( ( Phone (307) 237·9301 P.O. Box 2360 Casper. Wyoming 82602 ,\" (i November 15 TRUE GEOTHERMAL -J -j :1'/ 15 -- p 2:- 8 895 WEST RIVER CROSS ROAD HAWAII OFFICE 8th Floor, C. R. Kendall Building 888 Mililani Street Hmolulu, Hawaii 96813 Telephone: 528-3496 HAND DELIVER Mr. Paul Aki Chief, Air Quality Branch Department of Health State of Hawaii Restaurant Row Building Attn: Wilfred Nagamine Subject: Hydrogen Sulfide Chemical Abatement Treatment Plan. Dear Mr. Aki: Enclosed is a r copy of the above described plan- required pursuant to special cdndition #1B of the Authority to Construct (No.- A-8I5-768) issued to True Geothermal Energy Company :on September 20, i 1989 • The plan follows PIactice and procedure in i ts .;:{ you have any questions in regard to the plan, pi'ea'Sei df:l toe-e:e'l:+-me at 528-3496. , .: V f R Encl. cc: Manabu Tagomori, DLNR (with Encl.) AGK/ea
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TRUE GEOTHERMAL ENE~~;r'::COMPANY - H2S Abatement Plan...Subject: Hydrogen Sulfide Chemical Abatement Treatment Plan. ... employed during the drilling testing of True/Mid-Pacific Geothermal
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895 WEST RIVER CROSS ROADHAWAII OFFICE8th Floor, C. R. Kendall Building888 Mililani StreetHmolulu, Hawaii 96813Telephone: 528-3496
HAND DELIVER
Mr. Paul AkiChief, Air Quality BranchDepartment of HealthState of HawaiiRestaurant Row BuildingAttn: Wilfred Nagamine
Subject: Hydrogen Sulfide Chemical Abatement Treatment Plan.
Dear Mr. Aki:
Enclosed is a r copy of the above described planrequired pursuant to special cdndition #1B of the Authorityto Construct (No.- A-8I5-768) ~ issued to True GeothermalEnergy Company :on September 20, i1989 •
The plan follows ~nd~s~r~ PIactice and procedure ini ts """p~·r~e"""'p-"!>"au~rc~a'nO~trn~1:.;:{ S~Q'ul~ you have any questionsin regard to the plan, pi'ea'Sei df:l n&t==hes~i:e toe-e:e'l:+-me at528-3496. ,
.:V f
~R
Encl.
cc: Manabu Tagomori, DLNR (with Encl.)
AGK/ea
Th'ermaSource 'nc.r' p.o. Bax'i236 • SonIa Rosa, CA Q5402
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H2S ABATEMENT PLAN
TRUE/MID-PACIFIC A1-1COUNTY OF HAWAII
NOVEMBER 1989
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ThermaSource 'nc.p.o. Box 1236 • Sonto Rosa, CA 95402
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H2S ABATEMENT PLANTRUE/MID-PACIFIC A1-1
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I. Purpose
This Plan is submitted pursuant to ATC No.special condition 18.
A-815,
The Plan covers abatement procedures that will beemployed during the drilling testing of True/Mid-PacificGeothermal Well A1-1 and subsequent wells. Operations willbe employed to treat and maintain H2S emissions below 8.5lbs/hr in compliance with theATC.
II. Description of Abatement Operation
Abatement practices presented in this plan have beenadopted from existing plans commonly.utilized in The GeysersGeothermal Field in California. SPE Paper 7882 is theprimary reference for the abatement theory.
A. Chemicals
Caustic (sodium hydroxide, NaOH) will be used to treatthe H2S produced from the geothermal well because caustic hasa high affinity for hydrogen sulfide. Brewer ChemicalCompany has been contacted, and they have provided assurancethat caustic is available on the Big Island in the necessaryquantities. Brewer has a bulk terminal in Hilo withapproximately 100,000 gallons of storage capacity. Brewerwill deliver caustic to the drill site in a 50% solution in3500 gallon tanker trucks.
