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Custom Medium and LV Switchgear 5-38kV Switchgear Power Systems www.switchgearpower.com Generator Controls, Paralleling Switchgear, LV Switchboards States Mfg. www.statesmfg.com Transformers (Substation and Specialty) Vantran Ind. www.vantran.com Medium Voltage Fuses to 35kV PV Fuses SIBA Fuse www.sibafuses.com Medium and LV Dry Type Transformers Rex Power Magnetics www.rexpowermagnetics.co Medium and LV CTs – PTs and Combined Units Isolet www.isolet.com.br m
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Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Jul 05, 2020

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Page 1: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Custom Medium and LV Switchgear 5-38kV• Switchgear Power Systems www.switchgearpower.com

Generator Controls, Paralleling Switchgear, LV Switchboards• States Mfg. www.statesmfg.com

Transformers (Substation and Specialty)• Vantran Ind. www.vantran.com

Medium Voltage Fuses to 35kV PV Fuses• SIBA Fuse www.sibafuses.com

Medium and LV Dry Type Transformers• Rex Power Magnetics www.rexpowermagnetics.co

Medium and LV CTs – PTs and Combined Units• Isolet www.isolet.com.br

m

Page 2: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler
Page 3: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Services /Capabilities /Solutions

Product Development & Engineering

Rapid Response / Speed to Market

Custom Capabilities & Flexibility

Design/Build

Add to Existing and or Up Grade

Field Start-up, Testing and Commissioning

Equipment/Breaker Repair and Maintenance

Transformer Repair, Rewinding & Maintenance

We Compliment the Major OEMs, Not Compete With Them!

Page 4: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Equipment Designed For Your

Application Often Saves Money

Improves Profit and Productivity

More Factory Assembly = Less Install Time,

Less Field Testing.

• Fewer Sections = Space Savings.

• Shorter Lead times.

• Integrated Equipment and Components

Page 5: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Power Distribution Centers & Control Buildings

Flexible Choices:

We offer PDCBs completely furnished with all materials and equipment supplied and installed by us at our factory.We will install materials at our factory supplied by you.We will ship a PDCB to a designated location for equipment-installation by others.Or any combination of these options.

Page 6: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

• Mild steel, stainless steel, or aluminum construction; pier, pad, or skid mounted.

• Complete integration of power and control wiring.• Third party certification, seismic ratings, wind ratings, etc.

Power Distribution Centers & Control Buildings

Flexible Options:

Page 7: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Cargill Stainless Steel VFD Building

Page 8: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

27kV VCBs, Arc Mitigation System

Page 9: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Power Distribution Centers‐Light

Rail

Page 10: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Containerized Switchgear

Page 11: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Relay Panel FeaturesFreestanding enclosures

Welded frame, 11 gauge steel construction

Flexible rack and cubicle dimensions

Open or enclosed rear access

Paint finish meets ANSI standard C57.12.28

Color‐coded wiring available

Vertical or horizontal mount relays

Mimic bus and diagrams

Page 12: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Capacitor Banks 600V-38kVPower Factor Correction/Harmonic Filters

Fixed, Stepped, Substation and Distribution

Features and options per your exact requirements.

Metal–Enclosed Capacitor banks are a safer option and require less space than open rack style capacitors

Page 13: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Capacitor Banks

Page 14: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed / Metal Clad Switchgear (Hybrid)2.4-38kV (max)

Switches / Circuit Breakers

15kV, 2000 amp custom metal-clad gear ABB and EATON Breaker Combination.

15 kV ABB Switch and Siemens breaker without transition section, front and rear alignment.

Page 15: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

5kV Drawout MCC Front Access

Power factor correction capacitors for motors

Across the line Drawout AMVAC Contactors (out of cell maintainable)5 year-100,000 Operations

11 gauge 304L Low Carbon Stainless steel

•5-Year Warranty•ANSI C57.12.29 Paint•Distribution Feeders andMotor Protection Relaysin one Line-up.

Distribution Feeder Protection and Motor Starting in one lineup

Page 16: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Hybrid MV Drawout

Motor Control Center

Relays & Controls

•5kV ABB AMVAC Breakers•Stainless Steel Construction•Capacitors•Front Access Only

Page 17: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed Switchgear 2.4 -38kV

Free Standing Design and Build or Add to ExistingExpert Field Measuring services

Mild steel, stainless steel or aluminum constructionNEMA 1, 3R, 4, 4X, 12, Non Walk-in & Walk-in Isle

Page 18: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed / Metal Clad Switchgear (Hybrid) 2.4-38kV (max)

Switches / Circuit Breakers•15 kV Vacuum CB main•Switch & Fuse Feeders•NEMA 3R

Page 19: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

New T4 Arc Quencher Technology is the Ultimate Solution for Mitigating Arc Flash Hazards!Applications include Low and Medium Voltage (15kV) Switchgear and Medium Voltage Starters

•Meets IEEE C37.20.7-2007 Arc Flash Requirements, while delivering many more benefits than traditional arc resistant / arc redirection switchgear.

