26, 2014

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Page 1: TS-440S Service Manual

KEN WOOD

T

S-440SPS-430SP-4a0

SPECIFICATIONS 2

HF TRANSCEIVE R

CONTENTS

CIRCUIT DESCRIPTION 4

SEMICONDUCTORS 27

PARTS LIST 35

PC BOARD SCHEMATIC DIAGRA M

SWITCH UNIT 69FILTER UNIT 70, 7 1PLL UNIT 72, 7 3RF UNIT 74, 7 5CONTROL UNIT 76, 7 7DISPLAY UNIT 76, 77FINAL UNIT 78

IF UNIT 78, 79

AT UNIT 80

DISASSEMBLY 81

PACKING 8 8

ADJUSTMENT 8 9

LEVEL DIAGRAM 10 1

BLOCK DIAGRAM 10 3

OPTIO N

PS-50 104PS-430 109VS-1 1 1 1SP-430 11 4

MB-430 11 4

AT-440 11 4YK-88S /S N 11 4YK-88C/CN 11 4

SCHEMATIC DIAGRAM 113

Page 2: TS-440S Service Manual

TS-440 S

(GENERAL )Transmitter frequency range :

Receive frequency range :Mode :Antenna impedance :Power requirement :Power consumption :

RX no signal input :TX :

Frequency configuration :RX unit :TX unit : (A1,A3J,A3,FSK )

(F3 )

Semiconductors :

SPECIFICATIONS

160m BAND 1 .8 — 2.0MHz80m BAND 3.5 — 4.0MHz40m BAND 7.0 — 7.3MHz30m BAND 10 .1

— 10 .15MH z20m BAND 14 .0

-- 14 .35MH z17m BAND 18 .068 — 18 .168MH z

15m BAND 21 .0 — 21 .45MH z12m BAND 24 .89 — 24 .99MH z

10m BAND 28 .0 — 29 .7MHz

100kHz — 30MH zAl (CW), A3J(SSB), A3(AM), F1 (FSK), F3(FM )

50 Ohm (TX : 20— 150 Ohm with AT )

12 .0-- 16 .0V D C

Approx . 1 .9A

Approx . 20A

1st IF 45 .05MHz, 2nd IF 8 .83MHz, 3rd IF 455kH z

1st IF 455kHz, 2nd IF 8 .83MHz, 3rd IF 45 .05MH z1st IF 36 .22MHz, 2nd IF 45 .05MH zCW, SSB, AM, FSK, FM : Triple conversion superheterodyne

FM : Double conversion superheterodyne

TS-440S TS-440S (with AT )

Tr's 1 57 1 7 4

FET's 22 22

IC's 49 58

Diod's 257 27 7

(

TS-440S TS-440S

with AT )

W(mm) 270 (279) 270 (279)

H(mm) 96 (108) 96 (108 )

D(mm) 313 (335) 313 (335)

Weight(kg) 6 .3 7 . 3

Dimensions :

(

The numbers in the parenthesis include protections .

(TRANSMITTER )Ratead final power input :

Carrier supression :Unwanted sidebande supression :Harmonic content :Transmit frequency character :Maximum frequency diviation (FM) :Microphone impedance :

More than 40d BMore than 50d BLess than -40d B400--2600Hz (—6dB )±5k H z50052 - 50kg

2

Page 3: TS-440S Service Manual

TS-440SSPECIFICATIONS

(RECEIVER )Sensitivity :

Freq .Mode

100 -- 150kHz 150

500kHz 0 .5 --

1 .6MHz 1 .6 -- 30MHz

SSB,CW,FS K(SIN10dB)

Less tha n2 .5µV (8dBA1

Less tha n1µV (OdBA )

Less tha n4µV (12dBA)

Less tha n0 .25µV (— 12dBA )

AM (SIN 10dB)Less tha n25µV (28dBp)

Less tha n13µV (22dB A )

Less tha n40/,cV (32dBA)

Less tha n2 .5µV (8dBA )

FM (12dB SINAD)Less tha n0 .7µV (—3 dBµ )

Squelch sensitivity : (Threshold )

Mode•

• 150 -- 500kHz 0 .5 —

1 .6MHz 1 .6 - - 30MHz

SSB,CW,AM,FSKLess tha n20AV (26dBA1

Less tha n10 A V (20dBp)

Less tha n20µV (26dBA)

Less tha n2µV (6dBA )

FMLess tha n0 32 A V (— 10d BA )

Image ratio :

IF rejection :

Selectivity :

IF SHIFT variable range :RIT/XIT variable range :Audio output power :Audio output impedanc e

(FREQUENCY STABILITY)Frequency accuracy : (RIT/XIT OFF )Frequency stability :(RIT/XIT OFF : at receive )

Reference oscillator frequency :

50dB or more (1 00kHz -- 1 6MHz )70dB or more (1 .6 — 30MHz )50dB or more (FM 3rd image ratio )50dB or more (100kHz --- 1 6MHz )70dB or more (1 .6MHz -- 30MHz )

Fre dMode

— 6dB — 60d B

SB,CW,FSK More than 2kHz Less than 4 .4kH z

AM More than 4kHz Less than 18kHz (— 50dB )

FM More than 1 2kHz Less than 25kHz (— 50dB)

±0 .9kHz or more± 1 kHz or mor e1 .5W or more (with 8S2 load, 10% distortion )4 — 1652 (Speaker and headphone )

More than ±10 x 1 0 - 6

More than ±10 x 10-6 (— 10°C to 50°C )

36MH z

Note : Circuit and ratings subject to change without notice due to developments in technology .

3

Page 4: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

1 . Overview

• The TS-440 is a triple conversion type transceiver, incor-porating a general coverage receiver, which uses 45 .0 5MHz as the first IF, 8 .83 MHz as the second IF, and 45 5kHz as the third IF .

• The TS-440 is compact, but allows for installation of a noptional internal automatic antenna tuner operating in th eamateur band from 3 .5 MHz to 28 MHz and enables awide range of antennas to be used .

• The TS-440 also contains a microprocessor-controlled dig-ital PLL circuit which controls frequency in 10 Hz step susing a single crystal oscillator to implement high accura -cy and stable frequency control .

• The TS-440 has the following major features :(1) Selectable VFOs ; VFO-A and VFO- B(2) Direct frequency input using a numeric keypad(3) 100-channel memory containing frequency band ,

and mode information (channel 90 to 99 for split fre -

quency memory )(4) Memory scan in 10 channel groups and two type s

of program scan

(5) RTTY (AFSK) mode availabl e(6) Squelch circuit operational in all mode s(7) Dual filters available to improve selectivity and SI N

ratio (optional filter required )(8) IF shift, audio notch, IF filter switching, and RF AT T

functions for convenient interference reductio n(9) Large heat sink and cooling fan (100 W) enabling u p

to one-hour continious transmit operatio n(101 Full and semi break-in circuits for C W(1 1) External-computer controllable (optional interface re -

quired )(12) Many easy-to-read meter functions such as th e

received signal strength (s-meter), transmitter power ,SWR, and ALC level .

2 . Frequency Elements

The TS-440 utilizes a triple conversion transmitter an d

receiver .

V30K

f IN RX MIX 1

30MHz , RX

TX

45 .05MHz RX MIX28 .83MHz RX MIX3 455KHz

DE T

DISCR I

RX OUTPU T

TX MIX3 TX MIX I8 .83MH zTX MIX 2

SSB,CWT, AM, FM, FSK(FM MOD )

:45 .O8^-75 .05MH z

-CW R

:45 .0792-- 75 .0492 MHz

SS BC WFS K

'AMR,FM R

AMT,FMT : 455KH z

USB, CW

: 456 .5 KH z

-LSB,FSK

453 .5KH z

FSKAFS INPU T

B .M .

SS BAM

MIC INPU T

F M

Fig . 1 Frequency configuratio n

The overall frequency configuration of the TS-440 is show nin Figure 1 . The incoming received signal (f, N l is applied t othe ANT terminal . This signal is mixed with the local oscilla-tor signal (fvco) in RX MIX 1 to obtain the first IF frequen-cy . This signal is then mixed with the HET Oscillator signa l(fHET) in RX MIX 2, to obtain the 2nd IF frequency . Th eresulting signal is then mixed with the second local oscilla -

tor frequency (f L o) to obtain the 3rd IF frequency . The sig-nal is then combined with the CAR signal for detection . f i Nis expressed mathematically as follows :

fiN = fvco

fHEr – fLo

fcAlt 1

4

Page 5: TS-440S Service Manual

TS-440 SCIRCUIT DESCRIPTIO N

ANT

Fig . 2 PLL frequency configuratio n

30 K30MHz

1st MIX MIX 3rd MI X2nd

D AF OU T

DET

/

\ I

5 KHZ

I

6 .22MHZ

P D

120KHZI

1= 1800 1=450 1J=72441=1811 1

FM MOD I / 1I

HI IPLL 5 1

I I F M

MIX 54 .55MH

AMR,FM R

AMT, FMT

: 455 KH zUSB, CW

: 456. 5LSB, FSK

: 453 . 5

CA R

1/1 0

IX 49.9—10 4MH

1/2 0

1/ 5IPLL 31

I/1 0

MKR —(=13720_ .20719) 1 1

RIT, XI T

Y I/L

11/1800

L=19800 `_ MN614 720799

4

P .D

99=104MH z(98_6 =103.6MHZ)—

5KHZ

I

M=323 9299 4

STEP 5

)Cw R1

/P o rI/P-

I

F

P

I/1

--- - 7006 J

58.25-u53.25MHz

BP F

r1I

p,D

I/ M

} 20KH Z

1/450

AM,FM

: 91 MH zUSB,CW

: 91 .3 MH zLSB,FSK : 90 .7MHz

IPLL4I

I AM,FM

: K=18200

USB,

CW

K=1826 0LSB,FSK

K=1814 0

IPLL11

D

I/N,I/A--L1

8

SOOKHZ

INT=13-.73

T _ MN614 7NT=PN-A

L—

— I

91 MH z/'—1I .98^-2.08MHz64.78 =

59 .88MHz

P .D5KH z

I/K 1/180 0

As shown in figure 2, all received frequencies excluding th elocal oscillator frequency fLo are generated in the PLL circuit .The frequencies generated in these loops are expressed a sfollows :

- fsT DVC04 : fK04 4 800 • . fvco4 = 7200 fSTD . . . 3

.fsTD LVCO3 : fvLos = 4800

fvcos = 7200 fSTD . . . . 4

fvcoz + fvco3 + fvco4

1'fsT D50

20

4M

450

M fsTD

fvco _ s

fvco4

5fvcoz = 1800

50

20

VC01 :N

1 8

: . fvcos = 72 fSTD + fLo + f STD f1002 . . 6

Based on these formulas, the frequencies fvcor fHET, and fCA Rare expressed as follows :

/ N

M

L

fvco = fvcor = ( 72

1800 + 3600000

K+ 1440000 + 1) fsTD + fLo 7

JfHET = fVCO5 = 41

fSTD 8

Formula 1 may now be rewritten as follows :

N _

M

L

JfIN 1 72

180000 + 3600000

41 + 1 ) . fsTD 1 0

Note that f L o is not included in formula 10 . That is, areceived frequency is determined by the reference frequen-cy fs TD and frequency division data Ito N. Further analysi sof formula

10 shows the following :

i) Basically, frequency division data I to N contain no er-ror because they are controlled by the microproces-sor according to the operating frequency .

ii) The accuracy of the operating frequency is equal t othat of the reference frequency, because all frequen-cies other than fs TD in formula 10 are determine dby the microprocessor .

iii) The operating frequency does not change even if k o rfLo changes .

When f IN = 14 MHz (USB mode) in formula 10 , f IN an dfSTD have the following relationship :

VCO5 : fvcos

4 fsTDfvcos =J

I

4 1 fSTD 2

VCO2 :

fvcos — f L o — fSTD + fvcoz

1f10

4 sTD

fvco4

KfcAR

200

1440000 fSTD 9

5

Page 6: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

I=1800, J=7244, K=19800, L=3239, M=4 1

fin = 0.388 fsTD 1 1

When fIN = 30 MHz (USB mode) in formula 10 , f IN an dfSTD have the following relationship :

I = 1800, J = 7244, K = 19800, L = 3239, M = 7 3

.' . fIN = 0.833 f STD 1 2

Since the precision of the reference crystal oscillator use din the TS-440 is 10 ppm (—10 to 50°C) and the receive rsystem has the characteristics shown in items i) and ii), th etotal accuracy is stable at any point from 30 kHz to 30 MHz .The maximum amount of frequency shift is only +/— 30 0Hz (see formula 12 ) . The characteristic shown in ite miii) enables variable band functions such as IF shift to be im -plemented, using the microprocessor . The microprocesso ralso is used to set carrier points by adjusting fcAR, and to se tand adjust the amount of IF shift .So far received frequencies in the SSB mode have been dis -

cussed . For receive modes other than SSB, and in transmi tmode, operating frequency is determined by the referenc efrequency and frequency division data .In CW receive mode, fvco is shifted down 800 Hz and usedas fvco3 . In AM or FM receive mode, fCAR generation i sstopped . In FM receive mode, fHET is modulated by addin gaudio signals to VCO5 from the microphone . FSK (RTTY) i stransmitted in LSB mode and uses AFSK by adding audio sig -

nals externally .The type of frequency displayed differs, depending on th emode, as shown in Table 1 .

Mode Displayed frequenc y

USB, LSB, FS KC WAM, FM

Carrier point frequencyTransmission carrier frequenc yIF filter center frequency

Table 1 Displayed frequencie s

3 . Receiver Circuit Description

IC 2C335 7

f I F AMP . DE TNoise S O

CF 3CFW455

Fig . 3 Receiver circuit configuratio n

CF IQ7, 8

3SK73GRx2IC 7

µPC2002VS P

SSB C .F AF P A

CF 2

C . F

6

Page 7: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

t Signals from the ANT pin are fed into the RAT pin of the RF

unit via the transmit/receive switching relay . The signals the n

go to the 10 BPFs through the approx . 20 dB attenuator cir-cuit, the first stage of the first IF trap circuit, and the lo w

pass filters (which pass only 500 kHz or less) . The signal then

goes through the second stage of the first IF trap circuit, an dis mixed with the VCO signal and converted into the first I F

signal of 45 .05 MHz in the first mixer, consisting of Q3 an d

Q4 (2SK125-5) . The VCO circuit consists of Q21 to Q2 4

(2SC2668Y) and oscillates in four bands from 45 .05 MHz

to 75 .05 MHz . Oscillator frequencies are controlled by D C

signals from the PLL unit .The first IF signal of 45 .05 MHz is passed through the MC F

(F1), which is used in both receive and transmit, and is am -

plified by the first IF amplifier Q5 (3SK74L) . In the secon d

mixer, consisting of Q6 and Q7 (2SK1 25), the first IF signa l

is mixed with the heterodyne oscillator signal (36 .22 MHz )

from the PLL circuit, amplified by Q12 (2SC2668Y) to ob-tain the second IF signal (8 .83 MHz) . The second IF signa l

of 8 .83 MHz goes through the gate of the noise blanker . I n

modes other than FM , the signal then goes through the MC F(F2) and is fed into the IF unit through buffer amplifiers Q 8

and Q9 (2SC2668Y) .

1) Selectivity circui t

Figure 4 is a selectivity circuit diagram . In auto mode, th eappropriate bandwidth filter is automatically selected accord -

ing to mode . When an optional filter is used, two filters ar e

available . Tables 2 and 3 shows the various combinations

When the optional 8 .83 MHz filter is connected, the secon dIF signal is then fed from the IF unit into the optional filter .In the third mixer, consisting of Q1 and Q2 (3SK73GR), th esecond IF signal is mixed with 8 .375 MHz signal generate dby IF unit's heterodyne oscillator circuit, consisting of Q5 3and Q54 (2SC2458Y), and converted into the third IF signa l

(455 kHz) . The third IF signal is then amplified by Q 5

(3SK73GR) . A diode switch is used to route the signal t o

either the FM or SSB circuits .In SSB mode, the third IF signal goes through the SSB cer-

amic filter (XF3) . In AM mode, the third IF signal goes throug hthe AM ceramic filter (XF4) . In either mode, the third IF sig-nal is then amplified by Q7 and Q8 (3SK73GR) and detected .

In FM mode, the third IF signal goes through the FM cerami c

filter (XF5) . The signal is then sent to the FM IF, IC2 (M C

3357) for amplification and detection . IC2 also contains an

FM noise squelch circuit .The detected SSB/AM signal is passed through the notch cir -

cuit, consisting of hybrid IC IC1 (BX6124) and squelch gat e

Q12 (2SC2459BL) . The signal then goes through the AFvolume control and is amplified to the appropriate level b y

AF amplifier IC7 (UPC2002V) .

of bandwidth available when optional filters are used . In F Mmode, the selectivity switch does not operate and a singl ededicated FM filter is used . Optional filters operate only i nreceive and are separate from the filters used in transmit .

AUTO SELECTIVITY CONTRO L

I—

X59—1070—00 1D6

01 I558 21,

il a < ss R455 3t_.14 /a

D I+R+z'.,$W

IAIAL T

D5

02 L aJr p1 <I

cw R

R4~~fro m

04 IC 1 0D4RYR

D 2~• 14

iD3

0 3Bew

sj

r la — i L_ .j

J<A M R

45A

6L

RX B

45AI DI Ila BowI o D 9 M 2I4 N-88 5455 0

D 545S(-aD8

6 SELEC-TIVIT YBBC

AUTO

n

AUT

454

GNDI

F/14— J

Fig . 4 Selectivity control circuit

MANUAL SELECTIVITY CONTROL

7

Page 8: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

Filter selective

AUTO MODE

WITHOUT OPTION OPTION INSTALLE D

MODE 8 .83MHz 455kHz 8 .83MHz 455kH z

SSB Through CFI XF1 CF 1

CW Through CF1 XF2 CF 1

AM Through CF2 Through CF 2

FSK Through CFI XF2 CF I

FM Through — Through —

XF1: YK-88S or YK-88S NXF2: YK-88C or YK-88C N

Table 2

Item Ratin g

Center frequency fo 45 .05 MH z

Center frequency deviation fo± 1 kHz at 3 d B

Pass bandwidth ±9.6 kHz or more at 3 d B

Attenuation bandwidth ±28 kHz or less at 10 d B

Ripple 0 .7 dB or les s

Insertion loss 2 .0 dB or les s

Guaranteed attenuation 30 dB or more with ±1 MH z(Except spurious )

Final impedance 2 kS1±10 %IL characteristi c

Table 4 MCF (L71-0259-05) (RF UNIT Fl )

Item Ratin g

Center frequency fo 8830 kHz±0 .5 kH z

Pass bandwidth ±3 kHz or more at 3 d B

Attenuation bandwidth ±12 kHz or less at 18 d B

Guaranteed attenuation 30 dB or more within fo± 1MH z

Ripple 0 .5 dB or les s

Insertion loss 1 .0 dB or les s

Final impedance 2 .5 kfll3 pF

Table 6 MCF (L72-0260-05) (RF unit F2 )

Item Ratin g

Center frequency fo 455 kHz±0 .2 kHz at 6 d B

6 dB bandwidth (total) ± 1 .1 -1 .3 kH z

60 dB bandwidth 4 .5 kHz or les s

Guaranteed attenuation 60 dB or mor e(at 0 .1 -1

MI-Iz )

Spurious (600—700 kHz) 40 dB or mor e

Ripple with bandwidth 2 dB or less at 60 d B

Insertion loss 2 dB or les s

Temperature — 10°C— +50° C

Input and output impedance 2 al

Table 8 Ceramic filter (L72-0356-05) (IF UNIT CF1)

MANUAL MODE

WITHOUT OPTION OPTION INSTALLE D

SELECT 8 .83MHz

455kHz 8 .83MHz 455kH z

N NO RXXF2 CF 1

XF1 CF 1M 1

M2 Through CFI Through CF 1

W Through CF2 Through CF2

XF1: YK-88S or YK-88S N

XF2: YK-88C or YK-88C N

Table 3

Item Rating

Center frequency fo 455 kH z

6 dB bandwidth ±2 kHz or mor e

40 dB bandwidth 7 .5 kHz or les s

Insertion loss 6 dB or les s

Guaranteed attenuatio n(within 455kHz ±

100kHz)35 dB or more

Input and output impedance 2 .0 al

Table 5 Ceramic filter (L72-0355-05) (IF UNIT CF2 )

Item Ratin g

Center frequency fo 455 kHz±1 'kH z

6 dB bandwidth ±6 kHz or mor e

50 dB bandwidth ±12.5 kHz or les s

Rippl e(within 455 kHz±4 kHz)

3 dB or les s

Insertion loss 6 dB or les s

Guaranteed attenuatio n(within 455 kHz± 100kHz)

35 dB or more

Input and output impedance 2 .0 kS l

Table 7 Ceramic filter (L72-0315-05) (IF unit CF3 )

Item Rating

Center frequency fo 8 830 MH z

Attenuation bandwidth ±50 kHz or more at 3 d B

Guaranteed attenuation 35 dB or more at 9 285 MH z45 dB or more at 9 .74 MH z

Insertion loss 6 dB or les s

Ripple 1 .0 dB or les s

Input and output impedance 330 Sl

Max

voltage (DC) 50 V (Min l

Table 9 Ceramic filter (L72-0351-05) (IF unit CF4 )

8

Page 9: TS-440S Service Manual

TS-440 SCIRCUIT DESCRIPTIO N

2) AF notch circuitR OH M

BX7I91— 851 8

123 10

BX719 I

R7 IOK R9 22K

OUT!- S C

5

10

+0 iI tiU

WU

D27

D26

Fig . 5 NOTCH circui t

The hybrid ICI in the IF unit is an audio notch circuit .Figure 5 shows its equivalent circuit . This circuit forms state-variable band pass filter, also known as a bi-quad filter . Th enotch frequency can be changed using the notch control vari -able resistor . Since the circuit consists of the hybrid IC, sta -ble attenuation characteristics can be obtained electrically an dthermally . The range of variable notch frequencies is 400 H zto 2600 Hz .

The notch frequency is determined by the following tw o

formulas .

1) f N ,,R6/27r (R1 +Notch VR)•R8•R10•C1 . C65 1

2) R6 . 1R12+R13)=R10•R11 2

If a variable resistor is used for resistor NOTCH VR, the notc hfrequency can be controlled according to formula 1) .The notch frequency range is from 400 to 2600 Hz, and at-tenuation is from 25 to 50 dB .

9

Page 10: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

3 . Transmitter Circuit Descriptio n

IC4MIC

pPCI I58HZ

SS B

D <M1C AMP GAI N

PRO C

FSK IN

45 .05^ -75 .05MH z

Q463SK73

Q10,1 I3SK122 x2

Q13,143SKI22x 2F I

MC F

Q442SC2459 IC 5

AN612 CFI IC 6AN612 CF 4

IST MIX 9 .83MH zDB M

ssB

Q1 62SC253 8

LP F

Q I2SC2075

02,3

Q4, 52SC2509x2 2SC2879x 2

LPF/- 0A .T

R X

Fig . 6 Transmitter circuit configuration

In SSB, CW, AM, or FSK mode, the transmitter system use striple conversion . In FM mode, the transmitter system use sdouble conversion using PLL modulation .Audio signals from the microphone are applied to the MI Cpin (connector (21)) of the IF unit and are separated into SS Bmodulation and VOX signals . The SSB signal is amplified ap-prox . 8 dB by IC4 (µ.PC 1 1 58HZ) . AFSK audio signals fro mthe AFSK IN pin (back panel) are also applied to IC4 .

IC4 functions as a SPEECH processor . Output from IC4 i sdistributed to the MIC GAIN control (front panel) and FM cir-cuit (RF unit) . In SSB mode, the signal applied to the MI CGAIN control is sent back to the IF unit (connector (23) MV2) ,amplified by Q44 (2SC2459), and supplied to the balance dmodulator IC5 (AN612) . In FM or CW mode, Q44 does no toperate because a cut-off voltage is supplied to its emitte rvia diodes D82 and D46 . The signal converted to 455 kH z

10

Page 11: TS-440S Service Manual

TS-440$CIRCUIT DESCRIPTIO N

DSB by IC4 goes through the SSB transmit switching diode s

D17 and D18, filter switching diodes D14 and D12, and SS B

ceramic filter CF1, to obtain the SSB signal . The SSB signa l

then goes through the transmit switching diode D36 and i s

fed into the transmit first mixer, IC6, where the SSB signa l

is mixed with the output from the 8 .375 MHz oscillator i n

the IF unit, and converted to 8 .83 MHz . In CW or FM mode ,

the carrier signal from the PLL unit does not go through IC 5

BM or the 455 kHz filter . These carrier signals are applie d

to IC6 via switching diodes D53 and D54 . The output signa lfrom IC6 goes through the MCF to remove spurious compo -nents, and is amplified by the IF amplifier Q46 (3SK73) an d

sent to the RF unit . Q46 provides ALC control and C W

keying .In the transmitter second mixer, consisting of Q1 1 and Q12 ,

(3SK122), the 8 .83 MHz transmit IF signal input to the R F

unit is mixed with HET oscillator signal (36 .22 MHz) fro m

the PLL unit and converted to 45 .05 MHz signals . The 45 .0 5

MHz signal goes through D23 and the MCF to remove an y

spurious components . The 45.05 MHz signal then goe s

through D27 and is supplied to the transmit third mixer con -

sisting of Q13 and Q14 (3SK1 22) . In the third mixer the sig -

nal is mixed with VCO signal (Q21 to Q24) amplified by Q1 2

(2SC2668) and converted to the required transmit frequen -

cy (1 .8 to 29 .7 MHz) . The signal from the third mixer goesthrough the low pass filters C156, C158, C159, and L89 ,and is amplified by the wide band amplifier Q15 (2SC2570) .The signal then goes through the wide band transformer Ti 9and low pass filters C164, C165, and L90, and is further am -

plified by wide band amplifier Q16 (2SC2538) . The signa lfrom the Q16 goes through the output transformer T20 an dis used as the drive output .In FM mode, the PLL VCO is directly modulated . The audi osignal from IF unit IC4 (UPC1 1 58HZ) is fed into the RF uni tvia the FM1 pin . In the RF unit, the audio signal is amplifie d

by Q36 (2SC2459) and Q37 (2SC2603), and goes throug h

the limiter circuit consisting of Q38 (UPC4558C) and lo w

pass filter circuit, and is sent to the PLL unit via the FM D

pin . In the PLL unit, the 36 .22 MHz VCO is modulated . Q39

(2SC2603) is a switching circuit to prevent the modulate d

signals from being emitted from the PLL unit in a mode othe r

than FM .

For "S" model radios the output from the RF unit i samplified to a 100 W power level by Q1 (2SC2075), Q 2and Q3 (2SC2509), and Q4 and Q5 (2SC2879) in the

final unit . The 100 W output goes through the LPFs whic hdiffer by bands, and is sent as output to the antenna via th eAT unit and transmit/receive switching relay . SWR and

ALC detection is performed at the output of the LPFs .

1) Antenna tune r

The antenna tuner operates when the AUTO/THRU switc his in the AUTO position and the AT TUNE switch is ON . Th eantenna tuner is driven in the CW mode and power is reduce dto 50 W by the microcomputer regardless of the mode select -ed before the AT TUNE switch was turned ON . The rang eof operating frequencies is determined by a microcompute r

program, and is from 3 .5 MHz to 30 MHz .

• AT unit operatio n

Power transmitted by the final unit passes through the cur-

rent and voltage detecting transformers L1 and L2 usin g

toroidal cores . Current and voltage components detecte dby the transformers are supplied to pins 9 and 13 of IC 2for wave shaping and their phases are compared by IC3HD10131 . The output from pin 3 of IC3 depends upo nthe phase of the voltage and current waveforms applie d

to IC3. The signal from IC3 pin 3 is sent to pins 10 an d15 of buffer IC IC3 HD10125 . Output from pins 12 an d13 of IC3 goes through level shift Zener diodes D5 an dD6 to control the input circuit of motor drive IC IC 5BA6109U2 . The output signal is used to drive motor M 1to adjust the variable capacitor VC1 so that the phasedifference between voltage and current components i sreduced .The current and voltage components output from the cur -rent and voltage detecting transformers is also supplie dto the voltage comparator IC1 NJM2903D . The compa-rator output is used by motor drive IC IC6 BA6109U2 t odrive motor M2 to adjust variable capacitor VC2 so tha tthe amplitude difference is reduced . That is, the phase con -trol variable capacitor VC1 is controlled so that the cur -rent is in phase with the voltage and the voltage contro l

variable capacitor VC2 is controlled so that the amoun tof amplitude difference between the current and voltag eis reduced (SWR1, an SWR of 1 to 1, is obtained whe n

the current and voltage are in phase and the amount o f

amplitude difference is 0) . VC1 and VC2 are designed t ooperate independently of each other, but since phasedifference affects the amount of amplitude difference an dvice versa, VC 1 and VC2 will normally rotate together .

Forward and reflected waves detected by the filter unit ar econverted to SWR control signals in the SWR arithmetic cir-cuit in the control unit and are sent to the ISW pin of th eAT unit . Since the SWR control signals are current wave -forms, the signals are converted from Ito V waveforms b yIC8 (b/4) in the AT unit and to obtain the corresponding vol -

tage mode SWR signals are generated . The SWR signals ar ethen fed into the SWR comparator IC8 (C/4) . The referencevoltage pin 9 of the IC8 (C/4) is supplied with a voltage cor -responding to an SWR of 1 .25 to 1 via a potentiometer .Therefore, when the actual SWR value exceeds 1 .25, pin 8of SWR comparator IC8 (C/4) is H, so the motor drive vol-tage control transistor Q5 turns on and the collector of Q 4is supplied with voltage from pin 14S . The voltage is als oused to turn the tuning LED on . The inverted input pin of IC 8(d/4) is supplied with triangular waves generated by IC7, an dits non-inverted input pin is supplied with the above SWR vol -tage signals . As a result, as SWR lowers, IC8 (d/4) outputs

11

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TS-440SCIRCUIT DESCRIPTIO N

waves changing from continuous waves to relatively low dutypulses . Q1 is driven by this voltage waveform to control Q2 ,which is connected to the collector of Q4 in series and mo-tor drive voltage is generated .If the motor turns too fast, the SWR value will be smalle rthan the motor stop value because of the inertia of the mo-tor . As a result, the motor will continue to operate even if

the motor stop signal is sent and the SWR value will con-tinue to be greater than the motor stop value, causing th emotor stop signal to turn off . That is, the motor will not sto pand it will be difficult to obtain a match. If the motor spee dis too slow, it will take a long time to satisfy a matching con -dition . The TS-440 therefore controls the motor speed ac -cording to changes in SWR .

TUNE STO PADJ IC8 c/4 Q 5

Triangular wov egenerator

Fig . 7 Antenna tuner circuit

The antenna coupler is a T type . Six relays RL100 to RL10 5are used to change taps within the range 3 .5 MHz to 30 MHz .

2) Cooling fan circuit

The final unit contains the temperature-sensitive thermisto r

TH1 thermally coupled with final transistor Q4 . When tem-

perature on the surface of Q4 reaches approx . 50°C, the fan

start comparator Q9B operates (H level), causing Q8 to tur n

on to operate the fan . During operation of the fan, tempera -ture protection comparator Q9A is at a L level, so the tem-perature protection circuit does not operate .When temperature on the surface of Q4 goes down to 45°C ,the cooling fan turns off .

• Final temperature protection circui t

When the temperature of the final transistor Q4 rises u p

to approx . 80°C, the temperature protection comparato rQ9A turns on (H level), Q1 in the filter unit also turns on ,and a minus DC voltage is supplied to the ALC line, reduc -ing the transmitter output to zero . (The TS-440 does no treturn to a receive state .) When the temperature of th efinal transistor Q4 falls to approx . 70°C, the protectio ncircuits turns off allowing the transmitter to operate again .

• SWR protection circuit

When antenna VSWR is bad, or the reflected wave is to olarge, because the auto antenna is tuning for example, L4 2and L43 detect the state and its output is rectified . Therectified signal is then amplified by Q2 to control the AL Cvoltage so that drive power is reduced . As a result, loa don the final unit is reduced .

