Oct 17, 2015
Micropulse+ Transducer BTL7... the new standard in industrial hydraulics
Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com
Object Detection
Industrial Identi cation
Industrial Networking and Connectivity
Mechanical Accessories
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Linear Position Sensing
BML Magnetic Linear Encoder Systems Highly precise, long lengths
BTL Micropulse Transducer/BIW Inductive Linear Position Sensors Extremely rugged and reliable
Photoelectric Distance Sensors For any material or object color
BIL Magneto-Inductive Distance Sensors Compact and absolute
BAW Inductive Distance Sensors For short strikes
Balluff is a worldwideleading company in the fieldof position detection. Ourproduct lines includeelectronic sensors, trans-ducers employing variousoperating principles,identification systems, bus-capable sensors as well aselectromechanical andinductive multiple and singleposition switches.Balluff products are foundwherever accuracy andreliability are demanded.
Wherever there is a need toautomate, sense objects, orreport linear and rotarymotion to controllers Balluffis always the right partner.
Our QM system meets therequirements ofDIN EN ISO 9001:2000.Eleven Balluff companieshave a certified QM system,two a certified environmentalprotection system.
By mastering process-capable production andassembly techniques andstatistical process controlwe achieve consistently highproduct quality. Intensivetesting prior to seriesproduction ensures reliablefunction.
With more than 50 years ofexperience in the field ofsensors, the Balluff Group istoday one of the mostcapable manufacturers of
standard as well as customposition switches. Innovativetechnology and application-specific customer solutionsare the hallmarks of theentire product range. Highlyqualified developmentengineers and experienceddesigners work closely withthe manufacturing side toensure mature seriesproducts that are usedsuccessfully in every area ofautomation even underextreme and aggressiveoperating conditions.
Micropulse TransducersOverview of Linear Position Sensing
3www.balluff.com
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Displacement sensing the right solution for yourapplication
You work efficiently andneed optimal solutions?For your displacementsensing Balluff gives youexactly what you need.Various operating principlesare available: For distancesof 1 to 48000 mm and re-solutions from 1 to 100 m.The choice is yours.Simply pick the systemthat's right for your. And letBalluff help add value to yourprocess.
Balluff displacement sensingtechnology:Rugged and designed forindustry, precise and reliable,non-contact and wear-free
Greater flexibility through full range of sensing principles More efficiency through optimal solutions Increased productivity through well-engineered displacement
sensing technology
4The new standardin industrial hydraulics
MicropulseTransducer
Micropulse+:The new standard inindustrial hydraulics
Save time. Reduce yourproduction costs. TheMicropulse+ is up andrunning in no time. Configurethe parameters over a USBinterface and profit from theeasy setup. Make full use ofthe high functionality. Anduse two freely programmableoutputs. Status and dia-gnostic LEDs mean moresecurity. Increased shockand vibration resistanceguarantee reliable operation:More efficiency withMicropulse+.
Balluff displacement sensingtechnology: Rugged anddesigned for industry,precise and reliable, non-contact and wear-free
More added value Save time with fast startup
and simple parametersetting
Increased reliability withwell-engineeredtechnology
More efficiency throughhigh functionality
ContentsRod series
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
5
6 General data8 Analog interface
12 Programming14 Installation notes15 Magnet16 Connectors19 Testing Laboratory
BTL7
MicropulseTransducer
ContentsRod series
Series
Shock loadVibrationPolarity reversal protectedOvervoltage protectionDielectric strengthEnclosure rating per IEC 60529Housing materialMountingPressure resistance with 10.2 mm outer tubePressure resistance with 8 mm outer tubeConnection typeEMC tests:RF emissionStatic electricity (ESD)Electromagnetic fields (RFI)Rapid transients (BURST)Withstand voltage (SURGE)Line-carried noise,induced by high-frequency fieldsMagnetic fieldsStandard nominals strokes [mm]for 8 mm rod the max. nominalstroke is 1016 mm
BTL7 Rod
150 g/6 ms per IEC 60068-2-2720 g, 10...2000 Hz per EN 60068-2-6
yesTranszorb protection diodes500 V AC (GND to housing)
IP 68 for cable style, IP 67 for BKS-S... connector style (when connected)Anodized aluminium/1.4571 stainless tube, 1.3952 stainless investment cast flange
Housing B thread M181.5, housing Z 3/4"-16UNF600 bar when installed in hydraulic cylinder250 bar when installed in hydraulic cylinder
connector or integral cable
EN 55011 Group 1, Class A and BEN 61000-4-2 Severity Level 3EN 61000-4-3 Severity Level 3EN 61000-4-4 Severity Level 3EN 61000-4-5 Severity Level 2EN 61000-4-6 Severity Level 3
EN 61000-4-8 Severity Level 40025, 0050, 0075, 0100, 0125, 0150, 0175, 0200,0225, 0250, 0275, 0300, 0325, 0350, 0375, 0400,0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700,0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200,1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250, 3500, 3750, 3850,4000, 4250, 4500, 4750, 5000, 5250, 5500, 5750,6000, 6250, 6500, 6750, 7000, 7250, 7500, 7600 orin 5 mm increments (depending on steps) on request
General DataRod series
MicropulseTransducer
Pressure rated to 600 bar,high repeatability,non-contacting, rugged
The BTL Micropulsetransducer is the ruggedlinear displacement systemfor use under extremeambient conditions formeasuring ranges between25 and 7600 mm.
