TRUSTED, CUSTOMIZED EXPERTISE THAT RESULTS IN SMART INNOVATION AND SHARED GROWTH

TRUSTED, CUSTOMIZED EXPERTISE THAT RESULTS INSMART INNOVATION AND SHARED GROWTH

Aerobraze Engineered Technologies is a division of Wall Colmonoy that manufactures engineered components and provides technological solutions for aerospace, energy, defense and transportation industries.

The division meets aerospace quality standards in applications using the process of brazing,surfacing, welding, thermal processing, fabricating, machining and overhauling.

Quality standards include: ISO9100, AS9100 Revision C, EASA.145.6085, Nadcap approvals in brazing, heat treat, welding, coating, NDT and chemical processing, along with FAA-Repair License and a FAA-DER on staff allows the division to meet all our customer high standards.

Known for our unique proven way of creating engine-ready components, we pride ourselves on long-term strategic customer collaboration that produces value-added ideas and creative solutions.

Combining 70 years of engineering technology with a progressive, visionary outlook, Aerobraze Engineered Technologies offers customers the kind of trusted, customized expertise that results in smart innovation and shared growth.

LOCATIONS

SWANSEA, WALES UKCINCINNATIOKLAHOMA CITY PARIS, FRANCE

USA EUROPE

A COMPLETE SOLUTION

A COMPLETE SOLUTION

Machine ReadyProgram-manage your complete machiningrequirements from barstock/castings/forgingsto finished components for aerospace, powergeneration, and others.

Internal capabilities include Machining, Brazing,Heat Treating, Coating, Welding, and NDT aswell as program manage other key processes.

Engineered ComponentsProgram manage shipping fully machined /engine ready components for aerospace, energyand defense industries

Brazing, Heat Treat and Coating• Vacuum, Hydrogen, Argon and Torch Brazing• Plating, Honeycomb• Thermal Spray, CODEP, CODEL, Vapor Coatings

Prototype, Manufacturing & Repair• Aerospace, Gas Turbine, Automotive, Nuclear and Industrial Components• Heat Exchangers• Fuel Cells and EGRs

Aircraft Exhaust Systems, Fabrications and Heat Exchangers• US Air Force• Continental Motors• Robinson Helicopter• Cessna• Beechcraft• Sargent• Piper• Sikorsky

QUALITY ASSURANCE

Wall Colmonoy’s AET Division works under Quality Management Systems.

We are committed to working closely with our customers to identify ways we can improve our service and value.

• ISO9001:2008 with AS9100:2009 REV C• FAA Repair License BG2R715K | GE5RM880M• AWS D17.1:2001 (welding)• FAA-DER - Exhaust Systems• EASA (European Aviation Safety Agency)• NADCAP Brazing, Coating, Heat Treating, Welding, Chemical Processing, NDT

CERTIFICATIONS & APPROVALS

STEADY INVESTMENT TO HELP CUSTOMERSMAINTAIN AN EDGE

As collaborative partners with our customers, we know how important it is to cost efficiently develop products that last.

To help our customers stay ahead of thegame, we maintain a steady investmentin research and development continuallygenerating new products and technologies.

Taking a proactive stance, we join forceswith customers, major universities,metallurgical labs and local governmentsto conduct research.

The resulting breakthrough products often set the stage for advancements in a range of industries.

SINGLE SOURCE FOR BRAZING AND HEAT TREATING

Producing high quality brazed joints for aerospace, oil & gas, transportation and energy industries. The world’s largest top loading vacuum furnace (120” x 180”) down to 12” x 12” vacuum furnace. Brazing alloysGold, Silver, Nickel and Copper Approved for aerospace usevacuum stress relieving, vacuum annealing, solution treatments, aging processes and high-temperature vacuum brazing• Design of new parts for brazing• Development of brazing procedures & processes• Redesign of parts for optimum braze efficiency• Furnace brazing services

Support ServicesSurface preparationAssembly preparationApplication of alloy WeldingTig and Discharge welding

Design/constructionProcess controlFull machining capabilities

HIGH-PERFORMANCE , HIGH-VALUE ,HARDSURFACING , WEAR RESISTANT COATINGS

Extending component service lifeand enhancing product performance.Our coatings engineers work with you to recommend optimal coatings for your application. Our thermal spray coatings can subsequently be furnace fused.

We apply coatings using:• Spraywelder™ [Flamespray]• Plasma Transferred Arc [PTA]• Rod Welding• Cold Spray• Fusewelder® Torch [Powder Welding]• Air Plasma [non-transferred arc plasma]• High Velocity Oxy Fuel (HVOF)• Wire Spray

CNC Machine ShopProgram-manage your complete machining requirementswith internal Machining, Brazing, Heat Treating,Coating, Welding, and NDT and other key processes

Capable of direct installationCustomer complete or engine ready components upon receipt

• 4, 5 & 9-Axis CNC Machining Centers• Milling: Horizontal and Vertical, CNC and Manual• Turning: Horizontal and Vertical, CNC and Manual• EDM-Wire & Multi Axis Plunge• Grinding: Surface, Cylindrical and Centerless• CNC Stud Welding• CMM Inspection• Water Jet Cutting• Design & Programming• Air Flow Measuring Equipment

COMPLETE MACHINING REQUIREMENTS

Metallurgical Laboratory Coating:

• HVOF• PTA• Spray N Fuse• Plasma Spray• CODEP & CODEL (GE Approved)• Vapor Coating

ADDITIONAL CAPABILITIES

• Specialty Alloy Steel Design, Fabrication and Repair:

Heat Exchangers

Power Industry Regenerators

Aircraft Exhaust Systems

• Precision machining, tubular & complex sheet metal

• Heat transfer assemblies for aerospace and energy

• Hydrogen and argon furnace brazing

• Oxide Conversion

• Wet & Dry Hydrogen Atmosphere (304L SS)

FROM DESIGN TO PROTOTYPE TO PRODUCTION

HEAT EXCHANGERS

Aerobraze Engineered Technologies specializes in contract manufacturing fabrication of new design and overhaul of fin and plate and tube and shell type heat transfer equipment.

Applications include but not limited too:• Military shelters• Micro turbine power generators• Aircraft cabin environmental• Aircraft mufflers/cabin heaters• Automotive Fuel Cells• EGR coolers

Meet stringent U.S. military requirementsAssemblies manufactured and overhauled tomeet stringent U.S. military requirementsincluding operation under environmentallyextreme conditions from -65 to 1650°F (-54 to900°C) and complex non-military applications.Corrosion durable assemblies resist crackingand failure over long-term use.

AIRCRAFT EXHAUST SYSTEMS

Nicrocraft® Exhaust Systems OEM and overhaul Aircraft Exhaust SystemsBoth newly manufactured and overhauled with FAA - PMA / STC approved parts

Used withinCessna, Beechcraft, Mooney and Piperand other aircrafts.

Carefully designed• To allow for longer service life

• To rigorously test for leaks since exhaust system failures can cause carbon monoxide poisoning, loss of engine power and even fire.

• To ensure proper alignment

• To reduce the risk of stress cracking and increase the overall corrosion resistance of the material