• SWR automatic arithmetic circuit

The TS-440 uses the automatic arithmetic circuit in th eAT-250 . The forward wave voltage VSF and reflecte dwave voltage VSR from the filter unit are fed into the ana -log arithmetic circuit of the switch unit, and used to se tthe voltage level of IC8 pin 2 (5 V +VsR/VSF) . Output vol-tage from the pin 2 is shifted by IC5 to move the needl e

in the SWR meter .IC5 contains a level shift/meter amplifier and an auto tune rV-I convertor . IC7 contains a square wave generator an da voltage comparator . IC8 contains an integration circuit .Q3 and Q4 are used to switch forward and reflected waveinput signals alternately .

Comparato routput

Q9 B

/45° /50°

0° Bo°

Temperature ° CFAN OFF FAN ON

Thermal

Therma lprotection OFF protection ON

Fig . 8 temperature protection operatio n

V

12

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TS-440 SCIRCUIT DESCRIPTIO N

Vs F is compared with voltage from IC8 pin 6 (5 .5 V) .

When SWR increases, VSF lowers and the voltage leve l

of IC8 pin 8 rises . At IC7 pin 3, a triangular wave is moni -

tored . The triangular wave is compared with the wav e

from IC8 pin 8 and output . The triangular wave is con-verted to a square wave by IC10 and sent to switch Q 3

and Q4 . This voltage is used as the SWR control voltage .

Output voltage from IC8 pin 2 consists of the voltage com -

pared with VsR/Vs F and + 5 DC voltage . It is distribute dto IC4 the level shift/meter amplifier to move the needl ein the SWR meter and IC5 the V-I convertor to control th eAT440 .VR14 is used to adjust the SWR meter ZERO point .VR 13 is for SWR meter adjustmen t

3) FULL/SEMI BREAK-IN and VOX circuits

RL TXB RXB

MICROPROCESSORSTAND-B YCIRCUIT

CONTRO LPOWER SUPPLY

CONTRO LCIRCUIT

KEYIN GCIRCUI T

VO XCIRCUIT

Fig . 9-1 FULL/SEMI BREAK-IN block diagra m

When the standby switch, the key, or the VOX switchin gtransistor are activated, a ground is applied to the input pi nof the control circuit, which causes a standby signal to b efed to the microprocessor to determine if a valid transmit con -

dition has been met . When that condition has been met, th e

KEYIN GSTAND-B YVOX

standby circuit in the IF unit will be turned on .A keying signal is generated by the control circuit, wheneve rthe key is depressed, to control the keying circuits in the I F

unit . This keying signal is also used as the transmit/receiv esignal during break-in operations .

o KEYING (FULL)

o CONTROL( FULL )

o KEYING(SEMI )

0 CONTROL(SEMI )

Fig . 9-2 FULL/SEMI BREAK-IN timing chart

13

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TS-440SCIRCUIT DESCRIPTION

FULL BREAK-I NH

A L

B L

1 KEYING I N

CL

HD

E

F

G

KEYING OU TL

H

L

L

L

H

H L

CONTROL OU T

SEMI BREAK-IN, VO X

A L

H

L

KEYIN GVOX

I N

CONTROL OU T

FL

HJ

KEYING OUTVOX

Fig . 9-3 FULL/SEMI BREAK-IN timing char t

The above timing charts show the timing for standby an dkeying signals .When an input from the CW key is supplied to point A asshown in the above figure during full break-in operation ,the one-shot multi-vibrator and gate circuits generate con -trol (full) and delayed keying (full) signals . After the fun-damental timing signal, RL (12V) for reception an dtransmission rises, the keying wave also rises, and whe n

the key is off, RL falls according to the preset tim e

constant .Semi-break-in operation is synchronized to VOX . When asignal is supplied to point A, the VOX delay time multi -

vibrator determines the VOX time constant . The input sig-nal is converted to a keying (semi) signal by the gatecircuit .These keying semi/full and control semi/full signals ar econverted to appropriate break-in VOX mode signals us -

ing the slide switch . The control signal is checked by themicrocomputer to see whether transmission is to be per -formed. The control signal is then used to switch CRL i nthe IF assembly unit and generate RL (12 V) . TXB (trans-mit B+) (8 .8 V) is generated, synchronized to RL . Thereceive control signal RXB (receive B+) (8 .8 V) turn son/off, synchronized to the inverted TXB signal, that is, RL .

RL

12 V

TXB

8 .8 v

RXB

8 .e v

Fig . 10 STANDBY keying timing char t

14

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TS-440SCIRCUIT DESCRIPTIO N

4) Speech processo r

IC4 in the IF unit functions as the first stage microphone am -

plifier or audio speech processor . When the processor switc his off, IC4 functions as a 20 dB microphone amplifier . Whe nthe processor switch is on, IC4 functions as an up to 40 d B

PROCESSOR OF FON

Fig . 1 1

MIC

gain amplifier with ALC . When the processor switch is on ,8 VDC is supplied to the base of the gain adjustment switch -ing transistor, Q41, driving the feedback amplifier .

GAIN 2Od BMAX GAIN 4Od 8

4 . PLL Circuits

Theory of PLL circuit operations

The TS-440 PLL circuit uses a reference frequency of 36 MH zand consists of five PLL loops covering the range of frequen -

cies from 30 kHz to 30 MHz in 10 Hz steps . The PLL circui thas an IF shift function which is implemented by insertin gcarrier frequencies between PLL loops . The PLL loops includea carrier circuit PLL loop and an HET circuit PLL loop whic h

generates a constant frequency of 36 .22 MHz. Frequenc y

division for these PLL loops is controlled by the microproces -

sor . In all PLL loops phase comparison is made using the refer -ence frequency fSTO (frequency control using a single crysta l

oscillator) .

Figure 12 is the PLL circuit block diagram .The reference frequency (fsro) is generated by a 36 MH zcrystal oscillator and Q21 (2SC2787) . Reference frequenc ysignals are fed into the main loop's IC1 1 (SN16913P) via abuffer consisting Q22 and Q23 (2SC2668) . The signal is als ofed into IC13 (SN74S112) via a buffer consisting of Q2 4(2SC2668) . In IC13, the signals are frequency divided t ogenerate a 9 MHz signal . The 9 MHz signal is used as th ereference frequency signals for the PLL loops .

• PLL 5

PLL5 consists of IC 18 (MN6147) and its associated loo pcomponents . VCO5,Q36 (2SK192A), is locked at a fre-quency of 36 .22 MHz . The 9 MHz reference frequencysignal is supplied to pin 3 of IC 18, where the signal is divid -ed by 1800 (450 in FM mode) to generate a 5 kHz (2 0kHz in FM mode) signal used for comparison . VCO5's out -put signal is supplied to IC 18 pin 16 via Q37 (2SC2668) ,where the signals are frequency divided by 7244 (181 1in FM mode) . The phase of the signal is then compare dwith that of the 5 kHz (20 kHz in FM mode) signal by th ephase comparator and the VCO5 oscillation frequency i slocked . Frequency division data is supplied by digital uni t(DAO to DA3 and CK4) .As described above, the dividing ratio used varies depend -ing on which mode the TS-440 is in, FM mode or SSB .

This is because the apparent time constant is increase dwithout changing the active LPF constant so that the PL Lsignals can be modulated easily and reducing distortio nduring FM transmission . In modes other than FM, th eamount of frequency shift due to mechanical vibration sis reduced because the apparent time constant is reduced .The output from PLL5 goes through buffer Q38 (2SC2668 )and LPFs, and is used as the HET signal in the RF unit .

15

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TS-440SCIRCUIT DESCRIPTIO N

VCO I A 45 .08. . 52 .55 MHz8 52 .55 ... 59 .55 MH zC 59 .55 . . 67 .05MH zD 67.05 ., . 75 .05MHz

Q3 6

IfLO J--- -

024

2502459 . 2034,3 5IC 13

Di v4 9MHzBUFF

2502668

SN7RS,12 N

6 r ST D

ST DOSC

Q2 1

250278 7

Q22

BUFF

2SC266 8

BPF O

FM MO D

0 9

UFF

I I36 .22MHZ 037

03 8

118111 FM )

3I C

SN 74LS9 0

IC 24 .55MH z

LPF

7244 9MHz

15KHZ1 20KHZ : FM I

6 14 7IC18

250245 8AMR,FMR : O N

/456 .5KHZ USB,CW1453 .5KHZ LSB,FSK 1`\

AMR,FM R® to-Q 6

AMT , FM T455KHZ Q 7

25C266B (OCT I4508- .]5G5MH=. . LO

2561924Q25

1 8 375MH z

SN1691380.175-30.675M H

02 3

BUF F

SNI6913F 250266 8IC1I

IC8

6 .53-.6 .63MHZ 10 7

2502668

VCO25C266B

55A5

vco

Co

D

ICI4

SN15913

3

5.82 5

P

5 32 5

8.5539 .05 MH z

2502668

2S 0266822

020 0 AM,F M91MHZ /91 .3MHZ . USB 4 O w

2SC2668 90.7MHZ : LSH.FS K

A .LPF o 3l , 32 , 3 32502459 x 3

} 500KHz

P . _PHA . C .

1017

9MH x

3-]3 1 i

PLL II

6.5-.36 .5MH

Q262SC2668

IC1 2

2SC2458

BUFF L

DIV

SN74SII2N IC1 6

1/30,1/2 SN74SION IC1 5

4

030

029 Q27,2 8\

2SC2668

HET

CA RSFT CAR

0 5

2SC2668

2502458

250195 9

2SC266 815K Hz (

P D111019

5SN16913 P2SC2668 459 LSN16913P 2502458PL L 4

01, 2

25031132 2

IC10

54460L

58 .25-53 .25MHz Q1 8

016,17

I PLL 3

2502668 2SC266 8I20KHZI IC9

015

01 3

2502668®

9MHz K 18200I/ 18260 : USB , C w\18140 LS8,FS K

IF SHIFT I-40--401CAR

I-16-. 15 )

B .A PA LPF h-1 P . DI 'PHA . C .

2503113 x 2

S 1 R MN6147 2802668

99 .-IO 4Q12

250266 6

IC 564 .78-59 .88MHz 1 .98-2 .08M4z IC 6

/5

01 4

BUFFLPF DI VI/1 0B P F MN6147

C ISN74LS90N M54460L

2SC266 8

M 9MHz

010,11

(5K H3239.. 2994 (STEP 51

A . LPF

P D _ IC 4

HA C

MN 614 72503113 . 2

L 9MHz

RITZ-120- ,120 119800- 2079 9

Fig . 12 PLL circuit block diagra m

• PLL4

PLL4 consists of IC1 (MN6147) and its associated loo pcircuit . VC04, Q3 (2SC2668), is locked at a frequenc yof aproximately 91 MHz, which differs depending on th eoperational mode . The 9 MHz reference frequency is ap-plied to pin 3 of ICI, where the signal is divided by 180 0to generated the 5 kHz signal for frequency comparison .The output of VC04 is supplied to IC1 pin 16 via buffe ramplifier Q4 (2SC2668) . In ICI, the output is divided b yan appropriate division ratio (18200 or so) which differ sdepending on the mode . The phase of the signal is com-pared with that of the 5 kHz reference signal by the phas ecomparator and the VC04 oscillation frequency is locked .Frequency division data is sent from the digital unit (DA Oto DA3 and CK3) .The output from PLL4 goes through buffer amplifier Q 5(2SC2668) and is divided by 20 in IC2 (M54459L( . Th esignal is further divided by ten in the carrier circuit of IC 3(SN74LS90N) and then fed into the IF unit as the carrie rsignal via the LPF, and buffer Q7 (2SC2458) and Q 8(2SC 1959) . In AM or FM receive mode, switching circui tQ6 (2SC2458) operates when an SFT signal is sent, an das a result, IC3, Q7, and Q8 are stopped to cut carrie rsignals .

The PLL4 output signal also goes through the LPF an dbuffer amplifier Q9 (2SC2458) and is fed into the mixe rin the main loop, where the signal is used to form the dig -ital VFO signal . As a result, the operating frequency doe snot change even if the carrier frequency is changed, whic henables USB and LSB mode switching IF shift and fine car -

rier point adjustment . In SSB, CW, or FSK reception mode ,the may be shifted +/– 1 kHz or more and the carrie rpoint can be adjusted in the range from – 400 Hz to + 35 0Hz .

• PLL3

PLL3 consists of IC4 (MN6147) and its associated loo pcomponents . VCO3, Q12 (2SC2668), is locked in th erange of 99 MHz to 103 .995 MHz. The 9 MHz referenc efrequency signal is supplied to pin 3 of IC4, where the sig -nal is divided by 1800 to generate the 5 kHz signal fo rfrequency comparison . The output of VCO3 goes throug hbuffer amplifier Q13 (2SC2668) and is applied to IC4 pi n16 . In IC4, the output is divided by L and the phase o fthe signal is compared with that of the 5 kHz referenc esignal by the frequency comparator, and VCO3 oscillatio nfrequency is locked (in 5 kHz steps) . The division ratio ,L, is supplied by the microprocessor, in the digital unit ,(DAO to DA3 and CK2) . L is in 1000 steps (19800 t o20799) corresponding to 0 .00 kHz to 9 .99 kHz. In CWreceive, in order to obtain 800 Hz beat signals in the oper -ation frequency display, the L is shifted -80 (19720 to20719) and when RIT/XIT operates, the Lis changed s othat fvco is shifted +1– 1 .2 kHz or more . In AM or FMmode, the L is shifted by 10 steps to change fvco by 100Hz steps .Output from PLL 3 goes through buffer amplifier Q1 4(2SC2668) and it is divided by ten in IC5 (M54460L) andthen by five in IC6 (SN74LS90N) . The signal is then fe d

16

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TS-440 S(

CIRCUIT DESCRIPTIO N

into pin 2 of MIX5 IC7 (SN1 691 3P) via the LPF . In MIX5 ,the signal is mixed with the signal generated by PLL4 an dgoes through the BPF to generate a signal in the range o f

6 .53 MHz to 6 .6301 MHz (in 100 Hz steps) . The gener-ated signal is supplied to pin 5 .

• PLL 2

PLL2 consists of IC9 (MN6147) and its loop circuitry .VCO2, Q18 (2SC2668(, is locked in the range of 58 .2 5MHz to 53 .2501 MHz. The 9 MHz reference frequenc ysignal is supplied to pin 3 of IC9, where the signal is divide dby 450 to generate a 20 kHz signal for frequency com-parison . VCO2's output goes through buffer amplifier Q1 9(2SC2668(, and is fed into MIX4 pin 2 and mixed wit hthe 6 .35 MHz to 6 .63 MHz signals applied to pin 5 . Themixed signal then goes through the BPF to obtain 64 .7 8MHz to 59 .88 MHz signal (in 100 kHz steps) . The64.78 MHz to 59 .88 MHz signal is fed into IC9_ pin 16 vi abuffer amplifier Q15 (2SC2668) . In IC9, the signal is divide dby M, and the phase of signal is compared with that of th e20 kHz reference signal by the phase comparator, and thu sMIX4 output is locked (in 100 kHz step) . The division ratio Mis supplied from the digital unit (DA0 to DA3 and CK1), and i sin 50 steps from 3239 to 2994 corresponding to0 .00 MHz to 0 .49 MHz .The output from PLL2 goes through buffer amplifier Q2 0(2SC2668) and is divided by ten in IC 10 (M54460L) . Viathe LPF, the signal is fed into pin 2 of MIX3 IC1 1(SN 16913P) . The frequency of the signals depends on th evalues of L and M, and is in the range of 5 .825 MHz t o5 .32501 MHz (10 Hz step) .VR1 in MIX4 circuit is used to suppress spurious outputsfrom the mixer . It is necessary to prevent PLL2 from be -coming unlocked .Signals generated by PLL2 and the 9 MHz reference fre-quency are mixed in MIX3 . The mixed signal goes throug hthe BPF, and is further mixed with fLo in MIX2 IC1 2(SN16913P) on the IF unit . The output from MIX2 goe sthrough the BPF to obtain 38 .55 MHz to 39 .04999 MHz .The signals are then mixed with the output from the fina lVCO oscillator in MIX1 .

• PLL 1

The last PLL loop, PLL1, consists of IC1 7 (MB87006) an dits loop components . In IC 17, frequency division for refer -ence and comarison frequencies is set by serial data (SO ,SCK, and LEI . When an external prescaler is used, IC1 7has a modulus control function for configuring the puls eswallow counter .

The VCO oscillator output from the RF unit goes throug hQ26 (2SC2668) in the PLL unit and is fed into MIX 1 . Themixed signals go through the BPF, and they are then am -plified by buffer amplifiers Q27 thru Q30 (2SC2668) ,shaped by IC 15 (SN74S 10N 1 /3), and fed into IC 1 6(WN74S 1 12N) 1/3, or 1 /2 prescaler . Basically, IC 16 is atwo-level FF circuit and functions as a 1 /4 divider . But ,when IC17 of the PLL unit sends control signals, to IC 1 6 ,IC 16 functions as a 1 /3 or 1 /2 frequency divider in con -junction with IC 1 5 (2/3) . That is, the IC 1 5, IC 16, and IC1 7form a pulse swallow frequency divider .

The 9 MHz reference frequency signal is supplied to pi n1 of IC17, where the signals are divided by 18 to gener-ate a 500 kHz signal for frequency comparison . Signal sfed into IC17 pin 8 via MIX1 and the buffer amplifier ar edivided by N, and the phase is compared with that of th e500 kHz reference signals by the phase comparator . Thesignal then goes through the active LPFs Q31 to Q3 3(2SC2459) and is fed into the RF unit as VCO voltage sig -nals to control the variable capacitor of the final VCO . Thefrequency divider N covers the full range of operating fre -quencies from 30 kHz to 30 MHz (500 kHz step), and i thas 61 steps of frequency division data supplied by th emicroprocessor in the digital unit .The last VCO signal in PLL1 therefore depends on th evalues of L, M, and N, and it is in the range from 45 .08MHz to 75 .05 MHz (10 Hz step) . N is expressed asfollows :

N=PNo - A

(No>A )

P :

Prescaler module valu eNo : Programmable counter valu eA : Swallow counter valu e

PLL IC contains No and A .The last VCO unit is contained in the RF unit and consist sof four VCOs, each handling one portion of frequenciesfrom 30 kHz to 30 MHz . The appropriate VCO is selectedby the microprocessor according to band information fro mthe digital unit .

• Unloc k

If a PLL loop enters a unlock state, the output on the U Lpin becomes L . This L signal is sent to the digital unit t ostop the microprocessor .

• 500 kHz marker signa l

The 500 kHz reference signal for frequency compariso nis supplied from IC17 pin 13, and it is used as the marke rreference signal .

5 . Digital control circuit

The TS-440 digital control circuit uses an 8-bit CPU (7800 )which does not contain ROM, and has a 16K ROM (27128 )and a 2K RAM 18418) outside the CPU . A common bus use dfor data exchange between the CPU and RAM, and betwee nthe CPU and ROM and is also connected in parallel to th etwo 8255's for extended I/O and an 8251 for interface t oa personal computer (option) . To transfer data to or from a nappropriate IC, the CPU uses the WR or RD signal ,and the chip select signal from the 74LS138 .The display is dynamically controlled by software, and con-sists of 13 digits and nine segments . The 13 digit and seve nsegment signal is driven by the high voltage resistive buffe r(6300), and the other two segment signals are driven by atransistor . The 7800 transfers data serially . The clock signa lis frequency divided by two in the 4013 and sent to the 6300 .Using the 4011 and 4030, the encoder generates count

17

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TS-440SCIRCUIT DESCRIPTION

pulses and U/D signals from two clock signals which are 90 °out of phase with each other, and sends the pulses and sig-nals to the 7800 . A clock pulse interrupts the 7800 and aU/D signal causes the 7800 to perform a count up or dow noperation for each step . If fast rotation occurs, the 780 0processes several steps of PLL data at one time .Voltages from the RIT and IF shift VRs are converted fro manalog to digital by the A/D convertor IC (4052) and fed int othe 7800 . The voltages are used to drive the display and ar ereflected in the PLL data .The digital control circuit contains two 8255's for extende dI/O . The 8255 in control unit A is an outputonly element an dthe 8255 in control unit B is an inputonly element for ke yscan and static data . The output 8255 emits VS-1 signals,

PLL data for the 6147, clock signals, and 1 MHz LED data .

The input 8255 receives key scan data such as panel switc h

data and DIP switch data for CAR compensation . It alsoreceives static data which cannot be entered as a portion ke y

scan data .The 7800 outputs four bits of band and mode informatio n

(11 bands in the frequency range from 30 kHz to 30 MHz) .Each time the 8251, used as the interface to a personal com-puter, receives one byte of data, the 7800 is interrupted an dreads the data from the 8251 . The 7800 analyzes any com-

mand in the data . In response to the command, the 7800controls setting or writes data to the 8251 as required . The8251 serially sends one byte of data including a start bit, syn -chronizing to a 4800 Hz clock signal .

RIT IF-SNIF T

En<mer count pufseEnc .. u/C s .9no l

n ock s,gno lA/O converter data

Made lnfnrmaYYO, :A LEO) e

/0 control ,E,_SB,US0,CW,AM,FM,FSH1

)CIOAk,por',select tTx e'•al 0,1

Seeial o

t ,O)Outdo.

;clock dot)-,Band ,nformofion

(PLC .195)58,FIP . 630 0Enable 2;

Power down IPO I(PLL :145158,Fi P .6300 1Peounwa l1825`IAI,l8)e825) )PIP C

L

_ J Rs-232C

85-I

converter C S(Address s rt)

Ton eAF Mole (MY)

conirallTON )LE D

PP Mule 1590)

(M SCR, IMU,PLL do

Lock ).. .too,

dotal

OPTION

Vs -

Ines, ILack S WAT S WMIC UP/DOWN S WPTT SWvs-I dos,.Key sca n

0 keyV, SCAN, CLEA R

. .,N. ENTtT ,Et, T,T-FSE TA/B SPRIT, A= 9

VOICE UDOWN

\CAN SW ipra NOn / '

Fig . 13 Control circuit block diagra m

18

Page 19: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

1 . Encode r

The TS-440S uses an optical encorder . Two different cloc ksignals from the encoder are 90°, out of phase with eac h

other . This phase difference is not adjustable but depend son the precision of the module . The two clock signals are

converted into clock pulses (250 pulses/rotation x 4) and U/ Dsignals indicating the direction of rotation by the 4011 an d4030 and fed into the 7800 . Figure 1 5 is a timing chart fo rclock pulse and the U/D signal transmitted to the 7800 .

,uPD7800G

Fig . 14 Encoder circui t

4I I

B 6

8 8

8 4

8 3

81 1

C 4

A 4

CI O

A1 0

C 2

012

84 BI I

BIO 8 3

BIO 81 1

B4 - B 3

COUNT PULS E

BIG

I—

U/D SIGNA L

Fig . 15 Encoder waveform timing chart

19

Page 20: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

2. Digital display

FIP digit and segment signals are driven by the 6300 bu tdecimal point and red character signals are driven by a tran -sistor . 8 V is used to increase the brightness of red charac -ters . The 7800 sends display data serially at 1 MHz, but th eclock signals are divided by two (500 kHz) in the 4080 an dfed into the 6300 . Figure 16 shows how the frequency divi -sion is accomplished . The 7800 sends data from its SO pi n

Switch uni t

+5v

(pin 28) and a clock signal from its SCK pin (pin 26) at ap-prox . 1 ms intervals . After the 7800 has sent 8 bits of dat afive times, the 7800 sends a negative enable pulse from portB5 (pin 46) . When a decimal digit goes on, the 7800 set sport C4 to L and when a red character goes on the 780 0sets port C3 to H .

--------------------

+g~

L

1~) N_

O Q,

O I() e M N -0 0 O 9 0 0 0 O U O O O 0

02 03 04 05 06 On 08 09 010 011 012 01 31 0 0 0 0 0 0 0 0 00 0

0 100 01 01 9On01014 015o c

20 bit Display buffer resisto r

IC3 TC40I3BP A/2

i f'

p PD

7800G

46

O28

5

C K

D

0

CL P R10

8

9 13 S I

c

LH

contro lcircuit

20bit Serial shift resisto r

1 1 1- --- fl->J

IC I

pPD6300C

s o

sIC 3TC40I3BP B/ 2

D

26SCK 3 2

CL PR

Fig . 16 Digital circuit

3 . Key scan inpu t

The key scan input block sends key scan signals (negativ epulses) from its 8255 (IC53) port C in the order of CO to C 7(C6 and C7 are output only once when the POWER switc his turned on) . When a matrix crossing point switch is on, its

corresponding bit in the 8255 port A is L to enable the switc hto be identified . Figure 13 shows the matrix . Key scan S6and S7 are provided for the extended function using diodes .

Key scan matrix S1 2 3 4 5 6

1 1 LSB 2 USB 3 CW 4 AM 5 F M

2 6 7 8 9 0 FS K

3 V/M MV SCAN M .IN CLEAR EN T

4 RIT ZIT T-FSET 1MHz DOW N

K 5 A/B SPRIT A=B 25L

1 U . P

6 VOICE .T SET ON CLOCK 1100L

3 50L

2 100U

8

7 T .SET OFF 200L

4 25U

6 200U

9

8 TIMER SET CLOCK 2 400L

5 501

7 400U

10

Table 10 . Key scan matrix

20

Page 21: TS-440S Service Manual

TS-440 SCIRCUIT DESCRIPTIO N

4. Static input

7800 (ICI )

C OC 207

Encoder U/D signa lUnlock signa l4052 (IC : Display)

"H" when U P

"L" when unloc k

A/D convertor dat a

8255 (IC53 )

B OB 2B 3B 4B 5B7

Lock switc hAT switc hMIC UP switc hMIC DOWN switc h

PTT switch

VS-1 busy signal

"L" when switch o n"L" when switch o n"L" when switch o n"L" when switch o n"L" when switch o n"H" when VS-1 busy

6 . AT control

L

A/D converter Inpu t

Fig . 17 A/D convertor circui t

2 9--%--- 1A K

D O

I

Table 1 1 .

5 . A/D convertor inpu t

Voltages controlled by the RIT and IF shift VRs are applie d

to the 4052 (IC2 : Display) . The 4052 has four analog inputs :AO (IC2 pin 4) is connected to the IF shift VR, and Al (pi n5) is connected to the RIT VR, the other two inputs are notused . When reading IF shift data, the 7800 sets port C5 t o0 and selects 4052 AO . As a result, the 3255 sends a posi -tive pulse from port BO to reset the 4052, and the 780 0sends nine positive pulses from port C6, and port C7 receive sdata . When reading RIT data, the 7800 sets CO from th e4052 to H and thereafter performs the same operations aswhen reading IF shift data .

When the AT switch is turned on with the AUTO/THR Uswitch in the AUTO position, 8255 (IC53) ports B2 and B 5go on . When the 7800 knows that the AT switch is on vi aport B2, it will enter the CW-mode, and sets port A2 to Hand A0, Al, and A3 to A6, and B4 to L, and transfer a pow-er down signal . The 7800 then knows that the PTT switc his on via 8255 port B5, and sets port A6 (transmission con-trol signal) to H, enabling transmission . However, if the select -ed frequency does not allow the 7800 to prepare fo rtransmission, 7800 port A6 remains L and the 7800 will notenable transmission . When the selected frequency is 1 .9 MH zor less, the 7800 will not enter CW mode nor send a powe rdown signal .

7. LED outpu t

Depending on the mode, the 7800 makes the 8255 (IC2 )send M, SCR, 1 MHz, and lock LED signals from ports B4 ,

B5, and B6. When the LED goes on, these ports are L .When the mode LED is on, 7800 ports AO to AS are H . A Oto A5 correspond to LSB, USB, CW AM, FM, and FSK respec -tively . Mode LED output is used as mode control signals i nthe IF unit .

8. VS-1 (option )

When the voice switch is turned on, an address correspond-ing to the instruction (numerical data) entered is sent fro m8255 (IC2) ports AO to A4 and a positive start pulse signa lis sent from port A5 . The VS-1 sends busy signals (H) to8255 (IC53) port B7 while the voice switch is on . After thevoice switch goes off, an address corresponding to the nex tinstruction and a start signal are sent .

9. µPD 7800 reset circuit

The 7800 reset circuit is used to initialize the 7800 whe nthe POWER switch is turned on . This circuit supplies a rese tpulse to the 7800 after the clock is supplied to the 7800 sys -tem clock input, X1 (pin 31) . Since IC3 remains on unti lPST520D (IC3) pin 1 reaches 4 .3 V, C10 is not charged, ena -bling a reset signal to be supplied . When pin 1 exceeds 4 . 3V, IC3 goes off, causing C10 to charge via R2 and R3 andthe reset signal is removed .

I) RIT

2) IF SHIFT

MB 4052

2 1

Page 22: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

10 . PLL output bloc k

The PLL output block controls five PLL loops . The 500 kH zstep PLL loop uses an MB87006 and the other PLL loops us e

PES

MN6147s .,uPD7800 The M387006 has two dividers : one for the PLL referenc e

frequency and the other for a swallow type counter . Frequen -cy division data for the reference frequency is sent only on ewhen the TS-440 power is switched on .

Fig . 18 Reset circuit

The MN6147 uses the PLL data format shown figure 19 .

8255( IC )Por tB4n,B7

BOr B3 Address

Fig . 19 MN6147 PLL data

Since the MN6147 has latches as shown in Figure 20, onl ydata following a change is output . GO data can be any dat asince it is used to transfer G2 and G7 data to the G8 latch .

11. Other outputsRL output (7800 port A6 )

This output signal controls transmission . When transmitting ,this signal is "H" .BZ (Buzzer) output (7800 port A7 )

This output signal makes the BZ circuit active . When this sig -nal is "H", the oscillator circuit operates .RESET output (7800 port B7 )

This output signal resets the two 8255s and 8251 (option) .SBK output (8255 (IC2) port A6)

This output signal switches the RF unit to prevent noise du eto PLL siwtching .MT output (8255 (IC2) port A7 )

This output signal controls the AF output to prevent noisedue to PLL siwtching .SCH output (8255 (IC2) port CO )

This signal controls the sub audible tone encoder . The sub -tone is activated whenever a transmit frequency in M-C H90-99 has been selected, in the FM mode . A logic H acti-vates the encoder .

12. CAR compensation DIP switch

This switch is used to compensate the absolute frequenc ycharacteristic of the 455 kHz filter . The characteristic ca nbe compensated within the range of — 400 Hz to + 375 Hz .LSB and USB can be compensated separately . When LSB i scompensated, FSK is also compensated .

coo x+100

xi0

xi

xi -

le©©II~11 IINI m®®m®mlllImm AEI1111111111111111111111

MIm

G B

G3

G4

GS

G G

.__.-~i

2 3

MN 614 7

Fig . 20 Data input terminal and programmable counte r

SW No . H z

1 25

2 50

3 100 LS B

4 200

5 400

6 2 5

7 5 0

8 100 US B

9 200

10 400

Table 1 2

When all bits are off, -400 Hz is supplied for compensa-tion. When no compensation is required, bits 5 and 10 mus tbe on .

CP L

DA 3DA 2DA IDA 0

22

Page 23: TS-440S Service Manual

II

-022

(I 59.55 ... 67.0 5

/J\

1114 .5 .22 1

Q

Q23 ( 52 .55 5

11 (7 .5-14 .5 1

020

Q24 ( 45 .05 52.5 5

(0 ^ 7 .5 1

O•

Q1 8 0

Q17

Q21

67.05

75 .0 5

122 .. 301

TS-440SI

CIRCUIT DESCRIPTIO N

13. Band information generation circuit (in the R Funit )

Band information from the control unit is sent to connecto r

15 of the RF unit . Band information signals BO to B3 for ma BCD code in which BO corresponds to LSB . Q4D

(M74LS145P) is used to convert data from BCD to DEC, an dit generates control signals for ten of the 11 bands . Contro lsignals for the remaining band (25.5 MHz to 30 MHz) ar egenerated in the AND circuit consisting of D57, D58, an d

Q46. These contorl signals go through the current buffer con -sisting of Q41 to Q45 (M54561P and 2SA562Y), and ar eOR'ed by diodes, as required, and sent to AT unit, filter unit ,

CO, and ANT BPF, as shown in Figure 21 .