The actual sensing element(waveguide) is protected in ahigh pressure rated stainlesssteel tube. The system isideal for use in hydrauliccylinders for position feed-back or for level controlin aggressive media in thefoods and chemicalindustries.
Please order separately:USB communication box page 13Magnets page 15Mounting nuts page 15Connectors starting page 16
6
Note!Before construction, installation andstartup please familar yourself withthe user's guide to be founded atwww.balluff.com.
Series BTL7 Rod
7
MicropulseTransducer
General DataRod series
Mounting surface
ThreadM4 4/6 deep
Nominal stroke = measuring area
Damping zone(non-usable area)
Magnet
Thread M18x1.5
Magnet
Mounting surface
Thread 3/4"x16 UNF
Mounting surface
Thread M18x1.5
Mounting surface
Thread M18x1.5
Nominal stroke = measuring area
Damping zone(non-usable area)
Nominal stroke = measuring area
Damping zone(non-usable area)
ThreadM4 4/6 deep
Nominal stroke = measuring area
Damping zone(non-usable area)
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B = Standa
rd series
Housing B8BTL7_ _ _ _ -B8-_ _ _ _
Metric mounting thread M181.58 mm tubemax. 1016 mm nominal stroke
Housing Z8BTL7_ _ _ _ -Z8-_ _ _ _
3/4" UNF mounting thread8 mm tubemax. 1016 mm nominal stroke
Housing ZBTL7_ _ _ _ -Z-_ _ _ _
3/4" UNF mounting thread
Housing BBTL7_ _ _ _ -B-_ _ _ _
metric mounting thread M181.5
Housing ABTL7-_ _ _ _-A-_ _ _ _
Metric mounting thread M181.5Flange without 0.5/ 25 mm mountingsurface
Nominal stroke = measuring area
Damping zone(non-usable area)
ThreadM4 4/6 deep
Mounting surface
Thread 3/4"x16 UNF
BTL7
Shock and vibration resistant
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
SeriesOutput signalTransducer interfaceInput interface
Ordering code
Output voltageOutput currentLoad currentmax. rippleLoad resistanceSystem resolution
HysteresisRepeatabilitySampling rate length-dependentmax. non-linearity
Temperature coefficientSupply voltageCurrent draw at 24 V DCPolarity reversal protectedOvervoltage protectionDielectric constantOperating temperatureConnect shield to housing
BTL7 Rodanalog
Aanalog
BTL7-A110-M_ _ _ _-...
0...10 V and 10...0 V
max. 5 mA 0.5 Vpp
0.33 mV
5 mSystem resolution/min. 2 m
max. 4 kHz50 m to 500 mm nominal stroke
0.01 % FS > 500... 5500 mm nominal stroke0.02 % FS > 5500 mm nominal stroke
30 ppm/K20...28 V DC
150 mAyesyes
500 V AC (ground to housing)40...+85 C
Analog InterfaceRod series
MicropulseTransducer
8
Features of MicropulseBTL7-A/C/E/G...B
Status LEDs for indicatingoperating status anddiagnostics
Extended applicationrange with high enclosurerating IP 68 (cable version)
Electronics head can bereplaced if needed
Short housing, savesspace
Error signal, no magnet inrange
Flexible measuring range
The start and end point ofthe active stroke can be setas needed in the application.The points are set using theincluded calibration devicedirectly on the unit orremotely, see page 12.
Note!Before construction, installation andstartup please familar yourself withthe user's guide to be founded atwww.balluff.com.
Please enter code for outputsignal, nominal stroke, housingstyle and connection type inthe order code!
Preferred modelsInterfaces A110 and E100BTL7-A110-M_ _ _ _-B-S32,BTL7-E100-M_ _ _ _-B-S32highlighted in blue areavailable from stock.
