Traction batteries Hawker perfect plus - muliatrans.com fileflexible and halogen free perfect plus connectors. ... escape of charging gas during recharge. Superior efficiency and reliability

Traction batteriesHawker perfect plus™

All Hawker perfect plus cells use robust tubular plate vented technology, ideally suited for high cyclic use under todays demanding shift applications.The tubular positive electrodes are diecast using the highest technology equipment available and together with the advanced components and materials used in their manufacture, provide increased efficiency and longer life than most competitors product in the market.The cell box and lid are made from high impact, temperature resistant polypropylene and heat-seal welded to prevent electrolyte leakage.

The specially designed bolt-on take off terminals of the cell are mounted through a secure rubber seal.The cells are joined by fully insulated flexible and halogen free perfect plus connectors.This combination ensures that no electrolyte can leak from the cells causing corrosion around the top of the battery. It also means a significant reduction to the exposure of any lead outside the cell and securely insulates against any possible arcing points which enhance operator safety. The bolt-on connectors also allow cells to be replaced or moved without excessive work using the most simple tools and eliminating the dangers of dangerous flame and hot work.

The cell lid is equipped with holes for the installation of the electrolyte circulation system, temperature sensors and water probes.

As standard, all batteries are fitted with our unique flip top manual filling cap. These caps incorporate electrolyte level markings, a safe anti-surge baffle for the electrolyte during operation and allow adequate escape of charging gas during recharge.

Superior efficiency and reliability - Increased capacities

Flip Top Filler Caps

Cell Construction

Terminals & Connectors

Hawker perfect plus™ motive power batteries provide a high level of power and reliability for all industrial truck applications, from simple applications with a low capacity loading up to heavy duty multi-shift applications.Why Hawker perfect plus ?Hawker perfect plus cells provide a higher efficiency in discharge to most other brands, achieved by advanced components used in the construction of the positive plates. The sizing of the positive and negative plates has been optimised according to the volume available in the cell box. The process of filling the positive plates has been improved. All these technical enhancements have enabled an increase in the cell capacities while keeping the same exterior dimensions. The Hawker perfect plus DIN & BS range is at the highest technology level of European standards DIN/EN 60254 and IEC 254-2.

The Aquamatic™ water refill system makes it possible to top up all the individual cells of a battery from one central point using an integrated cap and tubing system. This system saves you valuable time and money maintaining your fleet. The Aquamatic caps automatically ensure the optimum filling level, stopping the flow of water when the level is correct, avoiding any damaging overfill. Inspection points in the cap also allow measurement of the electrolyte specific gravity. The Aquamatic filling system can be expertly fitted at the factory or on site to existing batteries if required.

Stratification of the With Electrolyte

electrolyte at different Circulation

specific gravity levels

The Hawker electrolyte circulation system, using the Airlift principle, consists of a pipe system fitted inside each cell. A small air pump option in the Hawker HF charger sends a low rate airflow into the cell during recharge which creates a circulating air stream inside the cell box. This system can prevent electrolyte stratification whilst optimising the charging process.

The Hawker WiIQ® has been developed by EnerSys to allow full monitoring of your battery operation.This small device will record battery voltage, Ah in and out, temperature, voltage balance, depth of discharge, number of cycles, low water events, discharge time, idle time and recharge time.The memory allows over 2,500 cycles of data which can be downloaded wirelessly from a PC or laptop using the WiIQ Reporting Suite software for comprehensive report generation.This data is valuable to ensure your asset is being utilised and maintained correctly for maximum life.

Hawker perfect plus™ batteries are available in sizes to fit ALL international and local brands of material handling equipment. The cells are assembled into computer aided design steel trays under strict quality procedures. This design process ensures the batteries are of the correct size, weight and appearance.

Hawker perfect plus™ batteries have the following options available. These options offer increased productivity, enhanced safety and detailed monitoring and protection of your valuable asset.