Band information 7800 PBo — 3, B3B2B1B o

30kHz - 0 .5MHz 0 0 0 0

0 .5MHz - 1 .6MHz 0 0 0 1

1 .6MHz - 2 .5MHz 0 0 1 0

2 .5MHz - 4MHz 0 0 1

1

4MHz - 6MHz 0 1 0 0

6MHz - 7 .5MHz 01 0 1

7 .5MHz - 10 .5MHz 01 1 0

10 .5MHz - 14 .5MHz 0 1 1

1

14 .5MHz - 22MHz 1 0 0 0

22MHz - 25 .5MHz 1 00 1

25 .5MHz - 30MHz 1 0 1 0

Table 1 3

I4V

Q40 M74LS145P

BCD — DEC

V v 0Q41 M54561P Buff

\/ x

0000

042 Q43 Q44

lD60

~~6 1D6 5 D640I D63N1

28F

122 ,-, 30 )

21F

(14 .5-- 22 )

141

17.5-- 14 .5 1

71'

(47-7 .5 1

4F

(2.5^, 4 ,

2F

11 .6-- 2 .5)

To Filter u

D62

28T (25 .5 . 30 1

24T 122 25.5 1

IT 114 .5- 221

To AT u

I4T 110 .5-- 14.5 1

1OT 17.5 ' 10 .5 1

7T (6

~.. 7.51

0

1000

VCO SW VC O

To RFU BP F

Fig . 21 Band information generation circuit

23

Page 24: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTION

14. Mode control signals

Transmit/receive mode signals are generated by ICI 0 in the

to 10, the voltages of control pins 16 and 17 change . Dur-IF unit . IC 10 is a hybrid IC containing five pairs of PNP tran-

ing reception, these signals change to SSR, CWR, RYR, AMR ,sistors and diodes .

and FMR. During transmission, these signals change to SST ,Figure 22 shows its equivalent circuit . When the mode sig-

CWT, RYT, AMT, and FMT .nals SSB, CWB, RYB, AMB, and FMB are applied to pins 6

~ ttLL LL4 F

Q Q

2 H3 3C>

V

BX6124

Fig . 22 Mode control circuit

L

15 . Expand function

Control unit (X53-1450- 11

D No . Shipped Diode cu t

65 Mode beep tone

Morse Single ton e

66 10Hz display

OFF O N

67 Memory protect

OFF O N

73 CW shift

800Hz 400H z

78 W 24

TX

No Ye s

79 W 18

TX

No Yes

Table 14 Expand function

I

24

Page 25: TS-440S Service Manual

TS-440 SCIRCUIT DESCRIPTIO N

t 16. Semi-self test functio nSemi-self test is started by turning the POWER switch o nwith the 4 (AM) and T-F SET switches pressed .

This test provides a method of testing the TS-440 digita lsystem in a shorter time during production or servicing . Thetest enables the following :

1. Circuits which are difficult to test during program execu-tion to be tested easily . For example, dynamic data ca nbe ouput as static data .

2. Items on which information is held only by the CPU an d

is not available to the user to be tested .

a. Approximately threshold level inpu tb. Incorrect input due to input pin faul t

Operation procedure

1 . POWER SW OF F2. The power switch on while pushing switch 4 (AM) an d

switch T-F SET3. The test number has starts from "0" to "56" and EN D

when turn the VFO knob clockwise .Operation chart shows as follow .

4. To reset SEMI-SELF TEST function, Power switch OFF .

TEST NO. LIST

TESTNO

Condition TES TNO

Conditio n

0 Start All Fip's light's 31 RES = "H"All Fip's light's (Segment) 32

2 All Fip's light's 33 CO = "H" (AID )3 All Fip's OFF (digit) 34 „

= "L" I "' )q Each digit lights G1 35 AX = "H" ( " 15 G2 36 ="'L"

( )

6 "

G3 37 8255 Port A all = "H" (IC2 )

7 G4 38 "

"

all = "L"

(– 1

8 G5 39 8255 Port B all = "H"

(• , 19 G6 40 „

"'

all ="L"

(„ )

10 „

G7 41 8255 Port C CO-C3="H” 1,, )

11

C4–C7 ="L”" "G8 42 CO–C3="L” (•• 1

2 G9 43

C4–C7="H"8255 Port C all= "H" (IC53 )

13 G10 44 all= "L"

(•• )14 G11 45 LOCK,PTT,MIC,U/D,AT,VS-1(BUSY)chec k15 G12 46 [SIMPLEX] VS-1(BUSY)chec k16 "

G13 47 Key scan inport chec k17 BZ

ON 48 1

(LSB), [6

,V/M,VOICE (check)8 BZ

OFF 49 2

(USB),

,M/V,RIT,A/B (check )19 Mode LED all ON 50 3

(CWI, ] ,SCAN,XIT,SPRIT (check )

20 all OFF 51 ] (AM),

9 ,MIN,T-FSET,A=B,100L 200L 400L (•• )

21 RL

="H" 52 I5

(FM),

0 ,(FSK),CLEAR,IMHz,25L 50L 25U 50 U

22 53 ENT,DOWN,UP, 100U 200U 400 U

23 BAND all = "H" 54 –

24 all = " L" 55 —

25 PD

="H'• 56 EN D2 6

27 ENF

= •'H"28 = "L" (immediatly )

29 EN P

30

2 5

Page 26: TS-440S Service Manual

TS-440SCIRCUIT DESCRIPTIO N

SW Monitor

Display changes by TEST numbe r

Displa y

TESTNO

I/

II

I II I / I

LOCK AT MI C

UP

MI S

DOWN

PT T

or Al

VS- 1

BUS Y

43 1 1

LSB

VirU VOIC E

tl► \' RIT A/ BUSB

® SCAN SIT SPRI T

C W

Di

AM

09 rUIN T-FSET A=B 100 L

(_)

200 L

1?

400 L

L

CLEAR 1MHz 25L SOL 35U SO U

FM (Ii) 0

ENT DOWN UP 100 U

Lg.,200U

5400 U

,g

If the display changes from " ; " to " /7;; " by operate the key in chart then function working properly .

26

Page 27: TS-440S Service Manual

TS-440SSEMICONDUCTOR

SN74LS138H (Control unit IC51)

Dataoutputs

TRUTH TABL E

Input Outpu tEnable Selec t

G, G 2 C B A Yo Y, Y 2 Y 3 Y, Y 5 Y 6 Y 7

x H x x x H H H H H H H H

L x x x x H H H H H H H H

H L L L L L H H H H H H H

H L L L H H L H H H H H H

H L L H L H H L H H H H H

H L L H H H H H L H H H H

H L H L L H H H H L H H H

H L H L H H H H H H L H H

H L H H L H H H H H H L H

H L H H H H H H H H H H L

Note : 1 . G 2 =G 2A+G2 B

2. H : High leve l

L : Low leve l

X : "H" or "L"

2 7

Page 28: TS-440S Service Manual

TS-4405SEMICONDUCTO R

TC4013 (Display unit IC3 )

CL

C L

TC4040BP (Control unit IC55)

QI

Q2

03

Q4

05

0 6O © ® ® 0

LD

D

DCLOCK 10C'>

OOD--CP _

CP _

CP _ ~-CP - -CP-

CP-

R O

R O

RO

R 0

R0

R 0

RESET

DO

RESE T

SE T

DAT A

CLOCK C L

CL

6

8

5 -

3 -

SD

Q

CL

0R

2

9 -

I I -

SD

0

CL

0R

10

- 1 3

-12

RCP

D

RCP

RCP

D

RCP

D

RCP

D

RCP

D

012

Q5)0I I

(14)Q10

(12)09

(13)08

(4)0 7

TC4069BP(Control unit IC4)

(TOP VIEW)

I

128

Page 29: TS-440S Service Manual

TS-440 SSEMICONDUCTO R

e MB4052

PC 5

Co CI

7~J7

Comparato rResistor

IF-SHIFT -

R

Comparato r ® D

R IT -AI

O

Lam,~

, Multi _

D I

ple

7800

PC7

12ADC CLK PC 6

le8255 (IC2 )

RS

+5v

r Ago

Not us e

L A3

EX . 2

EX.!

8 bi tDA C

v CC IRegulator

2 .5 K

6 S OVccI

Vcc2

A .G

D.G

MB4052 Pin Descriptio nI/O Signal Pin Function s

Pin No . Pin Name Symbol Functio n

2

3

Range expande rinputRange expande routput

Ex . 2Ex .

1Analog input pin for expanding the range .Analog output pin for expanding the range . Connect to any pin from AO to A3 .

By using Ex . 1, Ex . 2, the range is expanded to the x4 range .

4—7 Analog entrance Ao—A 3 4-ch analog input pin . Channel 1 is selected by channel select input CO to Cl .

910

Channel select input C oC,

The input pin to designate the analog input channel for A/D converter . This signal is latche d

at the trailing edge of CS .

11 Chip select input CS This is the chip select input pin . When CS is inverted from "1" to "0", A/D convertin g

starts and data output is enabled . After A/D converting is over or when an interrupt is re -

quired, set the CS back to "1" .

12 A/D convertio n

clock

AD CCLK

This is the clock input pin for A/D convertion input to the comparator register sequentially .

Convertion speed is determined by the clock speed . In the case of 8-bit, approx . 10 clock s

will be needed . However, it is not necessary that the clock period be fixed .

13 Data output DATAOUT

This is the open collector to output the result of A/D convertion . The data is output in th e

order of the start bit, most significant bit, 2nd significant bit, . . ., least significant bit, an d

the stop bit, synchronized with ADCCLK .

14 Range select input RS This is the input pin for selecting the voltage range of analog input . The VFS=Vcc,/8 rang e

is selected at "0", and the range of FVS=Vcc,i2 is selected at "1" . During convertion ,

hold this pin to "0" or "1" .

18

Analog groun dDigital ground

A . GD .G

Ground termina l

1 516

Power supply pin 2Power supply pin 1

Vcc 2Vcc 1

When driving with 3 .5 to 6 .0 V of power, connect Vcc, and Vcc 2 to each other, and appl y

the power voltage to them .When driving 8 to 18 V of power, apply the power voltage to Vcc 2 . At this time, the 5 V

stabilized voltage is output to Vcc,, and approx . 10 mA current can be supplied externall y

to the IC .When either 3 .5--6 .0 V or 8— 18V power is used, Vcc, is the reference voltage for A/ D

convertion .

• Channel Select

• Range select

• Wiring example when expanding the rang e

RS'Convertion vol -

tage rang e

Vcc ,0 0—' 8

Vcc ,1 0--'

2

C ,

0

C o

0

Selected Ch .

A o

1 A ,0

1 0

11

A 2

A 3

MB4052

29

Page 30: TS-440S Service Manual

TS-440SSEMICONDUCTO R

MB8418-LP20-GRA (Control unit 1050 )

,uPD7800

Memoria lAlley128 x16 x 8

0E0

A4 na

A3 0

.~ S

}CA B

Addressbuffe r

--ITInpu t

buffe

I/O gat ecolumn decode r

I /0 buffe rWR

WE

Lo wdecode r

Addres sbuffer

L

CAB

Symbol Pin nam e

Ao—A 10 Address inpu t

I(1

— II

Ix Data in/ou t

CS Chip select 1

CS 2 Chip select 2

WE Write enabl e

Vcc Power (1 .5 V )

GND GN D

NC . No connection

mo o

GN D

AI OOE1 0

TLB

(IC4)

Q50

De,

cs e

Inpu tbuffer CS B

cs ,

Y1

7

I

SN74LS138

T +5 V

BAT T

MBM27128 (Control unit IC52)

---~ —~ OlO x

— I/O Dolt) —

Data outpu t

00

0 7' ~~ —+15 V

Vcc

RD GN DVPP

pPD7800

17Pin nam e

+15 V --.-

v

Y00 Yt O

15

14

SN74LSI38

O E

C E

PGM

o

A O

Aa

Output enabl eChip enabl eProg, roglc

Y decoder

X decoder

Output Buffer

Y selection

131072 bi t(512 x 256 )

Memoria lall y

}BP D7800

Ao—A 13 Address inpu t

Oo — O7 Data outpu t

CE Chip enable inpu t

OE Output enable inpu t

PGM Program inpu t

Vcc Power suppl y

Vpp Program power supply

GND GN D

30

Page 31: TS-440S Service Manual

TS-440SSEMICONDUCTO R

MC3347 (IF unit IC2)

25K

10K

10K 30K $ 20K

50 K

.0K

1 2

15K

14 15

K

50K

17

16

20

22K

220K

470 $50K

15

25

K

26

1 30

1 5

8

~5253 54 V

506

48 490 5144

46

4 7.

58ji

6

MC3357 (IF unit IC2)

27

100K

32

OK

10K I0K

10K • 10 K

6 .2K 33K 33K 33 K

2 8

29

30

31

5

60

59

09

R FInpu tGN D

Audi oMut eSca nContro l

Squelc hInpu tFilte rOutpu t

Filte rInpu t

Demodulato rOutput

31

Page 32: TS-440S Service Manual

TS-440SSEMICONDUCTO R

pPC1158H2

R 7

Amp .

ALC

w u W u u u WInput

N .F.B . Output

GND

ALC

ALC

Vcc

Output

Input

nput l

Pin connectio n

Pin Function Pin Functio n

1 Input 5 ALC outpu t

2

_

N .

F . B . 6 ALC Inpu t

3 Output 7 Vc c

4 GND

µPC2002V (IF unit IC7)

1 :Inpu t2: NF B

3: GN D4 : Outpu t5 : Power supply + Vc c

1 2 3 4 5

0

(N0

•1

•2

1

32

Page 33: TS-440S Service Manual

TS-440SSEMICONDUCTO R

tPD8251AC (Control unit IC54 )Data bus

SN7404 5s5 6 •D7o.DI4 TXD

Databusbuffer

8_ w97404 2 .4576MHz 0

ra nm ibuffer(P — SI

TX D

RX D

P B7yl PD7800

E 8

R DWR

SN74L5138 Ye LCTS 5

RTS 6 O 4 041 3® SN7404

~•~® C/D ~

RD • •

m~:4~•C S

l0

RESET

•p•CTS :•

DS RDTR MODE M

contro l

R/ Rcontro lI ogic

R XRD Y

Receiv econtro I

RX C

SYNDET/BD

Inne rdata bus

Not useNot use

05 (404010 pin ( Bo rate : 4800 )

5PD7800 INTI 12 pi n

Not us e

tPD8255AC-5 (Control unit IC2, 53)

I/O Port A

I/O Port C

I/O Port B

Group APort A(8 bit )

Group BPort C

(Lower 4 bit )

R/ Wcontrol

Group B

Port B(8 bit )

Group Acontro l

Dat abu sbuffer

Group Bcontro l

74 LS 13 8

i1 At IC2 : Y3

I2

ill At IC53 Y2 I3

Basic functio n

A t A D CS RD WR Functio n

0 0 0 0 1 Data bus °-- Port A

0 1 0 0 1 Data bus

Port B

1 0 0 0 1 Data bus

Port C

0 0 0 1 0 Port A — Data bus

0 1 0 1 0 Port B

Data bus

1 0 0 1 0 Port C — Data bu s

1 1 0 1 0 Control register t— Data bu s

x x 1 x x Data bus is in high impedanc estatu s

1 1 0 0 1 Combination is inhibited

"0" shows low level (L )"1" shows high level (H)

33

Page 34: TS-440S Service Manual

TS-440SSEMICONDUCTO R

APD63000 (Display unit IC1 )

Pin description

Pin No . Symbol Pin name I/O Descriptio n

1 01 3

014 FI P015Segmen t

driver0

High dielectric-strength (40V) output in the Pch open .

017

( 013' 019)Corresponds to the output of Q13 — Q1 9

01 8

7 01 9

8 SO Serial data output pin 0Output serial data the trailing edge of SCK . When the n-numbe rof pPD63000s are connected in series, this can be connected t othe SI of the following stage .

9 BI Blanking pin This input can turn off all indicator or displays, and can dim the mby applying a random duty pulse from outside . Active low .

10 LH Latch pin ITransmits the connects of the serial shift register to the buffe rregister at low level, to latch the connects at the rising time .Active rising (leading) edge .

11 SI Serial data input pin I This is the data input pin . Inputs data to the shift register at th erising edge of SCK .

Reads out the SI data to the shift register at the rising edge o f12 SCK Serial clock input pin I SCK .

Outputs data from SO at the trailing edge of SCK .

13 CS Chip select pin When CS is high, this inhibits SCK and LH, and when CS is low ,activates SCK and LH .

14 Vss GND Connect to the GND terminal of the system .

15 0 016 0 1 Pch open-drain system, high dielectric-strength output .17 02

18 03 FIP Corresponds to th e0 4 output of 0o to 012

V0 0

0 5Segmen t

Qgdriver Pc h07

r 1p0 8O 9 (00 — 012)

0

26Oto0 11 Vss

Oo

Ot s

27 01 2

28 V00 Power supply pin — 5 V ± 10%

)

)

34

Page 35: TS-440S Service Manual

TS-440SPARTS LIST

r • Capacitor value

1 0 3 = 0 .01µ FCAPACITORS

CC 45 TH 1H 220 J1 2

3 4

5

6

1 = Type ceramic, electrolyic, etc .

4 = Voltage ratin g2 = Shape round, square, etc .

5 = Valu e3 = Temp . coefficient

6 = Toleranc e• Temperature Coefficient

0 1 0 = 1p F

1 0 0 = 10p F

1 0 1 =100p F

1 0 2 = 1000pF = 0 .001µF

2 2 0 = 22p F

1st number 1 Multiplie r2nd numbe r

1st Word C L P R S T UColor" Black Red Orange Yellow Green Blue Viole t

pp m/ C 0 -80 -150 -220 -330 -470 -750

• Tolerance

2nd Wordppm/°C

G30

H- 60

J± 120

K± 250

L50 0

Example CC45TH = -470±60 ppm/° C

Code

C D G J K M X Z P No code Code B C D F G)

'-0 .25 t0 .5 ±2 ±5 ±10 .20 +40 +80 +100 MO e

10µF-10^'+50 (pF) ±0 .1 ±0,25 ±0 .5 ±1 ± 2-20 -20 -0 iha

4 .7µF-10-+7 5

Less than 10 p F• Rating voltage\2nd

or d

1 s tword

A B C D E F G H J K V

0 1 .0 1 .25 1 .6 2 .0 2 .5 3 .1 5 4 .0 5 .0 1

6 .3 8 .0 -1 10 12 .5 16 20 25 31 .5 40 50 63 80 3 52 100 125 160 200 250 315 400 500 630 800 -3 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 -

1 = Type ceramic, electrolytic, etc .2 = Shape round, square, etc .3 = Dimensio n4 = Temp . coefficien t5 = Voltage ratin g6 = Value7 = Tolerance .

• Chip capacitor s

C C 73 F

TS L I H O O G J

(EX),-1 :7- ,

J L7_ 3

rot

/jL=7 ->- Refer to the above table .` T

1 2

3 4 5

6 7 /(Chip)

(CH,RH,UJ,SL )CF 7 3 F

F 1 H 0 0 0 0(EX) L ~o

E

1 2 3 4 5

6 7(Chip) (B,F )

• Chip resistor (Carbon )

(EX)~ D 7 3 F

a 2 8 0 0 0 J

1 2 3 4 5 6 7(Chip)

(B,F )• Carbon resistor (Normal type )

R D 1 7 a B X 0 0 0 J77 : 7 7

L - 7 : 77, E -1

1 2 3 4 5

6 7

Dimensio n

Dimension code L W TEmpty 5 .6'_ 0 .5 5 .0 ± 0 .5 Less than 2 . 0

E 3 .2 ± 02 1 .6 ± 0 .2 Less than 1 .2 5F 2 .0 ± 0 .3 1 .25 ± 0 .2 Less than 1 .2 5

Dimensio n

Dimension code L W T Wattag eE 3 .2±0 .2 1 .6+-0 .2 0 .57 2 BF 2 .0+0 .3 1 .25±0.2 0 .45 2A

Rating wattage

Cord Wattage Cord Wattage Cord Wattag e2A 1

10W 2E 1 4W 3A 1 W2B 1

8W 2H 1 2W 3D 2 W2C 1

6 W

Dimension

3 5

Page 36: TS-440S Service Manual

TS-440S

SEMICONDUCTOR

PARTS LIST

)

N : New Part s* : Please note that parts are sometimes not in stock, and it takes much time to

deliver .

R emarks Name

Diode 1S155 51S13 31S258 815158 71S100 71SV53 A

N 1SV15 31SS10 11SS991N6 01N444 8

S31 CBA28 2

N MA858N US1090N DAN40 1

MC93 1M I20 4MC92 1

Vari-cap ITT310T E

Varistor MV 1 3MV-5 TMV203

Zener diode

N SVO3Y S

MTZ 3 .0J B

NN

N

MTZ 4 .3JCMTZ 6 .2JAMTZ 7 .5JAMTZ 9 .1J BMTZ 9 .1JC

UZ 3 .0 B

UZ 6 .2B LUZ 9 .1B LV06 B

Thermistor SDT1000N 5T41 L

112-502- 232D2 7

Surge absober N DSP-301 N

ItemRe

Nam emarks

Digital Tr N DTC 1 14E S

TR

DTC143T SDTC124E SDTC 144WSDTA114E S

2SA562 (Y )

N 2SA562 TM2SA950 (Y )

2SC1959 (Y )2SC1815 (Y )2SC205 32SC207 52SC2458 (Y )2SC2459 (BL )2SC250 92SC253 82SC2570A2SC2668 (Y )2SC2603 )E )

N 2SC287 92SC3113 (B )2SC2787 (L )

FET 2SK30 (GR )2SK30 (0 )2SK192 (GR )2SK192A (GR )2SK192A (GR)* J2SK 125- 5

3SK73 (GR )3SK74 (L )3SK122 (L )

IC AN61 2AN655 1AN7805AN7808BA71 8

BA6109U 2BX61246X719 1

HD1011 6HD 1013 1HD1012 5

ItemRe -

Nam emark s

N LM2931Z-5 . 0

N M 54460 LM54459 LM54561 P

N M 74LS00 PN M74LS123 P

M74LS145 PMB361 4MB405 2

N MB87006N MBM27128-25JA 1

MBM8418-2OLP -GR A

MC10125 LMC10131 LMC10116 LMC3357 PMN614 7MN6147 C

NE555 PNJM2903 DNJM2903 SNJM2904 MNJ M 2094 S

PST520 D

SN74LS90 NSN74LS10 NSN74LS112 N

N SN7404 N

N SN74LS123 NSN74LSOO NSN74LS138 NSN74LS145 NSN16913 P

N TC4001B FTC4011B P

TC4013B PN TC4030B PN TC4069UB P

TMP8255AP-5

p.PC1158H 2p.PC2002 VAPC4558 C

N 1PD63000APD8255AC- 50PD7800 G

)

)

Destination table

K

: for U .S .A .Ml : GENERAL MARKE TM2 : GENERAL MARKE TT

: for England

W : for Europ eX : for Australi a

36

Page 37: TS-440S Service Manual

TS-440 SPARTS LISTx New Parts

Parts without Parts No. are not supplied .

Les articles non mentlonnes clans le Parts No . ne sont pas fournis.Telle ohne Parts No . werden nlcht gellefert .

Ref .

No . Address NewParts

Parts No . Description Desti -nation

Re -mark s

offtit g. -g- fs

gl. 1144

TS-4401 11) :it: A01—0990EI12 CASE

(A)

UPPE R2. 3A AU10999-0,1 cnsE

(B)

LOWE R3 PANEL ASS Y4 21) A40--0617-03 130 -FTOM PLAT E

9 IA B04—0411-04 SF' MOUNTING HARDWAR EI[) 1A BEIS-07OR-04 SP GRILL CLOT H1_1 IF B30-00JI'IS PH 01- LAMP

(14V,80MA )1 1 21H MEIE R14 13A B40-362S-414 MNDEL. NAME PLATE KMIM 2

14 3A B40-3625-04 MODEL NAME PLATE 1I414 3A B40-3626-04 MODEL NAME PLATE X17 1A 14,12-1,M22-04 VOX NAME PLAT E22: 2C B43106304 NAME PLATE

(TRIN TS440S) T21 B43-1064EO4 NAME PLATE:

(KENWOOD TS-- 44X) x

2 , B43EIO65-04 NAME PLATE

(KENWNND TS--440S) K1 . M 222. B43-1066-04 NAME PLATE (KENWOOD TS-440S) 1423 1T :it : B46-0410IO WARRANTY CARD K24 IS B50-8048-00 INSTRUCTION MANUAL KMIM 2211. 1S B50-8048-00 INSTRUCTION MANUAL W X

24 12 B50-8049E-00 INSTRUCTINN MANUAL TB42-1.72-04 LABEL(WITH ANTENNA TUNER )

24 IS E07-0751-05 7P DIN PLUG

(ACLESNRY )2, 1 IS E070852-05 8P METAL_ PLUG KMIM 228 IS E30163005 DC POWER CORD ASS Y

E310431-1.5 WIRE WITH CONNE'LTNR

(SP )

IS F05-2034-05 FUSE

(20A ):31 IS F'05E2034-05 FUSE

(20A)ACCESSNR Y

3 :3 liE : 602---0 :505-17'5 KNOB FIXED SPLING

(X4 )G53-0509-04 PACKING

(X2)

CASE1 SID E

34. 35 1401-4603-04 CARTON BOX

(INSIDE) KM1M 234 '3S H01E4-683-04 CARTON BOX

(INSIDE )34 Hill. -4684--U4 CAR - MN BOX

(INSIDE) T34 3S HOIE4685-04 CARTON BOX

(INSIDE) x3 .5 3S H03-227R-04 CCIRTNN

BOX

(Ot.1 -T

SIDE )

35 3S H03-2278-04 CARTON BOX

(GUT SIDE )-ii3':.

3 H01.3-2285-04 CARIFIN BOX:

(OUT SIDE )36 , , .,.. 4 H10-261502 PACTI 1,15

FEXTURE(E )H10-261.6-02 PACKING FIXETURE(R )

38 IS H12-1315-04 11:14SHIN N

39 2( H20-1425-03 PRNTECTIVE COVE R4-0 IS H25-0079-04 PRNTECTIVE BAG

(MIC) 21`11.11 240 H25-0079-04 PRNTELTIVE BAG

(MIC) X.41 IS H25-0112-04 PRNTECTIVE BAG

(DC CORD )

413 31) .102-0323-05 FONT

(72)

P44 :t : 1102--044004 ASSiCS'TANT FON T4.5 14 ,31 J112-0441-05 FAA)

(X4 )46 3A j02-0442-04 FOOT

(X2)

F47 2A J'21-1.144-34 MOUNTING HARDWARE(SP )

48 IF 421E2779E-14 MOUNTING HARDWARE(PILNT LAMP )4V 2E E130-0526-04 SPACE R50 2E 0'131-0141-04 SPACER RING

(MIC)

3 7

Page 38: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No .

# FR

Addres s

I~

Newparts

Parts No .

rP.

*

-g-

Descriptio n

a$

Desti -natio n

it

fA7

Re -mark s

55 1E „1- 32--0765-04 HEX

DHSS

(Xi')

_, . :_:,i`1 `56 2f( J32-07E32-on HEX

BNF i,S

(X4 )

I

M M57 1F,IG iti :112-0792-04 HEX MSS

(XM 10M M58 1G 4 j32-0793-04 HEX

BOSS

(X(1)

IIM M59 If,

,s J -i2-0794 04 HEX BNSS

(X3)

5M M

63 313 007. -040 EARNING HHNDI F64 31 : K:2 .1-077£3-I) FNN D65 3E 1,HE-J8

(]N'',IDE )66 IS K23-071.2-04 K :N011

(VNX)

X I67 31 I•N011

(1201

()X I

68 3C V29--0741-24 kNOB

(NiE 1 1 - SMF)

X469 -1- 5-04K2907 8 PL15 H

I, NNB

(PNWFt ;ii)

Y l70 i'C IiHNIi

(HL L )

71 2L K29-3001-04 PI ISH

0111

(1(4 )72 2L I< 29-3002-04 PUSH FNNP

(x6 )

75 2t N19-0601--)4 FLAT WASHE R76 N19-061i7-04 FEW -

1.40HFR

(MAfN PNNH )N07-30004b IIRH7lFR

IIFCID

InPFIIF

5GREW(Xl )N8?--3012-46 PRA71FR HEAD

[11 1111

SEFIW(X2 )AA 2L .2E N09-0256-05 GND

Si RLW

(x4 )

EDi 2KI N07--0644--0 .1 RIND SI HEW

1X70Ci(NC19--0658 -04 PfiillNl)

SLREW

(DD .31 4 NrI9-- 06,99-- (15 (}:6 )E 21_ N30-2608-4I PAN HEAD MACHtNE SCREW

(X6 )F IE .IF N32-2606-46 5PEW

(XK3 )FLAT Ht HD IlAfHINU

L

21 : .2D N32-- -30(14 -46 I AV

HEAD

MAcli(NF

I :0109

(x4 )H IE,2D N32-006-40 RW HEAD MAf01NF '"-TIRE)

(x8 )if N33-3006,

41 N I JAL

HEAD

'AI H EI NE SLRFW

(X4)S Pl( 1G,11 N35261 -15-46 BINDING HEAD MrifHINF SERE WIXH )1_ 1A .38 N35- -30016-41 D[NDtNG HEAD MALHFNt'

SMFW(X20

1L .IL N87-260b-46 HPA71F.R

HEAD

IAP itl i[f

RF14lX(i iN lc,2F N81''300-46 1IR07TER HI )D

1WD- 1F SCREW(X IP 3A N873008-41 BRAT 11 :1

HEAD

JH1 13JE

S(RFW(1(2 )R N8?-- :0to -,:11 WO I rFP

ICiPltfF SCRFW(X2 )3D N:15-300b-ib B)ND)NG

H1 - AD

MOIHIFIF

319013

Ll 14 N10-2604-46 01)0

I-104))

MHctltNl-

51 - PM

RI R514AP3HIOOJ H-41:NW

RS

.1

1 W

79 211 559 04 -36-05 Ft Y

HN(iRD

OSS'(SI IF EA()

243i'--05 fHnEl

SW1 T(H

1401)4:E :' )550-1406 05 PIYGH

5W1'HH

(J()(I, FHH'12S2 550-1406-05 PHSH

SWtFCH

(1 61 :1) X

1.11 103-002- sPFHFE R81 IS 191

0 n 52-05 MILRNPHNNE KNI M111 15 - 191-f 152-05 M)(RNPHNN E

83 IF W02

11

r ' 3 41G F111K-M1R

As5 Y64 15 (l 1

-ft-11

I I M

20, 16 x41- 1611.1

00 :59111

1-I

HNI I09 3F) X44-1680--EIO Pt

UK-11 J9(1 I

,111 X45-1470-00 IlNt r2E x5rl- 20GO-110 PL_L

UN1 192 11 X51-1340-00 F11

HNI J

913 1 t , 2 J X53-1450-11 NK-31-pii4l_

1 ) 0 1 1 KMIM2

New PartsParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No . ne sont pas fournIs .Telle chine Parts No . werden nlcht gellefert .

38

Page 39: TS-440S Service Manual

0

TS-440 SPARTS LIST

Ref . No . Address Ne wParts

Parts No .

a

it

.1i.