Included: Transducer Calibration device Short user's guide
Please order separately:USB communication box page 13Magnets page 15Mounting nuts page 15Connectors starting page 16
BTL7 Rodanalog
Ganalog
BTL7-G110-M_ _ _ _-...
10...10 V and 10...10 V
max. 5 mA 0.5 Vpp
0.33 mV
MicropulseTransducer
9
Compatible with BTL5
www.balluff.com
BTL7 Rodanalog
Canalog
BTL7-C1_0-M_ _ _ _-...
0...20 mA or 20...0 mA
500 Ohms 0.66 A
BTL7 Rodanalog
Eanalog
BTL7-E1_0-M_ _ _ _-...
4...20 mA or 20...4 mA
500 Ohms 0.66 A
System resolution/min. 2 m
BTL7
5 m
max. 4 kHz50 m to 500 mm nominal stroke
0.01 % FS > 500... 5500 mm nominal stroke0.02 % FS > 5500 mm nominal stroke
30 ppm/K20...28 V DC
150 mAyesyes
500 V AC (ground to housing)40...+85 C
0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000, 4250,4500, 4750, 5000, 5250, 5500,5750, 6000, 6250, 6500, 6750,7000, 7250, 7500, 7600 or in5mm increments (depending onsteps) on request
1 for A and Grising andfalling
0 for C and Erising
7 for C and Efalling
BTL7-_1_0-M_ _ _ _-_-_ _ _ _
Outputsignal
Standardnominal stroke [mm]
Ordering example:
S32 ConnectorS115 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m
Connection typeHousing
B =StandardM181.5Furtherhousingspage 7
Outputsignal
AGEC
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
Analog InterfaceRod series
SeriesOutput signalTransducer interfaceInterface Position signal Customer device
Ordering code
Factory settings output signalOutput signal adjustable using USB ConfigurableLoad currentmax. rippleLoad resistanceSystem resolutionCurrent draw at 24 V DC
HysteresisRepeatabilitySampling rate length-dependentmax. non-linearity
Temperature coefficientOperating voltagePolarity reversal protectedOvervoltage protectionDielectric strengthOperating temperatureConnect shield to housing
Analog InterfaceRod series
MicropulseTransducer
10
Features of Micropulse+USB-ConfigurableBTL7-A/E501
Simple configuration andsetting of the start andend point over the USBinterface, fast startup
"Easy Setup" for manualadjustment
Configurable dual outputfunctions, position andvelocity
Increased operatingsecurity with status LEDsfor indicating theoperating status anddiagnostic information
Extended applicationrange with high enclosurerating IP 68 (cable version)
Electronics head can bereplaced if needed
Short housing Error signals,
magnet ring out of range
Position and Velocity
Two outputs can beassigned as desired forposition value and velocitysignal using the USBinterface.Mode examples:
Double magnet
2 magnets,2 movements,2 output signals
Differential
Differential signal between2 magnets, position anddifferential possible.
Velocity
Velocity output
Included: Transducer Calibration device Short user's guide
Please order separately:USB communication box page 13Magnets page 15Mounting nuts page 15Connectors starting page 16
Please enter code for outputsignal, nominal stroke, housingstyle and connection type inthe order code!
Preferred modelsInterfaces A501 and E501BTL7-A501-M_ _ _ _-B-S32,BTL7-E501-M_ _ _ _-B-S32highlighted in blue areavailable from stock.
Analog InterfaceRod series
MicropulseTransducer
11
USB-ConfigurablePosition + Velocity
www.balluff.com
BTL7 Rodanalog
Eanalog
BTL7-E501-M_ _ _ _-...
4...20 mA and 20...4 mA0...20 mA and 20...0 mA
500 Ohms 0.66 A 180 mA
BTL7 Rodanalog
Aanalog
BTL7-A501-M_ _ _ _-...
0...10 V and 10...0 V10...10 V and 10...-10 V
max. 5 mA 0.5 Vpp
0.33 mV 150 mA
5 mSystem resolution/min. 2 m
max. 4 kHz50 m to 500 mm nominal stroke
0.01 % FS > 500... 5500 mm nominal stroke0.02 % FS > 5500 mm nominal stroke
30 ppm/K10...30 V DC
yesyes
500 V AC (ground to housing)40...+100 C
BTL7
0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000, 4250,4500, 4750, 5000, 5250, 5500,5750, 6000, 6250, 6500, 6750,7000, 7250, 7500, 7600 or in5mm increments (depending onsteps) on request
BTL7-_501-M_ _ _ _-_-_ _ _ _
Standardnominal stroke [mm]
Ordering example:
S 32 ConnectorS115 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m
Connection typeHousing
B =StandardM181.5Furtherhousingspage 7
Outputsignal
A VoltageE Current
Note!Before construction, installationand startup please familaryourself with the user's guide tobe founded at www.balluff.com.
