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Service TS 4 Drives and Returns Spare Parts Publication No.: 8981500 xxx 5/97
13

TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

Oct 17, 2020

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Page 1: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

Service

TS 4 Drives and Returns

Spare Parts

Publication No.:8981500 xxx 5/97

Page 2: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

2

3 842 999 073 AS4/M Center-Mount Drive

2.112.5

2.3

2.2

2.10.4

2.10.2

2.10

2.10.3

2.11

2.8

2.9

2.9

1.11

2.61.9 1.11

1.11

1.5

1.4

1.31.11.9

1.11 1.8

1.10.3

1.10.2

1.10.1

1.10.4

2.112.7

AS 4/M

2.10

1.102

1

1.6

Page 3: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

3

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

3 842 999 073 AS4/M Center-Mount Drive

1 Side part, right, complete 11.1 S Side part, right 1 3842 218 7111.2 S Grooved ball bearing 1 1900 905 1781.3 S Sprocket 1 3842 218 7151.4 Lock ring 11.5 Cover 11.6 Dirt channel, right 11.7 S Return block 1 3842 218 7171.8 S Chain guide profile 1 3842 266 2291.9 AS 4 to ST 4 mounting kit 11.10 S Chain feed guard with roller 1 3842 338 2491.10.1 Chain feed guard 11.10.2 Axle pin 11.10.3 Roller 11.10.4 Flat-head screw 11.11 AS 4/M mounting kit 1

2 Side part, left, complete 12.1 S Side part,left 1 3842 218 7122.2 S Grooved ball bearing 1 1900 905 1782.3 S Sprocket 1 3842 218 7152.4 Lock ring 12.5 Cover 12.6 Dirt channel, left 12.7 S Return block 1 3842 218 7172.8 S Chain guide profile 1 3842 266 2292.9 AS 4 to ST 4 mounting kit 12.10 S Chain feed guard with roller 1 3842 338 2492.10.1 Chain feed guard 12.10.2 Axle pin 12.10.3 Roller 12.10.4 Flat-head screw 12.11 AS 4/M mounting kit 1

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

Customer Application Notes:

Page 4: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

4

3 842 999 073 AS4/M Center-Mount Drive

3.63.2

3.5

3.4

3.2

3.1

4.2

5.2

5.1

4.1

4.1

6.14.1

6.14.3 6.14.3

6.136.126.116.10

6.15

6.9 6.9

6.15

6.14.1

6.14.2

6.14.3

6.14.3

6.14.3

6.14.3

6.36.7

6.66.4 6.16.2

6.3

4.2

6.56.4

6.15

3.3

4

6

3

5

AS 4/M

Page 5: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

5

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

3 842 999 073 AS4/M Center-Mount Drive

3 S Gearbox and motor 13.1 S Drive motor 1

220/480 V, v = 9 m/min 8981 003 700220/480 V, v = 12 m/min 8981 003 701575 V 8981 012 455

3.2 Drive motor mounting kit 13.3 S Gearbox 1

v = 9 m/min 3842 519 119v = 12 m/min 3842 519 118

3.4 Gearbox mounting kit 1 incl. w/gearbox3.5 Flange 1 3.6 Flange mounting kit 1

4 Strut profile, complete 14.1 S Strut profile, length = ...mm* 2 3842 990 0024.2 Strut profile mounting kit 1

5 Hex shaft, complete 15.1 S Hex shaft, length = ...mm* 1 3842 992 7475.2 S Cover tube,length = ...mm* 1 3842 992 039

6 S Chain tensioner 2 3842 184 7806.1 S Chain guide block 2 3842 218 7176.2 Shaft 16.3 Retaining ring 16.4 Pressure spring support washer 26.5 S Pressure spring 1 3842 500 1066.6 Threaded sleeve 16.7 Hex nut 16.8 Threaded shaft 16.9 Angle bracket 16.10 S Guide rail 1 3842 218 7206.11 Roller spacers 26.12 Upper guide 16.13 Bracket 16.14 Tensioner guard 16.14.1 Cover 26.14.2 Housing 16.14.3 Tensioner guard mounting kit 16.15 Chain tensioner mounting kit

* Please include length and motor position when ordering.

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

Customer Application Notes:

Page 6: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

6

3 842 999 073 AS4/S Side-Mount Drive

2.10.4

2.10.2

2.10.1

2.10.3

2.11

2.82.9

2.1

2.9

2.9

1.11

2.61.9 1.11

1.11

1.5

1.4

1.31.11.9

1.11 1.8

1.9

1.71.6

1.10.3

1.10.2

1.10.1

1.10.4

2.112.7

2.11

2.32.4

2.5

2.2

21.10

1

2.10

1.2

1.11

AS 4/S

Page 7: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

7

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

3 842 999 073 AS4/S Side-Mount Drive

Customer Application Notes:

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

1 Side part, right, complete 11.1 S Side part, right 1 3842 218 7111.2 S Grooved ball bearing 1 1900 905 1781.3 S Sprocket 1 3842 218 7151.4 Lock ring 11.5 Cover

Cover (left mounted motor) 1Plate (right mounted motor)* 1

1.6 Dirt channel, right 11.7 S Return block 1 3842 218 7171.8 S Chain guide profile 1 3842 266 2291.9 AS 4 to ST 4 mounting kit 11.10 S Chain feed guard with roller 1 3842 338 2491.10.1 Chain feed guard 11.10.2 Axle pin 11.10.3 Roller 11.10.4 Flat-head screw 11.11 AS 4/S mounting kit 1