•PROVIDES the most effective solution for meeting NFPA-70E 2015 requirements for arc flash risk assessment requirements.

•Guaranteed low-voltage arc quenching in 3 milliseconds

•Guaranteed medium-voltage arc quenching in 6 milliseconds (up to 15kV)

•GUARANTEED PPE Category 0: fire-rated (Arc Flash) personal protective equipment (PPE) is not required, even when doors open (exposed ) and energized!

•GUARANTEED less than 1.2 calories per cm2 of arc flash incident energy, when open (exposed) and energized.

•MAXIMIZES system reliability and uptime. (Your equipment survives)

•PROVIDES additional arc flash mitigation or protection to downstream assets, such as VFDs, MCCs, or Control Panels.

•MINIMIZES system equipment damage and down time.

•LESS EXPENSIVE to purchase, install and maintain than traditional arc resistant / arc redirection switchgear

•SMALLER, takes less floor space and height, no duct works and venting concerns.

•Adapdable to many existing installations

Switchgear Power Systems T4 Arc Quenching SwitchgearNew Technology Provides the Safest Switchgear Available!

Meets IEEE C37.20.7-2007 Arc Flash Requirements

Page 20: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Switchgear Power Systems T4 Arc Quenching SwitchgearNew Technology that Provides the Safest Switchgear Available!

Meets IEEE C37.20.7-2007 Arc Flash Requirements

Page 21: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed /Metal Clad Switchgear ANSI/IEC Design 2.4 -38kV

ANSI/IEC Design 5kV Vacuum Circuit Breakers Interlocked With Ground Switches. Seismic Zone 4 Rated. Bilingual Markings, Indoor NEMA 1

Page 22: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed Switchgear 2.4 -38kV

Special Height-Short Cycle DeliveryOEM Component Combinations

This 5kV, special height (78") switchgear required a unique arrangement of terminating in and out of the top of the switchgear. The additional requirements of fitting an existing space and shipping in under four weeks from date of order did not pose a problem for SPS. PowerCon switches and Eaton/Cutler - Hammer fuses were utilized in this design.

Page 23: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Metal Enclosed, Current

Limiting Protectors 13.8 KV –

2000 Amp  Stainless Steel with Bypass

www.SwitchGearPo

Page 24: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Utility Primary Metering

EUSERC Compliant Metering

Utility Acceptance

This NEMA 3R metal clad switchgear with a metering cubicle manufactured in strict accordance with the local Utility Company on the East Coast. SPS specializes in meeting local utility company metering requirements.

Page 25: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Flexibility

Page 26: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Enclosed Unit Substations

Page 27: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Pad Mounted Switchgear 2.4-38kV 200-1200 amp

• Unique Configurations This dead front 15kV, 600 amp switch with four feeder switches and a tie switch includes unique features such as: visible break on all switches; S&C switches; welded, stainless steel construction; powder coat paint to 5 mils DFT; copper bus bar.

Page 28: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Pad Mounted Switchgear 2.4-38kV (max)

Dead-Front : Switches/FusesBefore, Oil Insulated

After, Air Insulated

Stainless Steel & Custom Brown Paint

Page 29: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Pad Mounted Primary Metering 2.4-38kV (max) Dead-Front, 200 or 600 Amps

35kV Double Dead-Front” Meter StationGroup-Operated Switching for Visible Disconnect

Flexible Options:Mild Steel; Stainless Steel; Live Front, Dead Front; Special Colors; Special configurations

Page 30: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Hybrid Pad-Mount Switchgear

Same footprint as PME GearMVIs used in lieu of fuses

Field selectable fuse or relay curvesSelf‐powered controlResettable

Option for motor operated (3 phase)

Page 31: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Pad-Mount Breakers and Reclosers

Page 32: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Fused Sectionalizers

Page 33: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Special Enclosures & AssembliesSPS offers enclosures in all NEMA ratings/classes in all types of materials. Whether it is an empty enclosure or complete packages, SPS can supply all, or a portion of the apparatus, or they will install your supplied equipment.