Factory settings Factory settings
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
1. Calibration device Teach-in Adjustment Online setting Easy-Setup
2. Remote setting3. USB-Configurate
ProgrammingRod series
MicropulseTransducer
12
Teach-in
You wish to replace thefactory default start and endpoint with a new start andend point. Bring the magnetfirst to the new start andthen to the new end po-sition, and their associatedvalue is stored by pressing abutton.
Adjustment
Here you can adjust a newstart and/or end value. Thisis recommended when themagnet cannot be broughtto the start or end point.Alternately move the magnetto the new start and endposition and adjust the re-spective displayed value bybriefly pressing the buttonsor holding them down untilthe desired values arereached.
Online setting
This programming functionallows you to set the startand end point on-the-fly, e.g.in a closed loop system.No Error value is outputduring the setup procedure.The adjustable range islimited to 25 %.
Lb,Pin 8
La,Pin 4
24 VButton 2Button 1
Remote setting of thestart and end point usingprogramming inputs
BTL7-A/E501... Micropulse+ USB-Configurate
BTL7 Standard
Sequence for teach-in,rising signal
Setting start and endpoint using the calibrationdeviceBTL7-A/E501
Save new null value
1. Move magnet ring to the newnull position.
2. Move magnet ring to the newend position.
beforeafter
3. Newly set measuring range
Save new end value
100 % start andend point adjustment
The start and end point ofthe analog signal can belocated at the desiredposition with the push of abutton. Depending on theapplication, either teach-inor manual adjustment isused, selected by pressing akey combination. Two-colorLED indicators assist theprocedure.
"Easy-Setup"
For BTL7-A/E501,Micropulse+only. Simpleprogramming mode foradjusting the start and endpoint of the transducer tothe current application in justa few steps. The magnet isbrought to the new position.Confirm by pressing abutton. The "Adjust" functionallows the new value to befine-tuned for a stationarymagnet ring. No Error valueis output during the setupprocedure.
Selecting the calibrationprocedure BTL7 Standard
Teach-in Adjustment
Startpoint
Endpoint
Buttons inactive
Buttons active
Endpoint
Startpoint
Setting options for the start and end point
If the transducer is locatedin an inaccessible place or ahazardous area, the startand end point setting can bemade remotely. Teach-in,adjustment and onlinesetting are identical toprogramming with thecalibration device. Button 1blue corresponds to pro-gramming input La, Button 2gray to input Lb.
1. Calibration device 2. Remote setup aid
Note!Before construction,installation and startupplease familar yourselfwith the user's guide tobe founded atwww.balluff.com.
ProgrammingRod series
MicropulseTransducer
13
Fast startup,Simple parameter setting
www.balluff.com
3. USB-Configurate
Start, end value settingand configuration via USB
The Micropulse Confi-guration Tool allows Ballufftransducers type BTL7-A/E501... to be quickly andsimply configured on the PC.The most significant featuresare: Online display of the
current position of themagnet
Graphical support forsetting the functions andcurves
Display of informationabout the connectedtransducer
Selectable numberformats and units fordisplay
Resetting to factorysettings is possible
Calibration device can bedisabled
Demo mode withouthaving a transducerconnected
The PC software andassociated manual can beobtained in the Internet atwww.balluff.com/downloads-btl7.
System requirements
Standard PC Windows 2000/XP/Vista Screen resolution at least
1024 768 pixels 10 MB available hard disk
space Java Runtime Environ-
ment (JRE) Version 1.4.2or higherhttp://java.sun.com/getjava
USB port
Connecting the USBcommunication box
For model BTL7-A/E501-M...-S32/S115 transducersthe communications box canbe installed between thetransducer and the con-troller. The communicationsbox is connected to the PCusing a USB cable.
USB communications box
BTL7-A-CB01-USB-S32,for BTL7-A/E501... with S32connector
BTL7-A-CB01-USB-S115,for BTL7-A/E501... withS115 connector
BTL7-A-CB01-USB-KA,for BTL7-A/E501... withcable connection
Scope of delivery: USB communications
box Cable set Short user's guide
Connecting the communication boxwith S32 or S115 connector
Connecting the communications boxvia cable in the control cabinet
BTL7
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
Descriptionfor series
Ordering code
MaterialWeightMagnet traverse velocityOperating temperature/Storage temperature
Order code PA 60 glass fiber reinforced
MaterialWeightMagnet traverse velocityOperating temperature/Storage temperature
MicropulseTransducer
Installation NotesRod series
14
Installation
Example: Style BM181.5:When using magnetizablematerial, take the measuresshown below.