Hawker Aquamatic™ Airlift electrolyte circulation Hawker WiIQ®

Full Range - Many Options

• High Level of Power and Reliability - from Light to Heavy Duty multi-shift applications

• Advanced construction using the highest quality components

• High Cycle life - Full 1500 cycles*

• Comprehensive range to suit all makes and models

• Controlled global design and assembly processes ensure EnerSys quality every time

• EnerSys global presence for prompt sales, service and support

• Productivity and Management options available for every application and every budget

CellType

Nominal CapacityAh C5

Plate Ah

Nominal Max Cell Dimensionsmm

Weight in Kgwith electrolyte

+/- 5%L W H *

2PzS 120 120 60 47 198 370 8.53PzS 180 180 60 65 198 370 12.0 4PzS 240 240 60 83 198 370 15.4 5PzS 300 300 60 101 198 370 19.06PzS 360 360 60 119 198 370 22.57PzS 420 420 60 137 198 370 26.08PzS 480 480 60 155 198 370 29.59PzS 540 540 60 174 198 370 33.0

10PzS 600 600 60 192 198 370 36.5

2PzS 160 160 80 47 198 435 10.03PzS 240 240 80 65 198 435 14.24PzS 320 320 80 83 198 435 18.45PzS 400 400 80 101 198 435 22.66PzS 480 480 80 119 198 435 26.77PzS 560 560 80 137 198 435 31.38PzS 640 640 80 155 198 435 35.19PzS 720 720 80 174 198 435 39.3

10PzS 800 800 80 192 198 435 43.4

2PzS 180 180 90 47 198 505 11.93PzS 270 270 90 65 198 505 17.04PzS 360 360 90 83 198 505 22.15PzS 450 450 90 101 198 505 27.16PzS 540 540 90 119 198 505 32.27PzS 630 630 90 137 198 505 37.28PzS 720 720 90 155 198 505 42.39PzS 810 810 90 174 198 505 47.4

10PzS 900 900 90 192 198 505 52.4

2PzS 210 210 105 47 198 541 13.53PzS 315 315 105 65 198 541 19.14PzS 420 420 105 83 198 541 24.65PzS 525 525 105 101 198 541 30.56PzS 630 630 105 119 198 541 36.17PzS 735 735 105 137 198 541 41.88PzS 840 840 105 155 198 541 47.49PzS 945 945 105 174 198 541 53.1

10PzS 1050 1050 105 192 198 541 58.4

2PzS 220 220 110 47 198 556 13.03PzS 330 330 110 65 198 556 18.54PzS 440 440 110 83 198 556 24.05PzS 550 550 110 101 198 556 29.76PzS 660 660 110 119 198 556 35.27PzS 770 770 110 137 198 556 40.78PzS 880 880 110 155 198 556 46.49PzS 990 990 110 174 198 556 51.8

10PzS 1100 1100 110 192 198 556 57.4

* Overlid jar height (h) is maximum cell height (H) minus 30mm. Terminals are F- M10 at 25Nm+/- 2

DIN

PzS-cells Hawker perfect plus™ , with bolt-on connectors, dimensions according to DIN/EN 60254-2 and IEC 254-2 Series L standards

CellType

Nominal CapacityAh C5

Plate Ah

Nominal Max Cell Dimensionsmm

Weight in Kgwith electrolyte

+/- 5%L W H *

2PzS 230 230 115 47 198 575 14.23PzS 345 345 115 65 198 575 20.34PzS 460 460 115 83 198 575 26.45PzS 575 575 115 101 198 575 32.46PzS 690 690 115 119 198 575 39.07PzS 805 805 115 137 198 575 44.78PzS 920 920 115 155 198 575 50.6

9PzS 1035 1035 115 174 198 575 56.610PzS 1150 1150 115 192 198 575 62.7

2PzS 250 250 125 47 198 600 15.03PzS 375 375 125 65 198 600 21.24PzS 500 500 125 83 198 600 27.45PzS 625 625 125 101 198 600 33.96PzS 750 750 125 119 198 600 40.37PzS 875 875 125 137 198 600 46.5