In addition to caustic, hydrogen peroxide is sometimesused to convert the sodium sulfide into sodium sulfate.Hydrogen peroxide does not react directly with H2S, rather ittranforms the treated compound to a more stable form.Peroxide will not be used unless it becomes, necessary.Brewer Chemical will also supply the peroxide if it isneeded.
B. Caustic storage
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On-site:Working tank:Backup tank:
3600 gallons (provided by Brewer)1800 gallons (with injection pumps)
5400 gallons
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Th'ermaSource 'ncop.o. Box1236 • Sonlo Rosa. CA 95402 (
Off-site:Tanker truck: 3600
Total: 9000 gallons
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c. Applications
Aerated Drilling
In liquidresource bearingmore important.mud are:
dominated geothermal areas, drilling theformations with an aerated fluid is becomingThe two major advantages over drilling with
prevention of formation damageand
faster penetration rates.
While drilling with an underbalanced system such as air,geothermal fluids along with.non-condensible gases enterthe wellbore and are produced at the surface. Thus the needto monitor and maintain emissions below regulated levels. Ifemissions of H2S exceed 8.5 lbs/hr, then caustic must beinjected into the flow stream to remove the H2S from thesteam. Because of the presence of the drill string (5-1/2"diameter) in the wellbore (8-1/2" diameter), production ofgeothermal fluids is restricted to a large degree.
When the drill string is out of the well to change bitsor drilling assemblies, the well could have the potential toproduce considerably more geothermal fluids and hence H2S.It is also possible that the well will die because thetemperature and pressure of the reservoir are not sufficientto sustain flow. The injection rate of caustic is thenadjusted for either condition.
The third condition that requires H2S abatement withcaustic is during well testing. Production rates will tendto be higher than during drilling and more stable.
III. Abatement Equipment
A. During Drilling
Figure 1 is a schematic of the system that will beemployed during the drilling phase. Air or aerated water ispumped down the drill string and exits on bottom. Thedrilling fluids mix with the formation cuttings and produced
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ThermaSource Inc.PO, 80)(1236 • Santo R05O, CA 95402
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fluid, and all are returned to the surface. This mixtureflows out into the blooie line and then to a cyclone muffler.The blooie line is about 50' long and is 12" in diameter.caustic is injected at the earliest point possible in orderto maximize chemical reaction time.
Precision metering pumps are used for the injection ofcaustic from the storage tanks to the blooie line. Twinpumps are available for redundancy and also for emergencieswhen a high injection rate is needed. Two additional pumpsare available for backup as well as for injecting hydrogenperoxide should that become necessary. Peak pumpingcapacity for a single pump is 120 gals/hr. This willtheoretically abate 162 lbs/hr of H2S at 4:1 mole ratio.
The equipment setup and injection scheme is essentiallyunchanged for testing. During well testing, a 10" diameterline will be used but otherwise the piping system andsampling points are the same.
IV. Implementation
A. Checkout
All equipment and abatement personnel will be preparedto implement this program when air drilling beginsapproximately 45 days after spud-in. Prior to this time, allequipment will be checked and calibrated. Exlog/Smith willbe the abatement contractor on this well. They have a greatdeal of experience in H2S abatement on geothermal wells.They will have personnel on-site 24 hours a day duringdrilling of the well.
Brewer will be notified to fill all caustic storagetanks prior to commencement of air drilling. Thus therewill be 5400 gallons available at the inception of aifdrilling.
B. Measurement and Abatement Procedure
Figure 2 is a block diagram that depicts the H2SAbatement Procedure that will be followed. A continuousH2S monitor will provide direct H2S measurements in theblooie line upstream of the chemical injection point.Although such measurements have not always been reliable,they do provide a qualitative representation of H2S levels.Due to the relative uncertainty of the direct measurements,wet chemical tests (silver nitrate titration) are relied onfor regulatory purposes. The procedure is a straightforward
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ThermaSource 'neePO. Bo~ 1236 • SonIa R06O. CA 95402
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one and an example determination sheet is shown in Figure 3.
since H2S emissions are the product of H2S concentrationand the steam flow rate, it must be determined by some means.Because there are no known direct methods of measuring steamin a two-phase system, simple but accurate approximations areused.