Description Desti -natio n

it

MI

Re -mark s1 4/

9393969798

1 :[ ,2j11,2j1K,I G2D,1 R1D

T

4:

X53–1450–1 tX53–1450–2 1X54–1970-iUX57–1150–00X60–1300–00

CONTROL UNI TCONTROL UNI TDISPLAY UNI TAT UNI TIF UNIT

WXM 2

SWITCH UNIT (X41-1610-00 )CIO ,11 CK45F1H473Z CERAMIC

0.047UF ZC12 CE04WIC222N ELECTRO

22000E 16WV113 CK45F1H473Z CERAMIC

0.047UFC14 CE04WIC222M ELECTRO

22000E 16WVCIS CK45F1H473Z CERAMIC

0.047UF

C :1 .7 CE04WIC330M ELECTRO

33UF 16WVCI9 ,20 CE04WIC330M ELECTRO

33UF 16WV

C23 CE04WIC330M ELECTRO

33UF 16WVC24 CE04WlC470M ELECTRO

47UF 16WVC26 CE04WIC330M ELECTRO

33UF 16WV

C30 CE04W1C470M ELECTRO

47UF 16WVC31 CE04WlC330M ELECTRO

33UF 16WVC34 1E04WIC330N ELECTRO

33UF 16WVC35 C91–0119–05 CERAMIC

0.047UF KC38 CE04WIC470M ELECTRO

47UF 16WV

C39 C91–0117–05 CERAMIC

0.01UF KC41 C90–2035–05 ELECTRO

IOOUF 16WVC43 CK45FIH473Z CERAMIC

0.047UFC45 C90–2035–05 ELECTRO

:MOUE 16WVC46 C092MIH562K MYLAR

56O0PF K

C48 -52 C91–0119–05 CERAMIC

0.047UF KC53 C91–0117–05 CERAMIC

0.01UF KC55 .56 C90–2035–05 ELECTRO

IOOUF 16WVC57 C90202t–05 ELECTRO

1011E 25WVC59 CK4581H471K CERAMIC

470PF K

C60 .61 CK45BIH102K CERAMIC

IOOOPF K

E23–0401–05 TERMINA LE23–0512–05 TERMINAL

CN1 EO6–0656–05 6P DIN CONNECTOR(ACCI )CN2 Ell–0413–05 JACK

(PHONES )CN4 E06–0858–05 BP METAL SOCKET

(MIC :: )

CN4 Ell–0414–0S JACK (E.XT

SP )CN5 Ell–0418–05 PHONE TACK (FSK

IN .OUT,ACC3 )CN6 E13–032–05 PUONO jACKMCI E40–0773–05 PIN CONNECTOR

(MIN1,7P )MC2 E40–1073–05 PIN CONNECTOR

(MINI .10P )

MC3 E40— 1273–05 PIN CONNECTOR

(MINI .12P )MC4 E40–0573–05 PIN CONNECTOR

(MINT .5P )MC8 E40–0373–05 PIN CONNECTOR

(MINI,3P )MC9 .10 E40–0273–05 PIN CONNECTOR

(MINI .2P )MC12 E40–0073–05 PIN CONNECTOR

(MINI,BP )

MCI3,14 E40–3237–05 PIN CONNECTOR

(MINI,2P )MC15 E40–3239–05 PIN CONNECTOR

(MINI .4P )MC16 EOB–0373–05 MINI CONNECTOR

(3P )MC17 E08---0272--05 MINI CONNECTOR

(2P )MC1B E40–0473–05 PIN CONNECTOR

(MINI,4P )

MC19 E40–0373–05 PIN CONNECTOR

(MINI,3P )MC20,21 E40–0473–05 PIN CONNECTOR

(MINI,4P)

x New Parts

Parts without Parts No . are not supplied .

Les articles non mentlonnes dans le Parts No. ne sont pas fournls .Tolle ohne Parts No. werden nlcht geliefert .

39

Page 40: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No. Address New Parts No . Description Desti-

Re -Parts nation mark s

V f i%

-g- :1

/ It

MI 4IV'k

M[ ::22 E400673-05 PIN CONNECTOR

(MINI,6P )MC24 E40-0373-0 PIN CONNECTNR

(MINI .3P )MC25 E40-5069-05 PIN CONNECTNR

(MINI,6P )MC27 E40-324I-05 PIN CONNECTOR

(MINI,12P )MC28 E04-0154-05 RF COAXIAL CABLE RECEPTACLE

MC29 E40-0273-05 PIN CONNECIOR

(MINI,2P )MC 30 E40-0473-05 PIN C&NNECTOR

(MINI,4P )MC31 E40-0373-05 PIN CONNECTOR

(MINI,3P )MC32,33 E40-0273-05 PIN CONNECTNR

(MTNI,2P )M134 E40-0473-05 PIN CONNECTOR

(MINI,4P )

F02-0423-04 HEAT SIN K

CH 1 L15-0016-05 CHOKE COI LL- 1 L40-1011-13 SMALL FIXED

INDUCTORL3

--5 L40-1011-14 SMALL FIXED INDUCTO R

N09-0641-05 SCREW

(X4 )N10-2030-46 HEXAGON NUT

(X2 )N17-1030-46 TNOTHED LOCK WASHER

(X4 )N30-3004-46 PAN HEAD MACHINE SCREW(Xl )

VR1 4 R19-3423-05 PNTENJNNME)ER

(MIC,CAR )VR2 R24-9405-05 POTENTINMETER

(SO,NN)CH )VR3 R12-1420-05 TRIMMING POT .

(IK)RI TVR4 R12-3450-05 TRIMMING POM

(20K) VOL I AG EVR5 R19-3420-05 POTENTIOMETER

(AF,RF )

VR6 R19-3418-05 POTENTINMETER

(R1 -L1F SHIF1 )VR7 R12-1435-05 TRIMMING POT- .

(2K)VC04VRIO R12-0405-05 TRIMMING POT .

(330 )VR11 812---3402--05 TRIMMING POT .

(220K )VRI2 t R12-3435-05 TRIMMING POT .

(47K )

VRI3 R12-1418-05 TRIMMING POT .

(1K )VRI4 R12-1419-05 TRIMMING PNT .

(1K )Ni

.2 R92-0150-05 jUMPER REST

U OHMW7 R92-0150-05 JUMPER REST

U OHMWI3 R92-0150-05 JUMPER REST

U OHM

WI5 R92-0150-05 JUMPER REST

0 OHM

RL1 SSI-1429-05 RELAYRL2 S51-1420-05 RELAY51 01-2425-05 ROIARY SWITCH

(SELECT )S2 S31-4405-05 SLIDE SWITCH

DI 1.`51 .555 DIODED2 MTZ7.5jA 'FINER DIOD ED5

-12 1`55133 DIODED13 S31C DIODED1,5 -18 1`951 :33 DIODE

ICI A07(309 IC(VOLTAGE REGULArNR/ +8V )Ii

.3 AN - i'805 IC(VOLTAGE REGULATOR/ 45V )IC4 F LM293IL-5 .0 (I (DROPOUT CNNTROL)R/ +5V )IC5 NjM29045 Ii (OF'

AMP

X2 )116 ON7805 IC(VOL TAGE REGULATOR/ +5V )

[C:7 NJM2903S IL(DUAL CNMPALATOR )IC8 NjM29045 IC(NP AMP X2 )01 DTC114ES DIGITAL TRANSISTN R02 2SD1406(Y) TRANSISTOR03

.4 2SK30(GR) FET

New Part s

Parts without Parts No . are not supplied .

Les articles non mentlonnes dans le Parts No . ne sont pas fournis .Telle ohne Parts No . we-den nloht gellefert.

)

)

)

40

Page 41: TS-440S Service Manual

TS-440S

0

PARTS LIS T

Ref .

No.

#

it -q.

Address NewParts

Parts No.

a it *

Description Desti-

Re -nation

mark sIt

A 64

.6 2502458Y TRANS I STO R

RF UNIT (X44-1680-00 )c

C3

CC45SL 11-1390jCC45SL JJ-11.21 jCC45RHIH330J

CERAMIC

39PF

jCERAMIC

1 .20PF

jCERAMIC

33PF

J14 CK45F*I .EI473Z CERAMIC

0 . 047LF

7I:::6 C91-1.008-05 CERAMIC:

0 . 022UF

K

CT'C8

C :91-0117-05C91-1065-05

CERAMIC

O . 0 I. UF.

KCERAM IC

0 .00181J1

KC9

1.0 C91-011. - i'-05 CERAMIC

O . 01UF'

KI:::1 :1. CK}45EI. H103Z C :EROM C:

0 . 010UF

72 C:91--0 .117-05 CERAMIC

0 . 01UF

K

1:13 C91.---0105--05 CERAM I c

0 . 0047UF KC1.4 C092MI.H 123K MYLAR

0 .0121..11=

KC15

, 1.6 CC:192MI+11 .53K* MYLAR

O . 015UF

KC17 CE04WI.H010M ELEC*TRN

1 . CIIJE

50W VC c91-100B-05 CERAMIc

0 . 022UF *

C:19

,20 [:092M1H 153K MYLAR

0 . 0 :I.

KC21 CK4581-1152K CERAMIC

1 .5001E

KL22 C:91-012F,-05 CERAMIC

0 . 0027UE KL:23 I :K*438J .H 1.52K IF RAM ]: C:

1 .50OPF

K[1:24 CE04WCIHOIOM ELECTRN

HO 1 Ur=

C

11 :25 C91-1008-05 CERAMIC

0 . 0221.11

KC26 CE04WC H0 10M ELEC -CRE]

HO 1.1.1E

C J .C :27 C :91 .--100005 CERAMIC

O . 022UF

KC28 , 29 CK45BIH222K CERAMIC

*}}20OPF

K:C3C) C11<451311-1021k:i CERAM I C:

820PE

K

C31 . C91-1064-05 CERAMIC

0 . 0039UF . KC:32 C.191-01.19-05 CERAMIC

0 . 04?LIE

I<[ :33 CK4,5131FIB21K CERAMIC:

820F'F

K:C34 CE04WIH010M ELEC*FR@

1 . 001

50W VC35 C91-1008-05 CERAMIC :

0 . [)22111

K

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x New PartsParts without Parts No . are not supplIed .Les articles non mentlonnes clans le Parts No . ne sont pas fournls .Telle ohne Parts No. werden nlcht gellefert .

4 1

Page 42: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No.

It FIN it

Address NewParts

Parts No .

4t *

Description

/

Desti -natio n

ft

tp7

Re -marks

C59 CE04W 1.801 OM ELECTR&

1 . OUF

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6E30PF

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1500PF

K

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0 . 047UF

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1. . ME

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O . 022UF

KC76 C:C45SL J .H221 .,T CERAMIC

220PF

,TC77 CC455LI.H910J CERAMIC:

91PF

JC:70 CI<45131 H681K CERAMIC

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K

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JC.80 CC45SL 1H3 :31J CERAMIC:

330PF

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0 . 0047U FC99

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0 . 02 .2LIF

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0 . 047LIF

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17-05 CERAMIC:

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J

E New Parts

Parts without Parts No . are not supplied.Les articles non mentionnes dans le Parts No . ne sont pas fournis .Tolle ohne Parts No . werden nIcht geliefert .

42

Page 43: TS-440S Service Manual

r

TS-440SPARTS LIST

Ref .

No .

#

g

Address NewParts

Parts No .

A6

Descriptio n

/ 3R *

Desti -natio n

ft

lu7

Re -mark s

C1.21 C91.-0117-05 CERAMIC

OIUF

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0 . 01.UF

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0 . 01UF

K

L126 ET04WIH100M ELECTRO

10UE

50WVC :127 C :91-0117-05 CERAM :(C

O . 010E-

1<C12E3 CC45S L 55L1 .H0401 CERAMIC :

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0 . OIIJF

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0 . 01UF

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1201 1L:136 C :91-0117-05 CERAMIC

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0153 C9] .---1.00E3--05 CERAMIC

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0 . 011JF

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01,69 C:91-0119-05 CERAMIC

0 . 047UF

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CERAM lE C

0 . 0101F.:EEC :FRO

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0 . 01 OF

II

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1.8P FC178 C91-0117-05 CERAM IC

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C :1 E33 CC45CHI H330j CERAM I C:

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5 . OFF

C

New Part sParts without Parts No. are not supplied .Les articles non mentionnes clans le Parts No . ne sont pas fournis .Telle ohne Parts No . werden Net-it gellefert .

43

Page 44: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No . Address New Parts No . Description Desti- Re -Parts nation mark s

It / ft

C:189 CC45CH 11-1330J CERAMIC

33FF

JCl . 90, 1.91 C91-0117-05 CERAMIC

O . 01UF

KI:::192 CE04WIA47011 ELECTRN

47UF

10W V0193 C91-0769- .05 CERAMIC:

0 . 01 OF

MC194 CC45RI-11.1-1680J CERAMIC

68FiF

J

C195 CC45CF11.-1050C CERAMIC

5 . OFF

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22P F

0200 C9 :1-0117-05 CERAMIC

0 . OIUF

KC202 cc:45GL 1H3305 CERAMIC

33FF0203 C:9 I. -0119-05 CERAMIC:

0 . 047UF

KC2.04 C:91-0117-05 CERAMIC

O . OlUF

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0206 CC45SL 11-1270j CERAMIC :

27FF

JC:207 CC:45SL.I .H331j CERAMIC

33fiFiF

JC:208 CC45SL 11-1470j CERAM c

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50W V[ :220 C91-0117-05 CERAMIC:

0 . OIUF

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0221 C91-0117-05 CERAMIC

0 . 01UF

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0 . 0470 10224 CE04WI.H010M ELECTRN

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KC:229 C:15E 1VR47M TANTAL

0 .47UF

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IOW V

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50W VC233 CI< :45BI+1471.K CERAMIC::

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T[1 CO5-0328-05 TRIMMING

I:AP

(SOFE I

E04-0157-05 RF COAXIAL CABLE RECEPTACLE(X 3E23-0512-05 [1 RM I MA LE31-1448-05 CNNNECT I NG WIRE

New Parts

Parts without Parts No . are not supplied.Les articles non mentionnes clans le Parts No . ne sont pas fournls .Telle ohne Parts No . werden nlcht gellefert .

44

Page 45: TS-440S Service Manual

TS-440S

J

PARTS LIS T

Ref .

No . Address New Parts No . Description Desti- Re -Parts nation mark sf : 1

/ gi ft

r=li

Jl E40-1173-05 PIN CONNECTO RJ2 E40-0473-05 PIN CONNECTOR

(MINI,4P )J3

.4 E40-027305 PIN CONNECTOR

(MINI,2P )E40-0573-05 PIN CONNECTO R

J7

-9 E40-0273-05 PIN CONNECTOR

(MINI .2P )

jll E40-0273-05 PIN CONNECTOR

(MINI,2P iJ12 E400473-05 PIN CONNECTOR

(MINI,4P )314 E40-0373-05 PIN CONNECTOR

(MINI,3P )J14 E40--0073--05 PIN CONNECTO RJ15

,16 E40-0473-05 PIN CONNECTOR

(MINI,4P )

_ j32-0795-04 HEX BOS S

-. L92-0110-05 BEAD CORE

(FOR L77,L70 )Fl L71-0259-05 CRYSTAL FILTER

(45.05MHZ )F2 L71-0260-05 CRYSTAL FILTER

(0 .03MHZ )L_1 L40-1511-13 SMALL FIXED INDUCTOR(150UH )L3 L40-3302-14 SMALL. FIXED

INDUCTOR(0 .33UH )

L4 L40-2202-14 SMALL FIXED INDUCTOR(O .22UH 1L5

-0 L40-2292-14 SMALL FIXED INDUCTOR (1 .2UH )L9 L40--1111--1 :3 SMALL FIXED INDUCTOR(1000H )LIO L40-1021-03 SMALL FIXED INDUCTOR(IMHZ )L].). L40-1021-13 SMALL FIXED

INDUCTOR(IMEIZ )

L12

,13 L40-2701-14 SMALL FIXED INDUCTOR (27UH )L14 L40-2201-14 SMALL FIXED INDUCTOR(22UH )L15

.16 L40-4701-I4 SMALL FIXED INDUCTOR(47UH )L17 L40-1001-14 SMALL FIXED INDUCTNR(IOUH )L10 L40-0291-14 SMALL FIXED

INDUCTOR (8 . 201-1 )

L20 L40-0291-14 SMALL FIXED INDUCTOR(0 .2UH )L21 L40-2792-14 SMALL FIXED INDUCTOR(2 .7UH )L22 L401592-14 SMALL FIXED INDUCTOR(1 .5UH lL23 L40-829I-14 SMALL FIXED INDUCTOR(0 .2UH )L24 L40-1021-13 SMALL FIXED INDUCTOR(lMHZ )

L25 L40-2792-14 SMALL FIXED INDUCTOR (2 .7UH )L26

,27 L40-5691-14 SMALL FIXED INDUCTOR(5 .6UH lL28 L40-1092-14 SMALL FIXED INDUCTOR(1 .0UH )L29 L40-1092-14 SMALL FIXED INDUCTOR(IOHZ )L30 L40-1092-14 SMALL FIXED INDUCTOR (1 .0UH )

L31 L40-1021-13 SMALL FIXED (MOOTOR(IMH7 )L32 .33 L40-3991-14 SMALL. FIXED

INDUCTOR(3.9UH )L34 L40-6002-14 SMALL FIXED INDUCTNR(0 .68UH )L35 L40-3902-14 SMALL FIXED

INDUCTOR(O .39UH )L36 L40-6002-14 SMALL FIXED INDUCTOR(O .60UH )

L37 L40-1021-13 SMALL FIXED INDUCTOR(lMHZ )L30

.39 L405691-14 . SMALL FIXED INDUCTOR(5.6UH )L40 L40-3902-14 SMALL

FIXED

INDIA 1MR(0 .39LI1-1 )L41 L40-2202-14 SMALL FIXED INDUCTOR(0 .22UH )L42 L40-3902-14 SMALL FIXED INDUCTOR(O .39UH )

L43 L40-IO21-13 SMALL FIXED INDUCTOR (IMHZ )L44

.45 L40-2292-14 SMALL FIXED

INDUCTOR(I .2UH )L46 L40-4702-14 SMALL FIXED INDUCTOR(0 .47UH )L47 L40-2702-14 SMALL FIXED INDUCTOR(0 .27UH )L40 L40-4702-14 SMALL FIXED

INDUCTOR(O .47UH )

L49 L40-1021-13 SMALL FIXED INDUCTOR(lMHZ )L50 L401592-14 SMALL FIXED INDUCTOR(l .5UH )L51 L40-1092-14 SMALL FIXED

INDUCTOR (IOFIZ)

New Part sParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No . ne sont pas fournls .Telle ohne Parts No . werden nlcht ge rlefert .

45

Page 46: TS-440S Service Manual

TS-440SPARTS LIS T

Ref .

No .

t

IR .g.

Address

IA

Ne wParts

Parts No.

g5

Descriptio n

A5

/

*A.

Desti -natio n

ft

MI

Re -mark sltg-

1

2 L40-3982-14 SMALL FIXED INDUCTOR(O .39UH )L53 L40-2282-14 SMALL FIXED INDUCTOR(O .22UH )L54 L40-3982-I4 SMALL FIXED INDUCTOR(O.39UH )L5 L401021-13 SMALL . FIXED

INDUCTOR(lMFIZ )L56

' 57 L40-1092-14 SMALL FIXED INDUCTOR(lUHZ )

L58 L40-3982-14 SMALL FIXED INDUCTOR(O .39UH )L59 L34-1163-05 COI LL60 L40-3982-14 SMALL FIXED

INDUCTOR(LT.39UH )L61 L40-101-13 SMALL FIXED INDUCTEE (IMHZ )LA? L40-2782-14 SMALL FIXED INDULTOR(O .27UH )

L65 L40-82B2-14 SMALL FIXED INDUCTOR(O .82UH )L64 L402282-14 SMALL FIXED

INDUCTOR(0 .22UH )L65 L40-3982-44 SMALL FIXED INDUCTORtO .39UH )L66 L401021-13 SMALL FIXED

INDUCTOR(IMHZ )L67 L40-1021-03 SMALL

FIXED INDUCTORtIMHZ )

L68 L40-2211-03 SMALL FIXED INDUCTO RL69 L40-3382-14 SMALL FIXED

INDUCTNR(O .33UH )L70 L40-1011-14 SMALL FIXED INDUCTOR(100UH )I__71 L40-4701-03 SMALL FIXED INDUCTOR(47UH )L72 -76 L40-1011-14 SMALL FIXED

INDIJCTOR(IOOUH )

L79 -84 L40-101i-14 SMALL FIXED INDULTOR(I00UH )L86 L40-101I-J4 SMALL FIXED INDUCTOR(IOOUH )L87 L40-2201-14 SMALL FIXED

INDULTOR( 22UH )L89 L406091-14 MALI

FIXED

INDUCTOR(6 .8UH )L89 L40-2292-14 SMALL FIXED

INDUCTOR(1 .2UH )

L91] L34-1 162-05 COI LL91 L40-1011-14 SMALL FIXED

INDULTOR(I00UH )L92 L40-6891-14 SMALL FIXED

INDUCTOR(6 .8UH )[93 -96 L40-470I-14 SMALL FIXED INDUCTOR(47UH )L97 L40-1011-14 SMALL FIXED INDUCTOR(100UH )

L98 L40-1511-14 SMALL FIXED INDULTOR(150UH )L99 -84 L401011-14 SMALL FIXED

INDUCTOR(100UH )L100 L40-4782-14 SMALL FIXED

INDUCTOR(O .47UH )LIOI L40-1011-14 SMALL FIXED

INDUCTORtI00UH )11.02 L40-3382-14 SMALL FIXED

INDUCTOR(0 .33UH )

[1113 L40-2L82-14 SMALL FIXED

INDULTOR(O .22UH )LJ04,105 L40-3382-14 SMALL FIXED INDUCTOR(O .33UH )LI06 L40-1511-14 SMALL FIXED

INDUCTOR[I50UH )L107 L40-101-13 SMALL FIXED INDULMR(lMHZ )L109 L40-1011-14 SMALL FIXED

INDUCTOR(100UH )

1-_109 L411--1011--13 SMALL FIXED

INDUCTOR(100UH )LAO-1011-14 SMALL FJXED TODUCTOR(i0OUH )

LI12-115 L40-4701-13 SMALL_ FIXED

INDUCTOR(47UH )Tl LJ4-2266-05 COIL

(451 .05MLIZ )T2 LI9-0361-05 BAUM TRANSFORMER (RX MIX )

T3 L34-2267-05 COIL

(45 .05MHZ )T4 L3422680 COIL

(45.05MHZ )15 L34-2145-05 COIL

(4`5

[IT6 L34-2283-05 COIL

(15 .05MLIZ )T7 L34-2267-05 COIL

(45 .05MLIZ )

T8 L30-0506-05 IFT

(8 .83MHZ )T9 L34-215905 COIL

(8 .83MI4Z )T10 ,11 L34-0942-05 COIL

(8 .83MEIZ )T12_ I_ .34 --2284--05 COIL

(8 .83MHZ )TI3 L34-2285-05 COIL

(8 .83MHZ)

New Part sParts without Parts No . are not supplied.Les artIcles non mentlonnes dans le Parts No. ne sont pas fournls .Telleohne Parts No . werden night gellefert .

46

Page 47: TS-440S Service Manual

a

TS-440SPARTS LIST

Ref .

No . Addres s

N

NewParts

Parts No .

06

A

Descriptio n

A$/

Desti -natio n

it

Re -mark s

T1 4Tt 5T) 6TI 7118

.1 9

T2 0T21

,

:1 - 2 312 41 - 25'

12 6T27

t

t

*t

L34-2206-0 5L34-2287--05L34-2288-0 5L34-2289-0 5L19--0324--05

1.19-0362--0 5L34-229{1-05L34-2277-0 5L34-2278-0 51....19--0344--0 5

L34-05:35-05L34-0536-05

COIL

(36 .22MHZ )I- OfL

(36 .22MHZ ){031i

(45 .05MI17 )(4-05MHZ )

BALUN TRANSFORMER(IX MIX .DRIV E

BAUM TRANOFORMER(TX DRIVE ){01L

(VCO,HH.H )COIL

(VC0 E )OIL

(VC0

LL )PALMA VRANSFNRMFR(PLL )

EN l :

(8 .8 :3rlHZ )COIL

(8.8 :3M-]Z )

_ NIO-2026-46 HEX NU T

R90-0188-05 MULTI -COMF'

0 .01UF

X 4RIR4 R90 -0454-05 MULTf-liltTI PVR1 RI2-0435-05 TRIMMING POI .(IST

MIX BALANCE )VR2 R:12-14 :31--11 1 - RUINING POT . (2ND MIX BALANCE- )VR3 R12-4413--05 TRIMMING

POf .(FM

DEV )

VR4 81.2--1431--05 TRIMMING POT . (St1UR :[OUS )VR5 R12--4414--05 TRIMMING

POT . (TX

AMF' )VR6 RIB'- :3447--i7 :5 'TRIMMING

POT . (III

DEV )W5 R92-0150-05 JUMF'FR REST

0 OH MW23 R92-0150-05 JUMPER REST

0 NH M

W27 R9 :-0150-05 JUMPER REST

0 OH MW3 2W100

892

t11.5D

[ 1R92--1061--05

JUMPER REST.1UMPER

REST

701-1 M

RLI 851-1404-05 RFLAY

((:12F

1 2 8

tOt'735 NOD EDi' USI{)90 DIOD ED4 182588 DIOD ED5 BA292 DIOD ED6 t52588 DIOD E

D7 B0282 DIOD ED8 .153_:{98 D[OD FD9 BA282 DIOD EDIO 182588 DIOD ED11 0A282 DIOD E

D12 152588 DIOD ED1 :3 DA292 DIOD ED1.4 152588 DIOD E01'5 BA282 DIOD EDI6 15)'588 DIOD E

D(7 101282 DIOD EDI8 15258B DIODED19 BA392 DIOD E020 I82588 DIOD ED2I 0A282 DIOD E

D22 1 .' 2

88 DIOD EI12 :3 13A282 DIOD ED24 155133 DIOD ED25 t MALI

E3 DIOD ED26 -29 B02{32 D(NDE

New PartsParts without Parts No. are not supplied .Les articles non mentlonnes dans le Parts No . ne sort pas fournis.Telle ohne Parts No . werden ni g ht geliefert.

4 7

Page 48: TS-440S Service Manual

TS-440SPARTS LIS T

Ref .

No .

V. RR

JRR

Address

L11.

NewPut sPart sf

Parts No .

p

ga ;

GF

7

Descriptio n

C

~g

{ yoQ Y

a,

/ ML

7Ti

Desti -

ynation

~!. ,~1

1''~1

Re -marksSIM

D3O --3 3D34 --3 7D38D39D4 O

D4 11)42

.43D44D45D46

1)4 71)48D4 9D5 OD51 .

D52

,53D54D56

--5 8

D6 7

116 8D69D6O 66Ill,02

03

. 4I_0 5O6

. 708

, 9O1.0

. 1 1.

01 201.3

,1 401 5111 601.7

--2 0

021

25026I-~2 ~l

028029

--3 1

032

.33034035013 6037

I_!3 801.3 9O4 0040134. 1

04504 6

D59 :

:4 :

t:

t:

x:

:4:

13158 7MA85 8MA85 815 :8] .3 3BA28 2

MA85 8MA85 8

) :TT31OT EMA85 8ITT31OT E

MA95 9[TT31OT EMA85 8(11 31 O1- EMA85 8

1N90MV 1 31551330Z3.OE3DAN4O 1

US 10901) SP -- :301 N1551332SI 24 5`=) (BL . )2SA562(Y )

2Sh::125-- .̀53SK74 (L )25K.:125-- S2SC266 8 (Y )ISK 122 (L )

23(2668(Y )3 SK:1 . 22 (F

)25C2'57O 825(2539DTC:143T S

2SC2668 (Y )2SI

19 .`_=;9 ('T )'SI:_ 2O5323K). 92A (GR )2 :1[266E3(Y )

25C26O3(E )DTI::124E5~'..̀-- : ~.6O .3 (E )2SI _ <'459 (DL )251160 :3 (E )

UPC4558 C2SI:: ;-_'(13(E )M - '4LS145E-'SN74LS 145 NM545E--,1 P

2SA562 (Y )

DTC ::124ES

DIOD EDIOD EDIOD EDIOD EDIOD E

DIOD EDIOD EVOLTAGE VALIAVLE LAP.DIOD EVOLTAGE VAL .IAVLE CAP .

DIOD EVOLTAGE VAL :[AVLE CAP .DIOD EVOLTAGE VAL I AVLE CAP .DIOD E

DIOD EVARISTO RDIOD EZENER DIOD EDIOD E

DIOD ESERGE- ABSORBE RDIOD ETRANSISTO RTRANSISTO R

FE: TFE TFE: TTRANSISTO RFEE

TRANSISTO RF E T1- RANSISTO ETRANSISTO RDIGITAL TRANSISTO R

TRANSISTO RTRANSISTO RTRANSISTO RFE_ TTRANSISTO R

TRANSISTO RDIGITAL TRANSISTO RTRANSISTO RTRANSISTO RTRANSISTO R

ICU-3P AMP X2 )TRANSISTO RlC(DE:C] :MAE_ DECODER/DRIVER BCD )[ C ( DUAL MONO MAL I I )

IC ((7CH LED DRIVER )

TRANSISTO RDIGITAL TRANSISTO R

FINAL UNIT (X45-1470-00 )Cl CK45E31 .1-1561 K CERAMIC

56OPF

New Part sParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No . ne sont pas fournis .Telle ohne Parts No . werden nlcht geliefert .

48

Page 49: TS-440S Service Manual

rTS-440S

PARTS LIST

Ref .

No . Address New Parts No . Description Desti- Re -Parts nation mark s

# .REt -gi tt f a6

-g- /

# 4t

M] ifllVk

C2 CK45FIH103Z CERAMIC

0 .010UFC3 CK45FIH223Z CERAMIC

0.022UF

7C4 CK45BIH102K CERAMIC

100OPF

KC5

-7 CK45FIH473Z CERAMIC

0.047UFCO

,9 CK45FIH223Z CERAMIC

0 . 0221 E

[11. CM93D2H68lj MICA

680PF

jC12

.13 C91-1004-05 CERAMIC

0.0060UF JC14 CM73F2H122j CHIP I

1200PF

jC15 CC45SL2H151j CERAMIC

15OP

jC1 CK45FIH473Z CERAMIC

0. 0471-.1 F

C18 CE04WICIOOM ELECTRO

16WVC :19 CK45FIH2237 CERAMIC

0.022UFC20 CE04WIE470M ELECTRO

471F

25WVC21 CK45F1H223Z CERAMIC

0.022UF

7C22 ::K45BIH102K CERAMIC

1000PF

K

C23 CK45FIH473Z CERAMIC

0. 047U FC24 CE04WICIOOM ELECTRO

101.1E

16WVC5 CE04WIEIOIM ELECTR&

1.0001=

25WVC26

,2 -e CK45EIH4737 CERAMIC

0.047UFC28

.29 CK45FIH103Z CERAMIC

0 .01OUF

C31 CK45F1H4737 CERAMIC

0.047UF

7C32 CK45FIH223Z CERAMIC

0 .022UFC33 LE04WIE470M ELECTRN

471...11=

25WV

130 2M E04-0152-05 RE COAXIAL CABLE RECEPTACLE132 20 E08-0671-05 RECTANGULAR RECEPTACLE(6 P

E04-0157-05 RI

COAXIAL CABLE RECEPTACL EMCI E40-0273-05 PIN CONNECTO R

136 2M F09-0410-04 FANFOI-0937-05 HEAT SINKF200078-05 INSULATING BOAR DF29-0014-05 INSULATOR

1 2M G02-0549-04 FEAT SPRING

145 2N J2[--4153- 1.4 FAN MOUNTING HARDWARE

L92-0102-05 TROIDAL CORE

(FOR L6,7,11 )L92-0106-05 TROIDAL CORE

(FOR T1 )L92-0106-05 TROIDAL CORE

(FOR L13 )I1 L40-1511-13 SMALL FIXED INDUCTO RL2

.3 L33-0651-05 CHOKE: COI L

L4

,5 L33-0232-05 CHOKE

COIL

(1 11...11-1 )L6

.7 L33-0617-05 CHOKE COI LLO

-10 L33-II651-05 CHOKE COI LLll L31-0617-05 CHOKE COI LLI2 L40-1011-13 SMALL FIXED INDUCTO R

L13 1519---0424--D'5 COI LTl L19-0140-05 901110 TRANSFORMERT2 L19-0338-05 INPUT TRANSFORME RT3 L19-0342-05 DRIVE TRANSFORME RT4 L190363-05 FINAL TRANSFORMER

150 IN N14--01.1`5-05 NUT151 IN N14-0509-05 NU L15 IN N15-4040-46 FEAT WASHERA 2M,IN N89-3006-46 BINDING HEAD TAPTITE SCRE WAA 10 N09-0256-05 SCREW

(GND)

New Part sParts without Parts No . are not supplied.

Les articles non mentlonnes dens le Parts No . ne sont pas fournis.Tolle ohne Parts No. werden nicht gellefert .

4 9

Page 50: TS-440S Service Manual

TS-440SPARTS LIS T

Ref .

No .

# fig g

Address Newparts

Parts No .

*

Descriptio n

/ v.