Sealing is accomplished atthe flange contact surfacefor the M181.5 threadusing the provided O-Ring15.4 2.1.
Threaded holeper ISO 6149
O-ring groove
Non-magnetizable spacer
Magnet
Hassle-free service
Cylinder-mounted trans-ducers are often located indifficult to access spots. If atransducer is damaged orfails, replacing the completetransducer with head andwaveguide is often a difficultand expensive proposition.
Servicing a horizontal installation
Servicing a vertical installation
Should a problem occur inthe electronics of theMicropulse transducer,the electronics head canbe easily and quicklyex-changed for a new one.The fluid circuit alsoremains intact, with nodraining necessary.
MicropulseTransducer
MagnetRod series
15
MagnetBTL7 Rod
BTL-P-1012-4R
Alapprox. 12 g
any40...+100 C
BTL-P-1012-4R-PA
PA 60 glass fiber reinforcedapprox. 10 g
any40...+100 C
MagnetBTL7 Rod
BTL-P-1014-2R
Alapprox. 10 g
any40...+100 C
MagnetBTL7 Rod
BTL-P-1013-4S
Alapprox. 12 g
any40...+100 C
MagnetBTL7 Rod
BTL-P-1013-4R
Alapprox. 12 g
any40...+100 C
BTL-P-1013-4R-PA
PA 60 glass fiber reinforcedapprox. 10 g
any40...+100 C
M181.5 mounting nutOrder designation:BTL-A-FK01-E-M181,5
3/4"-16 UNF mounting nutOrder designation:BTL-A-FK01-E-3/4"-16 UNF
MagnetBTL7 Rod
BTL-P-0814-GR-PAF
Ferrite bound in PAapprox. 1.5 g
any40...+100 C
www.balluff.com
Note!Before construction, installationand startup please familaryourself with the user's guide to befounded at www.balluff.com.
BTL7
Accessories
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
Connectorsfor Series
Type
Ordering code
Crimp contactsSolder connectionHousing materialContactsContact finishCable strain reliefCable diameter min.CableNo. of wires cross sectionEnclosure rating per IEC 60529
BKS-S 32MBTL7-_ _ _-S32
Soldered connectionsStraight, female
BKS-S 32M-_ _
max. 0.75 mm2
Nickel plated brassCuZn
0.8 m AuPG 9
6...8 mmLifgY+LifgY, FC-11Y
80.25 mmIP 67 (when attached)
MicropulseTransducer
ConnectorsRod series
16
Function Pin Color1 YE2 GY3 PK4 RD
View 5 GNof female 6 BUcoupling 7 BNside 8 WH
BTL7-G110
0 V Output10...10 V
La (programming input)10 ... 10V
GND+24 V DC
Lb (programming input)
BTL7-A110
0 V Output10...0 V
La (programming input)0...10 VGND
+24 V DCLb (programming input)
BTL7-C100 BTL7-C1700...20 mA 20...0 mA
0 V Output
La (programming input)
GND+24 V DC
Lb (programming input)
BTL7-E100 BTL7-E1704...20 mA 20...4 mA
0 V Output
La (programming input)
GND+24 V DC
Lb (programming input)
BTL7-A/E/C/G1...-S32/KA
Note!Before construction, installationand startup please familaryourself with the user's guide tobe founded at www.balluff.com.