(1) steam Flow Rate While Drilling
The steam flow rate while drilling, in pounds per hour,will be determined by measuring the ratio of condensate tonon-condensable gas flowing from the well. A full wellstreamsample of steam and air produced during drilling is withdrawnfrom the blooie line. The steam is condensed and weighed andthe volume of the corresponding non-condensable gas ismeasured in a volume chamber. The measured ratio of theamount of condensate, i.e., condensed steam, to allnon-condensables, primarily air from the compressors, isequal to the ratio of the total steam flow to the amount ofair injection. The steam flow rate is found by mUltiplyingthe measured ratio by the rate of air injection (equation 1).
Where: SFR =C =NC =AIR =
Eqn 1: SFR :It C x AIR
NC
steam flow rate(lbs/hr)weight of .condensate (grams)weight of non-condensable gas (grams)air injection rate(lbs/hr)
(measured at the air compressors withorifice meters)
,',
"'.
The above equation is based on a material balance andassumes (1) all the air injected into the well is reproduced,and (2) the non-condensable component of natural steam flowis insignificant when compared with the air injection rate.
(2) steam Flow Rate While Out-of-Hole
Two methods are available. The first method ofdetermining out-of-hole steam flow rate involves making acorrection to the drilling steam flow rate. During drilling,steam flow up the well bore is restricted by the drill pipe.For abatement purposes, it will be assumed that therestriction is equal to the ratio of drill pipe cross sectionarea to well bore cross section area. The correction factoris found using equation 2.
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ThermaSource 'ne.p.o. Box 1236· Sonto Rosa. CA 95402
Eqn 2:
Where:
(\
C = A(dp)
A(wb)
C = correction factorA(dp) = cross sectional area of drillpipeA(wb) = cross sectional area of well bore
The correction factor is used to find the·tripping steam flowrate by its application in equation 3.
A second method can be used if the brine flow rate isknown. The level in the sump can be monitored and its risecorrelated to brine flow. Then, using a combination ofenergy balance and mass balance equations, an approximateflow rate can be determined. Figure 4 shows the Flow Factorthat can be multiplied by the brine flow to get steam flow.
Once the H2S concentration and steamknown, the emission rate can be calculated.injected at the appropriate rate to reduce8.5 lbs/hr.
flow rate areCaustic must beemissions below
Because the exact composition of the geothermal steamis unknown, a trial and error process must be used todetermine the optimum caustic injection rate. Initialchemical treatment ratio will be 4 moles of caustic per moleH2S. This is equivalent to injecting 0.739 gals/hr ofcaustic for each pound of H2S to be abated. Abatementefficiency will be monitored by performing a wet chemicaltest on a steam sample as it exits the top of the drillingmuffler. Chemical injection rate can then be adjusted basedon the test results.
The first wet chemical test will be conducted when thefirst steam or hot water entry is encountered. Additionalwet chemical tests will be conducted daily and after eachsignificant resource entry.
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ThermaSource 'nco (p.o. Bo~ 1236 • Sonlo Rosa. CA 95402
v. Permanent Records
A permanent log book will be kept at the well locationduring drilling operations into which the following entrieswill be made at least four times daily and reported daily toa Department of Health Office by 12 o'clock noon eachbusiness day.
A. H2S concentration in parts per million (ppm) byweight prior to treatment with abatement chemicals.
B. H2S emissions in pounds per hour upstream anddownstream of the chemical treatment point.
c. Injection rates of NaOH.
