Installation Instructions
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Installation Instructions
Installation Instructions
TRIUMPH TIGER 800 XCx, XR AND XRxCRASH PROTECTION
Product Reference - 12404
Kit Contents
1 x RH PlateA
1 x RH Front BracketB
1 x RH Frame SpacerC
1 x RH Bobbin Spacer (Shortest)D
1 x LH PlateE
1 x LH Rear BracketF
1 x LH Frame SpacerG
1 x LH Bobbin Spacer (Longest)H
1 x M10 - 80 x 1.25 Hex BoltJ
1 x M10 - 60 x 1.25 Pro BoltK
2 x M10 - 110 x 1.25 Hex BoltsL
2 x Bobbin HeadsM
2 x M10 Large WashersN
3 x M10 Standard WashersO
4 x M8 - 20 Socket Countersink ScrewsP
1 x M10 - 90 x 1.25 Hex BoltI
1Installation Instructions
2Installation Instructions
3Installation Instructions
4Installation Instructions
5Installation Instructions
6Installation Instructions
7Installation Instructions
Caution
Release radiator bolt to allowradiator to pull forwards.DO NOT pull on any of the
hoses or cables suroundingthe radiator
8Installation Instructions
Caution
Only remove engine boltsfrom one side at a time
Caution
A long reach socket will berequired to access the nuton the reverse of the bolt
from the LH side of the bike
9Installation Instructions
Caution
Only remove engine boltsfrom one side at a time
10Installation Instructions
Caution
Advisable to apply a smallamount of threadlock to
the M8 CountersinksA
B
P
P
11Installation Instructions
J
K
O
O
C
OEM PART
12Installation Instructions
Caution
Re-fit OEM nut using a longreach socket from the
LH side of the bike
Caution
Manufacturers TorqueSpecification
(Nm)
K
J
13Installation Instructions
IN
MD
14Installation Instructions
Caution
A long reach socket will berequired to access the nuton the reverse of the bolt
from the RH side of the bike
Caution
Frame Spacers will come outwhen engine bolts are removed.
Ensure these are kept safe
Caution
Only remove engine boltsfrom one side at a time
15Installation Instructions
E
F
P
P
Caution
Advisable to apply a smallamount of threadlock to
the M8 Countersinks
16Installation Instructions
G
L
O
17Installation Instructions
OEM PART
L
Caution
Ensure front frame spacer isre-installed between the
frame and the engine
Caution
Rear frame spacer is replacedby crash protection bracket
Caution
Manufacturers TorqueSpecification
(Nm)
18Installation Instructions
LN
MH
19Installation Instructions
Reverse Stages7 - 1
Installation Instructions
It is recommended that periodic inspections are made to ensure that all bolts are tightend to the specified torque settings.
Should the bike be involved in an accident a thorough inspection should be made and any components that have taken an
impact, no matter how small, be replaced
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