2 Side part, left, complete 12.1 S Side part,left 1 3842 218 7122.2 S Grooved ball bearing 1 1900 905 1782.3 S Sprocket 1 3842 218 7152.4 Lock ring 12.5 Cover

Plate (left mounted motor) 1Cover (right mounted motor)* 1

2.6 Dirt channel, left 12.7 S Return block 1 3842 218 7172.8 S Chain guide profile 1 3842 266 2292.9 AS 4 to ST 4 mounting kit 12.10 S Chain feed guard with roller 1 3842 338 2492.10.1 Chain feed guard 12.10.2 Axle pin 12.10.3 Roller 12.10.4 Flat-head screw 12.11 AS 4/S mounting kit 1

* Not shown

Page 8: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

8

3 842 999 190 AS2/S Side-Mount Drive

4.2

5.2

5.1

4.144.2

1.11

2.6

3.3

3.2

3.4

3.6

3.5

3.2

3.1

1

3

4.2

4.1

6.8

6.66.4

6.56.4

6.36.2 6.1

4.2

6.15

6.7

6.15

6.156.1

6.14.1

6.14.3

6.14.2

6.9

6.126.116.10

6.14.3

6.13

6.14.3

6.14.3

6.14.3

6

6.14.1

6.14.3

AS 4/S

Page 9: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

9

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

3 842 999 190 AS4/S Side-Mount Drive

Customer Application Notes:

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

3 S Gearbox and motor 13.1 S Drive motor 1

220/480, v = 9 m/min 8981 003 700220/480, v = 12 m/min 8981 003 701575 8981 012 455

3.2 Drive motor mounting kit 13.3 S Gearbox 1

v = 9 m/min 3842 519 119v = 12 m/min 3842 519 118

3.4 Gearbox mounting kit 1 incl. w/gearbox3.5 Flange 1 3.6 Flange mounting kit 1

4 Strut profile, complete 14.1 S Strut profile, length = ...mm* 2 3842 990 0024.2 Strut profile mounting kit 1

5 Hex shaft, complete 15.1 S Hex shaft, length = ...mm* 1 3842 992 7475.2 S Cover tube,length = ...mm* 1 3842 992 039

6 S Chain tensioner 2 3842 184 7806.1 S Chain guide block 2 3842 218 7176.2 Shaft 16.3 Retaining ring 16.4 Pressure spring support washer 26.5 S Pressure spring 1 3842 500 1066.6 Threaded sleeve 16.7 Hex nut 16.8 Threaded shaft 16.9 Angle bracket 16.10 S Guide rail 1 3842 218 7206.11 Roller spacers 26.12 Upper guide 16.13 Bracket 16.14 Tensioner guard 16.14.1 Cover 26.14.2 Housing 16.14.3 Tensioner guard mounting kit 16.15 Chain tensioner mounting kit

* Please include length and motor position when ordering.

Page 10: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

10

3 842 999 074 UM4 Return

2.112.8

2.92.9

1.9

2.9 2.7

2.11

1.11

1.11

2.112.10.4

2.10.4

2.10.11.9

3.2

3.3

3.3

3.1

2.1 3.3

2.2

2.10.2

1.10.4

1.10.4

1.10.1

1.11

1.9

1.9

1.51.41.3

1.3

1.10.21.8

Page 11: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

11

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

3 842 999 074 UM4 Return

Customer Application Notes:

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

1 Side part, right, complete 11.1 S Side part, right 1 3842 218 7141.2 S Grooved ball bearing 1 1900 905 1781.3 S Sprocket 1 3842 218 7161.4 Lock ring 11.5 Cover 11.6 Dirt channel, right 11.7 S Return block 1 3842 218 7171.8 S Chain guide profile 1 3842 266 2291.9 UM 4 to ST 4 mounting kit 11.10 S Chain feed guard with roller 1 3842 338 2491.10.1 Chain feed guard 11.10.2 Axle pin 11.10.3 Roller 11.10.4 Flat-head screw 11.11 UM 4 mounting kit 1

2 Side part, left, complete 12.1 S Side part,left 1 3842 218 7132.2 S Grooved ball bearing 1 1900 905 1782.3 S Sprocket 1 3842 218 7162.4 Lock ring 12.5 Cover 12.6 Dirt channel, left 12.7 S Return block 1 3842 218 7172.8 S Chain guide profile 1 3842 266 2292.9 UM 4 to ST 4 mounting kit 12.10 S Chain feed guard with roller 1 3842 338 2492.10.1 Chain feed guard 12.10.2 Axle pin 12.10.3 Roller 12.10.4 Flat-head screw 12.11 UM 4 mounting kit 1

3 Strut profile, complete 13.1 S Strut profile, length = ...mm* 2 3842 990 0023.2 Strut profile mounting kit 1

* Please include length when ordering.

Page 12: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

12

ST 4 Chain Profile Section 3842 992 620/621/640

1

2

3

ST 4

Page 13: TS 4 Drives and Returns - s-dc-us.resource.bosch.com · 1.9 AS 4 to ST 4 mounting kit 1 1.10 S Chain feed guard with roller 1 3842 338 249 1.10.1 Chain feed guard 1 1.10.2 Axle pin

S – Recommended Spare Part

13

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

ST 4 Chain Profile Section 3842 992 620/621/640

Customer Application Notes:

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

1 S Roller chain, length = ...mm* 1 3842 992 621

2 S Chain guide profile, length = ...mm* 1 3842 992 620

3 Strut profile, length = ...mm* 1 3842 992 640

4 S Chain master link (not shown) 1 3842 071 941

* Please include length when ordering.