.NEMA 4X Stainless Steel EnclosureSiemens panel boards & ASCO transfer switch

Pad-Mount Reclosers – Live Front - Dead Front - Isolation and Bypass Switching-Relaying and Metering

Page 34: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Marine Switchgear& Generator Controls Cable Termination Enclosures

Breaker Repair and Replacement, Obsolete and Difficult to Source Components

DC Termination Enclosure

Generator Termination Enclosures

Page 35: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Highway Lighting and Control Panels, Specialty Enclosures and Assemblies

DOT Highway Lighting panel

Stainless Steel Control Cabinet

Generator Breakers, Custom Enclosures

UL 508 Control Panels

Page 36: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

MV Drives Substation, Stainless Steel NEMA 4X 5kV Primary-480 Volt Secondary

4160-480/277 Transformer

Drives Controls5kV Load break Switch, Fuses and CPT

Page 37: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Unitized Substations Corrosive Environment Unitized Crane-Duty Stainless Steel 4.14kV-480V.A.C

• Stainless Steel unitized substations, metal enclosed, and metal clad switchgear for ship to shore and rubber-tired gantry cranes.

Page 38: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Transformer Disconnects 2.4-38kV

Flexible Options: Mild steel, Stainless Steel, or Aluminum Construction; NEMA 1, 3R, 4, 12Close Coupled Cable or Bus Connections to Oil or Dry Type Transformers

34.5kV Transformer Disconnects,match and line up to Howard Industry transformers. (8 week delivery)

•Selector Switching•Metering-Utility or Customer•Switches or Breakers

Page 39: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Meeting Specifications These 15kV, NEMA 3R, non-fused transformer disconnects were supplied to match up to new Cooper Power Systems Transformers. Direct-drive side operated ABB switches, concealed hinges and flex connectors, were specific requirements in satisfying the specifications for this project.

Colors and Devices This 15kV transformer disconnect required special paint; ventilation; gasketed covers; a fixed Eaton VCP-T circuit breaker and a GE Multilin relay in a NEMA 3R design to match up with a dry type transformer from Virginia Transformer.

Transformer Disconnects 2.4-38kV

Page 40: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

34.5kV-150kV BIL-Schneider, Fused HVL/cc -Transformer Disconnect

60”

116”

Page 41: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Unitized Substations

5‐38kV

Skid Mounted / Portable

Page 42: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Unit Sub 15kV-480/277

Page 43: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Stainless Steel Outdoor Mini Substation, Customer & SPS Supplied Components

Page 44: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Paralleling Switchgear, Generator Controls. Low and Medium Voltage

2500A 277/480V two engine (Cat 750KW) emergency paralleling switchboard

•Emergency Stand-by•Utility Paralleling•Wall and Generator Mount Control Panels•Generator Mounted Circuit Breakers•UL 891 and UL 891 Draw-out•Custom Designs•Flexibility and Rapid Response

Page 45: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

AMEX System Control and Breaker Control

Page 46: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

     

Typical Generator Upfit for  Side view of generator showing   Typical generator cogen switch   Rear vPortable use; selectable voltages  voltage‐selector switch.   480 V, up to 3000A.   And plug‐in cables.      

                

• Custom C

• Engineer• Support • Reliable

Page 47: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Unitized Substations 34.5‐4.16kV

Skid Mounted  / Portable• Our custom capabilities and flexibility enables us to offer the marketplace a wide

variety of options and designs in skid mounted gear.

Page 48: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Quality AssuranceANSI production testing on all units

NETA certified personnel hi potential and Meggar test all units

IT ratio and polarity verification

Relay protection scheme verification

Phase rotation testing on VT’s and CPT’s

Full in‐house ANSI rain test capabilities

Presenter
Presentation Notes
Page 49: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Mini Power Centers

Encapsulated isolation transformer complete with primary circuit breaker protection and secondary main breaker distribution loadcenter. •Transformer 1Ø up to 30 kVA, 3Ø up to 45 kVA, 600 V max•Loadcenter 208Y/120V three-phase or 120/240V single-phase secondary•Indoor /outdoor, mild steel or stainless steel construction

•Save Time: Pre-wired, ready for hook up •Save Space: Compact wall or floor mountable configuration •Save Money: Installing one component versus three

Page 50: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Switchgear Retrofit, Replacement

•Iso-Phase and Non-Seg Bus Manufacturing and Repair•Transformer Supply, Repair and Oil Services•Relay Testing and Upgrade•Breaker Repair/Replace•Turnkey Installation Commissioning and Testing•Engineering and Project Management

Page 51: Transformers (Substation and Specialty) PPT 6 18 (2).pdfSwitchgear Power Systems . . Generator Controls, Paralleling Switchgear, LV Switchboards • ... PowerCon switches and Eaton/Cutler

Custom Equipment Often Saves MoneyImproves Profit and Productivity• Shorter Lead times• Fewer Sections = Less Space• More Factory Assembly = Less install time• Combined Equipment and Components• 5 Year Standard Warranty