Desti -nation

ft

ll;l

Re -mark siitM

1 ,1 _

V VW WYZ

R 3F)

. 1 0Rll

-1 4R1.5

.1 6R 1 7

R33VR 1W 8

155

D. 3

D 4D 4Ial

. 3. 5.

1 9

TN 1 .TH 1

2 M

J M1N .2N2 N

20

N09- 065E3-0 4N09-0372- 0 4N09-0682- 0 4N30-300B-4 6N30-4005-46

RL 05GF2-13RWRc 058E21-1181. fR514AD3A5R6jRL05GF21-1.50JR51 4 AF13A5R6 J

R1058E21AI FJO JR1 .2--1406

05R92-0150- OS

T42-0302-05

MV--III"5V03Y S15513 315155525F 207 5

251 :250 925L 28 -7 9251)1406

)25CIB15(Y )AN655 1

SD] 10005141L -

SCRE W5i - FREW

PUL LEY )SCRE WRAN HFAD MACHINE SCR K WPAN HEAD MAi .H[NE SCRE W

Ri

3 . 9

J

1./ 2 WRI

180

J

1/2 WEL

R5

5 .6

J

l WRC

15

J

I /2 WF L

PRONE R5

5 .6

J

1. W

RC

10

J

1/2.14MM) NG

PIT . ( 1 3 11 [: F.

IIRRF NIJUMPER REST

0 OH M

DL MN1 NR ASS Y

VAR [STH RVAR 3 51N RDDIOD ETWINSI 5T NR'

TRANS IS T'N RFRANS] 5"f FI RTRANS I

rTRANS ] 51N RIc(NP AMP X2 )

T I-ER(1351N R1

rl-iFyM E5 1- N R

PLL UNIT (X50-2050-00 )1 :1 09211 t I-122 '3F NYLON

0 . 022 1C2 I:91-0117--05 CERAM FL

O . 0111 F123 I;91--[7119--0`-; C PRAM

I:

O . 047LI FC.4 09211IH223K

[145FII HlMY! _OR

H . 02/HFFRAM31:

1 800PF

K

&.,

LI D

1.

1

11:91-0119 -05F04W 0470 M

1 5RI-0 Lil 80 J4 5LHI EH 00 D

I - C,.45C HI 1-12,'O J

cc 451 Hl F-1530J

CERAM tr.

0 . 04.71. IF

rF

"ERN

41'11F

l OW VCERAMIC

18PF1: ERAM31

F

D) : FRAN fr

22PF-

r

F RANI L

:33P F1_12 1 - 91- 0117- 05 LI F ROM (I -

I)

111111

I,LI 3C1445f„

(: E04W 1114 701`1I II

FLEX 1 - RN

4711F

1 OW VROM) L

5 . OFT

I

t

C1 61 ..

('

I :91-0769 05

li I:4551 II-105ff12L F=1'5SL II-1100D

CERAMIC

O . 11111F-

II

FRAM 1 i

5 . OP FII RAM El

I flP F11 8C19

[91-01171151 :91 -01.1.9

F FRAMIL

11 .111.11E

FCERAMIC

fl .

7U F1220 ['91 -- 0 - 769

05 FRAM 3 C

0 . 0101

II

C2 1C22

1 :F04-W1

,-','011I 91 - 1 (NOO-- 05

ELECTRA

2211E

1 (';W V1 F RAM IL

O . 0221J FC24 1:`! :[ -0769- 05 CERAMIC.

17 . Cl 11 IF

H1 -.:2'5

1 :27

I: :91--1008--0`'i45BI 1-1391 I,

CI( 45D11-1821K

CERAM

O . 0221J FF. PRAM )

CERAMIC

82OPF

k :

New Part s

Parts without Parts No . are not supplled .Les articles non mentlonnes dans le Parts No . ne sont pas fournIs .Telle ohne Parts No. werden nlcht gellefert .

50

Page 51: TS-440S Service Manual

T

TS-440 SPARTS LISTNew Parts

Parts without Parts No . are not supplied.Les articles non mentlonnes dans le Parts No . ne sont pas fournis .Telle ohne Parts No . werden nIcht gellefert .

Ref .

No. Address Ne wParts Parts

Parts No . Descriptio n

/ gl.

Desti -natio n

ft

r,ti)

Re -mark s

C28 CK45131H391.K CEfRAMIC

3 r-20FIF

KC29 C91-0769-05 CERAMI I

D . 01U FC30 C91-0119-05 CERAMIC

O . 047UF

KC31

32 C91-011.7-05 CERAMIC

O . 01IJF

KL33 CC45SL 1H390j CERAM iC

39P F

C34. CC45SL 1E-1820j CERAMIC

82PF

jC35 Ijil z I.55L10390j CERAMIC:

39PF

JC :36 C91- 011 7-05 CERAMIC

O . 01 OF

KCar' n:i.91. -1008-05 CERAMIC

O . 022LJF

ki,39 C91--01.17--O 5 CERAMIC

O .

I LIF

K

C40

.41 L092M 11-1223K MYLAR

O . 022UFC42 C91-011.9-05 CFRAM]I

O . 047UF

K.:C43 CK45DlkilE32K CF RAM IE C:

1OOCIPF

k::044 C:91.--01.19--0`_'; CERAMIC

O . 04 i?LJF

K:C45 CE04W t A47DM ELECTRH

471 IF

1.O8 0

C:46 00:4-̀,0111-1220) CE RAM C

22PF

JC47 CC41:1HIMI .00D CERAMIC

1OFIF

D1::48 CC45CHIH120j CERAMI

t 2PF

jC49 CE145CE-11.1-1220J. CERAMIC

22PF

jC50 CL45SL 1.1-1050C CERAM I C:

5 . OFF

C

C5 J . C91-0117-05 CERAMIC

O . OILJF

KI._:52 CE04W 1 A47OM FEEG ILRO

4 -71JF

10W VC:` 3 C91-0769-05 CERAMili

O . 11101

M1.i54 CERAMDil

5 . Of-'F

I_.

C55 CCA-55L.I .HI.00D CERAMIC

1.OPF

1)

C:56 C91-0117-U :5 CERAMIC:

O . 01UF

KCSr C91-0117-05 CERAMIC:

O . []1 .1)1

KC50 C91. -0 J. J.9-05 CERAMIC

O . 04711E

K.559 C91-1008-05 CERAMIC

O . 02211F

KC60 C9 I. -0 I. 17-05 CERAMIC

O . 01LJF

K

561 CC45SLIHE320j CERAM C

82PF

jC62 CC45SL.IHI .Bl. j CERAMIC :

I . POP E563 CC45SL 11-iE320J CERAMIC

82PF

JC64 C91.--01.1.7-05 CERAM)'

O . 01 O FC65 -67 C91 . - 1008-0 5 CERAMIC

O . 022UF

K .

C68 C91.--011.7--05 CERAMIC.

0 . 0 It OF

KL169 C91-1008-05 CERAMIC

O . 022UF

JrCI70

.71 C:91 . -0 1769-05 CERAMIC

0 . 01 OF

M-75 C91-011.7-n5 CERAMIC

0 . 01UF

KL76 C:91. --0 1 769-05 CEfRAMIEC

O . 01 iJF

M

C77

, 78 C91-01.17-05 CERAMIC

0 . 01 .UF

KC:79

80 C91-0769-05 CERAMIC

0 . 01 .LIF

MCBI C91. -0 I . J. CERAMIC

0. 0470E

KC:82 C91-Olt 7-05 CERAMIC

0 .0111E

I'CE33 1 D92M I . K1223K MYLAR

O. 0220F

K

C:04 C1092M1.1-133iK MYEAR

O . 0 :.3 :31JF

VCO5 CK45BI .Hl. 82K CERAMIC

I 800PF

K186 C:91. -0119-015 CERAM I C

O . 047I.11

KCE37 LE04W1 . A470M FLEC -fRn

47EJF

I. 0588 0[ :4511 .1 11-11 .30j CERAMIC

33PF

J

C09 CC 45CE-IJJ-1100D CERAMIC

101 ='1 =

DC:90

' 91 CIC4 15CH11-1220,1 CERAM CC:92 CC:45CE-111-IOR5C CERAM C

O . 5PF

CC:9 3C94

1:_91--[]11r--U SCE04WI .A470M

CERAMIC

0 . 011 - 11=4 7LJF

10lJV

5 1

Page 52: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No.

#

Address Ne wParts

Parts No . Descriptio n

/

Desti -nation

1A

Re -mark s

C:95 C:91-0 :C 17-05 CERAMIC :

O . 01UF

KC96 , 97 CC45C-3L.1H 100D CERAMIC

I.OPF

DC98 C91-0117-05 CERAMIC

O . 01.LJF

KC:99 C91 .--076`-)--0 .̀'; CERAMIC

0 . C) I LIE

MCIOO C:91. -01.19-05 CERAMIC

(3 . 047UF

K

0101 ' 1O2 C91-0117-05 CERAMIC

O . 01 .tJF

KC104 CC453L IM680,if CERAMIC

6BP FCl. 06 C:91-0769-05 CERAMIC

O . 01LJF

M0108 CC45CI-11H I.00D CERAMIC

1OPF

DC:1.09 C91-0769-05 CERAMIC

O . 01LJF

M

L: 110 CC:450,11-1 l.80j CERAMIC

18PF

JC111 CC45CHI .H560,I CERAMIC

561-'1=

, j01.1 .2 CC45CHI.F-IOR5C CERAMIC

Cl . 5PF

C :C :1.1 :3 CE04WIC220M 22UF

1614 VC11 .4. CC45SL 1HO50C CLEIAMIC

5 . OPF

C

C1 .15 CC455L 1HIOOD CERAMIC:

10PF

DC :1.1 .6 C91.-0769-05 CERAMIC

O . 01. OF

MC117-121 C91-01 17-05 CERAMIC:

O . 01UF

KCI 22 CC4'„-32L .I.H101. j CERAMIC:

100PF

,TC123-IL 28 C91 -0117-05 CERAMIC

O . OIUF

K

C:1 .29 C6453L 1HIOOD CERAMIC:

10PF

I)C :I. 30 C:91-0 1 17-05 CERAMIC

O . 0 :1. L1F

K1131 C91 .--1008-05 I ERAM :C C

0 . 022LIF

1<0:132 Ck:A.5D 1.1-11021< C:ERAM C:

1000PF

K1:133 . .134 C91-01.19-05 CERAM IC

O . 047LJF

K

C135 CK45B11-1021< CERAMIC

1000PF

K0136,137 C91-0769-05 CERAMIC

O . 0].LIF

HC1 -3B-141 C91-011 7-05 CERAMIC

O . 0 I.UF

KC142 C91-076-,9-05 I E- RAM IC

0 1 LlF

M0143 C91-0117-05 CERAMIC

O . O1LIF

K

C1.44 CKA-581H 102K CERAMIC

OOOPF

K01.46-1.48 CC455L 1+1101 .I CERAM IC

1.00PF

j1:149 C91-0769-05 CERAMIC

O . OILIF

1'1C1.50 CC45RC-11 . EI070D CERAMIC

7 . OFF

00:151 CC45RH 1 HI 00D CERAMIC

1OPF

L)

C152 CC45RHI .L-1050C CERAMIC

5. OPF

CC1533 CA:45RM H 100D CERAM IC

1 OE-'F

I)01.54 , 155 cC45RHI .HOBOD CERAMIC

B. OFF

D0156 CC45I . .11-16E30j CERAM IC

68PF

J0157 C91-0769-05 CERAMIC

O . 0 i

0 :158 C91 .-0119-05 CERAM

O . 047UF

K1159, 16 0C161. 463

C91-0 I. 17-05C91-0119-05

C:ER AM

C

O. 1111 ..1 ECERAM :CC

047UF

F'C16F CS15EIVR33N -LANTAL

O . 331 .JF

35M I,-IC:166 091 .--01.19--O5 CERAMIC:

O. 047LJF

K

C167 CE04W 1A 01M ELECTRN

100UF

1 [1111)121.68 CK45BI.H 1 02K CERAMIC

1000PF

I<C :169 C91-01 I.9-05 CERAM f C

O . 0471.1E

I<Cl. 70 CC45CHIHOR5C CERAM C:

O. 5PF

CC:171 1:_91--01 .17- 05 CERAMIC

O . 111116

K

C:172 C91 .--0769-05 CERAMIC

O. 01 .LIF

M1:1 .73 C :91-0119-05 CERAMIC

047UF

F'75 C91-0 J .1 .9-05 CERAMIC

O . 047UF

K0176 C91-0117-05 CERAMIC

O . OWE

KC:1. 77 C092MIH3331< MYLAR

0 .0331-11=

New Parts

Parts without Parts No. are not supplied .Les articles non mentlonnes dans le Parts No . ne sont pas fournis.Telle ohne Parts No . werden nlcht gellefert .

)

52

Page 53: TS-440S Service Manual

TS-440 SPARTS LISTNew Part s

Parts without Parts No . are not supplied .

Les articles non mentlonnes dans le Parts No. ne sont pas fournls.ohne Parts No . werden nlcht gellefert .Tells

Ref .

No .

#ffiiit*

Address

fit

Ne wParts

f

Parts No .

A5

Descriptio n

41/ IA

Desti -nation

Re -mark s64

C178 0S15EIVORIM TANTAL

O. 1UF

35WVC179 CK45BIH182K CERAMIC

180OPF

K0180 CE04WIHIOOM ELECTRO

50WVC181 C91-0117-05 CERAMIC

0.01UF

K0182 CS15EIVR47M TANTAL

0.47UF

35WV

C183 CC45RHIHO70D CERAMIC

7.OPF

D1184 C9I-011905 CERAMIC

0.047UF

1<11 .135 CE04WIA470M ELECTRO

47UF

10WV0186 C91-0117-05 CERAMIC

O.OlUF

K0107 CC45RHIH060D CERAMIC

6. OFF

D

0188 CC45CH1HIOOD CERAMIC

TOFF

D0189 CC45CHIH220J CERAMIC

22PF

j1:=:190 CC45CHIH220j CERAMIC

22PF

jL191 CE04WIA470M ELECTRO

47UF

IOWV-CI92 C91-0117-05 CERAMIC

O.OlUF

K

0193 CC45CHIHO10C CERAMIC

LOPE

CC194 C91-0769-05 CERAMIC

0 . 011-)1=

MCI95 1145S[ -.111050C CERAMIC

5.OPFC196 CC45SLIHIOlj CERAMIC

1OOPF

JC197 C91-0117-05 CERAMIC

O.OlUF

K

01.98 CK45BIHIB2K CERAMIC

1800PF

10199 CC45CHIH090D CERAMIC

9.0PF

I )C200 .201 CC45SLIH560j CERAMIC

56PF0202,203 C91-0117-05 CERAMIC

0.011- 11=

1<0204 CC45SLIH22lj CERAMIC

220PF

j

C205 CC45CHIHIOOD CERAMIC

10PF

DC206 C91-0119-05 CERAMIC

0.047UF

1<CO5-0035-05 TRIMMING CAP

(50PF )

_ [40-0273-05 PIN CONNECTOR

(MINI,2P )_- E40-0274-05 PIN CONNECTOR

(MINI .2P )E400473-05 PIN CONNECTOR

(MINI,4P )E40-0573-05 PIN CONNECTOR

(MINI .5P )E40-0973-05 PIN CONNECTOR

iMINI .9P )

Ll

,2 L40-1011-13 SMALL. FIXED INDUCTORL3 L40-2211-14 SMALL FIXED INDUCTO RL4

-6 L40-1011-14 SMALL FIXED INDUCTO RL i?

,8 L40-3311-14 SMALL FIXED INDUCTO RL9 L40-1011-14 SMALL FIXED INDUCTO R

L- 10

,11 L40-3301-14 SMALL FIXED INDUCTO RL1

,13 L40-1011-13 SMALL FIXED INDUCTO RL14 L40-2211-14 SMALL FIXED INDUCTO R11 :3

,16 L40-101114 SMALL FIXED INDUCTO RL17 L40-101I-13 SMALL. FIXED INDUCTO R

L18

,19 L40-6801-14 SMALL FIXED INDUCTO RL20

,21 L40-1011-13 SMALL FIXED INDUCTO RL22 L40-221I-14 SMALL FIXED INDUCTO RL2

.24 L401011-44 SMALL FIXED INDUCTO RL25

,26 L40-2201-14 SMALL FIXED INDUCTO R

L27 L40-1011-14 SMALL FIXED INDUCTO RL28 L40-1011-13 SMALL FIXED INDUCTO RL29 L40-1001-14 SMALL FIXED INDULJO RL30 -32 L40-4701-14 SMALL FIXED INDUCTO RL33

' 34 L40-1011-14 SMALL FIXED INDUCTO R

L35

,36 L40-1011-13 SHALL FIXED INDUCTOR

5 3

Page 54: TS-440S Service Manual

TS-440SPARTS LIS T

Ref .

No.

V4!fftt%

Address NewPart sf

Parts No .

4h

Descriptio n

t /

Desti-

Re -nation

mark s

L37

,38 L40-221t-14 SMALL FIXED INDUCTO RL39 L40EIOII-13 SMALL FIXED INDUCTO RL40 L40-2201-13 SMALL FIXED INDUCTO RL41 L40-1001-14 SMALL FIXED INDUCTO RL42 47 L40-1011-13 SMALL FIXED INDUCTO R

L43 L40-221I-14 SMALL FIXED INDUCTO RL44 L40-1001-14 SMALL FIXED INDUCTO RL46 L40-1011-13 SMALL FJXED INDUCTO RL47 L40I011-14 SMALL FIXED INDUCTO RT1

.2 [32--0666--15 OSCILLATING LOIL(VCO395MH7 )

T3 L34-2269-05 COIL

(6 .6MHZ,8PE )T4 L34-2270-05 COIL.

(6 .611-17,13PF )T5 L34--2'6=)-0=5 COIL

(6 . 6MLiFiFIE )16 L34-2271-05 COIL

(62MHZ,8PF )TT' L34-2272EIS COIL

(62MMZ,DPF )

T8 L34—2292-05 COIL

(62MHZ,BPF )T9 L32-0639-05 OSCILLATING COIL(VCO,55MHZ )TIO L34-2273-05 COIL

(30MHZ,8PF )Tll L34-2274-05 COIL

(IOMHZ,BPF )T12 L34-2273-05 COIL.

(30MHZ,RPF )

T13 L34-2275-05 COIL

(19MHZ,DPF )T14 L34-2276-0 COIL

(39MLIZ .BPF )T15 L34-2275-05 COIL

(39MHZ,DPF )T16 LJ4-0851-05 LOIL

(40MH7,LPF )T17

,18 L34-0856-05 OIIL

(40MHZ,LPF )

T19 L34E0851-05 COIL

(40MHZ,LPF )T20 L32-067-15 OSCILLATING LOIL(VCO336MH7 )T45 L34-1124--0'_i COI LXI L77-1299-05 CRYSTAL RESONATO R

IBI R90-0596-05 MULTI -COMP

(IOOPF X8 )VR1

.2 R12-4413-05 TRIMMING POT .

)W8 R920150-05 RIMER REST

0 OH MW18 R92-015OE05 jUMPER REST

0 OH MW20 R92-0150-05 jUMPER REST

0 1)11 M

W21 R92-106I-05 J'UMP'ER

REST

()OH MW35 R92-0150-05 JUMPER REST

0 NH MW45

' 46 R92EO150EO JUMPER REST

0 NH MW49 -51 R92EOISO-05 JUMPER REST

0 OH M

Di

.2 ISS133 DIOD ED3 1SV53A DIOD ED4

.5 ISS133 DIOD ED6 ITT310TE VARI LA PD7

.8 1551. X33 DIOD E

D9 ITT310TE WWI CA PDIO 11-151`33 DIOD EDl. 1. MV13 VORISTO RD12 ISSI33 DIOD ED13 MV;iT3 VARFl STO R

D14 ISV153 DIOD EICI MN6147 ILILI MN6147C IC(FRIW SYNTHESYIER PLL )IC2 M54459L IC (PRE SCALER )IC3 SN74LS90N IC

IC4 MN6I47 IC

New Part s

Parts without Parts No . are not supplied .

Les articles non mentlonnes Bans le Parts No . ne sont pas fournis .Telle ohne Parts No . werden n1cht gellefert.

54

Page 55: TS-440S Service Manual

IS-440 SPARTS LIST

Ref .

No .

V

Addres s

ifA

NewPart sf

Parts No .

n5

aDescriptio n

t

Desti -nation

it

f'.-J

Re -marks

IC I 4ICS116IC7

, 8IC9

ICI OJCIJ .,1 2ICI 3IC1 411:1:1 5

ICI 6

Ii 1 801

, 203

- 5

06

70 909010

,1 1012 -1 5

11116

.1 7018 -2002 1022 -24112 5

026 -3 0031 -35036037

MN6147 CM54460LSN74L590 N5N 16913 PMN614 7

1`1544601- .SN16913 PSN74SI12 NSN16913 P5N742IO N

5N745112 NMD8700 6MN6 14 7

SC3113(B )2SC266A(Y )

25 12458(Y )25L1959(Y )2SC2450(Y )2SC3113(B )2SC2668(Y )

23L31.1.13 (0 )2SC2668(Y )SC2787(L )

25C26r)8(Y )251.124

8(Y )

2SC2668(Y )2SC2459(BL )2SK192A(GR)*j2SC2668(Y)

IC(FREO SYNTHESYZER FILL )I(PRE SCALER )I CI(DI.JBEE

DALANCED MIXER'S )I C

IC(PRE SCALER )IC(DUBLE DALANCED MIXERS )I C1CM11E1LE DALANCEE) MIXERS )I C

I CIG(FREO SYNTHESIZER FILL )I LTRANSISTO RTRANSISTO R

TRANSISTO RTRI.INSISTO RTRANSISTO RTRANSISTO RTRANSISTO R

TRANSISTO RTRANSISTO RTRANSISTO RTRANSISTO RVARICA P

TRANSISTO RTRANSISTO RFE TTRANSISI - O R

FILTER UNIT (X51-1340-00 )CI

. 2CI3

-6C7

OC9

1 0

C1 2CJ 3

C: .1 4CI 5C1 6

[:1 820

CC45CHILHIOl jCK45BIH222 K1111<45FIH473 ZCK45BIH22 KCK45FIH473 Z

CK45FIH103 7CE04WIN010 MCE04WIHR4 MCE04WIN100 MCK45FIH103 7

C91--0117-0 5C91-0119-05

CERAMIC

MOPE

jCERAMIC

2200PF

K .CERAMIC

0 .047UF

ZCERAMIC

220ORF

KCERAMIC

0 .047LJF

Z.

CERAMIC

0 .010UFELECTRO

I .OLJF

'-50111!ELECTRO

0 .47t .1F

`1011 0ELECTRO

101_IF

SOWNCERAMIC

O .OtOUF

7

CERAMIC

O .OIUF

KCERAMIC

0 .04711E

K[1 C91-0117-05 CERAMIC

0 .010 1

KC2 3C2 4

C2 5C26,C2 7C2 8

1 :19

CK45FIH103 7IIK45FIH223 Z

LK45FIH103 7OIA5FIH473 7CK4FIH103 ZCE04WIHR47 MC91-0117-05

CERAMIC

O . OUAJF

7CERAMIC

0 .022LJF

Z.

CERAMIC

0 .0101_JF

ZCERAMIC

0 .047UFCERAMIC

0 .01M.JF'

ZELECTRO

0 .47UF

SOW YCERAMIC

O .011.JF

K

C3 0C31

LE04WIH3R3 MC91-0117-05

ELI:CIRO

33UF

5011 0CERAMIC

0 .01JJF

KC32 -44C45C46

CK45FIH473 7CE04WIH100 MCK45FIHI013Z

GER.OMIC

0 .047LJF

7[ILEUM)

IOU FCERAMIC

CI .OIOUF

Z

New Part sParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No . ne sont pas fournis.Telle ohne Parts No . werden nicht geilefert .

5 5

Page 56: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No. Address New Parts No . Description Desti- Re -Parts nation mark s

#

2 4 2 / ft 2'4

C47 CK45FlH223Z CERAMIC

0.0220FC:51 CM93D2H152j MICA

1500PF

jC52 CM9302H471j MICA

470FF

JC53 CM93D2H152j MICA

150OPFC54 CM9302H221j MICA

220PF

J

C55 CM93D28021j MICA

820PFC56 CC ,t 55L21443lj CERAMIC

430PF

JCST CC45SL2H24lj CERAMIC

24OPFC58

.59 CC45SL2H43lj CERAMIC

43OPFC60 CC45SL2H151J CERAMIC

150PF

j

C61 f CC45SL2H33lj CERAMIC

330PF

JC62 CC45SL2H820j CERAMIC

02PF

JC63 CC45SL2H:331j CERAMIC

33OPF

jC64 CC45SL2HIOIj CERAMIC

IOOPF

JC65 CC45SL2H43lj CERAMIC

430PF

C66 CC45SL2H3312 CERAMIC

330PF

JC67 CC45SL2H151j CERAMIC

150PF

j168 CC45SL2H330J CERAMIC

33PFC69 CC45SL2H15lj CERAMIC

111 F

jC70 CC45SL2H121j CERAMIC

120PF

j

C71 CC45SL21.1101j CERAMIC

1BOPF

JC72 CC45SL21JO20j CERAMIC

82r'F

jC73 CC45SL2H680j CERAMIC

68PFC74 CC45SL2HIOIj CERAMIC

180PF

jC75 CC45SL2H121j CERAMIC

120PF

j

C76 CC45SL2HIOlj CERAMIC

1OOPF

3L - fA (, CC45SL2H470j CERAMIC

4. E' =

JC78 CC45SL2H600j CERAMIC

60P FC79 CC45SL21-1330j CERAMIC

33PF

jCOO CC45SL2H820j CERAMIC

82PF

3

CBI CC45SL2H680j CERAMIC

68PF

JC82 CC45SL2H820j CERAMIC

82PF

j1:133 CC45SL2H151j CERAMIC

150PF

jCO4 C91--0119-05 CERAMIC

0.04TUF

KC06 C91-0119-05 CERAMIC

0.04TLIF

K

C87 CC45SL2141000 CERAMIC

IO W

-- E04-0157-05 RE COAXIAL. CABLE RECEPTACL EE400473-05 PIN CONNECTOR

(MINI,4P )E40-0573-(5 PIN CONNECTOR

(MINI .SP )E40-0673-05 PIN CONNECTOR

(MINI .6P )-_ E40-0773-0 PIN CONNECTOR

tMINITP )

-- E :40--'1273--E]' ; PIN CONNECTOR

(MIN1,12P )

L92-.0106-05 BEAD CORE

(FOR L42,41 )-- L92-0107-05 BEAD CORE

(FOR L30-35 )L92-0100-05 BEAD CORE

(FOR LJ6 . 3L1 .

-22 L40I011-14. SMALL FIXED INDUCTO RL30 L34-3140-05 COI L

L31 L34-3147-05 COI LL32 L34-315005 COI LL33 L34-3149-05 COI LL34 L343152-05 COI L[. 135 L34-3151-05 COIL_

L36 L34-3153-05 COIL

New Part s

Parts without Parts No . are not supplied .Les articles non mentionnes clans le Parts No . ne sont pas fournls.Telle ohne Parts No. werden nicht gellefert . )

)

)

I

56

Page 57: TS-440S Service Manual

TS-440 SPARTS LIST

Ref .

No.

#

Address

it

Ne wParts

Parts No .

08

0~,

it

Descriptio n

a6

,g.

Desti -natio n

it

Pt-J

Re -mark s

[3 0L40L41.L42

L4 3

R 1R2

- 4VR1

2VR 3VR4 - 6

WI 3W1 4

MA -1 2S I

D ID 2D3

--5D 6D 6

D 7

D OD 9DI O

D12

-2 3DID_'

-23D2 3D2 5

02

11 4

U6

t.

t

L34-3154-0 5L34--3156-- .05L.34--3157--0 :=5L34-3150-0 5L39-0422-0 5

L39-0423-0 5

RE05GF214181 JRCO5GF2810l jR12-4414-0 5R12-3447-05R12-1431-0 5

R92-1061-05892-01 :50 — 0 5̀

551-1420-055:31-1411 -05

I5150 715100 715510 1M . (79.IJCUZ9.18L

M177. 5J AMTZ9.tJC079 .IEILMIZ4.3JLM -= .OJB

IN44497.[31`55 .̀5ML9 1FITZ7 .5JADTC114E S

25L1815(Y )2SC3113(B )DTC114FSHA - ' I .DTL114FS

LOU_CO]: LCOI LCOI LCOI L

COI L

RC

180

J

1/2 W1 .011

J

I/2WTR[MMING POT .

('50V )PROTECTIO N- MIMNG POI .

flOVIPOWER DOW NTRIMMING

POT .

(1.k: :)

ALL :

METE R

JUMPER

REST

[]OE-I MJUMPER REST

0 OH M

RELAY

(DC-1,12V )SL(DE

SW(ICEI

DIOD EDIOD ED[ND EZENER D10D E7ENER D[OD E

ZENER DIOD EZENER D[OD EZENER DIOD EZENER FJ[CID EZENER DIODE :

NOD EDIOD ED I OD EZENER DIOD ED1G1 -[AL TRANSISTO R

TRANSISTO R'TRANSISTO RD(G[TAL

TRANS[STO RIL(C)F

AMP

Y..2 )DrG[TAL TRANS [STO P

CONTROL UNIT (X53-1450-11 1Cl

.2 1:1 :451 - 1-i 11-1270) LE:RAMIE

J11 -:t L91-0119-05 CERAMIC

0. [14711F

FL4 L90-0822-05 El ELTRO

470F

1600L5 L91.-0 CERAMIC

0 . 0113E

I'11:91-0769-0 591-0119-05 CERAMIC

0 . 0471W

r' I:90-0822-05 FLEUR&

47UF

I.CE3 C 9J- 0119--05 CERAMIC

0 . 0471J EL91-0769-05 LEWMIL

0 .01111

MCIO C90-0484-0 5

L90-0822-05ELELIRO

0 .47UF

50W VELFLTRO

47UF

16W V

112 C91-0757-05 CERAMIC

0 . DC17i_If-

k::L13 L91-0769-05 LERAM[L

11 .01HF

M11.4 C90-0822-05 Et ELIR0

47UF

I6W V115

.1 6[1.7

.18LC455LtEllOI JC91-0757-05

CERAM]

IOOPF

JCERAMIC

0 .00JUF

I,

1119 C092M11-1472k MYLAR

4700PIEC20

.21 C91--0769--05 C;

0 . 011JF

M

t New Part sParts without Parts No . are not supplied.Les articles non mentlonnes clans le Parts No . ne sont pas fournIs .Telle cline Parts No. werden nicht geliefert .

57

Page 58: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No.

ppgg#

-4Sti

Address NewParts

Parts No .

A5

PG

7

Descriptio n

A5

PG

/ ML

'IC

Desti -natio n

11

I W l

Re -mark s

'S

L22 1_90-0022-05 ELELLRN

47LIF

16W 0C23 -38 L91-0769-05 CERAM1C

0 .01UF

MC39

-41 L91-0753-05 CERAMrL

470PE

I<C45 -40 C;91 .--[1769--0`_i CERAM'

O . [710F

M":50 L91 -0119-05 CERAMIC-

04 71 ..1E

K

151 190-2020-05 R.Ni - M0

151..1E

25W V152 L91-076_,9-NS CERAMIC

O .