BKS-S 33MBTL7-_ _ _-S32
Soldered connectionsRight angle, female
BKS-S 33M-_ _
max. 0.75 mm2
ZnAlCu1 nickel platedCuZn
0.8 m AuPG 9
6...8 mmLifgY+LifgY, FC-11Y
80.25 mmIP 67 (when attached)
BKS-S 32M-CBTL7-_ _ _-S32Crimp contactsStraight, female
BKS-S 32M-C-_ _
max. 0.5 mm
Nickel plated brassCuZn
0.8 m AuPG 9
6...8 mmLifgY+LifgY, FC-11Y
80.25 mmIP 67 (when attached)
Please indicate cable length to ordering code!Code 00 for self-assembly (please use shielded cable).02 = Length 2 m05 = Length 5 m10 = Length 10 m
15 = Length 15 m20 = Length 20 m25 = Length 25 m
17
MicropulseTransducer
ConnectorsRod series
www.balluff.com
BKS-S 78MBTL7-_ _ _-S32
Soldered connectionsStraight, male
BKS-S 78M-C-00
max. 0.75 mm2
Nickel plated brassCuZn
0.8 m AuPG 9
6...8 mm
IP 67 (when attached)
Function Pin Color1 YE2 GY3 PK4 RD
View 5 GNof female 6 BUcoupling 7 BNside 8 WH
BTL7-A5010 V (factory settings)
0 V10...0 V (factory settings)La (communication line)
0...10 V (factory settings)GND
+24 V DCLb (communication line)
BTL7-E5014...20 mA (factory settings)
0 V20...4 mA (factory settings)La (communication line)
(factory settings)GND
+24 V DCLb (communication line)
Micropulse+, BTL7-A/E501...-S32/KA
BKS-S233BTL7-_ _ _-S233
Right angle, female
BKS-S233-PU-_ _
PURCuZn
0.8 m Au
LifgY+LifgY, FC-11Y80.25 mm
IP 67 (when attached)
BKS-S232BTL7-_ _ _-S232
Straight, female
BKS-S232-PU-_ _
PURCuZn
0.8 m Au
LifgY+LifgY, FC-11Y80.25 mm
IP 67 (when attached)
BTL7
Unassembled orfully molded
Stainless steel cover nut Stainless steel cover nut
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
Please indicate cable length to ordering code!Code 00 for user assembly (please use shielded cable).02 = Length 2 m05 = Length 5 m10 = Length 10 m
MicropulseTransducer
ConnectorsRod series
18
Molded-on PUR80.25 mm2
LIF2Y-FC-11Y-0320.2 mm6.6 0.2 mm
dynamic 5 D, static 3 D
BKS-S115-PU-_ _BTL7-_ _ _-S115
8-pin, Straight, female
BKS-S115-PU-_ _
PURCuZn
0.8 m Au
IP 67CuZn
2.5 m NiViton
BKS-S115-00BTL7-_ _ _-S115
8-pin, female
BKS-S115-00
max. 0.75 mm2
Nickel plated brassCuZn
PG 96...8 mm
IP 67 (when attached)
Viton
Connectorsfor Series
Type
Ordering code
Screw terminalHousing materialContactsContact finishCable strain reliefCable diameterEnclosure rating per IEC 60529Knurled coupling ringFinishO-Ring
CableNo. of wires conductor cross sectionTypeConductor configurationOuter diameterMin. bending radius
BKS-S116-PU-_ _BTL7-_ _ _-S115
8-pin, Right angle, female
BKS-S116-PU-_ _
PURCuZn
0.8 m Au
IP 67CuZn
2.5 m NiViton
Function Pin Color1 YE2 GY3 PK4 RD
View 5 GNof female 6 BUcoupling 7 BNside 8 WH
BTL7-A5010 V0 V
10...0 V (factory settings)La (communication line)
0...10 V (factory settings)GND
+24 V DCLb (communication line)
BTL7-E5010 V0 V
20...4 mA (factory settings)La (communication line)
4...20 mA (factory settings)GND
+24 V DCLb (communication line)
Function Pin Color1 YE2 GY3 PK4 RD
View 5 GNof female 6 BUcoupling 7 BNside 8 WH
BTL7-G1100 V0 V
10...10 VLa (programming input)
10 ... 10VGND
+24 V DCLb (programming input)
BTL7-A1100 V0 V
10...0 VLa (programming input)
0...10 VGND
+24 V DCLb (programming input)
BTL7-C100 BTL7-C1700 V0 V
La (programming input)0...20 mA 20...0 mA
GND+24 V DC
Lb (programming input)
BTL7-E100 BTL7-E1700 V0 V
La (programming input)4...20 mA 20...4 mA
GND+24 V DC
Lb (programming input)
BTL7-A/E/C/G...-S115
BTL7-A/E501...-S115
Note!Before construction,installation andstartup pleasefamilar yourself withthe user's guide tobe founded atwww.balluff.com.
15 = Length 15 m20 = Length 20 m25 = Length 25 m
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MicropulseTransducer Balluff Testing Laboratory
www.balluff.com
BTL7
"Stress on the sample" Multifunctional climate chamber
Nitrogen tank forthe cooling system
HALT High Accelerated Lifetime Test Highest function security over yearsHALT tests during the product development phase mean:"Detecting weaknesses early and eliminating them"
Thermotron Industries USA2...10000 Hzup to 50 g
9 pneumatic cylinders, noise spectrum, 3-axis, 3 linear and 3 rotary degrees of freedom100 C...+200 C
70 K/min96 kW
Electric heater, liquid nitrogen for cooling
HALT SystemManufacturerFrequency spectrumAccelerationExcitationTemperature rangeTemperature gradientElectrical powerProcedure
Technical Data
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
The result is lineardisplacement systems andsensors of the highestquality and reliability whichwill continue to perform withthe same safety andprecision for years to come.Their use increasesequipment up time, preventsservice and repair costs andachieves significantly greaterefficiency.
that we can immediatelyimprove the first componentto fail. In the HALT systemboth sensors and trans-ducers can be tested.
