Top Banner
Factory Mutual Labeled Transformers And methods of protecting transformers Michael McClellan
42

Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Mar 18, 2020

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Factory Mutual Labeled

TransformersAnd methods of protecting

transformers

Michael McClellan

Page 2: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Bio➔ From Columbus, GA➔ Georgia Institute of Technology

◆ BSEE in 2002◆ Co-op

● Georgia Tech Research Institute● Powell Electrical Manufacturing Company

➔ Eaton Cutler-Hammer◆ Sales Leadership Training

● Asheville, NC● Houston, TX

◆ Haddon-McClellan, Associates, Inc.◆ McClellan Sales◆ L-3 Levine Lectronics and Lectric

Page 3: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Transformer trivia

Why do transformers hum?

Page 4: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

A Word on EthicsAt the end of the day, all we have is our integrity.

Page 5: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

AgendaWho is FM? When did they start labeling transformers?

Minimum requirements for FM label

Why specify the FM label?

Why NOT specify the FM label?

Alternate classifications

Resources

Questions

Page 6: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Who is FM?➔ Factory Mutual Insurance and Loss Prevention

◆ www.fmglobal.com

➔ Mutual Insurance Company◆ Owned wholly by its policyholders◆ Different from Stock Insurance Company, profits are:

● Retained by the company● Distributed back to policyholders via

○ Dividend○ Reduced Future Premium

Page 7: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Fun Facts of FMNamed “Best property insurer in the world” by Euromoney Magazine.

Non-traditional business model based on engineering analysis rather than actuarial calculations.

Page 8: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

History of FM1835

Zachariah Allen, Textile Mill Owner

Page 9: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Availability of FM LabelAs far as transformers go, liquid filled transformers only

Page 10: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Reasons to specify FM1. In an indoor application, some installation costs may be potentially offset.

a. Sprinkler systemb. Oil containment

2. Reduce required clearances from buildings, equipment.3. If your plant is insured by FM, you may be eligible for a reduced premium.

Page 11: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Reasons NOT to specify FM1. Cost2. Limited competition

Page 12: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

How close can I put a transformer to a building?

Page 13: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

How close can I put a transformer to other equipment?

Page 14: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Flow ChartsNEC 450.23 Compliance

Page 15: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

NEC 450.23Compliance Flow Chart

Per FMIndoor Applications

Page 16: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

NEC 450.23 Compliance Flow Chart

Per ULIndoor Installations

Page 17: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

NEC 450.23Compliance Flow Chart

Per FMOutdoor Installations

Page 18: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

NEC 450.23Compliance Flow Chart

Per ULOutdoor Applications

Page 19: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Marketing Material from one manufacturer

Page 20: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Transformer Requirements

To achieve FM approval

Page 21: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Minimum Requirements for FM Label (FMRC3990)1) Transformer Tank Strength2) Pressure Relief Device3) Filled with FM Approved less flammable fluid4) Overcurrent protection limits let-thru current to pre-defined maximum5) FM nameplate

Page 22: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Transformer Tank StrengthPer FM3990

“The transformer tank rupture strength shall be at least 15 PSI for rectangular tanks and 20 PSI for cylindrical tanks.”

Page 23: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Pressure Relief Device“The transformer shall be provided with a pressure relief device to vent internal over pressures. The device must be capable of venting a specified flow rate based on the kVA as shown in Table 5 in Section 2.3.3.”

Page 24: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

One example….

Page 25: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Definitely not….

Page 26: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Required CFM Ratings of PRD

Page 27: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Dielectric Fluid

Page 28: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Latest Edible, Seed Based FM Fluid

Page 29: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Overcurrent Protection“The primary circuit shall have

overcurrent protection that limits the let-through current to a specified

maximum value as shown in Table 6…”

Page 30: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Lots of overcurrent protection options➔ Internal transformer fusing

◆ Must include ELSP current limiting fuse

➔ External fusing◆ Primary fused disconnect switch◆ Elbow fuses◆ Fuse part number must be sent to xfmr manufacturer

➔ Circuit breaker◆ Metal-clad◆ SF6◆ Relay settings and breaker catalog number must be sent to xfmr manufacturer

Page 31: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Internal Fusing LimitationsWhat is the largest kVA

transformer that can be fused internally?

Page 32: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

@ 15kVEaton Cooper ELSP Fuse

ABB Cartridge Fuse

Around 2500/2750 kVA, fusing is not available at 15kV.

Page 33: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Other Innovative Overcurrent Protection Methods

Page 34: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Elastimold MVI

Page 35: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Cooper VFI

Page 36: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Additional Requirements for FM All units > 750 kVA

REQUIRE

Pressure vacuum gauge

Oil temperature gauge

Indoor units >500 kVA OR

Outdoor units > 2500 kVA

REQUIRE

Alarm contacts on PRD

Rapid rise relay

Page 37: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Additional Requirements for FM - cont’dIf the transformer secondary is > 150V, and transformer is rated > 1000A,

A note must be placed on the neutral bushing stating that ground fault protection is required.

Transformer shall be capable of passing BIL testing at a minimum of 1.5° from vertical.

Page 38: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Alternate label

Page 39: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

To Sum

FM and UL are both designed to assist the end user, engineer, and contractor in complying with NEC

450.23.

Page 40: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Final ThoughtsQuestions that may help the decision

making process

FM and UL Classification both assist in NEC 450.23 compliance.

Is your company insured by Factory Mutual?

Do you need to place the liquid transformer close to the building?

Does the transformer need to be placed indoors?

Page 41: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Questions?

Page 42: Transformers Labeled Factory Mutualewh.ieee.org/r3/atlanta/ias/2018-2019_Presentations/2019...Agenda Who is FM? When did they start labeling transformers? Minimum requirements for

Additional questions?

Michael McClellan, Jr.Tel. [email protected]