MC53

,54 C91-0119-05 CERAMlL

0 .047UF

iC55 G90-0022-05 ELECVRN

1

OF=

16W VC56 191-0119405 CERAMIC

0 . 0470E

K

( 5'7 C:90--0822--05 ELEI - fRN

47UF

16W VC58 L91-0119-05 CERAMIC

0 .047U FL59 C90-0822-HS ELELTPN

471_1E

16,W VC.60 191 -0769 CERAMIC

0, 011_.I1

MC.61 C91-0119-05 CERAM' :

0 .047UF

L62 C90-11822-05 ELE1 VRO

47UF

1614 0C63

,64 C91-0757-05 CERAM] C

D . OOIU FG65 -70 1=:91--0769--U5 CERAM r"

0 . 0111E

MCIOO-114 L91-0769-05 CERAMIC

U . HINF

M

E02- 0114 415 VRANSMNR SOCkElf

(16P )E02-2001-05 TRAN51S281

SOCKFr

(20P IE403237-CIS P(N LNNNELVOR

(MfNr .2P )E40-3218-05 PIN CNNNFCJNR

(MIN1,3P )E40- --3239-05 PIN CEINNECTNR

(MINF .4P I

_. EV-1240-05 PIN [NNNELINR

iMlN1,5P I[40-7,241-05 PIN LNNNFL~NR

(MlNr .6P )F4N3242-OS PfN CNNNECTNR

(MINf .7P iE40-3243-0 PlN

I ONNFC -10R

(MINI ,RP )E41)--506 6 -05 CNNNFCTNR

(MlNf .9P )

Ll L40- 1011 --J.3 SMALL FlXFD

INDUCFN R1_3

.4 LAO1011 -14 SMALL FfXEID

FNDUCIN RL5 L40-1011-03 SMALL

FlXED

)NDUCrN RL6

-19 L40-101t-14 SMALL FrXLD

[NDIILTN R1_23 L40-10]1-14 SMALL

FIXED

INDUCTO R

LSO

.51 L40-1011-14 SMALL FIXED

fNDNLIN RL52 L40-1011-13 SMALL

FIXED

1 N001 TO RL53 -55 SMALL

FIXED

Ih•!D[II-'l [SI R1__58

,59 L40-4701-14 SMAIL FIXED

rNDULfN RXI L.78--0019--0`_5 RESNNA -FOR

( 1 . 99Mi1 Z

X50 L ;'R- nm =, RFSNNAI NR

(

Rill R90-0510 05 Ml_ll_ -f

- I: NMP

(4 .71= XH IRP50 f"=)0-C1

l o

tl' I`-LNMP

(4,

71-X(3 )RR51 R90-0521-05 MIA -f

- I 0111

(471iRD52 R90-059Y-HS 1 - r - n NMP

(1KX4 )WI

-3 R92-1061-05 JUMPER REST

OOf-I M

W50 R92-1061-05 JUMPER REST

ONH M

50 s,3 -04r)2

O5 Sl

1DF

SWI - Hir l

D1

,2 15513_3 DONN:.D5

-9 1'5513 :3 DCND ED51

-71 ISS113 DlND ED7 .3 1SSI33 DIND EIie5 1551 .33 DIODE

x New Part sParts without Parts No . are not supplied .Les articles non mentlonnes dans le Parts No . ne sont pas fournls.Telle ohne Parts No . werden nIcht gellefert.

)

58

Page 59: TS-440S Service Manual

TS-440 SPARTS LISTNew Parts

Parts without Parts No. are not supplled .

LesarticlesnonmentlonnesdansleParts No .nesontpasfournls .Telleohne Parts No .werdennlchtgellefert .

Ref .

No .

Ni

°s

Addres s

f'1

NewParts

Parts No .

oS

d~,

*

Descriptio n

g).

Desti -natio n

ft

A

Re -mark sfhM

D81 155101 DfOD E082

84 158133 DIOD ELI

1

[1:=2UF'D7800G1MP8255AP 5

11 (MfLROI)ROCE88NR )IC(PROGRAMMABLF

IN1- ERFACF )I1 2

IC3

UPDB255AL 5

P5T520D

I0(PROGRAMMABLE

INfLRFAI E )

(L(LOI/4 POWER RESET )114 f14069UBP IL( INVERTER X.6 )[L SIC6

HAOIIBP1 4030BP

fC(NAND

X4 )IC(EXCLUSIVE

OR X4 )117 11 40llBP 11 (NAND

X4 )

1112D MBE3418 2OLP GRA 11

(16K

ROM )(I51 SN7413138N I1 -1:1 :` 2053

tIBM2i'l2B

25JA I1MPR255AP-5

10(PROGRAMMABLE

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1Ni- M1-A1 f )fC53

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11 1

(6

I

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IN 1APf[R )li tIlEi

1 3014

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144148

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f8TO RD)GlfOL JRAN518fN RDfGfIAL

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24 DIAI14E8 DIGITAL TRONSISTFI

025 DIAI1418 DfGfIA1

TRAN S050 011111.44145 DIGITAL

(AW:318M R

DISPLAY UNIT (X54-1870-00)1:_9x1--0871--0 .`_5 lfRN

22011f-

1614 V122 191

0119

05 'CRAM'

O . []4 'Ill

ki 190 0504-05 FfFCIRO

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35W VC4 092MIM22* Min AR

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10111

3512)

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4?IlF

104k)112

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0 .01UF

MC15 C90 0822 05 FLFCFRO

4MF

16Wl)CI6 091 .--0769-05 ERMIL

0 .01 .0E

M

Cif? C91.-0119

05 1 PROMO

0 .04MI

k150

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0 . 01 .01 - 1 1C51 Ck45f 211222P !IRMO

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F4[)- 323i' 05

LERAMfl

1011011

k1 LRAM'

0 .01OHI

PfH

NM 1 ION

(MfHf .2f' )140

3238 05 PIN

1 OHNFC[NR

(MINI,3P 1[40-i

39 05 PfN

I ONNBI

10R

(MfNf,4P )140 3240 05 PIN CONNILfOR

(MIN1,5P )E40--3241. IE

ONNF1

(MIEN I

OP I

-' 140 X242--05 PIN

1 MINI LfO R

I .1

'--4 I

40

1011-13 SMALL FIXED

:[NDU1_TORL50 [ .4 .0-- 101. 1J4 SMALL FIXED

)ODUI fO PTi 1_..19 .--0:.:.10'5-_05 08C

1RANSFORML R

RBI R91)--0:511--05 M01 lf-1 &MP

475X8RD2 R90 0193 05 Mlll

fl

OMR

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1/614RB3 R90-0520 05 MHI 11

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05 MIlf

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COMP

ICOX 4

850 540-2441--15 SWIIL H,52 540-244 0 2A_40-1 . _`5 PUSH

SW I: TCf-I

5 9

Page 60: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

eNo .

#

Address

itt

NewParts

Parts No . Descriptio n

/ A

Desti -natio n

it

1(7'11

Re -mark s

-lk

S5 3S54557S58

D ID5D50D52IC I

I C2IC3PI-- 10 103

04050

-56

-60

-4, 6,5 1

, 2

' 5

4

S31—2405—05S40—2440—1 5S40—2441—15S40—2440—1 5

151555MT -M.2jA1.551 1131S;1[1 1UPD6300C

0134052TC4013BPFIP13BM7DTA114ESDTC144WS

2SC19591Y )DTC143T5

SLIDE SWITC HPUSH SWITCHPUSH SWITC HPUSH SWITCH

DIODEZENER DIOD EDIODEDIODEIC(FL LATCH DRIVER )

IC(4CH 8BIT A/D CONVERTER (AD( )IC(D FLIPFLOP X2 1FLUORESCENT INDICATOR TUBEDIGITAL TRANSISTO RDIGITAL TRANSISTO R

TRANSISTORDIGITAL TRANSISTO R

AT UNIT 0(57-1 1!5()-O() )Cl .2 C9I—0117—05 CERAMIC

0 . 011 .1E

KC3 ,4 CK45BIH102K CERAMIC

1000PF

KC5 C91—0119—05 CERAMIC

0 .04UF

KC6 C45BIH102K CERAMIC

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KC7 C91—0119—05 CERAMIC

0 .047UF

K

CO CK45BIH102K CERAMIC

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K19 C91—0119—05 CERAMIC

0 . 0471..1E

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50WYCll CE04WI1 470M ELECTRO

471)1

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0.047UF

K

113 -15 C91—0117—05 CERAMIC

O.OIUF

KCI6 CK45FIH473Z CERAMIC

0.047UF

7[:17 ,1B C91—0117—05 CERAMIC

0.01UF

KC19 CE04WIEIOIM ELECTRO

1.0011E

25W1!

120 C91—0117—05 CERAMIC

0.01100

K

C21 CK45F1H473Z CERAMIC

0. 0470 EC22 C91—0117—05 CERAMIC

1] .011-.)F

KC23 C91—0119—05 CERAMIC

0.047UF

KC24 C092MIH333K MYLAR

0.03301 =

KC25 CK45BIH102K CERAMIC

IOOOPF

K

C26 CE04WIHO10M ELECTRO

1 .OUF

50WYC27 CE04WIHIOOM ELECTRO

1 .01..11

50WYC28 ' 29 CK45F1H103Z CERAMIC

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1) . 01111

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0.047UFC106—11I CK45FIH103Z CERAMIC

0.01OUF1II2 CK45FIH473Z CERAMIC

0.047DW-

CO0324—05 TRIMMING CAP 60PFVC1 ,2 CO2EO023—05 VARIABLE CAPACITO R

163 2P D40—0629—05 GEAR MECHANISM ASS Y

E04—0157—05 RE . COAXIAL CABLE RECEPTACL EE40—0273—05 PIN CONNECTOR

(MINI,2P )E40—0473—05 PIN CONNECTOR

(MINI,4P )E40—0673—05 PIN CONNEGIOR

(MINI,6P )E40—0873—05 PIN CONNEfTOR

IMINI,BP)

New Part s

Parts without Parts No . are not supplied .Les articles non mentionnes clans le Parts No. ne sont pas fournls .Telle of-re Parts No. werden nlcht gellefert .

60

Page 61: TS-440S Service Manual

TS-440SPARTS LIST

---

Ref .

No .

'f ]lid

'4

Addres s

tt

NewParts

Parts No .

115

A

*

-g-

Descriptio n

Al;

A

t /

Desti -natio n

ft

M]

Re -mark sOM

_ L92–0103–05 TROIDAL CORE

(FOR L1 .2 )L920119–05 TROIDAL CORE

(FOR T100,101 )L-1 L39--0416--05 COI LL2 L39–0415–05 COI LL3 L40–1011–13 SMALL FIXED INDUCTO R

L4 L40–1011–14 SMALL. FIXED INDUCTORI

-11 L40–1011–13 SMALL FIXED INDUCTO RLi L401011–14 SMALL FIXED INDUCTORLI3

.14 L40–1011–13 SMALL FIXED INDUCTO RLINO L40-- JO11–13 SMALL FIXED INDUCTOR

T100 L34–3144–15 COI LT101. L34–3145–15 COI LT102 L34–3146–15 COI L

F 1P,10 N88---3006---46 FLAT HEAD TAPTITE SCRE WM 10 .22 N87--260(- r--46 BRAZIER HEAD TAPTITE SCRE WN 2P .IR N87–3006–46 BRAZIER HEAD TAPTITE SCRE W

RI RCO5GF2H510j RC

51

j

1/2WVR1

,2 R12–3425–05 TRIMMING POT. (10K) AUTO ANT TU NWit R92–0150–05 JUMPER REST

0 OHMWI6

.17 R92–1061–05 JUMPER REST

()OHMWI9 R92–0150–05 JUMPER REST

0 NI-F M

PEI S51–2417–05 RELAY

(DC–2,12V )M.100–105 S51–1420–05 RELAY

(DC–1,12V )

MI

,2 T42–0303–05 DC MOTOR ASS Y

DI

-4 15899 DIODE.D5

.6 UZ6 .28L ZENER DIODED7 1551.33 DIODE:D8 1N4448 DINDEDO IS1555 DIODE

D9 138133 DIODEDIO

,11 1N60 DIODEDi g 15813 .3 DIODED100–105 1N4448 DIODED100–105 IS1555 DIODE

ICI NjM2903D IG(DUAL COMPARATOR )II HD10116 IC(TRIPLE LINE RECEIVERS )[(::2 MC10116L IIIIC3 HDlDl. :3l IC (I)

FLIP-FLOP )I( ::3 mclm3IL I C

1C4 HD10125 IC(OUAD ECL–TTL. TRANSLATORS )IC4 MC 10125L ICIC5

,6 BA6109U2 IC(MOTOR DRIVER )IC7 NE555P I C:[C8 M})3614 IL(OUAD OPERATINNAL AMPLIFIER )

01 DTC114ES DIGITAL TRANSISTO R02 2SA950(Y) TRANSISTOR03 DTC114ES DIGITAL TRANSISTO R04 2SA950(Y) TRANSISTOR05 2SC2458(Y) TRANSISTOR

06 DTC114E1 DIGITAL TRANSISTOR07 DTC124ES DIGITAL TRANSISTO R0100–105 250:26613 (Y) TRANSISTOR

New Part s

Parts without Parts No . are not supplied .

Les articles non mentlonnes clans le Parts No . ne sont pas fournls.Telle ohne Parts No . werden nlcht gellefert .

6 1

Page 62: TS-440S Service Manual

TS-440SPARTS LIST

Ref . No .

Address New Parts No .

Description Desti -nation

Re -mark spart s

fg *% g5

A

It

,4-$ 1±

107

SIDE TONE UNIT (X59-1060-00 )E l

1- 6

R tR 3R 4R 5R 6

R 7R 9R] ORt l14 1

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RK73F132A333 JRK7 -WD2N103 JRK73F1320333 iRkII 1ED2k)183 jR92-0670-0 5

DAN202tk )DOE '.02(1:: 3DAN2021K)

C.HfP c

0 .0220 ECHIP

C

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TERM INA L

CH1P 9

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22 kCI-IIP

R

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R

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(HIP R

3 -3 kCHIP R

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R

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0 OH M

CHIP DIODECHIP DIODECHIP DIND ELk-11P

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I<.KK

JJJJJ

JJJ

1/10 W1/10 W1/10W1/10141/10W

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RI Rk73FB2f)473J (HIP

R'

47k J 1/1014R,2 RK?3FE12A103J CHIP

R

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10k J I/ IO WR5 RF73FB2A471J 1HIP

Fl

47K 1 ./1014

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R

10k J 1/tO WR7 Rk73FD20473J 101P

R

4 7k : J' 1/1014R8 RkII JEL12NIO -JJ CHW R

10k J 111114WI . -3 992-0670—05 R

0 OH M

D1 ,2 DAN202(k) CHIP DIOD ED3 DAP202(k) CHIP DIOD ED4 5 DAN201k (HIP DIND F1)6 001 112(1::) EHIP DIOD E

-- 2SA1162M CHIP

-IRON515 - fO R

VOX. UNIT (X59-1080-00 )It CHIP c

1000F'F k(1<73FBIF2231< (HI F'

1:

0 . 1)2201 : 1

1E23-0471-05 1- FRMINO I

RI RV73FD2A104J CHIP R

100k J I/ IO WR2 Rkr3FR291073J (:11 :[F'

F

101J 1/10WR6 .7 P1< 73FB2A10 ril CHIP R

1 . OM J 1/1014R8 Rk- 73FE1204I'4J CHIP

R

4I I 0V J 1/IO WR9 RV-73E1320105J CHIP R

I . OM 1/1014

R10 Rl<? -IFB2k:IOJ]3J cH(P R

10k J 1/1014W].

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0 OH M

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DIOD EICI NJM2204M 1((NP AMP X2 3I12 LC4001OF IC(NOR X6 I01 2SC2712(Y) CHIP

-FRAM` I:OJ OR

x New Part sParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No. ne sont pas f ournIs .Ta p e ohne Parts No . warden nicht geliefert .

)

62

Page 63: TS-440S Service Manual

TS-440 SPARTS LISTNew Part s

Parts without Parts No. are not supplied .Les articles non mentlonnes dans le Parts No . ne sont pas fournis.Telle ohne Parts No . werden nIcht gellefert.

Ref .

V

No. Address

N

New

Parts

Parts No .

5 A

Descriptio n

/ 4

Desti -nation

F]

Re -mark s

IF UNIT (X60-1300-00 )C91-0769-05 CERAMIC 0.01UF M

C2 CC45SLIH150j CERAMIC 15PF jC3 --6 C91-0769-05 CERAMIC 0.01UF ML.f CC45SLIHI5Oj CERAMIC 15PF jLIO --10 C91-0769-05 CERAMIC 0.01UF M

Cll C91-0117-05 CERAMIC 0.01UF KC12 ,13 CK45F10103Z CERAMIC O .OIOUFC14 -16 C91-0119-05 CERAMIC 0 . 04 -1'0F F- 17 CK45FIH223Z CERAMIC 0.022UF ZCIO -22 C91-0119-05 CERAMIC 0.047UF K

C24 C91-1000-05 CERAMIC 0.0220F KC25 -30 C91-0119-05 CERAMIC 0.047UF KC31 CC45SLIHO50C CERAMIC 5.OPF IC32 -34 C91-0119-05 CERAMIC 0.047UF K[35 CK45FIIJ223Z CERAMIC 0.022UF

[ :36 .37 C91-0119-05 CERAMIC 0.0470F KC30 C91-0769-05 CERAMIC 0.01UF MC39 CE04WIHOR1M ELECTRO O.IUF 50W VC39 .40 C91-0119-05 CERAMIC 0.047UF K[:41 C91-1000-05 CERAMIC 0.022UF K

C91-0119-05 CERAMIC 0. 0470K KC44 CC45SLIHIOIj CERAMIC IOOFIF J145 CK45DIH102K CERAMIC 1000PF KC46 ' 47 C91-0119-05 CERAMIC 0.047UF KC48 CC45UjIH470j CERAMIC 47FT J

C49 CC45UjIH600j CERAMIC 60FF jC50 CK45F10103Z CERAMIC 0.010tJ F

CC!92MIFI333K MYLAR 0.033UF KC52 CE04W104R7M ELECTR& 4.7UI 50W VL53 CE04WIOR47M ELECTRO 0.47UF 50W V

C54 CK45010102K CERAMIC 100MF KC55 CK45DIH221K CERAMIC 220PFC56 ii ::O r-22MIJ-1103K MYLAR 0.010UF KC57 CE04WIH100M ELECIRO 1OLIF 50W YC58 CE04WIF-1010M ELECTRO 1 . OUF 50W V

C59 CE04W11-14R7M ELE[ :TRN 50W VC60 CQ92MJ.H473K MYLAR O . 047l_lf:''C61 C092MIH103K MYLAR 0 .01OIJ KC62 C092MIH333K MYLAF: 0 .033LIF KC163 CE04WlA101M ELECI- RN IOOUF 10W V

C64 CE04WIHIOOM ELECTRO 1 .00E 50W VC:65 C092MIH392K MYLAR 3900PF KC66 ,67 CE04WI1AR47M ELECTRN 0 .47LIF 50W VC60 CE04WIOR22M ELECTRO 0.22UF `SOW NC70 CE04W10470M ELE[ :TRN 47UF 10W V

C71 CE04WIHR22M ELECTRN 0.22UF 50W VC72 C09MIH022K MYLAR 000F'F KC73 .74 CE04WIH4R7M ELECTRN 4.7IJF 50W VC76 .77 C91-0119-05 CERAMIC O . O4701 KL70 CE04W11-12R2M ELECCFRO 2.2UF 50W V

[79 CE04WIHOIOM ELECTRO 1 .OUF 50W VCOO C91-0119-05 CERAMIC 0.047UF KCOI [04551__11-11013 CERAMIC 1OOPF J

63

Page 64: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No .

tv it -g-

Address

Mt

NewParts

Parts No .

it

g-

Descriptio n

/

Desti -natio n

it

it

Re -mark s64

C82 -84 C:K45BIH102K CERAMIC

MOORE

KC85 C90-2022-05 ELECTRN

15UF

I. 6W t.)086 ,07 C:91-0119-05 CERAMIC

0 . 047UF

KC88 0045SL 1H120J CERAMIC

12P F089 C092MIH152K MYLAR

1500E17

K

C90 C092MIH183K MYLAR

0 . 018UF

K091 CO92M1H1O3K MYLAR

0 . 010UF

KC92 CE04WlA220M ELECTRO

22UF

IOW VC93 0092M1H602K MYLAR

600OPF

KC94 CE04WI.H4R711 ELECTRO

4 . 7U F

C95 CC45SL 1 H470J CERAMIC

47PF

jC95 C092MIH473K MYLAR

0 . 04?LlF

K096 1:91-0769-05 CERAMIC

0. 01 OF

MC97 cc45SL 103901 cERAM :C C

391 1

JC99 C91-0769-05 CERAM I C

0. 01 OF

M

0100 C91-01. 19-05 CERAMIC :

0 . 0471.1E

K0101 CK45BI .H102K CERAM I c

1000PF

KC102 1:91-0769-05 cERAM I C

0 . 01UF

M0103 C:E04W1H 100M ELECTRO

10UF-

5011 0CI 04 CC45SL 1+1470j CERAMIC

47FIF

J

I:::105 CI<45BlH221K CEfRAM C:

220PF

K0106 c91-0119-05 CERAMIC

0 . [147UF

K0107 C :C:45SL 1H470J CERAMIC

4 .?PF

JC108 CE04WIH010M ELECTRN

1 . OUF

50111)0109 CE04W1HR47M ELECTED

0 . 4700

5OW Y

0110 C515E 1ER47M TANTAL .

O . 47UF

2511 0C111 CE04W11-1010M ELECTRN

1 . OUF

50W VC11 .2 CE04WI.HlOOM ELECTRN

OUF

50W V0113 CE04W H4RI'M ELECTRN

4. 7UF

50W VC:114 CE04WIH010M ELECTRN

1 . OUF

5011 0

C1. 1 5 C91-0117-05 CERAMIC

0 . 01 OF

KC11.6 CC45SLIH101,J CERAMIC

1 DORF

J011.7 CE04W 1A470M ELECT RN

47UF

10111)C118 CE04WIH010M ELEC'TRO

1 .011E

50W VC11.9 CE04WI.H 100M ELECTRN

10UF

5014 0

C:120 C092MI.H103K MYLAR

O . 01.OUF

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1 . OUF

50111)C122-124 CC45SL 11-i

j CERAMIC

100PF

jC1 .25 CE04WIH010M ELEC'I- RN

1 . . OUF

50W VC126 CE04WIH4FOM ELEC1 - RN

50W V

c127 , 128 CE04W1HO10M ELECTRN

1 . OUF

50W VCl. 29 CZ04WI .A4 .?O M

CE04WlH 00MELFC -[RN

4 - 'OF

1014 0FLECTRN

101- ,11

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11111 0

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1000PE=

K:C:138-140 C91-011.9-05 CERAMIC

o .

?LW:

K

0141. CF04W 1A470M ELECTRN

47LJF

10W V

C142 C91-0119-05 CERAMIC

0 . 047UF

KC143 C91-0769-05 CERAMIC

0 . 0 RIF

110146 c:91. -0119-05 CERAMIC

0 .0470E

KC:147 C:91--0117--0 5 CERAMIC:

O . 011_IF

KC148,1 .49 091--01.19--05 CERAMIC

0 . 047LIF

K

New Parts

Parts without Parts No . are not supplied.

Les articles non mentlonnes dans le Parts No. ne sont pas fournis .

Telle ohne Parts No . werden nicht geliefert .

64

Page 65: TS-440S Service Manual

TS-440 SPARTS LIST

Ref .

No .

#

Address

51t

Ne wParts

Parts No.

A

*

Descriptio n

A

/

Desti -natio n

ft

Re-mark sSig

0150 17-05 I'ERAM C

0 . 01UF

K[151, 152 C91-0119-05 CERAMIC

O. 047UF

K0153 CC45SL 1H470J CERAMIC

47PF

JI:154 . 155 C91-0 119-05 CERAMIC:

0 . 047UF

KC156 CCA. 5SLIiEll.E30J CERAMIC

18PF

j

0:158 .159 C91-01.19-05 CERAMIC:

0 . 047UF

K0I.60 C91-01.17-05 [CERAMIC::

0 . 01UF

K0161 C:C45SL 10470J CERAMIC

47PF

j01 .62--1.6`i C91-0769-05 CERAMIC

0 . OIUF

MC:1.66 CE04WIH010M ELECTRO

1 . OUF

50W V

C167 C91.-0769-05 CERAMIC

0 . OIUF

MC:160 CE041411-IR47M ELECTRO

0 . 47UF

'SOW N11 .6`) CC!92M1-14 - ?2K MYLAR

4700PF

KC170 CE04W 11-11 OOM ELECTRO

IOUF

50W VC:171. C:E04W11-IR4 iM ELECTfR0

0 . 47UF

50W V

C172 CE04141 C 10 1M ELECTRO

1.000E

1.614 VC1.73 C90-0866-C15 ELF' TRH

470UF

6 . 3W VCl. - ?4 CCI 92MI .H 1. 04K MYLAR

0 . 10UF

I<C:175 C90-0864-05 ELECiTRO

.22OUF

10W V[:176 C092MI .Hl. 03K MYLAR

0 . 010 UF

K

C177 CE04W11-R47M ELECTRO

0 . 47UF

50W VC178 CE04WI.A4"?OM ELEC -FRO

47UF

1014 VC:179 CE04W 11.ii4R711 ELECTRO

7UF

50W V01 80 CE04WI.A470M ELECTRO

47UF

1.OW VC:18 :l

182 C092M11-4731K MYLAR

0 . 047UF

K

0:183 C092M1H 1821:1 MYLAR

1.80OPF

KC:184 CK45BI.H471K CERAMIC

470PF

KC185 C91-01.17-05 CERAM I C

(3 . 01 OF

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I . 0 P FC187 CK4581H471K CERAMIC

470P F

01.88 CC 453L 1.1-1330j CERAMIC

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O . 01 OF

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0 .04710E

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0 . 022UF

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0 . 047UF

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0 . 022UF

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0 . 0 :[ OFC206 CE04W 1E11 00M ELECTR

IOUF

5014 V

0207 CK45BIH222K CERAMIC

2200PF

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1OUF

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0 .0470F

KTC1 CO503I.5-05 TRIMMING C-AP

(60P )TC2 CO5-C1030-15 TRIMMING CAE'

(2[3F )

E40-0273-05 PIN CONNECTOR

(MINI,2P )E40-0373-05 PIN CONNECTOR

(MINI,3P )E40-0473-05 PIN CONNECTOR

(MINI,41 )E40-0573-05 PIN CONNECTOR

(MINI,5P )E40-0673-05 PIN CONNECTOR

(MIN I,6P)

New Parts

Parts without Parts No . are not supplied .Les articles non mentionnes clans le Parts No . ne sont pas fournis .Tells ohne Parts No. werden nlcht gellefert .

65

Page 66: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No .

it

4t

Addres s

It

NewParts

Parts No .

Ml

it

Descriptio n

/

Desti -natio n

it

it

Re -mark s.ti

E40-0773-05 PIN C .NNNECTOR

(MINI .7P )E40--0h3--05 PIN CONNECTOR

(M1:N1 .9P )_ . E40-1073-05 PIN GNNNECINR

(MINI .IOP )

F02-0424-04 HEAT SINK:

EFI L72-0356-05 CERAMIC PILFE RCF2 L72-0355-05 [ERAMIC FILTE REF3 L72-0315-05 CERAMIC FILVE RCF 4 L72-035I-05 CERAMIC

FILTE RLl L34-0708-05 CGI L

L2 L34-0943-0S [NI LL3

,4 L34-0664-05 LOU_L5 L:34-0945-05 [01 1L6 L30-0503-05 1F F

L40-4711-13 SMALL

FIXED

)NDUC -(N R

L9 L_40-1021-13 SMALL FIXED INDUCFN RLIO L40-I511-14 SMALL

FIXED

100111 ((1 )Lit L40-1011-14 SMALL FIXED

[NDUCFN PLI2 L34-0535-05 [NI LL_13 L40--1011--14 ?NAIL FIXED

INDULTN R

LI4 L40-3391-13 SMALL

FIXED

)HDUC - IO RL15 L32-0201-05 NSCILLAFING

Oi lLI6 L40-3392-02 SMALL

FIXED

)NDLJ[TO RL18 L34-2124-05 ILNI IL19 L40-1021-03 SMALL

FIXED

INDUCTO R

L20 L40-1011-14 SMALL FIXED 1NDULTN RL?l L40-6025-04 SMALL FIXED INDUCIP PXI L77--1302--0 5̀ R'I'SI - AL

RESNNArN R

_ N09-0641-05 SCRE WN30-3004-46 PAN HEAD MACHINE ,`-;C RDA

VRI RI2-7407-05 Pill .VR2 RI2- .-3447-05 1- RIMMING POT. (IOV)S-METER,SS RVR3 R12-44J4-05 - MIMING PN1 . (50k)S-MEJE RVR4

.5 RI2-2414-05 1RIMMING

PN -f, (5E)VOLIAGE .Fli .VR6 R12-5417-05 MIMING FINV .(lOOk)SPEECH P08I -

VR7 RI2-2414-05 - MIMING PNI .(5k)LARRIER SU PVR8 R12-3447-05 FR[MMINO POT . (101)CORRIER SU PVR9

.10 RI2-4414-05 - IRIMMING

F' M -f .

(0F)Ilkl

SIDE

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I:) OH M1,424 R92-0150-05 JUMPER RE`_ -[

0 OH M

1443

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II NH M1,449 R92-0150-05 JUMPER RF -f

OH M1451

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I_i NH M1455 R92 . 0150-05 JUMPER RFSJ

OH M

DI

-6 151007 DIOD ED7

.0 I3I507 DIOD ED9 133I33 NICEDl 0 151 `87 DIODE.D11 13313 .3 DIOD E

0I2

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New Part sParts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No . ne sont pas fournls.Tolle ohne Parts No. werden nicht gellefert.

66

Page 67: TS-440S Service Manual

TS —440 $PARTS LIST

Ref .

No. Address New Parts No . Description team Re -P, nation mark s

# m# f £ § A A

x

# e

A I1'4

D35 1N60 DIODEq6 151587 DIODED37

,30 131555 DIODES9 1N60 DIODED40 151555 DIODE

k1 ISS133 DIODE042

,43 IN60 DIODED45

,46 I

133 DIODE047 MI204 DIODED48 ,49 155133 DIODE

DSO 151587 DIODEI MTZ9.IJB DIODE

D52 2 Y06B DIODED53 3 ,54 ISI587 DIODED55 MTZ6 .2JA DIODE

0 6 -59 1

1313 DIODED60 MC921 DIODED 1 * DAN40I DIODE ARRAYD62 MC921 DIODED63 153133 DIODE

0 5 ,66 151555 DIODED67 155101 DIODED68 -72 MC921 DIODE074 ,75 MC921 DIODE0 6 - 0 ISS1133 DIODE

081 IS1555 DIODED92 -84 1551.133 DIODEICI DX7191 II(NOTCHZPEAK FILTER )IC2 MC3357P I CIC3 M74L5123P IC(D~A! L MONO MALT I )

IC3 * SN74L3123N I CIC4 IPC11

H2 I CICS AN612 IC(BAANCED MODULATOR )IC7 UI

02V IC(NIE AMP X2 )IC8

,9 * 4LSOOP I C

ICB

,9 SN74LSOON ICmIO DX6124 IC(2CH SWITCHING IC IHI

,2 3SK73(GR) FE'2 2511:2458(Y) TRANSISTOR04 DTC114E5 DIGITAL TRANSISTO R

35K713(OR) FET06 DTC114ES DIGITAL TRANSISTO R07

.8 35K'?3 8Rl FETp 2502458 :Y, TRANSISTOR010 2302459(

) TRANSISTOR

m 1 DTE114ES DIGITAL TRANSISTO R012 2SC2459(BL) TRANSISTORQ 3 DTC114ES DIGITAL TRANSISTO R014 DTCl43T5 DIGITAL TRANSISTO R815 DTCI14ES DIGITAL TRANSISTO R

016 2SC2459(BL) TRANSISTOR017 2SC2458(Y) TRANSISTOR018 2SA1048(Y) TRANSISTOR019 024' FYI TRANSISTORi 11 25K192(GR) EEL

New Parts

Parts without Parts No . are not supplied .

Les articles nonm

msAe >~A No . ne sont pas @u&A» oh mANo_±mnht a~Ue±

6 7

Page 68: TS-440S Service Manual

TS-440SPARTS LIST

Ref .