Rapid temperature cyclesfrom 100 C to +200 Cand vibration loads between10 C and 50 C cansimulate aging of a sensor.Using this procedure theproducts are tested for theirspecifications to determinethe re-liability, load capacityand life expectancy of thesensor. The sample isintentionally destroyed so
Balluff Testing LaboratoryMicropulseTransducer
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Objective: Simulate themechanical loads on aproduct over its working life.Balluff products are oftenfitted in machines whenmechanical vibrations andimpacts occur. For reliableoperation they must bedesigned to be immune tovibration and shock. In theBalluff test laboratory allproducts are therefore testedbefore series release fortheir mechanical stability.
The features of the vibration test equipment at Balluff are as follows:
Manufactured by Unholtz-Dickie CorporationModel SA 15-S092-BP SAI60-H560B-24-LPsinusoidal force vector 4.4 kN 35.6 kNrandom force vector 4.4 kN 35.6 kNshock force vector 8.8 kN 73 kNmax. sinusoidal acceleration 100 g 89 gmax. random acceleration 100 g 74 gmax. shock acceleration 200 g 210 gmax. sinusoidal velocity 2.0 m/s 1.9 m/smax. shock velocity 5.1 m/s 3.5 m/smax. amplitude 51 mmp-p 51 mmp-pFrequency range up to 3.5 kHz up to 2.7 kHz
The following testscan be performed on thisequipment:
Sinusoidal testing Noise testing Shocks
in addition one equipment iffitted with an FFT analyzer.
Tests can be performed tothe following standards:
MIL STD 202EN 60068-2-6EN 60068-2-27EN 60068-2-29EN 60068-2-64DIN EN 50155IEC/EN 61373GL 2001
Reliability doesn't happen by chanceests and checks during the development process improve theproduct and give protection against "surprises" in service.
1.Electro-magneticcompatibility (EMC)
2.Product-specifictests
3.Shock, sinusoidaland noise tests
4.Other
Test equipmentESD generator ESD 30C, EM test with IEC fingerand relay discharge moduleGTEM cell 1500, MEBSignal generator SMH, Rohde & SchwarzHF amplifier model 100W1000M1, ARHF amplifier model CBA9429, SCHAFFNERHF circuit network RFSN, SCHAFFNERWattmeter NRVS, Rohde & SchwarzWattmeter head NRV-Z 51, Rohde & SchwarzDirectional coupler RK 100, MEBDirectional coupler C6187, VERLATONEField strength measurement system HI-6005, HoladaySoftware MEB IMM, SCHAFFNERBurst generator EFT 500, EM-TestCapacitive coupler HFK, EM-TestHybrid generator CE-SURGE, Hilo-TestCoupling / decoupling network CDN 104Coupling / decoupling network CDN 202Signal generator SMH, Rohde & SchwarzHF amplifier model 150A100A, ARCoupling / decoupling network M2, MS3, S4, S9,AF2, AF4, RJ45/5EM injection clamp F-203I-23mm, FCCSoftware MEB IMM, Schaffner MEBSelf-built test equipment, Balluff GmbH
Self-built test equipment, Balluff GmbH
GTEM cell 1500, MEBMeasurement logger SM41, MEBSoftware, MEBMeasurement logger ESHS 30, Rohde & SchwarzNetwork simulator ESH3-Z5, Rohde & SchwarzShield CubicleFrame antenna HLA6120, SCHAFFNERMeasurement logger ESHS 30, Rohde & SchwarzShield Cubicle
Self-built test equipment, Balluff GmbHSelf-built test equipment, Balluff GmbH
Self-built test equipment, Balluff GmbH
Shock and vibration equipment,model SA15-S092-PB and model H560B-24-LP,Unholtz-Dickie with software modules for:Sinusoidal vibrationsShocksNoise testsSignal analysis
X-ray inspection equipment RTX 113,HEEB-INOTEC
TestsImmunity from discharge of static electricity(EN 61000-4-2)Immunity from electro-magnetic fields(EN 61000-4-3)
Immunity from rapid transient interference (bursts)(EN 61000-4-4)Immunity from abrupt voltage surges(EN 61000-4-5)
Immunity from mains-borne high-frequency interference (EN 61000-4-6)
Immunity from magnetic fields withpower transmission frequencies (EN 61000-4-8)Immunity from voltage dips, short breaks in powersupply and voltage fluctuations (EN 61000-4-11)
Radiated emissions(EN 55011)
Mains-borne emissions(EN 55011)
Emissions, HF magnetic field(DIN EN 300 330-1)
Making capacity / breaking capacity (EN 60947-5-2)Testing cable anchoring of devices with integralconnection cables(EN 60947-5-2)Short circuit testing (EN 60947-5-2)
