TrelleborgViking.pdf

G R O U PTrelleborg Engineered Systems

Trelleborg Engineered SystemsTrelleborg Offshore

24. OCTOBER 2007SAFETY DESIGN AND EQUIPMENT WORKSHOP -DEVELOPING SOLUTIONS FOR BRAZIL

E N G I N E E R E D S Y S T E M S

Ole Bjørn Rasmussen, Trelleborg Viking AS:Ole Bjørn Rasmussen, Trelleborg Viking AS:

”ELASTOPIPE™ and PFP - Passive Fire Protection”ELASTOPIPE™ and PFP - Passive Fire Protection

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™

- FIRE WATER SYSTEMS- FIRE- CORROSION- RUBBER PROPERTIES- ELASTOPIPE™ DEVELOPMENT PROJECT- ELASTOPIPE™ BASIC PROPERTIES- INSTALLATION EXPERIENCES – BROWNFIELD REPLACEMENT AND MODIFICATIONS

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FIRE WATER SYSTEMS

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FIRE WATER SYSTEM NFPA

10 l/m² min 20 l/m² min

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FIRE WATER SYSTEM SEAWATER PUMP

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FIRE WATER SYSTEM RING MAIN – DELUGE SKID

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FIRE WATER SYSTEM DISTRIBUTION PIPING

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FUNCTION: WATER OUT OF EVERY SPRAY HEAD IN ANY CATASTROPHIC SCENARIOFUNCTION: WATER OUT OF EVERY SPRAY HEAD IN ANY CATASTROPHIC SCENARIO

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

FIRECORROSIONTEMPERATUREEXPLOSION/IMPACTWATERHAMMERDIMENSIONWEIGHTCAPACITYCOST

SAFETY

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FIRE

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

GENERAL CORROSION

CORROSION UNDER WET HEAT TRACING INSULATION AND PAINTING

CORROSION INSIDE AND OUSIDE OF PIPE

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

GENERAL CORROSION

DEPOSITS OF SALT AND CORROSION PRODUCTS INSIDE AND OUTSIDE

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

PITTING CORROSION. TYPICAL OF METALS WITH PASSIVE LAYER –CuNi AND NOBLER AUSTENITTIC STEELS (316, 6Mo, Duplex, Superduplex)

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

CREVICE CORROSION, TYPICAL IN STAINLESS STEEL AT HIGH CHLORIDE CONTENT AND TEMPERATURE

CREVICE CORROSION IN 316 WELDING

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

GALVANIC CORROSION

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

EROSION CORROSION

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

BACTERIAL CORROSION, MARINE GROWTH AND FOULING

INSIDE REDUCES FLOW, OUTSIDE INCREASED WEIGHT

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CORROSION BLOCKED SPRAY HEADS

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CORROSION BLOCKED OR LEAKING PIPES

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IMPACT RESISTANCE

Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

FIRE: Pool- and Jetfire resistance. ”No hot work”-requirement.CORROSION: Blocked pipes and spray heads. Leakages.TEMPERATURE: Ice plugs. Increased corrosion.EXPLOSION/IMPACT: Drag forces. Dropped object.WATERHAMMER: Valve operations. Column separation/collaps.VIBRATION/NOISE:DIMENSION: Flanges. Heattracing with isolation.WEIGHT: Flow rate limitation.SPACE: Rigid. Clash.HIGH COST: Investments. Maintenance. Inspection. Offshore hours.

INCREASED SAFETY RISK

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CRITISISM:- Safety risk because of malfunctions- Extensive testing- Expensive maintenance

OPPORTUNITY:- Brownfield- Life time extention

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”WATERBASED FIRE FIGHTING SYSTEMS –GUIDELINES FOR TESTING, MAINTENANCE AND DESIGN”

-STATUS FOR THE CONDITION OF FIREWATER SYSTEMS ON THE NORWEGIAN CONTINENTAL SHELF

2002: OLF-REPORT

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FIRE WATER PIPING MATERIALS

SEVENTIESCarbon steel, galvanized. Painted. Wet insulation. Estimated 20 yearslifetime of platforms, later extended.

EIGHTIESStill much carbon and galvanizedIncreased use of more resistant materials like CuNi and 6Mo, 316 steel and titanium

NINETIESDominated by standard and nobler stainless steels and titanium, but still some carbonand galvanized steel (with operational limitations). Some installations with glassfiber reinforced pipes.