8PzS 1000 1000 125 155 198 600 53.19PzS 1125 1125 125 174 198 600 59.4

10PzS 1250 1250 125 192 198 600 66.0

2PzS 280 280 140 47 198 715 17.53PzS 420 420 140 65 198 715 24.74PzS 560 560 140 83 198 715 31.85PzS 700 700 140 101 198 715 39.36PzS 840 840 140 119 198 715 46.77PzS 980 980 140 137 198 715 53.98PzS 1120 1120 140 155 198 715 61.39PzS 1260 1260 140 174 198 715 68.6

10PzS 1400 1400 140 192 198 715 76.0

2PzS 310 310 155 47 198 750 18.9 3PzS 465 465 155 65 198 750 26.74PzS 620 620 155 83 198 750 34.65PzS 775 775 155 101 198 750 42.66PzS 930 930 155 119 198 750 50.5

7PzS 1085 1085 155 137 198 750 58.58PzS 1240 1240 155 155 198 750 66.49PzS 1395 1395 155 174 198 750 74.4

10PzS 1550 1550 155 192 198 750 82.4

* Overlid jar height (h) is maximum cell height (H) minus 30mm. Terminals are F- M10 at 25Nm+/- 2

DIN

PzS-cells Hawker perfect plus™ , with bolt-on connectors, dimensions according to DIN/EN 60254-2 and IEC 254-2 Series L standards

CellType

Nominal CapacityAh C5

Plate Ah

Nominal Max Cell Dimensionsmm

Weight in Kgwith electrolyte

+/- 5%L W H *

2PzB 46 46 23 45 158 230 4.13PzB 69 69 23 61 158 230 5.64PzB 92 92 23 77 158 230 7.05PzB 115 115 23 93 158 230 8.56PzB 138 138 23 109 158 230 10.0

2PzB 64 64 32 45 158 292 5.03PzB 96 96 32 61 158 292 6.8

4PzB 128 128 32 77 158 292 8.75PzB 160 160 32 93 158 292 10.66PzB 192 192 32 109 158 292 12.57PzB 224 224 32 125 158 292 14.48PzB 256 256 32 141 158 292 16.2

2PzB 84 84 42 45 158 358 6.53PzB 126 126 42 61 158 358 8.94PzB 168 168 42 77 158 358 11.45PzB 210 210 42 93 158 358 13.86PzB 252 252 42 109 158 358 16.37PzB 294 294 42 125 158 358 18.88PzB 336 336 42 141 158 358 21.2

2PzB 110 110 55 45 158 428 7.93PzB 165 165 55 61 158 428 11.04PzB 220 220 55 77 158 428 14.05PzB 275 275 55 93 158 428 17.16PzB 330 330 55 109 158 428 20.17PzB 385 385 55 125 158 428 23.28PzB 440 440 55 141 158 428 26.29PzB 495 495 55 157 158 428 29.2

10PzB 550 550 55 173 158 428 32.3

2PzB 130 130 65 45 158 484 9.13PzB 195 195 65 61 158 484 12.54PzB 260 260 65 77 158 484 16.15PzB 325 325 65 93 158 484 19.56PzB 390 390 65 109 158 484 23.07PzB 455 455 65 125 158 484 26.58PzB 520 520 65 141 158 484 30.19PzB 585 585 65 157 158 484 33.5

10PzB 650 650 65 173 158 484 37.011PzB 715 715 65 189 158 484 41.812PzB 780 780 65 205 158 484 46.2

2PzB 150 150 75 45 158 541 10.33PzB 225 225 75 61 158 541 14.24PzB 300 300 75 77 158 541 18.24PzB300A 300 75 70 158 519 16.65PzB 375 375 75 93 158 541 22.26PzB 450 450 75 109 158 541 26.27PzB 525 525 75 125 158 541 30.28PzB 600 600 75 141 158 541 34.29PzB 675 675 75 157 158 541 38.2