D. Volume of chemicals on location.
E. Daily, zero and span checks of H2S sensor.
Additional entries will be made when significant changesin steam flow occur and/or changes'are made in injectionrates of NaOH.
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DRILLING FLUIDSr AIR/AERATED VATER
CONTINUOUS H2S
r--------~IMONITOR
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FLOVSAMPLE
l' STEAM
I
PRESS.I--
~EMP.
-mr-' FLOV
II II SAMPLE
~: III :,,",,":: Illf~:: 1,1 :
PRODUCEDI ~LUID
~GC -JFLUI S
NAOHsfORAGE
FIGURE 1SCHEMATIC OF H2S ABATEMENT
& MONITORING SYSTEMAIR/ AERATED VATER DRILLING
CYCLONEMUFFLER
PRODUCED FLUIDS,CUTTINGS, &eDRILLING FLUIDS
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FIGURE 2
H2S ABATEMENT PROCEDURETRUE/MID-PACIFIC Al-l
* DETECTION OF H2S .-/
............ - CONTINUOUS "-/'
- \JET CHEMICAL TEST - DAIl Y AND/ORAFTER ENTRIES
\/<8.5 #/HR * RATE CALCULATIONS ,
- STEAM RATE- H2S EMISSION RATE
>8.5 #/HR\,/
* INJECT CAUSTIC............
- 4 TO 1 MOLE RATIO/' -CHECK STORAGE-- - OTHER RATE AS REQUIRED
\/ADJ PUMPS
* DO~NSTREAM DETECTION IN COMPLIANCE- \JET CHEMICAL TEST
E:t..r;SMITHGeOTHERMAL DIVISION
R.F. SmithCorporation
FIGURE 3
p.o. 80)(666Cobb, California95426
Ttlephone: 707·!l28·677~
FI.!:M RATE _ORIFICE SIZE, _
WELL PRESSURE. _
WELL 'I'EMPERA'lURE. _
HYDReX;EN SULFIDE Dm'ERMlNATION
OPERA'IOR'~--------------well 00. _
OATE/TIME _
TEOiNICIAN _RE2'o1ARKS _
I. SAMPLING
(A) Weight of gas wash bottle~' __
(B) Weight of bottle + NH40H _
(C) Weight of bOttle, NH40H + _sa'Tlple taken
:i:I. 'TlTAATICN SemPle ~l
Weig~t of beaker + sart;.'le _
weight of beaker
Weight of sampleFinal buret reading
Initial buret reading'It>tal AgN03 used
Sample #2 Sample i!3
I II •rorENTIAL HEADINGS
Sample #1
Buret Reading PotentialSample #2 Sample *3
Buret Reading Potential Buret Reeding Potential
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CALCUlATIONS:
1·.!.uUfl.1:" J \~UIH.. U) ,"
. Gr~ of Condensate1 ml. A9N03~S (pp\,) = --:-- _G~ams of Titrated Sample
Mr. Hank A. True IIITrue Geothermal Energy CompanyP.O. Box 2360Casper, Wy . g 82602
Dear Mr.
Pursuant to the Department of Land and Natural Resources' ConservationDistrict Use Permit identified as CDUA HA-12/20/85-1830, and the Board of Landand Natural Resources' Decision and Order, dated April 11, 1986, an air qualitymonitoring program for the permitted geothermal exploratory activities shall beimplemented when the well drilling period begins and shall continue through the termof the project.
The air quality monitoring program shall be conducted by an independentconsultant selected by the Department, and shall be paid for by the permittee(True/Mid-Pacific Geothermal Venture).
As such, the Department has evaluated the qualifications of the finn ofMeasurement Technologies of San Louis Obispo, and has designated said firm as theauthorized independent consultant for the required air quality monitoring program.
Please implement the necessary arrangements to hire MeasurementTechnologies, including the scheduling of the start of the air quality monitoring incoordination with the initiation of your drilling program.
Should you have any questions, please contact Manabu Tagomori, DeputyDirector, at (808) 548-7533.