NEED FOR NEW MATERIAL

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RUBBER

DAMPENS,

IN DEMANDING ENVIRONMENTS

SEALS &

PROTECTS

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NATURAL RUBBERNATURAL RUBBER

70 000 seeds of Hevea brasiliensis was sent from Brasil to India in 1876

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1839 GOODYEAR1839 GOODYEAR

Vulcanization: (namedafter the roman FireGodVulcan)

-rubber

-sulphur

-heat

-”vegetable leather”

-”elastic metal”

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Total sales SEK 24 billion – € 2,5 billionEmploying 22,000 peoplePresence in 40 countries on 6 continents100 production plants

MODERN SYNTHETIC RUBBERS

Trelleborg Sealing Solutions Trelleborg

Building SystemsTrelleborg Automotive

Trelleborg Engineered Systems

Trelleborg Wheel Systems

E N G I N E E R E D S Y S T E M S

World Non-Tires Rubber Market

OtherTop 10

Top 11-50

Global Industrial Rubber Suppliers

No.123456789

10

CompanyContinental HutchinsonTrelleborg*FreudenbergBridgestoneTomkinsCooper-StandardParker-HannifinTokaiNOK

CountryGermanyFranceSwedenGermanyJapanUKUSUSJapanJapan

The Industrial Rubber MarketThe Industrial Rubber Market

Top 10 share has increased from 12% in 1998 to 28% in 2005

2005

* Including CRP acq.

E N G I N E E R E D S Y S T E M S

E N G I N E E R E D S Y S T E M S

Key Products:♦ Distributed Buoyancy Modules♦ Riser Tower Buoyancy♦ Mid Water Arches (MWA)

♦ Bespoke subsea buoyancy solutions for all lengths and diameters of risers, umbilicals and cables

Engineered Products - Buoyancy

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Key Products:♦ Fixed and Floating Fendering Systems♦ Anchor Pendant, Navigation & General Surface

Buoys♦ Safety Booms♦ Flange Protectors

♦ Resilient foam buoyancy and fendering solutions for the commercial sector

Marine

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Key Products:♦ Bending Restrictors♦ Dynamic, Static and Generic Bending Stiffeners♦ Bending Stiffener Connectors

♦ Bending protection and control of flexible risers, umbilicals and cables for a range of offshore applications

Engineered Products – Bend Control

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Key Products:♦ Uraduct®range – Cable and pipeline protection♦ Vortex Induced Vibration Suppression Systems♦ PolyspaceTM – providing clearance at crossings♦ Banding – Alloy 625, Titanium, Stainless Steel etc

♦ Innovative pipeline, umbilical and cable protection solutions for the oil, gas and offshore telecommunications industries

Cable & Flowline Protection

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TRELLEBORG VIKING AS - NORWAYTRELLEBORG VIKING AS - NORWAYE N G I N EE R E D

S Y S T E M S

Established in 1896Joined Trelleborg in 1987 50 Km south of Oslo

Trelleborg Viking damps, seals and protects in demanding industrial environments worldwide.

We offer our customers designed solutions based on leading rubber technology and

unique applications expertise.

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ELASTOPIPE™ DEVELOPMENT PROJECTELASTOPIPE™ DEVELOPMENT PROJECT

ELASTOPIPE™ is the result of a major development project at Trelleborg Viking AS since 1996, technically and financially supported by:

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ELASTOPIPE™ Sprinkler and deluge systemELASTOPIPE™ Sprinkler and deluge system

The new way of piping!(A new way of thinking..)

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ELASTOPIPE™ Basic material developmentELASTOPIPE™ Basic material development

The ELASTOPIPE™ system is made from reinforced synthetic rubber and developed for deluge and sprinkler systems in hazardous environments.

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POOL-BRANN:

Offshore,oil & gas

1 hour cellulose fire, max 900°C and 2 t HC-fire, max 1100 °C

JET FIRE:

Offshore,oil & gas

2 hoursjet fire, 1300 °C, 350kW/m², jet speed

EXTREME:

Missile launching

”Hang fire”

3000 °C

FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY

E N G I N E E R E D S Y S T E M S Reliable operations since the start-up of North Sea

Oil&Gas activities in the Seventies

FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY

Jet fire- and corrosionprotection of traditionaland flexible risers

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FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY(Jet) Fire protection of decks, hatches, valves, actuators, hang off arrangements, flanges, nuts, hydraulichoses, electric cables...........................