Shock, sinusoidal and noise testing
(EN 60068-2-6)(EN 60068-2-27; EN 60068-2-29)(EN 60068-2-64)
X-ray analysis
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Test equipment in the test laboratory
www.balluff.com
BTL7
General data
Analoginterface
Programming
Installationnotes
Magnet
Connectors
TestingLaboratory
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SMARTSENSMICROPULSE
BTLKBTLH
BTL DEXB BTL7 BTL NEXBTL PEX
BTLP BTLAT BTLBBTL DEXJ
P.1 AT.1 B.1 K.H.1 EX.4 EX.8
Expertise inLinear Position SensingService
Linear Position Sensing
Micropulse TransducersProfile series
Micropulse TransducersAT series
Micropulse TransducersRod series
Micropulse TransducersCompact rod series
Micropulse ProcessorsBUS modules
MagneticLinear Encoder System
Incremental andAbsolute Encoders
InductiveLinear Position Sensor
InductiveDistance Sensors
Magneto-InductiveDistance Sensors
PhotoelectricDistance Sensors
Program Overview BTL Main Catalog
Series
Internal fitting versione.g. in hydraulic cylinders
External mountinge.g. on machine frames
For use in explosion hazardareas
Magnet
Interfaces
Analog voltage 0...10 V,10...0 V, 10 V...+10 V
Analog current4...20 mA, 0...20 mA
SSI
SSI-SYNC
CANopen
DeviceNet
PROFIBUS-DP
Start/Stop pulse interface
Profile P Profile A1 Rod B Rod Compact K/H Rod CompactDEX B/J
Rod BTL7 Rod NEX Rod PEX
floating/guided floating ring or float ring or float ring or float ring or float ring or float
Pressure-proof "d"Zone 0, Zone 1, ATEX
Ignition class"n" Zone 2
Dust protectionzone 22
starting page
Mechanical LineMechanical Multiple and Single Position SwitchesMechanical Multiple and Single Position Switches to DIN EN 60204-1/VDE 0113Mechanical Multiple and Single Position Switches with forced openingMechanical Multiple Position Switches with quick-change plunger blockInductive Multiple and Single Position SwitchesInductive Multiple and Single Position Switches with extended switching distanceMechanical Wireless Single Position SwitchesMixed Assembly Multiple Position Switches
Sensor LineInductive Sensors DC 3-/4-wireInductive Sensors DC 2-wireInductive Sensors AC/DCInductive Sensors with special propertiesSensors for Pneumatic CylindersMagnetic Field SensorsCapacitive Sensors
Linear Position SensingMicropulse Transducer BTL profile seriesMicropulse Transducer BTL AT seriesMicropulse Transducer BTL rod seriesMicropulse Transducer BTL compact rod seriesMicropulse Processors, BUS modulesMagnetic Linear Encoder Systems BMLIncremental and Absolute Encoders BDG/BRGInductive Linear Position Sensor BIWInductive Distance Sensors BAWMagneto-Inductive Distance Sensors BILPhotoelectric Distance Sensors BOD
Industrial IdentificationIndustrial RFID Systems BIS CIndustrial RFID Systems BIS LIndustrial RFID Systems BIS MIndustrial RFID Systems BIS SVision Sensor BVS
Industrial Networking and ConnectivityConnectors BKSSplitter Boxes BSBValve Connectors BNIIO-LinkRemote Inductive Transmission SystemsBUS SystemsWirelessElectrical Devices
Photoelectric LineDiffuse energetic with fore- and background suppressionRetro-reflective SensorsThrough-beam Sensors (emitter/receiver)Fiberoptic SystemsSlot SensorsOptical Window SensorsLight GridsContrast SensorLuminescence SensorsColor SensorsPhotoelectric Distance Sensors
Mechanical AccessoriesAttachmentsMounting System BMS
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DVD-ROM Full product line with 3D data
Company
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Department
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Phone
Postal Code/City
Object Detection
Linear Position Sensing
Industrial Identification
Industrial Networking and Connectivity
Mechanical Accessories
We also offer a compilationof our entire product lines onCD-ROM or DVD-ROM!
Micropulse+ Transducer BTL7... the new standard in industrial hydraulics
Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com
Object Detection
Industrial Identi cation
Industrial Networking and Connectivity
Mechanical Accessories
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Linear Position Sensing