10PzB 750 750 75 173 158 541 42.211PzB 825 825 75 189 158 541 47.812PzB900 900 75 205 158 541 52.0

* Overlid jar height (h) is maximum cell height (H) minus 30mm. Terminals are F- M10 at 25Nm+/- 2

BS

PzB-cells Hawker perfect plus™ , with bolt-on connectors, dimensions according to IEC 254-2 Series E standard

CellType

Nominal CapacityAh C5

Plate Ah

Nominal Max Cell Dimensionsmm

Weight in Kgwith electrolyte

+/- 5%L W H *

2PzB 170 170 85 45 158 597 12.33PzB 255 255 85 61 158 597 17.04PzB 340 340 85 77 158 597 21.65PzB 425 425 85 93 158 597 26.36PzB 510 510 85 109 158 597 30.97PzB 595 595 85 125 158 597 35.68PzB 680 680 85 141 158 597 40.49PzB 765 765 85 157 158 597 44.8

10PzB 850 850 85 173 158 597 49.711PzB935 935 85 189 158 597 54.4

12PzB 1020 1020 85 205 158 597 58.2

2PzB200 200 100 45 158 633 12.93PzB300 300 100 61 158 633 17.74PzB400 400 100 77 158 633 22.65PzB500 500 100 93 158 633 27.56PzB600 600 100 109 158 633 32.47PzB700 700 100 125 158 633 37.38PzB800 800 100 141 158 633 42.29PzB900 900 100 157 158 633 46.8

10PzB1000 1000 100 173 158 633 52.211PzB 1100 1100 100 189 158 633 56.012PzB 1200 1200 100 205 158 633 61.2

2PzB 210 210 105 45 158 713 14.83PzB 315 315 105 61 158 713 20.44PzB 420 420 105 77 158 713 26.15PzB 525 525 105 93 158 713 31.76PzB 630 630 105 109 158 713 37.37PzB 735 735 105 125 158 713 43.08PzB 840 840 105 141 158 713 48.79PzB 945 945 105 157 158 713 50.3

10PzB1050 1050 105 173 158 713 56.011PzB1155 1155 105 189 158 713 61.012PzB 1260 1260 105 205 158 713 66.5

* Overlid jar height (h) is maximum cell height (H) minus 30mm. Terminals are F- M10 at 25Nm+/- 2

BS

PzB-cells Hawker perfect plus™ , with bolt-on connectors, dimensions according to IEC 254-2 Series E standard

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© 2014 EnerSys. All rights reserved. All trademarks and logos are the property of, or licensed to EnerSys and its affiliates * Cycle life at 80% DOD, 30°C, dependent on correct maintenance and utilisation according to relevant product instructions of use. Results can vary.

Wherever you do business, EnerSys® can support you with motive power energy. The Hawker® branded range of matched batteries, chargers and systems provide trouble free performance under the most demanding service conditions. Our strategically located manufacturing plants around the globe are efficient and responsive with a culture of continuous improvement and added value to our business partners.

EnerSys has an enviable position in technology leadership and with significant investment in research and development we intend to stay at the leading edge in product innovation. The recently developed energy solutions of Hawker Waterless® and Hawker XFC™ batteries along with Lifetech®, LifeIQ™ and Lifespeed IQ™ HF chargers, have defined new benefits for our customers with faster recharge, more machine availability, lower operating and investment costs and reduced carbon footprint. Our team of development engineers is driven by the desire to build the best energy solutions and work closely with customers and suppliers to identify future development ideas. Our bias for rapid innovation means we get new products to market fast.

EnerSys integrated sales and service network is dedicated to providing our customers with the best solutions and after sales support for their business. Whether you require one battery or a complete fleet of batteries, chargers, battery handling systems and state of the art fleet management systems, you can count on us. EnerSys is the world’s largest industrial battery manufacturer and we are dedicated to being the best.

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