No . Address New Parts No . Description Desti- Re- -Parts nation mark s

0, RI it o$

pa

* AIS

/ it

r'.iDIM

021 2281048 (Y) TRANSISTOR11122 DTC114ES DIGITAL TRANSISTOR023

.24 251:_2458(Y) TRANSISTOR025 2SK308 (N )027 2SA1048(Y) TRANSISTOR

028 DTC114ES DIGITAL TRANSISTOR[-!29 -32 DTCI43TS DIGITAL TRANSISTO R033 2SA5621TI TRANSISTOR(T34 2SC2458(Y) TRANSISTOR035 2SA562TM TRANSISTOR

036

.37 DTC114E.S DIGITAL TRANSISTO R038 2SA562TM TRANSISTOR039 DTGTI4-ES DIGITAL TRANSISTO R' 40 2SCP459(BL) TRANSISTOR041 DTC114ES DIGITAL TRANSISTO R

042 2SC2450(Y) TRANSISTOR043 EiTA114ES DIGITAL

TRANSISTOR044 2SC2459(RL) TRANSISTO R045 2SC2458(Y) TRANSISTOR046 1SK73(GR )

047 ' 48 DTC143TS DIGITAL TRANSISTO R049 238I048(1) TRANSISTO R00 DTC114E DIGITAL TRANSIS -[OP1151 DTC143TS DIGITAL TRANSISTO R032 23C2459(EiL) TRANSISTOR

053

,54 2SL2458(Y) TRANSISTNR''Si OTC114ES DIGITAL TRANSISTO RTH1

,2 112-502-2 THERM1STORTI-1 :.13 32D27 THERMISTOR

X59-1060-00 SIDE TONE UNI T-- X59-1070-00 SELELJIVITY UNI T

X59-1080-00 YNX UNIT

x New Parts

Parts without Parts No . are not supplied.

Les articles non mentlonnes dans le Parts No . ne sont pas fournis .Teile ohne Parts No . werden nIcht gellefert .

68

Page 69: TS-440S Service Manual

PC BOARD TS-440 S

SWITCH UNIT (X41-1610-00) Component side view

2

• F d

45 A

38W

88 S

45S88CAU T

RX B

GN D 1,

H -VW

o w–m I

2SD1406(Y )

2SC2458)Y )DTC114ES

2SK30(GR )

IC1 : AN7808, IC2, 3, 6 : AN7805, IC4: LM2931Z-5 .0, IC5, 8 : NJM2904S, IC7 : NJM2903S, Q1 : DTC114ES ,Q2: 2SD1406(Y), Q3, 4 : 2SK30(GR), Q5, 6 : 2SC2458(Y),D1 : 1S1555, D2 : MTZ7 . 5JA, D5-12, 15-18 : 1SS133 ,D13 : S31C

6 9

v v N

6

4

B

D

F

Page 70: TS-440S Service Manual

TS-440S PC BOARD VIEW

FILTER UNIT (X51-1340-00) Component side view

0 0 0

2SC 181 5IY1

B

PW MAL MRX BRX BRX B

5 A5 AN CAL CN C14 S

TXB

V

2SC311 3DTC114E S

L38 L3 9

I

ccE=t=X51-1340-00

L L f- I. 4_4_

m J Q! VI G W

r r r r r, r

IN IN 0 I .r+ 03 nl

N

T-J

1,3m T

ti

OL_ O1 q

O ^ O I

A

O--\.QQQl-"—O0v

0O O

O — tiQQ4_1Ov

r-8---OO

Th

0 C

v

O I "

q

O

C41p2J414109

;lTh_of

Q1, 4, 6: DTC114ES, Q2: 2SC1815(Y) ,1 0J0 Q3: 2SC3113(B), Q5: BA718, Dl : 181587 ,

O 1=--0 D2 : 1S1007, D3-5 : 1S1001, D6, 8 : MTZ9.1JC

or UZ9.1BL, D7, 25: MTZ7.5JA, D9 : MTZ4.3JC ,

D10: MTZ3.OJB, D12-23 : 1N4448 or 1S1555 ,

D23: MC93 1

^ O I

c u sC36 016

-4* S NilY^'

70

C E

2

4

6

Page 71: TS-440S Service Manual

FILTER UNIT (X51-1340-00)

10 2

L1. I 2-',11

Tl

Tl L —

ICI ~M

Tl'21

'I

520 J5 8

TI °~ =11 1

Tl :. I J

'D

01 .4 .6

DT C1142 $02

.2551815 Y03

25C3113 805

86718

D ID 2D 3- 5D 6 . 80 7,2 5D01 0D 12-23D 28

15158 715,00715510 1M728 .IJC o, U3-5 .181...TZ7 .5JA.728.3JC.723.OJ BI N888B or 15155 5

MC831

0 50

D701437 5

D 50,51

15513 3D 52

15510 1n--,—,

I .05

r7t'IGI

J .81 8 /8.-

D-1'011'DI 2

.--.—,

.

Page 72: TS-440S Service Manual

TS-440S PC BOARD VIEW

PLL UNIT (X50-2050-00) Component side vie w

ICI, 4, 9, 18 : NM6147, IC2 : M54459L, IC3, 6: SN74LS90N, IC5, 10 : M54460L, IC7, 8, 11, 12, 14 : SN16913P, IC13 ,

16 : SN 74S 1 12N, IC15 : SN74S10N, IC 17 : M887006, Q1, 2, 10, 11, 16, 17 : 2SC3113(B), Q3—5, 12—15, 18—20, 22—24 ,26—30, 37 : 2SC2668(Y) Q6, 7, 9, 25 : 2SC2458(Y), 08 : 2SC1959(Y), Q21 : 2SC27871L), Q31—35 : 2SC2459(BL )

72Q36 : 2SK192A (GR)oJ

__6_2

112_3

1422_--

112 1

___ 142C82 31416

CBO_ _C194- ---1419

817_

D 7-*I-°' N

1116

141 3

°

--111501-

I=DLI

w_

11z53

0

2I m l

J1IQ-C42

m n -

m 0

91

100 LE_DLE_ 2w-N-O

c

=':L' m o-IS9

° R 15 1

QmibR18

m

~

mI Nl,oIF

m

1

R55

R13 8

C169 -C14 4

o

m~

Rl_t4̂ C 1

L300

IgIF

;1

C111 3tI( _ --+ C10 4

89 C11 2

L27

202 ~-: ~-~8 tJ^

R92 E

_0 C1 1

R93

f ,w

2501959 IYI

G

2SC2787 (LI

B

2SC3113 (B )

2SC2668 )Y )

2SC2458 )Y )

2S02459 (Y )

R13984 3

C173 --- -D

R12 ~" "~'1"v mR124 n

C159

R130

L35°

N I "L3 _ ~JL34

' TP

E030

CI611146

V-

0

.1 1~I

E

-1

TP8

-I

0

C132 i -O 0

,'

?B-t:-±_

~

3ND

E TiI

9

25 'II

I Im

C133 0

0131

10 6

4C 1

LO

6

m

e

2

4

6

A

C

E

Page 73: TS-440S Service Manual
Page 74: TS-440S Service Manual
Page 75: TS-440S Service Manual
Page 76: TS-440S Service Manual
Page 77: TS-440S Service Manual
Page 78: TS-440S Service Manual
Page 79: TS-440S Service Manual
Page 80: TS-440S Service Manual
Page 81: TS-440S Service Manual

TS-440SDISASSEMBL Y

Parts with the exploded numbers larger than 700 are not supplied .

45x2

17

Lx 2

Lx 2

J M3x6

(F)

Ni

N33-3006-4 1L M3x6

(BI)

Ni

: N35-3006-4 1P 03x8

(Br-Tap)Ni

N87-3008-41

TS-440(A/8)

81

Page 82: TS-440S Service Manual

S2 2

8)

TS-440SDISASSEMBLY

Parts with the exploded numbers larger than 700 are not supplied .

C

(X60-1300-00 )

(X50-2050-00 )

72x 371x 4

64

0 GND N09-0256-0 5SEMS

: N09-0699 - 05G

M3x4

(F)

: N32-3004-4 6H

M3x4

(F)

: N 32-3006-4 6M

02 .6x6

(Br-Tap) N67-2606-4 6N

03x6

(Br-Tap)

: N87-3006-4 6T

M3x6

(6))

: N35-3006-46

M x2

TS-440(B/8 )

MX4

f1

82

Page 83: TS-440S Service Manual

0 0

9

, 8 8.(X41)(E/14)

8 855x2

C/

HFx2

(X41)(L/I4 )

tI

\~0

onoco

O(X41)(D/14 )

NC

Page 84: TS-440S Service Manual

TS-4405DISASSEMBL Y

Parts with the exploded numbers larger than 700 are not supplied .

o .o• a v

3•

o oo 0

ocDCoo N N

Mx

o n oO M M

~

Z Z Z

0

Nx

84

Page 85: TS-440S Service Manual

TS-440SDISASSEMBLY

Parts with the exploded numbers larger than 700 are not supplied .

88

E M2 .6x8

Ni

N30-2608-4 1M 02 .6x6 (Br-Tap)

: N87-2606-4 6N 03x6 (Br-Tap)

N87-3006-46R 03x10 (Br-Tap)Ni

: N87-3010-41

(X41-1610-00 )88 (C/14)

TS-440(E/8)

85

Page 86: TS-440S Service Manual

TS-440SDISASSEMBLY

Parts with the exploded numbers larger than 700 are not supplied .

l O

mco

pp X

Z

x xZ K In M <

0 <000)- N

86

Page 87: TS-440S Service Manual

TS-440 SDISASSEMBLY

Parts with the exploded numbers larger than 700 are not supplied .

87

Page 88: TS-440S Service Manual

TS-440S

PACKINGT

34,35

TS-440

3

8 1

26,27, 28,30 ,31 , 66,84

41

/

39

37

38

36

24 23

40

Part s88

with the exploded numbers larger than 700 are not supplied .

r0

Page 89: TS-440S Service Manual

TS-440S

e

ADJUSTMENT

POWER

,

E

7

74

=0

cEMIC-0-- CAR

SOL—000.

6

4

li_I

l a nFFs \\\\\\III1/////e

o

VJICE 55 oE m150

.NSW'

5

- !! l I 0 f I 0

_I

I_l

~I il l 11 I]11 . I

1 /.

l

l

1_I. O.NB

ATT !

1.

1_

l

IJ

~f. ~ I~_ I_l . 2 O B 2 O £0 0 q ON HP I

I

,

I-1

I

I

,RI

IF

L~_~I

I NOTE

I

,AT

VINCIHF TRANSCEIVER

O

O

O

0

O

O 0

10

0

1 0I KEN WOODITS . 440sl

MODE REV FUNCTIONI--IFALL

PWR SWR~—

I,

I

I'

I

o

I'

~'-

(

RIT

4 BRIT XIT--

SHIFT

AF---R F

q

Fr

~LSR

1v

PUSfi I P CW

P AM

F M

_ENO

AUTO ATTUNE PO S2 —A~0~O

2

8OSIT

SPLITL_PA

If

I le

I f~~

a..R

0

Ta 1~~0 F'-T71<

SEr

I

A

B0~

0

PHONE S

~

r

MTV

II SCAN

It CLEAR

( )11SELECT I1

)—IMHZ

F LOCK

PROC

NOTCH

ASS IVT V

0 [HOWNI

D

no

I

O

~

AUT M t

~rM. IN

,LENTO

ODI

1

MIC OFF

OFF

OFF W

PREPARATIO N

Unless otherwise specified, set the controls as follows .

POWER ON

SELECTIVITY AUTOBAND 14

AGC FAST SLO WAF MIN

NOTCH SW OF FRF MAX PROC SW OF FNOTCH CENTER F .LOCK SW OF FSQUELCH MIN

1MHz SW OF FMIC MIN

NB SW OFF

CAR MIN

ATT SW OFFIF-SHIFT CENTER SEND/REC RE CFUNCTION

AUTO OF FA/B A

AT TUNE OF FRIT,XIT,SPLIT OFF

VOX SW OF F

s

REQUIRED TEST EQUIPMEN T1 . DC Voltmeter (DC V .M )

1) Input resistance : More than 1 MS22) Voltage range : 1 .5 to 1000V AC/D CNOTE : A high-precision multimeter may be used .However, accurate reading can not be obtained for high -impedance circuits .

2 . DC Ammete r1) Current range : 1 .5A, 3A, 20A, High-precisio n

ammeter may be used .3 . RF VTVM (RF V .M )

1) Input impedance : 1 MS2 and less than 3pF, min .2) Voltage range : 10mV to 300 V3) Frequency range : 10kHz to 100MHz or greate r

4. AF Voltmeter (AF V .M )1) Frequency range : 50Hz to 10kH z2) Input resistance : 1 M12 or greate r3) Voltage range : 10mV to 30V

5 . AF Generator (AG )1) Frequency range : 200Hz to 5kHz2) Output : 1 mV or less to IV, low distortio n

6. AF Dummy Loa d1) Impedance : 8S02) Dissipation : 3W or greate r

7 . Oscilloscope (SCOPE )Requires high sensitivity, and external synchronizationcapability .

8 . Sweep Generator (SWEEP )1) Center frequency : 50kHz to 90MH z2) Frequency deviation : Maximum±35MH z3) Output voltage : 0.1V or greate r

9 . Standard Signal Generator (SSG )1) Frequency range : 50kHz to 50MH z2) Output : – 20dB/0 .1µV to 120dB/ 1 V3) Output impedance : 5004) AM and FM modulation can be possible .NOTE : Generator must be frequency stable .

10. Frequency Counter If . counter )1) Minimum input voltage : 50mV2) Frequency range : 50MHz or greater

11 . Noise Generato rMust generate ignition noise containing harmonics be-yond 30MHz .

12. RF Dummy Loa d1) Impedance : 1 500 and 2002) Dissipation : 150W or greate r

13. Power Mete r1) Impedance : 50122) Dissipation : 150W cintinuous or greate r3) Frequency limits : 60MHz or greater

8 9

Page 90: TS-440S Service Manual

TS-440S

16. Directional Couple r

17. Power suppl y

PS-43 0

18. Microphone

MC-60A or MC-42S

ADJUSTMENT

<REFERENCE >Japanese "SG"

American "SG "

– 6 dB 0 .25µ V

0 dB 0 .5µV

6 dB

1µ V

12 dB 2µVOUTPUT

24 dB

8µV

30 dB 1 5 .8µV1N60 T loop

Q GND

40 dB 50µV•

1 5

50 dB 8µV

60 dB 500µV

70 dB 1 .58mV

80 dB

5mV

90 dB 15 .8m V

100 dB 50mV

120 dB 0 .5V

14. Spectrum Analyzer (SPE-ANA )

1) Frequency range : 100kHz to 110MHz or greate r

2) Bandwidth : 1 kHz to 3MHz

15. Detector

1) For adjustment of PLL/VC0 BPF

0

2 .

3 .

4 .

5 .

6 .

90

Page 91: TS-440S Service Manual

TS-4405ADJUSTMENT

• VOLTAGE CHECK, ADJUSTMEN T

Measurement Adjustmen t

Item Condition Tes tequipment Unit ' Terminal Unit Part Method

Specification/Remark s

1 . Voltage 1) POWER : ON DC V .M IF 19 -5 Check 13 .3- 14.3V

RF GAIN : MAX 19 -9 4.5-5 .5 V

MODE

USB 19 -10 7 .2-8 .2 V

STBY

REC 9 -1 SW" A" VR-4 2 .6V +0.05V, -OV

27- 4 IF VR-5 8 .8V

• COMMON ADJUSTMEN T

Measurement Adjustmen t

Item Condition Testequipment Unit Terminal Unit Part Method

Specification/Remarks

1 . CAR MODE : USB Oscilloscope IF 14- 2 IF L15 0 .4V/p-p f0 .05V/p- p

TC2 8 .3750MHz ±50H zFreq .counter

• PLL ADJUSTMENT

Measurement Adjustmen t

Item Condition Tes tequipment Unit Terminal Unit Part Method

Specification/Remark s

1 . Referenc eoscillato rfrequency 36MHz Freq . counter PLL TP6 PLL TC1 36 .000,000MHz ± 10H z

(R96 )

2 . RIT 1) FREQ

14.000OMHz DISPLAY SW"A" VR3 14 .000,00 RIT .0 . 0MODE A MRIT Pot : CENTE RRIT SW : ON

I

2) RIT Pot . : FULL CW (+) 14 .00120 RIT1 .2 or more

RIT Pot . : FULL CCW -I 13 .998 .80 RIT- 1 .2 or mor e

3 VCO5 DC V .M PLL TR11 PLL T20 5 .OV ±0 .2 V(R146 )

4 . VC04 1) FREQ . 14 .0000MHz DC V .M PLL TP 1MODE A MDisconnect PLL- 6 connecto rwhen PLL unlocked .

(L2) PLL Ti 3 .8V ±0 .1 V

2) MODE

USB 4 .2-4 .6 V

3) MODE

LSB 3 .2-3 .6 V

4) MODE

US BIF SHIFT Pot . : CENTER

Freq, counter PLL 3 -2 SW"A" VR7 456.875kHz t 1

5) IF SHIFT Pot.

FULL CW 457 .875kHz or more

61 IF SHIFT Pot . : FULL CCW 455 .875kHz or les s

7) IF SHIFT Pot. : CENTER 456.875kHz 456 .874--456 .876kH z

5 . VCO3 1) FREQ

13 .9999MH ZMODE : AM DC V .M PLL TP2 PLL T2 6 .2V ±0 . W

(L13 )

21 FREQ

14 .0000MH zMODE A M

6 . PLL 6 .6MHz 1) FREQ : 14 .0050MHz Oscilloscope PLL TP3 PLL T3-5 MAX Ref . 0 .2V/p-pBPF MODE AM (R60 )

9 1

Page 92: TS-440S Service Manual

TS-440SADJUSTMEN T

Measurement Adjustmen t

Item Condition Test Specification/Remarks

equipment Unit Terminal Unit Part Metho d

7 . PLL 11 MODE

AM Tracking PLL IC8-1

,

TRACKIN G

62MHz BPF Readjust T9 (VCO2 OSC coil) to Gen . 11

pin) 56On

OUT GENERATO Runlock . (Core is fully bottom po- 3dB or les ssition)

GND k2) Connect 5609 resister in Tracking Spectrum TP4 T6,7,8 GND Do OO

Gen . output line . Use oscillo- analyzer (R64) vR I

scopes probe to connect to spec- Probe TP 4(R64 )

trum analyzer .Shiel d

Case 66MHz

00 59 .5MH z/ 000

OU T

8 . VCO2 1) Reset operation must also be DC V .M PLL TP5 PLL T9 6 .4V T9 has two peaking point .

performed . (L21) Adjust as shown below .

*See a microprocessor t 0 .1V GOO D

operation check . T8

i

N G

1) FREQ : 14 .0000MH z

MODE A M

2) FREQ

13 .999,9

MHz 2 .2-3.O V

MODE A M

31 FREQ

14 .000,00 MHz Spectrum PLL TP4 PLL VR1 L23 and L21 shorte d

MODE AM analyzer (R64) to ground . (PLL20d B

unlocked )

Adjust spurious radia -

tion level . (58 .25MHz)

or mor e

58 .25

66 .5MH z

9 . PLL 30MHz FREQ

14 .250 .00MHz Oscilloscope PLL TP7 PLL T10,11 MAX Ref . 0 .3V/p- p

BPF MODE AM IC12-5pin ,1 2

10 . PLL 38 .5- FREQ

14 .250 .00MHz Oscilloscope PLL TP8 PLL T13,14 MAX Ref . 0 .2V/p- p

39MHz BPF MODE AM (R112) ,1 5

11 . PLL VC O

(6 .5-

1) Disconnect RF unit coax . cabl e

(VCO)

Trackin g

Generator

PLL IC14-1pi n

36MHz) 2) Connect 5609 resistor in Track- Probe TP9 PLL T16,17 37 .5dB

Less than 2d BBPF Spectrum (L33) ,18,19 between peak an ding Generator

line .output Ripple 2d BUse oscilloscope's probe to analyzer 3dB or less

point of 37 .5MHz .

connect to spectrum analyzer .

45dB or more

42MH z

12 . 39MHz FREQ

24 .9500MHz Spectrum PLL TP9 PLL VR 2

Spurius MODE AM analyzer (L33) Minimu m

radiation 42dB or mor e

31MHz

39MH z

13 . VCO1 1) FREQ

29 .9999MHz T21 ±0 .1 VMODE : A M

FREQ

22 .0000MHz 5 .3-6 .3 V

2) FREQ

21 .9999MHz ±0 .1 V

DC V .M PLL TP10 RF T22 2 .5 VFREQ

14 .5000MHz (R138)5 .3-6 .3 V

3) FREQ

14 .9999MHz ±0 .1 VT2 3

FREQ

7 .5000MHz 5 .3-6 .3 V

41 FREQ

7 .4999MHz ±0 .1 VT2 4

FREQ

30 .0 (30kHz) 5 .5-6 .5V

92

Page 93: TS-440S Service Manual

s

TS-4405ADJUSTMEN T

• RX ADJUSTMENT

Measurement Adjustment

Item Condition Testequipment Unit Terminal Unit Part Method

Specification/Remark s

1

IF AM P(common)

FREQ

14 .1750MH zMODE

US BRF GAIN Control

MA XUse the minimum SSG inpu tpossible during alignment .

SS GAF V . MOscilloscopeAF dummy -load (8S2)

Rea rPanel

AN TEXT .SP

RF T4,5, 3

--------- -T7,8,1 59,

12 ,10,11

MAX

Repeat 2–3 timesin case of T4,5,3,12 ,10,11

S/N 10 dB or more at – 6d Binput . 1V or more/8S2 a tAF GAIN control MAX .

2 . 2nd MI Xbalance

FREQ . 14 .1750MH zMODE

US BConnect the SSG to ANT terminal .

SS GAF V . MOscilloscope

RF VR2 MAX AF Noise level .

RF VR1 MIN AF noise level .3 . 1st MI Xbalance

FREQ

100 .0 (100kHz )MODE

USB

RF T iTC1

Internal spurius bea tMIN .

Repeat 2–3 times 70dB or mor e4 . IF TRAP FREQ

29MHz BandSSG

45 .05MH zOUT

80 dB!,

5 RX DE TBalance

1) FREQ

14 .1750 MH zMODE

US BRF GAIN . MI NIF SHIFT : CENTE RRF GAIN . MAX afte r

adjustment

RF V Mo rOscilloscope

IF 0 9(emitter )(R77)

IF TC1 MI N

6 . IF AM P(SSB)

FREQ

14 .1750MH zSSG

14 .1760 MH zOUT

0 dB µMODE

USB

SS GAF V . MOscilloscope

Rea rpanel

IF L1,2, 34,18,5

MAX AF outpu tUse the minimu mSSG input possibl eduring alignment .

IF L6 MAX AF outpu t7 IF AM P(FM)

FREQ

14 .1750MH zSSG

14 .1750 MH zMOD

'I kHz, DEV : 3kH zOUTPUT :30dB µMODE : FM

ANT IF VR3 Full scale 60

30dB±10d B/dB

8 . S-METE R(FM)

FREQ . 29 .0000MH zMODE

F MSSG

MOD OF FOUTPUT :30dBµ

/

9 . S-METE R(SSBI

1) No signa l(SSG output : OFF)

S-meter IF VR2 Set to starting point .(. Meter zero )

2) FREQ

14 .1750 MH zMODE

US BSSG output

8dBµ

SS GS-meter

Rearpanel

ANT IF L3 S 1Adjust counter clock -wise from peak .(turn slug out )

3) SSG output

40dbµ VR3 S9 40dB±6d B

10 . Squelc hthreshold

1) MODE

C WSELECTIVITY

WID ESQL control

12 o'clock

Speaker EXT .SP

IF VR4 Adjust VR slowly an dstop at threshold .

12 o'cloc k

11 . Nois eBlanker

1) FREQ

14 .1750 MH zNB SW

O NSSG output

14 .175MH zFirst adjust 20dB input, the nuse the minimum input a spossible .

SS GDC V . MOscilloscope

Rea rpanel

AN TEX TSP

R FR14 6(10kS2)

T2627

MI N

21 Noise Gen .

Low level Noise Geri .SP

T2 627

MIN noise leve l

12 . Beeper 1) AF GAIN Control :

12 o'clock AF V .M EXT . IF VRIO 120mV/88 ±10m VDepressing I A =Bland

AM key at Oscilloscope S Pthe same tim e

2) POWER SW

O N3) Set to MEMORY CH17 whe n

turning VFO .

AF dummyload

93

Page 94: TS-440S Service Manual

TS-440SADJUSTMEN T

• TX ADJUSTMENTMeasurement Adjustment

Item Condition Tes tequipment Unit Terminal Unit Part Method

Specification/Remarks

1 . TX AMPM 1) FREQ : 14 .1750 MH zMODE : C WCAR LEVEL control : MA XRF unit VR 4: CENERDisconnect DRV connector from RF

Oscilloscope RF DRV RFVR 5T13 ,

16,

17

MA X

unit . Then, connect as shown right .STBY : SEND

CtSCILLO

5612 SCOP E

2)

Reconnect this connector afte radjustment .

(1/4W )

2 .

Base Current 1) FREQ : 14.1750 MH zMODE : US BMIC LEVEI control : MI NCAR LEVEL control : MI NFINAL unit VR1, VR2 : MI NConnect Ammete r

Q+ : EXT Power suppl ye : Power connecto rAdjust to minimum current with VR 1and VR2 in the Final unit .STBY : SEND

Ammeter Final VR1 Current drai n(Minimum current )+200 mA

First adjust VR1 and VR2 fo rminimum .Adjust VR1 for an increase of200 mA when switched t oTX .Then adjust VR2 for 200 m Aover this reading .

VR2 Current drai n(Minimum current )+Driver curren t(200 mA)+200 mA

3 .

1)

ALC(RF Outpu tpower )

2) Powermeter

1) FREQ : 14.1750 MH zMODE : CWCAR LEVEL control : ALC scale MA XSTBY : SEND

Power meter Rear panel ANT Filter VR1 95 W Caution :

In no case shoul dthe power be adjusted fo rgreater than 110 watts .

VR6 Set to PWR mete r95 W readin g

2) METER SW : PW RSTBY : SEND

4 . Power down 1) FREQ : 29 .7000MHzMODE : CWCAR LEVEL control : ALC scale MAXConnect ACC socket pin (PD) t o50 W from NC .STBY : SEND

Power meter Filter VR3 50 W ±2 .5 W

2)

Reconnect this connector (PD )to NC after adjustment .

5 .

Protection 1) FREQ : 14 .2000MH zMODE : CWCoax . cable to 1 500 dummy loa dshould be 1 m long .STBY : SEND

1504 R Fdummy loa dPower meter

Rear panel AN T

I

Filte r

1 m

VR2

1

30W

mTX

Pow .M

504I I

2) ANT : OPEN 18A or less

6 . ALC meter 1) FREQ : 14 .2000 MHz Power meter Rear panel ANT Filter VR4 Set to S meter "0" *If this adjustment is per -MODE : USB formed, step 2) Base current

MIC LEVEL control : MIN must also be performed .CAR LEVEL control : MI NMETER SW : ALCSTBY : SEN D

2) Connect the AG to MIC Jack .AG : 1 kHz, 5 m VSTBY : SEND

Power mete rA G

AF VMFilter

VR4 Set to ALC mete rstarting point .

3) AG : 6 dB increase leve l(1 kHz, 10 mV)

VR5 Adjust for maximu mALC scale reading

AL C

7 .

Spurious FREQ : 21 .2000 MHz Power meter RF VR4 -40 dB or less .

MODE SW : C WCAR LEVEL control : ALC scale MA XSTBY : SEND

Spectru manalyzer

MIN

94

0

I //

Page 95: TS-440S Service Manual

s

TS-440 SADJUSTMENT

Measurement Adjustmen t

Item Condition Tes tequipment Unit Terminal Unit Part Method

Specification/Remark s

8 .

Carrie rsuppression

FREQ : 14 .1750 MH zMODES : USB and LS BMIC LEVEL control : MIN

Power mete rOscilloscop eor Spectrum

Rear Panel AN T(Direc -tional

IF VR 7,8 MIN

I -40 dB or les sDirectional coupler

PowerTs-44o -STBY : SEND analyzer coupler) L~ mete r

_

Osciilo

I

or Spectru mscope

analyze r

9 . SSB mad efrequenc yresponse

FREQ : 14 .1750 MH zMODES : USB and LS BAG output : Two tones 5 m V

300, 2700 H zSet output to 50 W using MI CLEVEL control .STBY : SEND

Oscilloscop e

Ac i300HZ

OKOAG 22700H=©

Rear panel AN T(Direc-tiona l

coupler)

Cont . S5 0(DI PSW)

Adjustbelow .

Al 1111I'

as shown

.illlIii

*If this adjustment isperformed, step 8 must als obe performed .

I DIP SW

,'I IIII I'

OK5m v

5608eeee e e

5 4

0 e e eON

,1IIIIII~r

USa-

LSa r.1dIIIILdffIIIi „200

50

400

100

2 5400

100

25

200

50

r~1IIIIII~i~''IIIII'1~ N G

DIP SW are adjustable from -400 to +375 Hz .

If two tone generator is not available, adjust for equal output power at 300,J2700 Hz, as measured on wattmeter .

10 . Speechprocessor

1) FREQ : 14 .2000 MH zMODE : US B

AG output : 1 kHz, 10 mVSet output to 50 W using MICLEVEL contro lPROC SW : ON and OFF

Power mete rA G

AF V . M .

Rear panel ANT IF VR6 Level should be th esame between O Nand OF F

STBY : SEN D

21 AG output : 1 kHz, 1 m V(20 dB down )

STBY : SEND

25W or mor e

11 .

FM . DEV . 1) FREQ : 28 .7000 MH zMODE : F MAG output : 1 kHz, 30 mV

50 mV (K)

Power mete rLinea r

detecto rA G

AF V . M .

Rear panel AN T(Direc -tiona l

coupler)

RF VR6 4 .6 kHz -0 .1 kH z

RF VR3 3 kHz ±0 .1 kH z2) AG output : 1 kHz, 3 m V

5 mV (K )

12 . CW Sid etone

MODE : C WCW BREAK IN SW : SEM IAF GAIN control : 12 o'cloc kVOX GAIN control : MI NSTBY : RE CConnect KEY to KEY jack an dclose the key contacts .

Power mete rAF V . M

Oscilloscope

EXT .SP IF VR9

0.63V/8f2

13

Auto antenn atunerIf AT-440 is

1) BAND : 28.5000 MHzMODE: CWCAR LEVEL control : MAX

1509 R Fdummy load

AT

10

TC 1

cm

Minimum SWR mete rreading

Repeat 2-3 times .

installed) AT unit VR1 : 12 o'clock TS-4401—15oo1

VR2 : Fully CC WAUTOTHRU SW : AUTOATTUNE SW : ON

95

Page 96: TS-440S Service Manual

TS-440SADJUSTMEN T

Measurement Adjustment

Item Condition Tes t

equipment Unit Terminal Unit Part Method

Specification/Remark s

2) AT-TUNE SW: OF F

Disconnect No.

connector from

AT unit .

STBY : SEN D

Set . SWR 1 .25 reading when VF Odial is turned .

Set as show n

right .

VR2 Adjust VR2 until AT

TUNE indicator jus t

goes off.

PWR 0

SWM

AT3) STBY : REC

AT TUNE: ON

4) AF TUNE : OF F

Reconnect No. 1

connector afte r

adjustment .

96

Page 97: TS-440S Service Manual

TS-440 SADJUSTMEN T

Item Condition Operation chec k

1 .

Rese tcheck

1) FUNCTION SW : APOWER SW : OF FSet the POWER SW ON

FREQ : 14,000 .OkH zMODE : US BVFO A : Light sThe "Beeper" sound simul -taneously with POWER ON .

while depressing the I A = Bkey . Then release the IA = Bkey .

21 FUNCTION SW : B FREQ . 14,000 .OkH zMODE : US BVFO B : Light s

31 LVFO/M

SW : ON The frequency display disap -pears . M .CH display light sand displays 00–99 order.Split display lights whe nturning VFO dial 90–99 .

M .CH SW : Change the chan -nels in 00 through 99 order .

2.

Band 1) [VFO/M]

SW : OFF FREQ :

1

8

,

0 00 .0kH zThe "Beeper" sounds simul -taneously .

The MHz display ~ q ,counts up . The "Beeper "soudns simultaneously .

1MHz STEP SW : OF FDepress the "BAND : UP "key once .Press repeatedly .

2)

Hold the "BAND : UP "on

FREQ :

ir14, 000 .0

18, 000 . 0

10,000 .0

21,000 . 0

7,000 .0

24,500 . 0

3,500.0

28,500 . 0It

1,500 .0

29, 500 . 01

The "'Beeper" sounds ateach Key-press .

3) Depress the "BAND :DOWN" key once .

Repeat the operation .

FRED : J LI , LI 00 .0kH zDisplays 1MHz lower frequ -ency than that previousl ydisplayed in 2) .The "Beeper" sounds .