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FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY(Jet) Fire resistant seals, penetration seals and drain gullies

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FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY

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ELASTOPIPE™ELASTOPIPE™

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ELASTOPIPE™ ConfigurartionELASTOPIPE™ Configurartion

Fireshield-Resistance against fire-Protect against external environmental effects(weather and wind, pollution, tough handling etc)

-Appearance

Pressure Layer-Gives mechanical strength against pressure, explosion, impact, fatigue etc

Inner Liner-Watertight-Withstand firewater (incl. foam, chlorination and pollution)

-Give good attachment for the fittings

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ELASTOPIPE™ SYSTEM REWIEVELASTOPIPE™ SYSTEM REWIEV

TITANIUM

1”-8”

STAINLESS SUPPORT

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ELASTOPIPE™ELASTOPIPE™ No hot work

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ELASTOPIPE™ No Corrosion ELASTOPIPE™ No Corrosion

ELASTOPIPE™ eliminates corrosion and fouling.Couplings/connections are delivered in titanium

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ELASTOPIPE™ Sequential testELASTOPIPE™ Sequential test

1. EXPLOSION1. EXPLOSION 2. IMPACT2. IMPACT

3. JETFIRE3. JETFIRE 4. 100 % FUNCTION4. 100 % FUNCTION

E N G I N E E R E D S Y S T E M S

ELASTOPIPE ™ SEQUENTIAL TEST - EXPLOSIONELASTOPIPE ™ SEQUENTIAL TEST - EXPLOSION

1/3 model of platform moduleGasexplosion

Typical test parmeters:

0,6 - 1,5 bar

200 ms pulse

ELASTOPIPE™ is extremely resistant against explosions

ELASTOPIPE™ absorbs energy from explosions

The support is the limiting factor

Click here to play video

E N G I N E E R E D S Y S T E M S

The flexible rubber material makes ELASTOPIPE™ more resistant against physical damage than other piping materials.

Impact test:800 Joule

ELASTOPIPE™ is unaffected

Traditional materials break

ELASTOPIPE™absorbs impact energy and reduces the damage of supports.

ELASTOPIPE ™ SEQUENTIAL TEST - IMPACTELASTOPIPE ™ SEQUENTIAL TEST - IMPACT

E N G I N E E R E D S Y S T E M S ELASTOPIPE™ withstands jet fire (High pressure gas leakage with typical heat flux of 380

kW/m², temp. of 1400°C, flame speed of 110 m/sec ) for one hour where the first five minutes are in dry condition.

ELASTOPIPE ™ SEQUENTIAL TEST – JET FIREELASTOPIPE ™ SEQUENTIAL TEST – JET FIRE

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ELASTOPIPE ™ NO HEAT OR FLAME SPREADELASTOPIPE ™ NO HEAT OR FLAME SPREAD

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ELASTOPIPE ™ELASTOPIPE ™

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Example: Your flow requirement is 4700 l/min. UsingGalvanized steel pipe you will need to select a 8” pipe (maxv= 3,5 m/s) compared to a 4” when you use Elastopipe™.

The Hazen-Williams C value which is used to calculate friction loss in pipework is for Steel 100, Galv. Steel 120, GRE /GRP and Titanium150, ELASTOPIPE™ 155. Please note that these numbers areapplicable to new installed pipework only.

Recommended Water SpeedsMaximum seawater velocities in pipes, for continuous flow conditions

Data from BS MA-18 and Norsok P-001

0123456789

101112

1" 1,5" 2" 3" 4" 5" 6" 8"

Pipe size

Velo

city

m/s

Steel & Galv. Steel CuNi GRE & GRPTitanium & SS ELASTOPIPE

ELASTOPIPE™ compared to other materials

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ELASTOPIPE™ LCCELASTOPIPE™ LCC

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ELASTOPIPE™ LCCELASTOPIPE™ LCC

Cost Comparison

-

50 000

100 000

150 000

US$

/100

m

Re-routing at site, 15% 2 293 2 576 2 794 3 006 -

20 years lifetime, replacement 76 180 21 536 - - -

Engineering Cost 10 345 10 345 10 345 10 345 6 207

Material Cost, purchase 3 758 17 439 28 476 38 457 56 862

Prefabrication cost 11 030 49 619 15 310 19 274 517

Jet Fire Protection 9 195 9 195 9 195 9 195 -

Installation cost 15 287 17 176 18 628 20 040 9 462

Carbon Steel Copper Nickel GRE Titanium Elastopipe

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ELASTOPIPE™ - Piping spec / Approvals

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ELASTOPIPE™ Reference ListELASTOPIPE™ Reference ListThe reference list proves that ELASTOPIPE™ is very competitive in quality and price for both new builds and maintenance. More than100 000 meters ELASTOPIPE™ are installed since 1998.