The frequency display step sdown 1MHz at eachkey-press .The "Beeper" sounds .

4) Hold the "BAND :DOWN " key on .

The frequency display in 2 )steps down . The "Beeper "sounds at each key-press .

5) 1MHz STEP SW : O NHold the "UP " key on .

Hold the "DOWN" key on .

1MHz LED (green) lights .FREQ : LI q ,000 .OkH zThe MHz display LI qadvances 1MHz at eachkey-press .

The display steps dow n1 MHz at each key-press .

Item Condition Operation chec k

3 . Dial 1) FREQ : 0,000 .0kH zCheck to see if the dis -

play does not change b yturning the VFO contro lcounterclockwise . And adjus tthe index by turning it in th esame way .

Turn the VFO contro lslowly clockwise .

4 . MOD Efunctio n(LSB ,USB ,CW, AF,

Change MODE (ex : depres sCW once)

CW "C" morse code--EX : LS B

US BCW - --A M

FM, FSK)–

FM ---FSK ---

LED lights when depressin gMODE SW .

ENT 1 1) Depress the ENT

once .I

I The frequency display dis -appears

Seven bar' s

KEY

MODE/KEY -- segment an dtwo decimal point displayed .C7a:r H'

II

I

Ir ;,

r– PG

''—1

r—'0 S2 ~

L

P

1 1 0I i 1 I 2

1l

21 Depress MODE/KEY FREQ: The "B

1e

6 .eper" sounds simul -simul -L

E YEN T7

1

1

)

FR

6

EQ : 14 .0000MHz

taneousl ytaneousl y

6 Memory The frequency displays dis -write MODE : USB appears .100 CH [VFO/M

SW : ON M CH

~-- two decimal

memor y00–89 :NORMAL

1

M .CH display

point onl y

ay lights and dis -plays 00 in order .

91 -99 . 2) Repeat VFO/M SW : ON FREQ : 14 .0000MH zSPLIT CH The "Beeper" sounds simul -

taneously .

31 I M .IN–I SW : ON The frequency display dis -appears .M .CH display lights and dis -plays 00 in order .M .SCR LED light .

41 I M .IN I SW : ON again FREQ : 14 .0000MH z(Memory is written already )

51 VFO/M SW : ON FREQ 14 .0000 MH zM .CH display lights and dis -plays 00 in order .

97

Page 98: TS-440S Service Manual

TS-440SADJUSTMEN T

L 5

TC 1

VR 2

VR1 0

VR 9

L1 5

TC 2

TOP VIEW

VR7 L18 VR 8

VR1 VR6 VR3 VR5

L 4

L 3

L 2

L 6

L1 2

L 1

VR1 4

VR1 3

VR4 (RF GAIN )VR5 (RIT )

VR7 IF SHIFT)

98

Page 99: TS-440S Service Manual

R96 L21

R6 0TP6j ITP51

TP 3

T16 VR2

T15 T14 T1 3

R11 2ITP8I

T1

VR14 VR1 3

L 1TP11I ITP1

L1 3ITP2 ]

R6 4TP4I

Page 100: TS-440S Service Manual

TS-440SADJUSTMENT

BOTTOM VIEW

VR4 SI VR2 VR 3

T16 T5 T14T13 T6 VR2T15127 T26

T1 0

VR 6

T1 1

VR 3

T1 2T 9

T 8

T2 4

T2 3

T2 2

T2 1

100

Page 101: TS-440S Service Manual

RX SECTIONRF UNI T

I4 .2MHz -1 -

45 .05MHz

8 .83MHz

40 dB .p

CI35

—F RI F

OdBp I

7171

F 1

I. -

IF UNI T

455KHz

94

107 dB,u

f : 14 .200MH z

INPUT : OdB y

AF OUTPUT : 0 .68V/811 o—RIF

X . F

7045 54 16.5 mV (AF) 25mV 4.9mV

44 [FM]

52 [FM ]

CF 3

Frequency : 14 .200 MH zInput :

0 dB uAF input : 0.68 V, 8 ohm sNote 1 : The SSG signal of 14 .200 MHz, 0 dBu is input from the AN T

terminal and the audio output of 0 .63 V, 8 ohms is obtained byadjusting the AF GAIN VR . After then the AF GAIN VR is fixe dand the SSG signal levels of each section is plotted so that th efixed level audio output .

Note 2 :

In the FM mode, this is the signal level to obtain the sam evalue as the SIN ratio at 0 dBu signal input .

Note 3 :

The SSG output is measured through 0 .01 uF ceramic capacito r(barium titanate capacitor) .

IC2

Page 102: TS-440S Service Manual

TX SECTION

IF UNIT

2 .3mV

I KH z

6 .1 mV .067 V .014V

455 KHz

.14V .24V

8.83 MH z

.058V .I IV .017 V

MI CMIC

CF4

CAR 455KHz

CAR 8 .375MH z

.I6 V

.042 V

HET 36 .22MH z.27 V

FINAL UNIT

14 . 2 MH z

0DRV

.6V

VC 0.76V

.66V 4.6V I .2V 90V

(RF UNI T

—It 45.05MHz

.37V

0--TIF

f : 14 .200 MHz

5 .5mV .019V

!KHz (FM )

.018V IV .5 V

Frequency : 14.200 MH zNote 1 :

The high frequency section is measured by the RF valve voltmeter in the C Wmode, and the low frequency section is measured using the AF valve voltmeter i nthe USB mode to obtain this value .

Note 2 :

The value of the audio input signal is obtained by the 1 kHz single tone whic hmeasures almost full scale within the ALC zone of the meter in the USB mode o rstandard modulation I±3 kHz, dev .) in the FM mode .

Note 3 :

Set the MIC VR to its maximum level position .

-

Page 103: TS-440S Service Manual

7362668 3 2

''~

i

3=KO'=

A M

'

IF AMP

1^ 35K2 3

W /

N

65 83M H

IOPTIONI zss s

305358

AM P25C2a56

z D30

2502459

8.716 1

BUFFAMP

BUFF2.2063 25C 65S

25026. IN TX MI XAPIS,

669 n 2s,, 62A

2.7668 3 2

7502668

2nn OX MIX NB GATE25

2

DIS 130'

3 4.0

33

CPT

D52,53

BUFF ,

2.2456

SIDE TON E

2030 1

SSB,C.,AM M C8 87M/0

IF AMP

MCP2SC2459

11666 16

22

AM P

BUF F230458

LIMITE RLP,

BUF F11I21

556c

It124555

25L26 3

3.TX MIX3S K122 3 2

Page 104: TS-440S Service Manual

PS-50ADJUSTMEN T

1 . OUTPUT VOLTAGE

1) Connect the load and set the current to 20A .2) Adjust output voltage to 13.8 V±0.4 V with VR1 .

2. PROTECTION CIRCUIT

1) POWER SW : OF F

2) Connect a 0 .1 SZ 10 W resistor .

3) POWER SW : O N4) Adjust VR2 so that 0 .1V DC is obtained .

PACKING

104

Page 105: TS-440S Service Manual

PS-50SCHEMATIC DIAGRAMIPC BOAR D

SCHEMATIC DIAGRAM (X43-1520-00)

240V Version

Q1

2SA5621Y )02,3,5 2SC2458(Y )04

.258761(0 1D1,6,0 .15155 5D2,3

U05 BD5,7

UZ-Q .IB LD4

UZP-1B BD8

'UZ-15B HTHi

32D27TH2

5TP-41 L

DC ~3 .BV ue%~E o

0 8" .

3D 6

L

1 1 T

AVR UNIT IX43-1520-00)

GNn

Q 4

D 3

Q1,2 2N588 5D1

S25VB10D2

5LP1448

~1

r~ s~~~~o--.-~~ I ~

a

G

'

VT / EEs i~N G

{' nc

I

zoo_j

S2 ° _1002

o I

~JL nN o

L—

fi b100V Version

220V Version

120V Versio n

PC BOARD VIEW (X43-1520-00) AVR UNIT Component side view

105

Page 106: TS-440S Service Manual

PS-50PARTS LIST

New Part s

Parts without Parts No . are not supplied .Les articles non mentlonnes clans le Parts No. ne sont pas fournls.

PARTS LIST Telle ohne Parts No . werden nicht gellefert .

Ref . No . Address New Parts No. Description Desti- Re -Parts nation mark s

fii / #~ it E47

PS-5 04: AOt --1000--02 LASL (IPPER )4: A01 .--1.001 .--12 [;ASE (INWFR )

_ A01-tO02

t2 LASE (LOWER )- 4- [[(U--2561 .--U3 PANEL ASSY kM W

4 A20 2561

03 PANEL - ASSY X

4 A20-2562 03 PANEL. ASS Y-- t A23

1491

03 REAR PANE ]

B40-3640--04 MODEL

NAME PL.01E k-- 4: R40--3141--04 MODEL NAME PLATE MW X

t P40-3642 04 MODEL

NAME F L 0H TB41-0627

14 AIIIEON

AREI (220V) M W1441

0630 04 F01_IfION LABEL (240V) f X

B42--1733--14 rALJTEON LABEL (120V/220V/240V MT W842

1(1 33

14 I AU) 1ON

LABEL.. (120V/220V/240 1) Y1442

1i'r'O

04 LABEL- (FUSE .4A) MT W- R42

] .770-[.]4 LABEL (f USE .4A) XB42-2430--04 rAUIEON LABEL (120V) k

I346 -0411-00 WARRANTY !AP B_

4 B50-0051-00 INSIRUI

flNN MANHAE kM WT B50-8051 00 ENSTRULIfON MANUAL_ X

4i 1350--8052---00 INSTRUCTION MANUAL.. T

rt C91--0647--O5 I- ERALIE I - 0 .01LJE

PC2 ,3 1- 71 - 0496

05 1ERAM1 1-e 045F2Ht03P 1- ER0ND O .OIOHF

PCO .9 I- 90 2034 05 LLELTRO 220000

25W VrtO .tt k45F1114r''37 ER0MEr 0 .04?0F

Z

Cl2 FV45FIHJ03Z CERAMIC 0 .01OU f

1E0-0351

05 500E. ]E20-0283-05 TERMINAL BOAR DE30--1639--05 AL POWER FOR DE30--1643--15 AC POWER I ORD k ME30-- 1644

1.5 AF

POWER CORD f

E30--1645-05 AL POWER LORD W- [130--1.647--05 AC

POWER CORD X

_ FM 0939-03 HEAT

IFF05-4022 05 MT WFUSE=:

(4A )FUSE

(4A )-- F05-402?-05 X_ F05-6021-05 10SL

(6A )-- F09-04EO-04 HEAD PROIELIOR

(FAN )

G02-0549-04 LAI

SPRIN G

HOI-4693-04 [TEN CARTON BOX k::M W4 H01-4693-04 Eft M CARTON BOX X

-- :4: HO1 -4694-04 ITEM CARTON BOX 1-_ 1103 2201-04 CARTON BOX (OUTSIDE )

H10--2567-02 POLYSTYRENE FOAMED FIXTURE (F )

HIO-2560-02 POLYSTYRENE FOAMED FIXTURE_

(R )1112-1389-04 PArkENG FEXUJRE

* L120-1430 OJ COVE RH25-0105-04 PROTECTION BA G

J02 0323--05 f 013 - r

(F)

106

Page 107: TS-440S Service Manual

PSIOPARTS LIST

Ref .

No .

vfflit

Address NewParts

Parts No . Descriptio n

213

/

Desti -nation

Re -mark sSg

J02--0442-0 4302---044 .3--0 4J13-0033

1 5:121

4153

3 4J21--4179--0 4

J2I

4180--0 .J21

4101

1 4J30 054

04

I NOT

(R )FOOT

(/3.'2 )IiOl DE R

M&UHfING HARIMARE(MOTOR )MOUNIrN(i

HARDWARL (HI Fl LPN )

tl9UNfING HARDWARE(FAN )110LNV

HARDWARE (P . iSPAEL R

SiS2

D IDl.01

2

J42--0403_05J61-0400 05

,'9 07SH 0 4

1.111--8286- 0 5

HU9 0256 O SN09-0658-0 4NI.0-2030-- 4 6N15

1031)

1 6N30-2604-4 6

N30 _1014 4 6N30-4016

4 6N33--3006--41.N35

3006 4 1N35--3008-4 1

NH7-31)06

4 1N9i' 3006 4 6N8-3012 45NO? 3014-4 6N88 30CIO 4 6

340 1405 05329--2406--0 5

142--0302--0 5

SLP144 P325VH1C)c_' N588 3

X43

1520--00

1'9W[R 1 ORD HUSHIN GWIRE HAN D

PUSH I- NN B

POWER IRONSINRME R

SCRE WSCRE WHEXAGNN NlllFLAT WASHE RPAN HEAD MACHINE ;CRE W

PAN HEAD MAIM-TIN E

HSINE WPAN HEAD

SCRE WNMI_ HEAD MAINE SCRE WHINDfNG HEAD HAI HFNE SCRE WEli ND] .

HEAD MACHINE

W

HRA7[ER HEAD

l - OPI_I:CE SCRE WHRA7IEP HEAD 1APilfE

SCRE WBRAZIER

HEAD

'1111 1111

SCRE W3RA71fR

HEAD

TAF'11 11

SERC 0FLAT HEAD

1APIfIE SCRE W

PU5H SWUM

(PNWLR )ROTARY SWITC H

DI

MOTOR ASS Y

LE DDIOD ETRANSISTO R

PNWfR SUPPLY PI 11 ASEA'

MLW X

X43-1520-0 0El

. 2C 3E 4

L

i

U:)

I I

MI

IME 4

Fl

Ek45E211472 PLk 45F 1 0103 Zil<45FI11473 ZLfF)4141C :33111EE04WIA4701 I

CL45f 111103 7I k49FIH473 ZL70 0014 0 5

E 23 0462 05E40 0273 05L40-0273 -05L40-0473 05

F05-203S-1 5

J42 0428-05

ERAMLI

4MOPF

PIERAM lr

1] . 01001

7ITRAMC

0 .04?UF

7FLEEFRO

3JOUf

16W I)FIFI 1RN

4MF

IOW V

CERAM('

0 .010UF

ZEERAMIT

0 .047UF

7FLEI_ ffRN

4MOI)f

25W V

TERMINA LPIN f9NNE1_19 RP f N ENNNEITO RF')N

LNNNEC[N R

FUSE

(20A )

POWER CORD PUSHING

New Part s

Parts without Parts No . are not supplied .Les articles non mentlonnes Pans le Parts No. ne sont pas fournls .Telle ohne Parts No . werden nlcht gellefert .

10 7

Page 108: TS-440S Service Manual

PS-50PARTS LIST

New PartsParts without Parts No . are not supplied .Les articles non mentlonnes dens le Parts No. ne sort pas fournis.Tells ohne Parts No. werden nicht geliefert .

Ref .

No. Address New Parts No. Description Desti- Re -Parts nation mark s

R2

.3 RS14Gf33A4R?J FL---PROOF RS

4 .7

J

1 WR4 RD1.4DE32H121 .J .;MALL .--RD

120

J

1/2 WR8

.9 RS14GB3A01DJ Fl

PROOF RS

01

J

1 WRI1

.12 f `-31.4G03A331 .3 FL--PROOF

RS

130

J

1 WR21 RS14GI33A1 .31J FL--PROOF RS

150

J

1 W

VR1. R12-I429-05 TRIMMING POT .

(500 )VR2 R' 12--74083–05 TRIMMING POT .

(500k )

DI 151.555 DIOD ED2

.3 U05B D :[OD ED4 I.JZF'1OD ZENER DIOD ED5 U79 . 1IIL. ZENER DIOD EDO 151555 DIOD E

D7 0Z9. l.IIL ZENER DIOD EDO UZ15DI-1 ZENER DIOD ED9 151.55`5 DIOD E01 25A562(Y) TRANS .[STO P

.3 2SC24 583 (Y) TRANS I STO R

04 250761 ((I I) TRANS . [ S1 O P175 25I-2458 (Y) TRANS 1 STOP :TI-11 32D27 THERM :[ STO R'1I1r' 5TE'41L_ THERM :f.STOP

108

Page 109: TS-440S Service Manual

PS-430SCHEMATIC DIAGRAMIPC BOAR D

ADJUSTMEN T1. Connect the load and set the curren t

to 15A .2. Adjust output voltage to 13 .8V ±0.4V

with VR1 .01,2 2N5885

01

02

RE D

AVR UNIT(43-1440-00 )

0 1

Ac ° 1 D 1C

02 0Mt IF-- •,TEMM 1,92

20 A

R2 2 .2AA,2WW

23 .5 V16 .5V

D7

- 1 .Q1

2SB512(P)

07

2SA562(Y)

D3,6 1S1555

D5

: XZ090

D7 : MT-LQ2i,56_2SC1815(Y)_D1,2 _U05B

D4 _RD91EB2 _TH1 321)27_

ci

16JA . m I

D0S 13 8 VVAX '0 A

0

0

rat

STDI0001F )

FUSE 6A

T120V --- :USE A

I 1 22 0V120V

D1 : S25VBIO

POWER Ac 120V_J L --- POWER Ac 220X

L__ _ POWER A'_ 2 0

0

220V VERSION

240V VERSION

109

PC BOARD VIEW

120V VERSIO N

AVR UNIT (X43-1440-00) Component side view2SC181 5

2SB51 2

2N588 5

SLP-144B

E

Page 110: TS-440S Service Manual

PS-430SPECIFICATIONSIPARTS LIS T

SPECIFICATION S

PARTS LIST

SEMICONDUCTOR

Item arks Name Item narks Nam e

Diode 151555 Thermistor 32D2 7

S25VB1 0U05B TR 2N588 5

Zenerdiode RD9 .1EB2 2SB512(P )

LED SLP144B 2SC1815(Y)

Part No . ark s Description Ref . No .

PS-430 GENERA LA01-0937-02 N Case (upper )A01-0938-12 N Case (lower )A20-2461-03 N Panel K,M,W, XA20-2462-03 N Panel T

B39-0407-04 Spacer x 2B40-2634-04 N Name plateB41-0626-14 N Voltage sheet

120V KB41-0627-14 N Voltage sheet

220V M,WB41-0630-04 N Voltage sheet

240V T,XB42-1733-04 Voltage sheetB42-1770-04 N Current indication sheet M,T,W,XB46-0404-00 Warranty card KB50-4014-00 N Instruction manual K,M,W, XB50-4015-00 N Instruction manual T

CE04W1 E4R7M E

4 .7

25V C1 0

CK45E2H103P C

0 .01

500V x 4 C4—7CK45F1H473Z C

0 .047 x 2 C9,1 1

C90-0865-05 N E

4700

25V C 8C91-0079-05 C

0 .01 C lC91-0496-05 C

470P x 2 C2,3

518-0351-05 3P Inle tE20-0282-05 2P terminal plat eE22-0472-05 Lug plateE23-0015-04 GND lu gE23-0425-05 Lug termina l

E30-1643-15 AC cord K,M

E30-1644-15 AC cord T

Part No . arks Description Ref . No .

E30-1645-05 AC cord

WE30-1647-05 AC cord

XE31-0500-05 Cable with plug

F01-0786-03 N Heat sink plateF01-0787-13 N Heat sin kF05-4022-05 Fuse 4A

KF05-4022-05 Fuse 4A x 2

M,T,W, XF05-6021-05 Fuse 6A x 2

KF05-6021-05 Fuse 6A

M,T,W, XF07-0817-04 N Fan coverF09-0405-24 Fa n

H01-4451-04 N Packing carton (inside)

K,M,W, XH01-4452-04 N Packing carton (inside)

TH10-2567-02 N Packing fixture (F )

H10-2568-02 N Packing fixture (R )

H12-1319-04 N Cushio n

H20-0276-03 Protective cove r

H25-0105-04 Protective bag

J02-0323-05 Foot x 2

.102-0427-04 N Assistant footJ13-0033-15 Fuse holde r

J42-0403-05 Cord bushin gJ42-0434-05 N Rubber bushing x 3

K29-0758-04 Push kno b

L01-8166-05 N Power transf .

S29-2406-05 Voltage selector switch S 2S40-1404-05 N Power switch S iS59-1407-15 Thermostat TM 1

T42-0005-15 Fan moto r

X43-1400-00 N AVR unit

Part No . arks Description Ref . No . Qty

AVR UNIT (X43-1440-00 )CE04W1C470M E

47

16V C9 1

CK45F1H103Z C

0 .01 C1,2,5 3CK45F1H473Z C

0 .047 C7,8 2

C90-0814-05 E

4700

25V C3,4,6 3

E23-0022-04 Terminal 6E23-0046-04 Square terminal 2F40-0273-05 Mini connector

2P 2E40-0473-05 Mini connector

4P 1

J31-0502-04 PC board collar 4J42-0428-05 PC board bushing 4

R12-0427-05 Trim . pot .

50052(B) VR1 1

RS14AB3A181J MF

18011

1W R9 1RS14GB3D4R7J MF 4 .711

2W R2 1

R92-0663-05 N Cement

0 .02511

3W R7,8 2

Input voltage :Output voltage :Output current:Continuous load current:Output voltage fluctuation :

Ripple voltage .

Power consumption :

Dimensions :

Weight :

120/220/240V AC±10%, 50/60H z13 .8V DC (standard voltage )20 A (25% duty cycle) 15A (50% duty cycle )10 A max . (including external output terminal )Within ±0 .7 V at AC 120V, 220V, 240V±10 %(Load current : 15A )Within 0 .7 V between 2—15 A load .(No-load output voltage : Less than 16V a t120V/220/240V. AC )Less than 20 mV (rms) at 13 .8V, outpu tcurrent 15A .Approx . 480 W (at 120/220/240 VAC . 13 .8V DC, 20A )173 (6-13/16) W x 95 (3-3/4)H x 245 (9-5/8 )D mm (inch )Approx . 7 kg (15 .4 lbs .)

N : New parts

110

Page 111: TS-440S Service Manual

VS-1

I

SPECIFICATIONIPARTS LIST/PC BOARD VIEW

p.

SPECIFICATION SDimensions : W 70m m

H 15mm

D 35mm

Weight :

20 g

OUTSIDE VIEW

PARTS LIST

Part No . marks Description Ref . No .

B50-4035-00 N Instruction manua l

CC45SL1 H121J C

120P x 2 C2, 3

CE04W1A470M E

47

10V C1,14,1 5

CE04W1C100M E

10

16V C1 1

CE04W1HR22M E

0 .22

50V C1 2

CK45B1 H221 K C

220P x 2 C7,1 0

CQ92M1 H332K ML 0 .0033 x 3 C6,8,9

CS15E1EO10M T

1

25V C4

CS15E1VOR1M T

0 .1

35V C5

C91-0131-05 C

0 .01 (SP) C1 3

E40-0273-05 A Mini connector 2P

M

E40-0373-05 A Mini connector 3P

M

E40-0373-05 A Mini connector x 2 3P

T

E40-0873-05 A Mini connector 8 P

H01-4481-03 No Packing carton (inside)

M

H01-4501-03 NA Packing carton (inside)

T

H25-0029-04 Protective bag x 2

L78-0006-05 N Ceramic OSC X 1

N89-3006-46 Tapping screw x 4

R12-4408-05 Trim . pot .

50k11 VR 1

S31-1411-05 N Slide switch S i

AN6562 N IC IC2

MN6401TRA N IC IC I

TC40107BP N IC IC3

TALK SPEED SELECTION

Speed is factory set at "standard" talk speed . Three

different speeds can be selected .

Note : When placing the jumper, solder carefully .

Spee d

Jumper placeStd . speed

30% morethan Std .

60% mor ethan Std .

1 X X 0

2 X X 0

3 X 0 X

Symbol 0 , denotes the place in which a jumper wire i splaced .

The place which a jumper wire to be placed .

PC BOARD VIEW

0

.1(Q L

Component side view

~1? ( Ix

ED

OS d

ISd O

ZSd p

ESd OPSd c.)

aS [V

AS v-

-.1)-

^

-0tx--_ cc

9

010

-0cr0 - ai a 68

i

cc- +

± Q1

ti

— +c F Z1D ~U n air m

a LL g5 Ix

• i

U

E

I

1 + In

_

LIel U

(o4 BO-O

Page 112: TS-440S Service Manual

VS-1

SCHEMATIC DIAGRAM

LANGUAG ESELECT

0 0 0 0 0 0 0 0

CI 47 IOV

IC 1

MN64O1TR AIC 2 AN6562IC 3 TC4O1O7B P

J0 2

28 27 26 25 24 23 22 21 20 19 18 17 16 1 5

n

ao a a

d a a LL m N >

g oD o

o

N ow

m

2 3 4 5 6 7 8 9 0 11 12 13 1 4

6 .4 V

5 IV

• 444RI I M

XI

800KH ,--o-- o\30V,os

TP 1,,,o— Tno

0—p~I 1 V _

R5 100 k-N4

07 2200

3 a-i2

1 -0B 7 6 5

IlJ

IC 3

I 2 3 4

IC 1

R14 22 0

cR3

R 4IOOk

33k 2144 • 444-

_ 4 5V 1uo

^3

4 5V

45 V

ENGLISH 0

S I

JAPANESE

VS - 1

Page 113: TS-440S Service Manual
Page 114: TS-440S Service Manual

MB-430/SP-430

MB-430 OUTSIDE VIEW

SPECIFICATIONSIPARTS LIS T

MB-430 PARTS LIST N : New part s

SP-430 SPECIFICATION S

SPEAKER SIZE

3 "RATED INPUT

1 .0 watt s

IMPEDANCE

8 ohm sFREQUENCY RESPONSE

300 Hz to 5 kH zDIMENSIONS

4-7/8" wide x3-3/4" high x9-1/3 " dee p(excluding feet )

WEIGHT

3 .1 lbs .

SP-430 PARTS LIST

N New part s

Part No . ,Rark sa Description Ref . No .

A01-0942-03 N Case (B )A01-0944-03 N Case (A )A20-2468-03 N Panel

K,VI

A20-2469-03 N Panel

T

A23-1431-04 Rear pane l

B04-0406-04 N SP gril l

B07-0613-14 SP rin g

B39-0407-04 Spacer x 2B46-0404-00 Warranty card

K

B50-4026-00 N Instruction manual

K,M

B50-4027-00 N Instruction manual

T

Part No . mks Description Ref . No .

A13-0635-03 N Angl e

B50-4016-00 N Instruction manua l

H01-4454-03 Packing control (inside )H25-0077-04 Protective ba gH25-0098-04 Protective bag 150 x 480

J30-0521-04 N Spacer x 2

N09-0007-05 Wing bolt x 5

N09-0008-04 Hex . screw x 6N14-0009-04 Nut x 6N15-1060-46 Flat washer x 6N 16-0060-46 Spring washer x 6N32-3006-46 Flat screw x 4

N99-0309-04 N Hex . head screw x 6

W01-0401-04 Hex . wrench

Part No . 4%, Description Ref . No .

E20-0208-04 Terminal plate

E30-1629-05 SP cord

G53-0507-04 Packing x 4

H01-4468-04 N Packing carton

K,MH01-4469-04 N Packing carton

T

H10-2513-02 Packing fixture (F )H10-2514-12 Packing fixture (R )H12-0445-04 Cushio n

H20-1407-03 Protective cove r

H25-0077-03 Protective bag Accessor y

J02-0323-05 Foot x 4J02-0409-04 Assistant footJ21-1144-14 SP mounting hardware x 2

J21-2573-04 Foot mounting hardware x 2J61-0019-05 Vinyle ti e

N15-1030-46 Washer x 8N30-3008-46 Round screw x 4N35-3006-41 Bind screw x 12

Cas e

N87-3006-46 Self tapping screw x 6

N87-3008-46 Self tapping screw x 4

T07-0224-05 N Speake r

114

Page 115: TS-440S Service Manual

YK-88S/SN,YK-88C/C NFILTER

YK-88S

Item Ratin g

Nominal center frequency 8830 kH z

Center frequency deviation Within +150 Hz at 6 d B

Pass bandwidth +1 .2 kHz or more at 6 d B

Attenuation bandwidth+1 .5 kHz or more at 6 d B

+2.2 kHz or less at 60 d B

+3.0 kHz or less at 80 d B

Ripple 20 dB or les s

Insertion loss 6-dB or les s

Guaranteed attenuation 80 dB or more withi n+3 kHz or 1 MH z

Input and output impedance 600 12/!15 pF

Table 1 SSB crystal filter YK-88 S(L71-0208-05) Optio n

YK-88SN

Item Ratin g

Center frequency fo 8830 MH z

Center frequency deviation 8830 kHz +150 Hz at 6 d B

6 dB bandwidth +900 Hz or mor e

60 dB bandwidth + 1800 Hz or les s

Guaranteed attenuation 80 dB or more withi nfo+2.5 kHz to +1 MH z

Ripple 2 dB or les s

Insertion loss 3 dB+2 d B

Input and output impedance 600 Sl y 15 pF

Table 2 SSB crystal filter YK-88S N(L71-0220-05F) Option

YK-88C

Item Ratin g

Center frequency fo 8830 .7 kH z

Center frequency deviation fo+150 Hz at 6 d B

6 dB bandwidth +250 Hz or mor e

60 dB bandwidth ±900 Hz or les s

Ripple 2 dB or les s

Insertion loss 6 dB+2 d B

Guaranteed attenuation 80 dB or more withi nfo+2 kHz to +1 MH z

Input and output impedance 600 52/15 p

Table 3 CW crystal filter YK-88 C(L71-0211-05) Optio n

YK-88CN

Item Ratin g

Center frequency fo 8830 .7 kH z

Center frequency deviation fo+50 Hz at 6 d B

6 dB bandwidth +125 Hz or mor e

60 dB bandwidth +600 Hz or les s

Ripple 2 dB or les s

Insertion loss 8 dB+2 d B

Guaranteed attenuation 80 dB or more withi nfo +2 kHz to +` MH z

Input and output impedance 600 S2%15 p F

Table 4 CW crystal filter YK-88C N(L71-0221-05) Optio n

Page 116: TS-440S Service Manual

AT-440PARTS LIS T

New Part s

Parts without Parts No . are not supplied.Les articles non mentlonnes Cans le Parts No. ne sent pas fournis .Tel le ohne Parts No . warden nicht gellefert .

Ref .

No . Address NewParts

Parts No . Description Desti -nation

Re-mark s

AT-440

B4E--0411-00 WARRANTY CARD- B50--[1054--00 I:NSTRU[ -[11ON MANUAL

I-101--469 5-[]4 TEM CARTON E4A X. HO -3-2283-04 CARTON BNX ( NUTS I DE )

H12--1.390-03 PACK[ NG FIXTURE(-112--1397.--04 PACKING FIXTURE:H25--0029-04 PROTECT I AN BAG

H2 .̀ - 0705-- 04 PRATE[T I: AN 13AG

N87--:3006--46 BRAZIER HEAD TAF'TTTE SCRE W

X`) ~'-- 1 150--0O Al UNIT T ASSY

KENWOOD CORPORATIO NShionogi Shibuya Building . 17-5, 2-chome Shibuya . Shibuya-ku . Tokyo 150. Japa n

KENWOOD U .S.A. CORPORATIO NCOMMUNICATIONS & TEST EQUIPMENT GROU PP .O BOX 22745, 2201 East Dominguez St . Long Beach, CA 90801-5745 U S A

KENWOOD ELECTRONICS DEUTSCHLAND GMB HRembri cker Str . 15 . 6056 Heusenstamm West German y

KENWOOD ELECTRONICS BENELUX N .V.Mechelsesteenweg 418 B-1930 Zavenlem Belgiu m

TRIO-KENWOOD FRANCE S .A .13 . Boulevard Ney 75018 Parr. Franc e

KENWOOD LINEAR S .P.A .20125, Milano-via Arse, 50 Ital y

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD .(INCORPORATED IN N .S VV4E . Woodcock Place . Lane Cove N S W 2066 Australi a

KENWOOD & LEE ELECTRONICS, LTD .Wang Kee Building . 51h Floor 24-37_ Connaught Road . Central . Bond KoliiuKENWOOD ELECTRONICS CANADA INC .P O BOX 1075 959 Gana Court Mississauga . Ontario_ Canada L 4T 4C 2

© 1986-2/1986-9/1986-12/1987-2/1987-7/1987-10/1988-5/1988-9/1989-2/1990-5 PRINTED IN JAPAN B51-1919-00 IT) 120 0