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PHILLIPS TOR PLATFORM, EKOFISK FIELD, NORTH SEATHE FIRST ELASTOPIPE™ PILOT INSTALLATION IN 1998

ELASTOPIPE™ EKOFISK TOR 2/4EELASTOPIPEELASTOPIPE™™ EKOFISK TOR 2/4EEKOFISK TOR 2/4E

5-year inspection:No damages or malfunctionsFullscale test intervals increase to every 2 year.Interior videoinspection: No corrosion or deposits

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

SCOPE:ONE-TO-ONE REPLACEMENT OF THE LEAKING 316-PIPES WITH ELASTOPIPE™

E N G I N E E R E D S Y S T E M S

ENGINEERING: MATERIAL LIST, SUPPORT DESIGN AND PRE-ASSEMBLY PACKAGE WAS BASED ON EXISTING ISO-DRAWINGS AND SURVEY WITH VIDEO CAMERA.

ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

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ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

SUPPORT: THE EXISTING 316-PIPES WAS LEAKING BECAUSE OF CORROSION IN THE WELDS, AND THE REMAINING MECHANICAL STRENGTH WAS SUFFICIENT TO ALLOW IT TO BE USED AS SUPPORT FOR THE ELASTOPIPEELASTOPIPE™™

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ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

PRE-ASSEMBLY: UP TO 90 % OF ALL CONNECTIONS WERE PREASSEMBLED AND SUPPLIED IN TYPICALLY 15-20 M SPOOLS IN BASKETS. THIS WAS THE MAJOR REASON FOR THE DRAMATICALLY REDUCED NUMBER OF OFFSHORE HOURS COMPARED TO TRADITIONAL RIGID PIPING.

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ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

NO SCAFFOLDING, INSTALLATION WITH ACCESS TECHNIQUE

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

TEMPORARY DELUGE: A FLEXIBLE AND EASY MOVEABLE TEMPORARY ELASTOPIPEA FLEXIBLE AND EASY MOVEABLE TEMPORARY ELASTOPIPE™™DELUGE SYSTEM WITH ROTATING NOZZLES GAVE COVERAGE DELUGE SYSTEM WITH ROTATING NOZZLES GAVE COVERAGE AND MINIMAL INTERFERENCE WITH PRODUCTION AND OTHER AND MINIMAL INTERFERENCE WITH PRODUCTION AND OTHER ACTIVITIESACTIVITIES

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

WATER FLOW: MEASUREMENTS AND PIPENET MEASUREMENTS AND PIPENET CALCULATIONS CONFIRMS CALCULATIONS CONFIRMS CORRECT HYDRAULICSCORRECT HYDRAULICS

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ OSEBERG FIELD CENTERELASTOPIPEELASTOPIPE™™ OSEBERG FIELD CENTEROSEBERG FIELD CENTER

ON TIME AND BUDGET

2/3 OF ESTMATED COST FOR THE REPLACEMENT WITH STEEL PIPES

>80% REDUCTION OF OFFSHORE HOURS

NO INCIDENTS

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ SEVAN, HUMMINGBIRDELASTOPIPEELASTOPIPE™™ SEVAN, HUMMINGBIRDSEVAN, HUMMINGBIRD

E N G I N E E R E D S Y S T E M S

ELASTOPIPE ™ELASTOPIPE ™

Shell BV in the Dutch sector of North Sea

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ DAMPENS WATER HAMMER EFFECTSELASTOPIPEELASTOPIPE™™ DAMPENS WATER HAMMER EFFECTSDAMPENS WATER HAMMER EFFECTS

ELASTOPIPE™ REDUCES OR EVEN ELIMINATE THE DAMAGING EFFECTS OF WATER HAMMER

E N G I N E E R E D S Y S T E M S

ELASTOPIPE ™ELASTOPIPE ™ Shell BV in the Dutch sector of North Sea

E N G I N E E R E D S Y S T E M S

ELASTOPIPE™ BROWNFIELD UPGRADINGELASTOPIPE™ BROWNFIELD UPGRADING

The new way of piping!(A new way of thinking..)

THANK YOU !